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EK-BA11L-MM-PRE
May 2000
130 pages
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Document:
BA11-L Mounting Box Maintenance Manual
Order Number:
EK-BA11L-MM
Revision:
PRE
Pages:
130
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OCR Text
FK-BA11L ~MM-PRE PRELIMINARY BAll-L Mounting Box Maintenance Manual The information in this document is subject to change without notice,and should not be construed as a commitment by Digital Equipment Corporation. Digital Equipment Corporation assumes no responsibility for any errors that may appear in this manual. Copyright C 1975,1976 by Digitial Equipment Corporation Written by PDP-11 Engineering Printed in U.S.A. Page CONTENTS CHAPTER | 1,1 BA11=L PHYSICAL CHARACTERISTICS AND SpPECIFICATIORS GENERAL 1e1,1 scope 1,2 PHYSICAL CHARACTERISTICS 1,3 OPTIONAL 1/0 CABLE RETRACTOR ASSEMBLY 1.4 1,4,1 1,4,2 H777 POWER SUPPLY PHYSICAL CHARACTERISTICS AC Contro)l Assembly Physieal Description Main (+5V) Regulator Assembly Physical Description 1,4,3 1:4,4 CHApPTER ¢ 2,1 2:1,1 20101, MOS8 Regulator Assembly Core Regulator Assenmbly SYSTEM UNITS, OPTIONS AND HARNESS SYSTEM UNITS CONCEPT system Unjits ” Single System Unit 210102 Double System Unit 2p1,2 291,2,1 2914242 2,1,2,3 DDIp Backplane SPC (Small Peripheral Controller) Bus MUD (Modified Unibus Deviece) Bus NPG (Non Processor Grant) Line 2:101,93 2.1.2.4 CHAPTER 3 power Distribution BG (Bus Grant) Line H777 POWER SUPPLY 3,1 GENERAL 3,2 PHYSICAL DESCRIPTION 302,2 +35V Main Regulator 34253 3,244 MOS Converter Core Memory Regulator 3.3 BLOCK DIAGRAM DESCRIPTION 33,1 3,3,2 AC Conlrol Clock Assembly 3¢343 3e304 switech fer +158V Isolation Contrel for Console Interfage 3.4 DETAILED CIRCUIT DESCRIFTION 2 B d=n W £ Page O O N {9 R = N N & W O Control Cilrcuit for Regulating Main +5V Voltage Reference Error Amplifiler Current Source Pulse Width Modulation W W 9 © (Outputs Crobar (Crawbar) Clirecujts OvereVoltage Protectien on +5, +B5B, and +29 Volt Regulators Power Fall Detectors pattery Monitor Circuits Electric Switehling of Non=MOS Legads WO DO WD WO O ® ® ® for Regulating current Limit Cilircuit 54«11597 Current Limit Cipcuit +5B Regylator ® W W BRatterv Keep Lo Alive Detector Power BATTERY BACKUP B W D W O ® v W General Description Mechanical Conflguration Detalled Cireuit Description W W W @ W B W B » © Limiting other Than +5, Maln) Base Drive Cirecylt (Main +5V Requlator) protection Sequenecing and Control Circults RT-T T ¥ U D ® Y @ Y B ® Cyrrent Alternate Contreol Clreult G D W » v D W 9 ® W Inrush The 555 Timer Cloek Circuit geries-Connected Power gswitching Stage Flyback Stage (+15V Filter Seheme) SRV RUSVRE RO R R R B raw DC Cirecuitry Circult Breaker BA Main Power Control Traln Circuit Charde Rate Control Battery Output Section Charge Rate Signhal BA1i~L MAINTENANCE GCHAPTER B Pl GENERAL e fpona ®» e dad B R IR N A ~d 3P - N ¥ N W NI 9 9 N v N 9 N w voltage H777 =2 ) ad Tnd NN W b i w D N S CORRECTIVE MAINTENANCE G D » W PREVENTIVE MAINTENANCE Meehanical/Eleetrical H777 Regulator Checks POWER SUPPLY Fower Supply Removal Removal of H777 Power SubPply Subassemblies Powel Supply CovVer Removal rRemoval of AC Control Fan Removal Fan Removal = Loglc MOS5 Main Regulator +5V Agsembly Remeval Regulater Removal 3 Page FIGURES Number 122 BAile=L Mounting Box Extended from Wire Frame BAli=L Mountling Box (Removed from wWraparound 1»3 im4 1eb MOS {=1 1=6 2o 292 2% 3 2m4 2w Envelope) AC Control Assembly +3V Main Regulator AssemblV Requlator Core Regulator gsingle Assembly Assembly System Unit Array Double system Unit Array DD{i=P Power Distributien Harness DD11=F Slot lsgage NpG 24ignal Royting 296 Eug Grant Routing Jwi RA1]l Mounting Box Showing Connectors and Cables H777 Major Fower Supply Components Block Diagram of H777 Power Supply Raw DC and Relay Driver Cireuits =« H777 Ie2 e} 3wd I»5 I=p IeT =B 5585 Timer H777 Clock Clrcuit Typical | Regulator Series sSwitching Stage Flyback Circuit Used in + or = 135V Regulator Je9 3=l 3miy Feedback PathelUsed in Maln +5v section of H777 Capacitor (CE) Waveform 3eil 3el4 yece 3m12 J=iB 3916 3=17 3eig 3»19 3e20 QA Current Bypass Summary of Timling Seguence Waveforms with Higher vee Charge Time vg, Current Levels High Clock Time Alternate PWM Cireuit (Used in Regulators than Main +5) Main Timing Capaciter Charging Curve Effect of varying Threshold Bage Drive Clrcuit for +5V Regulator A(P) Collector Current waveform Foldbaeck Current Limiting Circuit for Main +5Vy Regulator 3=21 3=22 3m23 3m24 325 I=®26 327 I=28 I®29 3=39 other Current Through RA Inereasing Load Current BeVYond Trip Level output vVoltage/Current Foldback Current Limit Circult for +5B pedulator A(L) Collector Current Waveform Typical Crobar Circuit powey Poweyr Fall Fal)l and Sequenceyr Clreuitry Detector waveforms Power Down Seguence Rattery Monltor Circuits 331 Electronle Switeching 3»32 Battery Detector Lo of HoneMOS Loads 4 Page I»33 Keep Allve Power 3r3S Functional Block Diagram of Battery Backup Unit Je34 =36 I=37 EEXE: im39 w4y 3wdy Im4? 3ed} 4ol 4w} pattery Backup unit (H775) Main Power Train of Boost Regulator operation of Main Power Train Regulation Centrel Circultry Relative Timing of the Two 555 Timers Charge Control Section putput Circuit selfe=sShut Off Circuit charge Status Signal H777 Fault Isolation Flow Chart H777 with Cover ON | 4 5 Page 6 TABLES Table No, =1 BAtiel, Specifications » PhysSical and Environmental 2= 2%2 Backplane Power Harness to Power Distribution Modified Unipus and SPC Pins Imy PWM Design Limits dwi Regulator Qutput Specifications 2#3 Modified Unibus Devices Page THE BA1i1el MOUNTING BOX MAINTENANCE MANUAL 7 Page 8 CHAPTER 1 BA{i=L PHYSICAL CHARACTERISTICS AND SPECIFICATIONS 1,1 GENERAL This manual desc¢grines the BAlle=L rack=mounted expander bOX manufactured by Digital Equipment Corporation, The BAlleL bOX is 19 inches wide, 5 1/4 inches high, and 25 inches deep, It provides power to the varioys components mounted in the box (see Figure 1~1), This manuyal i{s designed to provide Digital Field service and customer maintenance personnel with sufficient installation, operation, and servieing information to install and maintain the boX, 1,2 PHYSICAL CHARACTERISTICS The BalleL mounting box is designed to provide a gtrong mounting frame with maximum accessibility and gserviceabilicy, The mouynting frame is one section e¢ontains all divided into two sectlons; modyles, the other section containg the H777 power Supply, the loglc The mounting frame slides into a rack mounting wrap around envelope that completely encloses all four sides of the frame, rThe front and The back of the ehvelope are open for front to back alr flow, rack without cabinet, a wraparound envelope mounts directly into slides, and functions as the slide mechanism for withdrawing the frame and its contents, An operator’s console assembly (KY11LA) mouynts on the front of tChe The console assembly contains the power control and BAlieL frame, limited tuncerion gwitches regquired £0r systenm operations, Table 1=1 {8 specifications, a 1list of BAlle=L physical and environnental Page // / / wRfiP‘fl RoupnD ERApE = / / BAI-L. / ngggfflifgfi/ . / PaweR_ BAac KpLams C“»QG\CQ) OPERATOR'S /! SUPPLY SectTion cC opnsolE FIGURE i=1 BA1t+L Moynting Box (Extended From Wire Frame) 9 Page TABLE BAllel, size {e={ Specifications Box BA11L Mounting Chassis 1@ with operator§ console B 1/4"H x 19"w x 25"D Unconfigured weight with H777 Module 9 maximum using sleots DEC ba¢Kkplanes standard Cooling effielency for both fans at 9¢@vac + oy = %, 50hz Shoek and vinratjion characteristics (pperating) 172 and slne shock pulse of 12 + or «3mg, 12 GPK duration (noneoperating) 172 gine shock pulse o0f 48 GPK and 3¢ + or =18 ms, duration FFan ajir movement direction Front Coolling efflelency for at 9%vac H777 + O power both £ans See to rear, Bob 2 channels Allen = Subply less "D 5YH x 6 1/2"W x 20 Size powey cord Weight (MOS Welght (Core version) Input MOS Core (H777=A, Version) (H777eC, HT7T7eD) HTT77=D) 90e132, 160=264 47=63 Hz, Dval primary 104m127, 4763 Dual 208B=2B4 HZ primary Vac vac RMS RMS Page Qutputs +5Vy + +15V, =15V, Battery support Oy =5%, + or €=25 Amp Q2«1 Amp =5%, 11 + or =5%, Ve1 Amp Average +85Ve + or =5%, @w»2 Amp =5V, ¢ or =5%, 2«2 Amp +20V, + or =3%, de6 Anmp (DC meter readings) Noise 3% Ripple AC Lo pp or less, of nominal voltage and PC Lo must pbe > or =25 mBec, Overload/short recovers protection removal of overload, Protectiont S8C = 53% x circuit upon | Irated Overvoltage crobar protection on +5 and +20 volts, Indirect overvoltage proteetion on bagkup voltades, Battery Interface? Rattery voltage backup, Battery system voltage Current drain or MOS8 18=48V for MOS 24=48YV core (recabling required), for hackup < or =2,5 Amp from 24V Dbattery (64K MOS, MMil’S)q max, Amp Charging » 2 avallable current @ 23=48 VDC, mode, Signals = Charger Keg/Enable, + OF =18V adjusted to + or =12V by jumper, DMNo other adjustments avallable, Adjustmentss # Total DC power NTE 242 watts Page Environmentajlt Ambients temperature C degrees C»6@ degrees 12 7/ {62, humidity = per DEC STD, DEC per ons Shock & Vibrati nt, equipme C STD 102 for Class Coolingt Eff{ciency! LFPpM jee required Bfillflh); min, (Fan ajrflow mounted on 60% minimum = overall, BATTERY BOX Sizet 5 1/4" x 19" Rack Mount x 4", Input/0utput; +23=48 DC/+24 DC, Capacitys 120 watt hour e 850 degrees e2,5 Amp rate, Cell Typel (C, Nickel leadwacld, Sealed be may GELecell or cadmium charge used with appropriate in capacity Sspec, Charger: Constant current, Weight 15 1lb, dual rate Page 1,3 OPTIONAL 1/0 CABLE RETRACTOR ASSEMBLY An optional mounts is 13 to gpringeloaded cable petractor assembly the rear of a standard 19" pack to provide a service loobp for Unibus and them against fraving when the wire frame isg is (part no, Its functlion cé&bling to bprotect avallable, 1/0 extended, Jthat The retractor assemplY will accommodate all the round and flat ¢abling styles 1,4 presently H777 POWER SUPPLY PHYSICAL CHARACTERISTICS The H777 into the for avallable, povwer supply BAli=L pox, 1s It flow, frontetoerear alir There are AC filve contr0l a compaet moduylar 1s rectangular in modular subassemblies assembly sharpe and in the H777 designed to £it opeh at both ends (8ee figure 1=2)3 assembly +5V main regulator MOS reguylator Cofe regulator Fan With the exception caAn be YemOVed and BAli=L box, of the AC installeq control assembly, all the while the H777 asSemplY is NOTE The H777 the following HT77A @ Power Supply 1is available in designationsgt 118v Supply (metal o oxide core and MOS semiwgconductor) memory H777B = 23@v SUupply = c¢ore and MOS memory H777C = 115v H777D supply = 23@v = gupply =» M0OS memory only MOS memory only Instructions on the top of the power supply speclfy the correct designatien, subassemhlies mounted in the FPage 14 BAckpLane SECTT opd Powe R SuPPLY SEcTion) ‘ | . /fl ," 7, / a N 4 \ , / / OPERKTOR S C g OLE ] ' FAN Asse MB LY | Ac CanNRoL ASSEMBLY FIGURE BAlly Mounting Box 1e2 (Removed from Wraparound Envelope) Page 15 AC Control Assembly Physical Description (see Flgure i=3) 1,4,1 The AC eontrol assembly containsg the following componentst ., Linear transformer (Ti1) = provides stepped=down igsolation 47 , t0 63 of the power supply from the AC linejy Voltage and operates at h2Z, Circuit breaker = turns off AC power In the event of a power surgeé or when maintenanece personnel desire to work on the powelr supplV. CAUTION Never without AC 1,4,2 s remove the power supply cover turning circult breaker off, still present, as , AC eonversion terminal block = provides conversion , Surge resistor = provides jinrush cuUrrent limiting When supply ., Surge relay = bypasses surge resistor after vac to 239 vac is connected to a=C established from (see directions on terminal block cover), 115 source, (normal coperation), the raw DC 1is ., F1 surge protector = protects surge resistor i{f relay falls, , EM! line filter = keeps power supply nolse lsolated solrce, from AC | Main (+5y) Regulator Assembly Physical Characteristics The majin regulator assembly consists of a large and small printed eircuit board assembly interconnected by a soldered power harness, Page Fuseé CIRcuITTM BREAKER 16 F4 emT FILTER cCBAa AC CoNVERSI00) _TERMIWAL. _— I UREE RELAY BlLeck; T4 — FIGURE AC Control 1=3 Assembly TRenSFORMER Page The larger regquylator, board (+5V regulator) contains a +5V lowevoltage switehing power Sedyence logie¢ (AC LO, DC LO, LTC) and battery moniter logle, power The small board (power conneectors cables, 17 which provide distribution outputs t¢0 two board) contains system uynit power and a power control connecter, There are no adjustments onh the main regulator assembly, A numper of module interconneet the larger +sV board, 1,4,3 MOS Regulator and eontrol econnec¢tors are molUnted on These connectors are identifled in Flgure 1=4, Agsenmbly (gsee Figyre 1°5) The The ¥M0S regulator is in reality three regulatorsg +15V, «15V angd +3V, +15V and =15V regylators have dual Switehed and uUnsyitched outputs, The unswitched set runs on battery backup to run MOS8 (metal oxide semim=gonductor) memory modules, backup modes, modyles reguiring + oy =15V and are the switcheéd oytputs run option powered off in standby and battery The regulatoy assembly mounts {nverted on top of the +5 maln regulator A small ribbon cable (MP3) and a large nineepin power cable (MJ2) provide interface connections to the vrest of the supply, A assembly, stralaght, elghtepin coennector (MJ1) mounted over the Distribution Assembly provides a Battery Backup option interface, 1,4,4 Core regulator Assehbly The core regulator required when core is an memory (see Figure optional modules used The core reguylator, like the MOS requlator, core moduyles require +2¢0V and =5V, The core and on The the main regulator top power of the assembly mounts MAIN angd conftrol regylator +5V 1=6) assembly are pover as is In the part o6f H777, a It systen, a multiregulator, inverted pbeside the 1s MOS The regulatoer regulator, signals assenbly, frem the core regulator interconnect via Fage 1€ Mm.oS PoawsR Ceniels IZ Poureiz, DISTRABITIA) A 77 my MOS CoriEoL CARE MP4-| —-—-—‘% - { D » W 4 | ’ 3 | ! * .. < | . E { > | > CovE Cort A CRe\E oFB iz Corssle CRrLE ) " @ T & ' ! — A TERLMAOTM Ru.ock TRA | 1 o »> | OO OO Figure OO0 1-4 +5V Main Regulator Assembly Page ELGAT PIN cponNecToR. MTA FIGURE 1e5 MOS Regulator Assembly 19 /Powem ChRLE MI 2 Page 10 Be SupplieoQ FIGURE Core Regulator 1=6 Assembly 29 Page CHARTER SYSTEM 2,1 SYSTEM UNITS UMITS, ¢ QPTIONS AND HARNESS CONCERT This chapter describes the concept of apd the DD11-P nine~slot backplane new the been developed to imp)lement maintainping a Stamdard inibys the DEC System Units in 9dzneral im particular, These uUnits have while system Unmibus HModified input/output interface, This inhereases deyvelopment allows gsystem lnterfaces to remain the game and the flexibility of 2,1,1 The System internal Interconnection, Unitg term gystem ynits nhas come accommodate a droup of to ldentify t¢he bujilding logic modyles, S8ingle Sygtem Unit 2,1,1,1 (A=F) into usage A System Unit coOnslsts of a matrix concept of all DEC systemg, together to provide power and signal {nterconnectlons to bloek wired Unit 21 {s the Single System Unit, connector array, The (see Figyre 2#1) = which 1s sghallegt System used module It consists of a four ¢four hex slots (i=4) by SiX for mounting, (see pDp=11,¢4 yser’s Gulde = Conflguration gegtion), A Aare Many such moduleg, speclal gystem units are dedicated to a gpeclal get of ag a disk inperface, Slot 1 connectors A and B, and slot 4 connectors ang B connectlions, always Used for Unipus Input and Unipus output respectively, 2.1,1,2 Douple Sygtem Units (see Figure 22) = This System Unit TnhisS unit has nine heX nine PY Six copnector matrix, &8 O0f consistS slots for modqule mounting, Slot 1 eonneetor A and B and slot 9 connector A and B are dedlcated to unibus input respectively, op peginning and vunibuyus output or termination, Page I E D C B A Hex Slot 1 L ‘ UNIBUS INPUT L 22 2 3 ;}; He UNIBUS“OUTPUT 4 : FIGURE 1 9 | o E D C B 2=1 System Unit Array Single A UNIBUS] INPUT UNIBUS OUTPUT } s ealie Fienre R il v R e Lt hagy x Slot 4 e fl g et 2-2 LA ilAg G e e e Double SvyeFen, UniT /ffhfi)/ CRCGVEIa W VF 7 Jd el < s - ;} Hex Slot 1 Hex Slot 9 Page 23 2,1,1,3 power Distribution « while Unipbus control signals enter and leave a gsystem pnit via the uynipus cable, DC power for modules enters the System Unlt via the DC Power Distribuytion Harness attached to the AW eonnector end of the system unit printed cireuit board backplane, The power distpibution harhess, depending on type, consists of several highecurrent MatesNwlLoK Cohnectors that are wiped by a short harness The harness for the DDileC to the System Unit (see Figure 2e3), connector containing DC Mateeh=Lok backplane consists of a 15epin Le, DC Lo ang LTC AC ng voltages and & 6=pin connector containi of two 15epin consists e backplan DD11sp The harness for the signals, connector bepin 4 anhd voltages DC Mate=N=Lok connectors carrying must be harness power The , containing aC Lo, DC Lo, and LTC signals a glven by emploved ation configur eonfigured to match the power supply The system, H777 and HT765 power supply systems used in the BAllwlL (5 1/4") and BAll1=K (12 1/2") expansion boxes have identical power distripution systems which meansg that the same power harnésses can be used in either box, 2.1,2. See Table 2«1, DDiiep Backplane The DDil=P packplane 18 a double system unit for the standard DEC designed PDP=11/34 and PDPwell/39 duale=hex CPU modules, Slot one ls reserved for the CPU control Module (M7266) and slot two is ryeserved for the OPU Data Path Module (M7265), The remailning seven slots are available for system Configurations invoiving a wide memories and interfaces, varlety of Filgure 2~4 defines slot usage, Page B (aia D C BACKP LANE VIEW FIGURE FROM MODULE SIDE 23 Dnoll«P Power Distribution Harhess E A4 F Page 25 BACKPLANE POWER HARNESS TO POWER DISTRIBUTION BOARD INTERFACE TABLE BA{1»L/BAl1=K power Dist, Color GND Black b +15%B White GND Black Black Black (SPARE) GND +OV 13 1BV 14 a5V 15 »158 Brown Green Black Lo Brown 3 LTC DC Lo 4 AC Yellow 5 ( SPARE) b (SPARE) violet Lo aw MateeN=[ok +5V Red +15V Gray D¢ 1S5epln @ +20V +5V prange Red % P $#3 GND R X XX | 2 g 6+*Pin MatevH=LO0OKk ¢ #2 Eooe® Black Red Blue I ie i1 o GND GND R Y 8 9 ki e e orange Red 24 +20 +5V X 3 4 5 % D8 Red Gray +BV +15YVy 12 Fin Usage De]lA=e7@11108 MagewiNmLok 1 2 7 Pin Usadqge Del2=7011109 B 15«Pin Wire > 1 Agsigninent DD11eF Harness >t o< Piln NDileC Harness I BD 2«1} GND +158 Black Wwhite GND Black Black 10 i1 GND GND (SFARE) GND 12 +58 13 14 =15V oSV 15 »{5B Rlack Black Red Blue Brown creeén Page GRANT DIRECT ION A 1 | | st— o . T C D I o L - E wrzee L - — p7265 MQ3o01d S > B - F a . N | V| CowTROLLE (S&PC) MapIFIED Lot S UNIBUS ! 7 8 9 STD UNIBUS ' FIGURE bP11=P Slot 2+4 Usage 26 Page The seven hex slots (paragrabh 2,2,1,2), unlpus output 2.},2.4 Small Peripheral Controller (SPC) Table 2=2 is a E, (four —connector) or Peripheral unibus signals and some internal interconnect signals, D, Quad Bug = Small (8{X-connector) The C, be slots, heX modyles, can MUD Note that Slot 9 conneectors A ang B are tne® standard ContIollers (slots 3 through 9) are broken up lnto two the SPC bus (paragrabPh 2,2,1,1) and the parallel bus structures: bus memory dedicated no are there ‘This backplane i{s very flexible, as 'slots, 2%7 and F connectors are configured with pin configuration chart of an SPC slot, New layouts for spC modules should consult te the all the | New pModule Layout Guide, Any moduyle specifled as an 3PC moduyle can he mounted seven DD1i«P expander slots (slots 3 through 8), Modified 2.1,22 Device Unibus (MUD) Bus » New in any o0f the batteryesupported ralls were developed for M0OS memory (MS11) and new core voltage power features These rails were developed for the new core (MM11) memorys in the incorporated is which Unibus, mnodified the on includeda are - DD11=P and contains DD11eC memory In packplanes, addition, parity the Devices are and and the new cOre memory are conhected to the modified Unibus designated Modified unibus Unibuys modified Devices such as MOS memory control signals, (MUD), This new bus is strictly internal to the DD11«C and DDilep backplanes, other 8ystem units the DPli=pP and DD1leC look like standard Unibus TO system units, The number of MUD modules used in the PDP11/34 varys the medule types are listed in Table 2~3, and systems PDP11/39 The MUD bus is located on the A and B connhector bloCks on slots 2 to 8y The pin configuration of the MUD bus 1s listed in Table 22, (Note A MUD module at present 1s either a double 0r a heX Mmodule, to side by slde mount can spC width quad and MUD width douple a that f111 a hex siot_ ) The end of the Unlbus must M93@2 SACK turnareund terminatory M9302 will be Plugged into the be terminated with no other terminator will work, last standard Unipus slot of the an The last In an 11,34 gystem with a example, For system, the in backplane ninemslot DD11l=P backplane and a fourwslot DhlieC backplane, the M93¢2 is plugged 92, 98 1into slot 4A, 4B of the last backplane (foureslot As in another example, in an 11/04 system backplane, in this case), backplanes, the M9322 is plugged into slot DD1leP with two nineeslot of the second DP11=P backplane, Tuble 2-2 Medifled Mh.‘b“; and SPC o e e by Pins Slet2a-8& CONNECTOR Y L3T cav B A TP |Frae|tTM S irS v = TP DI3 DET | " c—— ) i | 2. xJ \G { L OuUT 8BSY|Fe! LIV Dp2. Fol 6 s | DP DE L | L L iEfl&'@ AR D67 5 A T WPR ;fié;vp i A L NP ¢ ———y | so L ! ve s Do AT AT s DD ¢ oot Rt et ADIZ AT | B L DT o —— ST~ T ~ Dfi.? Fol APS TP pe7 Hwfl&@é lNTE Fo| 4 L L RITIAIG Pc Lo ' so EVBA = A RE® k- |Alb Ls L MR REY BG5S A BR ow’T .Fo} ' $o ouT /| TP |BGS DE L L/‘l L I 1R G 6 DL AT AI3IAIZ HALT Y/3-3 TP MPR A17 e A ] = AP6 LI DB INIT ggm L ouT eveB' L gSRCK AlS a4 HALT (8 CRT —— C4 L L LolL | ASELIBRS 1k A TP P E9 Aol (BGYT L L 1A16 L L L ;’PA D5 |, v A SEL BRE 1 Aga gfiwT Y A SeL| A BR| DIy ;@13 zBBSY A5 4 & L L ’PB fioqu BR7 low | L L e ——y D) D1z Ay BLLW; ‘ e Fre o DIy o Lo 2 L ABG [-ISV g GND STV GND GND A SEL '&ND PaR TP Lo louT| [ IN V- LTC DIS coMWMECTOR 1806 VABGN +5V 1-15v | -/ 5V TP L s @ "9 (2 " TR 4 N PG BR4 DC CLETE ‘. : a iy +5V TP| +5v ¢ lenp PA & T [ (our) @ 17 ! +5Y NPG (I w) g fao D C Z (ge 28 SLO T NIRRT P 2. FollZ. BoIn) i TP ; ou‘fi__m . ——— e aa Fol M2 -~ D GM ) GN D ;ggé} { oup S8V msym TP ARG W fimn! ARG NH |ownr | L ABR Page TABLE Modified 2=3 Unibus Devices M93a1 Rootstrap/Terminator Dual Module M33a6 MUD Terminator Dual Module A M98 Memory Parity Control Duaj) Module M7847 mMOS Memory (MSe=11i) Hex figdule G221 Core Memory (MMlleB, G222 Core Memory (MM1leD) () Hex Module with Quad Hex Modyle with Hex Daughter Daughter 2.9 Page 30 CAUTION Mever install an M9302 &ACK Turnaround Terminator or an M932 Unibus in a MUD power MUD apply will Doing so slot, ralls the bus grant and ground lines on to M9302, used by NoneprocessOy Reguest 18 a transfer of data from one device In system to another device inh the gystem withoyt CPU intervention, a 2..1,2,3 NoneProcessor Grant (NPG) Line » The NPG slgnal only those Interfaces designed to do Nonh s procCcessor Requests, There are very few NpR devices that are algo SpC devices A Therefore, rap 5umpers on the the nPSG line grant continuity 1s provided by wiresw the g10t, a d o backplane, corresponding removed, an NPR wireeswrapped nmodule {s assiqgne Jumper on CAl to CBI of that slot must be This jumper permits the Grant signal to next module, Figure Wnen be routed ¢to the The NPG signal routing through the backplane 1is shown 1in 2+5%, 2 4 Bus Grant (Bg) Line = Buys grant continulty cards are reguired 2.1. in all Slots that do not contain modules, TheSe cards permit the Grant signal to be passed from module to module (see Flgure 2e0), Page NPG DIRECTIO A \g REMOVABLE /WIRE WERKAP Chl | | : :‘ } i Aul?' ¢A NPG | FIGURE 25 Signal Routing | 31 Page 32 4] GRANT DIRECTION D B Ps% o DT2 BQEE:""W o © s o) | Q % 0 O ¢ G Y o 0 & t—z ‘% FIGURE Bus Grant 2#6 Routing * Aorll SIGNALS Page CHAPTER H777 3.1 POQWER 33 3 SUPPLY GEmERAh This echapter describes the H777 power Supply, whieh is housed Iin the This supply provides the operating voltages for Mounting pox, RAli=;, the PDP*11/34 and PDLP=11/39 1s supply Processing Systems, designated H7?775 and provlides backup power supply 3,2 A avallaple for systems employing M0S§ memory, event the in bagtery bpackKuyp The backup 1s power a of fallure, PHYSICAL DESCRIPTION The H777 Power Supply moynts en mounting boyx (see Figure 3=1), the left hand side of the box, the righthand and the side of DDileP backPlane {g the pBAllel moynged on by power to the backplane 1s provided a eonnectoOr at the rear of the power supplys power to the operator’s congole is provided by a connector at the front of the poOwer supply (see Figure 3=1), The power supply contains the following five 3#2)3 (see Figure »w 9D AC eoOntro]l assemhly +5v main regulator S @ M0S regulator + or =15V, +8V Core regulator +28V, =5V Fan E 3,2,1 assemblies AC Assembly Control The AC Control Assembly contalns all of the hardware (l,e_, line cord, relay, fillter, circuit breaker, the line volgage control, trapnsformer to not be exceeded complete 240 in and main transformer) assoclated with The H777 gystem is limited by 1its maln (see Table 3»1 for watts of regulated DC oputput, steady characterization state of the operation, 1limits of This limit snhould operatlon), Internal thermal protection will shutedown the individual regulator assemblies power=fail Seduence and is provided py a thermal switch the before dangerous conditions are reached, This shutdown on 1s a mailn Page reguylator in order to preserve 34 MOS memory data, The H777 provides a controlled turneon by limiting the inrush current, with no controlled turn=on, highesurge cyrrents could trip circult breakers causing the shutedown of rack power, This teature 1is impoertant in systems containing multiple mounting boxes, Page 73 K %&)/,‘ng FIGURE 3=} BA1l=L Mounting Box Showing Connec¢tors and Cables 35 Page 3o2,2 +5V Magln Regulator acts The +5 Main regulator provides 25 amps of regulated DC power and as It also contains power and rs, of raw DC for other redulato (on/0FF/STAND input source a up/down sequenhcing circultry, control Unibus AC Lo, DC Lo signals, BY), Canverter M0OS 32,3 36 The M0s§ Cconverter provides ¢+ or «15 volts for use witnin the H777 and This assemblyY alsp supplies +5 volts (+5B) te the MOS Memvries battery-supported refresh operation, The HT777 system clock for as an output Both switched contained 3J,2,4 on Core The last driving contained to the DLIi=P for MOS memory and and yngwlitched (battery backyP) the MOS eonverter Memory Regulator asSemply (optional core memories at on the main various sgourtes module options, ape proyided, is assembly, (Optional) regulator) +2? and is «5 a removable unit cabable of vOlts from the paw DC source regulator, BLOCK DIAGRAM DESCRIPTION 3,3 Figure 3»3 is a bloek diagram of 3,3,1 AC the H777 power shows the foyr major agsempllies of battery backeup ynit, Each assembly for the following desceription, Control The transformer, RAW DC shown in (RDC), contalned » , Figure signal the supply, the subPply plys 1is divided i{nto The figure the optional H778 functional blocks | Assembly AC Control upper RDC left flows to interface, c¢orner all of of and main Filgure the rectifier/filter 33, Tregulator and are DbloCks are lapelled WniCh 4are ing Lhe Main the MOS Reguylator the Regulator +2@Vv Core AsSembPly (center Regulator (upper right) right) (lower right) 3»3 also shows the type of output obtalned from each produelng block, along with its general destination, power or Page The cloek switching which is & squarewwave oOsclllator used Tregulators within the H777 and each carrier 1Is pulse fed Wwidth to each wModulator power (pwWM) switch 37 to synchronize all of the to Provide carrier upon operates, element at a the duty The modulated eycle that is appropriate to maintain constant and proper voltage, The modulation of the carrier within each regulator 1s des¢cribed in subsequent paradraphs, Page 72 //3@ Sv%o/fedk FIGURE Major H777 Power 13»2 supply Components 38 Pacge See Puge 29A F"1G U R E Bl K u ia 7 r a‘ t R ie 3 * . 4 u X 39 e QMS=Ny/\ LPyNod=U>QDDx5\WOAlT\Ow -097YAo\ OD<—7Dt | l — 15 I bt — —_ SOy M~ : [1 LT I SXLH 5t Al ~ & d % v / ! NS 49O/24G7RLA ) .Nmn\WwnD,yW.~\wAM &SA50T[IS"ZNIy OD7L2y1X3ALA(YW NA0o+y ——a<D4"fyNOOT%\,\5Q\9\w\0\\ 24oy.FA0R—S=ZOB7Q4V‘T,.bmE/\L%OmuvY\\u\\% \ e 294 - N Page switen for +15V 3,3,3 40 Isolation Note the SW (Switch) hoX aSsociated with the + or =i%v regulator, Thig switch {solates the + or =15v (used for peripherals) from the on battery the battery backeup time for MOS memory which represents the critical If the system should go ¢+ or =158 (ugsed for MOS memory), vack»up, lsolation volatile storage consequently, of the + or =18y from the + oy =15B will maximlze losing Contrel 3,3,4 peripherals (noneeritical load) will, not have battery backeuyp in this case, the Another featyre of swapping of nonememory without The 10ad, the is gswitched + or =15 output modules may be accomplished contents for Console Of that module 1in STBY mode memory, Interface The control box (designated C) represents the console interface where the power gwitch ON and STBY (stand by) functions are applied to the 1In the "STBY" state, the + or =15 and the +3B H777. strobed to provide® reqgqulated voltages for MOS memorY, regulators are The main +5 and "DC OQFF" In the optional +29y and =5V regulators are not strobed, any of to the clock is inhibited so that no earrier is applied state, the regulatops, In the "DC OFF" state, AC power is still applied, 3,4 DETAILED CIRCULIT DESCRIPTION The followingy a provide paragraphs detailed circuits comprising the H797 power supply, 3,4,1 description of the Raw DC Circultry (Refer to Filgure 3w»4) The Raw DC seCtion produces a 1low DC operating veltage (normally This single positive for each of the regulators, 33 4+ or »9 volts soyrce suypplies power to support could alse provides transients) capacitor for "C», all of the regulagors (so0o that battery bpe applled from one single battery), The RDC section loss the rideethrough (power protection against the power supply by virtue of the enerdy stored in NOTE pll components to the right of "T" are on the Maln Reguylator Asgembly, located for (except components remalning The control AC the on Jlocated are fan) assembly, Page Coo {W/ 4| A - Raw DC Aand FIGURE 3=4 Relay Driver Cireculits H?777 41 %_ MWqF705NOD CO-LFZH W wlz/ord) 1 Y MEN o A Pago 40 75 ¥ 4 W Clef TM m|\m*| 5| \ Page 3,4,1,1 Circult overcurrent creates a 3s4,1,2 on power The fuse 3,4,2 The convenient Inrusn Timer BA (F) Timer « The the event <closure Timer is performs Circult line=digconnect protects S55 in Current Limiting line The 5585 Breaker protection and i1s » of a for (Refer Resistor bypassed various to Figure within the The containg of set device two internal Comparators and resetr a driver, whicnh is The Pin flipeflop a set 1/3 Vec device Can be by whose that {in 2/3 logle, chain BecauySe 55% IC a brilef the description to The or B8=pin listed 3=5, controls source manually reset Ka, as used here; is an characteristiecs are Figure Vee, oytput can current Relay 3=5) divider and and get an inpuyt gomparator sink a to each outputs can billateral eurrent, by reducing the reset pin output level at The output of the 555 inverts the state of the FF, as follows?$ FF resigtive H777 limits inpush operation functions within the H777, flipw£flop, 4 to 2,4V, . a at Ra during Clock blocCk diagram provides the serviecing, of its operation is presented, The device, DPIP (dual Inline package), Several of its an (BA) within Ra In the event of Ka failing to close, located along with Breaker fallure 42 = FF peset Qutput = High OQutput Low (Source (sink current) current) V. Ce Page 43 & fi — ol D THZESH 3 - — Covr,Lol 1? : E —— ~ LorSCAHEIEE _ - l[r - ‘Ji with FF set, "ON" witph FF resget 2, Output can source or sink current 3, Reset Pin overrides trigger; 4, All are edqual value, Output wi)l remain High as leng Vice) = (12¢ ma maximum) holds output Low for reset low, Hignl, 6, 7 — - 1, Pin & High Resets FF ~ Pin 2 Lo Sets FF "R"TM RESET STAGE QuUTrPUT Pin 3 High Trapnsistor L | QUTPYT 3 5, A TRISCER 18y maximum FIGURE 555 3=5 Timer as Trigger 1s Lo (Pin 4 Page The sowcalledq discharge transistor is "ON" when the output is low Reset), < 1/2 The The v(pin trigger comparator Comparator Wighin (free=running) modulator The the 3,4,3 resets H777, the the oscillator, as FF when device a (Pin6) > used as one=shot, and device this Clock Clrcult (Refer teo Flgure operation, Vee a as a > V pulseewidth the HT77 Square wave of generatian (or relaxation 3I=g) Clock generates a 20 KHZ amplitude ot 12 volts, The circuit that generates this carrier a Free Running Relaxation Oscillator, toward 1% "turnseover" in is 2/3 signal, c10ck or The H777 Master carrier with an In V 1is (PwM), tirst &pplicatifln of carrier (FF < 1/3 vVec(or 8), Threshold (pin5), sets the FF when V(pin 2) 44 the Timing Caracltor (Ca) volts, Upon reachling and discharges Ca via Rb (+ or centers is 12 and 2 around a 5585 charged volts {ts KHEZ) through Timer Ra and as D (273 Vec¢) the 559% internal ‘"discharge" transistor, transieion falls to discharge turnwover That trangition eoincides with a negativesgoing outpPut of Pin 3, When the voltage on Ca (Pin 2 & 6) 8§ volts (1/3 vce), the 558 wturnswmover"” again, opening the transistor and allowing Ca to charge uyp again, That at the colngldes with an output cycie continyes with Ca Because the *turn=over"” the osclllateor The output O0f still maintain freguency thils an transition from Low to High, oscli)llating between 1/3 points are proportional to (or period) Vce Vce will be independent of cleck can source and sink up to about acceptable waveform, The apd 2/3 Vece, in fixed ratio, Vcc, 100 ma and rage 45 vl oW . S % 7 D7 iz 3 7- 8535 | | F"L v : ® Capacitive relaxatjion oscillator clock=in the H777 MOg converter, This _ 12V B OEE ] [—A— CLoC o\ L - CLOCK OWUT clock synchronizes all of used the generate a switehing reguylators FIGURE H777 to Clock 3=6 Cireuit 20 KHZ of the master H777, Page 3,4,4 Serieg~Connected (Refer Power to Figure 3=7) Switehing Stage (typlcal This power handling stage is identical to those used in +5B, the +5B 46 +20) and +20 reqgulators and, with a different filter section, is similar to the + or =15 and 5V requlators of the H777, The main +5V switech 1is in paragraph described 3 ,4,B, It gets This is called the "Passg element", The power SwWiteh 1s Q(A), base drive from Q(R) which in turn, is controlled from other circuitry via R(E), of the the deiver Current current flow through R(E) allows switcheg the stage ON, rRemoval the stage t0 resyme blocking, or switeh OFF, The Combination of R(B), R(C), D(A), D(B), and Q(B) forms a Fixed Current driver for the pass Element, This driver limits the maximum base current that can flow in the pass element, thereby preventing overstress on the pass transistor basewemitter Jjunction and protecting fajilure, fprom excess colléector current in the event of pass element Page 47 See Page 47 A e« L and ¢ form an averaging ¢llter, waveform The voltage waveform at point A follows the current yleld to and the filter averages that voltage ¢, point at smooth DC at D(C) point B, is called a "freeswheeling" FIGURE diode, 3=7 Typical Requlator Serles switching stage BN e osmoe— TONINO)7HNDIS M ML I LTOLT fage 4% A Page 48 The raw DC source (2@ to 50v) is switched across D(C) by the above action of the pass element and driver, The averaqging fllter (L and () create a relatively smooth DC (from thig chopped input) of a magnitude equal to the time average value of the chopbed raw DC, Examples Yol THEE e RIv = 35v - ///é;//i/fififif“&g (fiw’f A ) TYpICH| —lv ,ffiit‘%« — //%&@; " SSEC| By chanaing the value the width of the of the output DC width modylation in paragraph (pwWwM) "QON®» pylse that can be changed, is accomplished by & feedback path as described 3,4, If RDC = 35V and the pass element perjods (Diede D(C) conduycts for E(AVG) 1s fed to the LC filter, The process called pulse is "OMn for 29 usec out of a dP-usec 3@ usec lv drop) = = 35y x 20 e (1Y) x 38 = 13,4 @ % vdc output @ Point B 1f the pass element were "ON" for 8 @ usec E(AVG) = It RDC 35 X 8,0 LU increaSes, = 1 X 42 [ = 4,76 volts output the pulse width must decreaSe to maintain a constant Note that changes in load reverse is also true, The value, oyutput current (the ouytput current from the regulator) do not enter into the determination of ouytput voltage, The 13,4 Vdc and 4,76 Vdc previously of Theraforap mpdulation caleylated are independent of load eurreht, line in changes overcome width 1Is only necessary to pulse drive the Page voltage (RDC components due 3,4,5 [evel) and to compensate (+ or =13V Fllter to load current g¢hanges, The Flyback Stage for varlable Scheme) 1losses (Refer €0 49 in Figure 3eB) Figure 3eg shows a different method of connecting the previously descriped filter section; dlode, choke, and capacltor, Thls scheme is ysed in the + or =15V regylator, Here the choke (L(A) connects acCross the filter input terminals, swapping places with the freewheeling dicde the same filter as (D(A)), "output" A capacitor terminals, previouysly described, (C(A)) is still found across Note that the "power switch" 1s the The same King of pPwM signal ls applied by the power switch stage, this During the during the "OnN" portion of the cycle L(A), across time D(A), L(A), of connection series same the cycle, the of "oFF" portion Mplypback" is the term applled to this period when exlsts, (C(A) AND energy previously stored In L(A) 1s released to maintain current the looP (L(A), D(A), C(A)) Will decrease flow around the Series 1loop, When the poWer S8Switeh turns "OFF", the polarity of the voltage across L(A) reverses and its magnitude bullds up yntil it preaches a level high enoygh to malntain current flowing in the same direction throuqgh L(A), The level that muyst be reached 1s equal to the voltage on C(A) plus one diode drop (D(A)), Current in the s¥iten output The grounded, positive terminal (Anode) of C(A) is from this Flyback circult is, therefore, negative (=15V), voltage turns on again, s§loWly causing the current to rise uUntil in L(A), NOte that the Page 50 Either (+ or =) output can be used as the "sense point" or input to feedpack system that will provide a regulation capability, a See Pige bj// FIGURE Flyback Clrcuyit used in ¢+ Qutput voltages) or «15v 3=8 Regulator (produces Symmetrical ity0T (@ 77 R- T //QW_o Vase S0 A mflJ\.rJ Page as core same the on (which is wound The remalning components L(B) 51 a positive output voltage 0f equal produce C(B) and D(B), L(AY), filter Either half of the magnitude to the negative voltage on C(A), network can operate exampie, C(A) starts, 1t in ¢the Flyback mede degseribhed above, Ehergy stored in the core by current flowing through L(A) during "ON" time 1f, for released to elther C(A) or C(B) dyring "QFF" time, can bhe (~»15V) will has a )lovwer voltage <clamp both windings level (e,g,: »14,5vy), and doesgnh®t conduct, across (L(A) {(t when and L(B)) "Flyback" time at that voltage reverse=blased Because C(B) is at 15y, D(B) 1s C(B), however, will discharge through the load, down to 14,5 Volts so that D(B) cadn agadin condlUct on Jlater cYcles, The situvation is the same when (+15v) C(B) is low, Eilther output can assume be ysed to supply power (+15 or ~»15) and the other output willl Therefore, either ¢oOoyuld be used as the magnitude, voltage same the reterence for regulation purposes, In the H777 MOS (C(R)) is used as the sensed output for regulation, 3,4,6 conyerter, +15V ~ Control Circuit for Regulating (Main +5) (Refer to Figure 3=9) To achieve a "regulated" output voltage as congtant (one that remains relatively voltage and/or load cullent change) from the Power line supply, it 1g necessary to introduce a feedback system that monitors regulated, A8 mentioned the output level and makeg adjustments within the supply circuitry to The adjustment that is Made s compensate for changes in that level ¢t¢he drive pulse that feeds the power switch stage wideh of in the the with associated line output being the process is called Pylse Width Modulation (PWM) and in previously, mogqule, it is accompliShed via the circuitly of Figure +5 5411597, the =g, In this diagram, the 1input, or sense, voltage of the regulator) is located on the right hand side, the modulated pulgse train output The circult can be geparated into four sectlongs appears on the left, Reference Voltage Error Amplifier Current Source Pulge Width mModuylator 3,4,6,1 + or Voltage Reference » tOlerance =2% zener The voltage reference element 15 D(B), & diode, R(A) teeds a Known current level to maintain the =zener voltage at 5,1V + or =2%, thpovgh D(B) Capacitor C(¢C) 18 used to slow down the rate of rise of the referencCe voltage (and, centrol point supply, D(p) transistor), hence the output voltage) and X The {s during turneon of the power R(D) are used to drive the reference to zero when dgrounded 5,1V + or through 2% an active reference non=inverting input of error amplifier E(1), device (like a voltage {8 fed to the Page SCee A (regulation) /949@ OAA feedback Path used in main FIGURE Feedback Path = (gsed in +5 Ssection of H777, 3=9 Main +5v Section of H777 52 3 0y A &S/ o|2D N)lgmkWQT.NWRV ) A Fise 52 e 53 Page -~ 3,4,6,2 senge Error amplifier voltage amplifies the A portion of via R(F), (+5) = The operational with the reference amplifier (5,1Vv + or g¢ompares =2%) voltage the and difference, the The amplifier output voltage divider is fed bhack to action of R(F) the {inverting {nput and rR(C) fixes the DC voltage galn of this amplifier circult so that a given error voltage (Voutput = Vref) produces a Known output level from the amplifier, The Voltage to a variable Up to jevel Current current this vout with we and =» c¢can 5,1V to 5,1 by error) @G(A), at the R(J)s op=amp R(G)» source, point operating, voltage (amplified level = the first three (QCA) collector R(H) is which converted operate as a segtions of ¢the circuit between the gupply output convert the difference a kKnown current level, X ma, output current) NOTE The function (in the modify that over alve of C(B), R(E), error amplifier AC 0f the gain the CCA), R(B) circuit) ig to stage a way Iin will assure stabllity of the system a pandwidth that is wide enoyagh to the regulator adequate dynamie response, 3,4,6,3 of C(E) this to Current Source = Tregllator, have a 11ngar The rate Capacitor C(E) constant of rise is the main collector of voltade current timing from (see Figure QCA) element 3=190), causes - Vo -—</;~——~ Cheacimr (@ £) eLtwee wo Timae 1 | - (A (};Ltefimfi Oufiéd’ l FIGURE Capacitor 3=10 (CE) Waveform The Rate of change of Capacltor voltage is deterpmipned current of 3,4,6,4 PWM tpe varjable Pulge (Cireuvuit Width (585), capacitor 1s at Zeron Figure Moduylation let zero volts (558) is oN, Pins C(E) so the ecurrent (See current source =» To wus assume and the Q(A) (etc,,, undergtand that discharge at the by the operation time zero transistor output of the (T(©)) within the E(2) 6 and 7 (threshold and discharge) are both tied from Q(A) ls bypassed to groynd and V(CE) stays 3=11), to at Page 58§ - N~ ,41L,fl~’“"é§2?, FIGURE Q(A) 3=11 Current BvYpass At ehig poing (T2) the clock signal goes high (+13V) and turns on QC(C), The e¢0llector Voltage falls rapidly to apout zeroe, causing Pin 2 of the 55% Timer to momentarily fall to zero, (Figure 3e12), This action triggers the timer and lts output qoes high, Pin 3 = +13,5y), No output from the circuit 1s seen vet because Q¢¢) is turned clamps the E2 ouytput near zero volts through p(pl)., will exlst for as long as the clock remaing high,) At the same time transistor turns charging C(E), The voltage signal) y(CE) wunti{l that "orFF", rises pin 3 goes High, the allowing the output current at a fixed rate (for a 1t reaches the threshold polint (This internal from Q(A) constant ON and condition discharge to begin output error (approximately 14V) and resets the 555 dropped back Timer, This event occyrs after the cloek PulSe has to zero turning off Q(C), Hence, an output pulse was zero when produced by the clrcult which started when the clockK and ended V(CE) reached {av, signal fell ¢to page i ecll777 6V / il 17%/ 2 (7/6) TM | | 6‘___— -—. — ! = IZSV g N/, 0 7 ‘| \ — e —— - ., — — - RS — | .[/ \l | | |} —~/oV. ? FIGURE summary o0f L~ A // ,,a——"b/55?%2ff;/,'l//jjéi;{ Oanlz{lg%g? @wm)\séfli{// \".“l) l | \4%w,;3<6907FUT>.qiJt;;%fgiéii?ijgfifiijgl o 56 3=12 Timing Sequence - ‘l \ ‘7//; W Page OFF) greater s0 the less, The to power Switch the output redyce original oytput condition), (equal to narrower, will voltage of have the ig average regylator Vthreshold (thus l pulse when applied usec time) valye waveforms 3-13 with Higher and 7, Cuprrent Level ON, becomes counteracting EZ% FIGURE (1@V) (25 pulse nharrower lowel higher V(CE) tixed [ CkT OUTPUT —=»p VI(CE) reacChes width output This a < < Cleci is Stage, therefore clock pulge difference pulse (& and The o the rate 3»-1J)), =m ysec a plgure Q(A) outputs a becaMe higher), capy 25 at (see source voltade B inCreases sooner the variable current (because the sense 1 that 1f level el ey Observe current 57 will the Page 58 1f the output of time of V(CE) Q(A) reaches a particuylar value suych that the charge 1s equal to or less than the high clock time ( 25 no output pulse I8 produCed, Thnis esStablishes a minimum pulSe usec), width of 'zero (see Flgure 3»14), Vo 2 f— ‘Lé,_,l / £ d Cloc Kk ’t 5 OUTPLT /5 ZERO O FIGURE i IPEPSPS ' L, — = ] " r ! 3w=14 V(CE) Charge Time vs, High Clock Time An upper limit to the circuit output pulse width is egtablished (at 25 usec) by reseting the timer (via Pin 4) at the beginning of each clock cycle, Thus, Q(B) momentarily tuyfns oN at T(@) (clock goes high) to ensure Q(BR) that also the output performs the 1s p at the important start of the function of timing allowing interval, a either the driver stage or the overecurrent detector to truncate, or cut short, a pulse coming from the Signal from glve designation pWM stage (see Application ot a positive voltage to R(P) turns 3,4,9,1), paragraph on Q(B) and immedistely stops the pulse that is preSent at the output of 555 (and prevents further output as long as if an output pulse {s truncated by a momentary voltage (to agajn produce produced, an 3,4,7 is ON), Note application of that reset R(pP)), the timer will wait until the next cloeck pulse to an output, If each pulse 1s truncated as it s artyficjal duty cycle of the overload Q(R) protection (and variable) maximum has been selt for the regulator, scheme, the This H777, feature Alterpate Control Circult for Regulating +5, Maln) (refer to Figure 3e1%5) the Is basis (Outputs o0of other the thap The regulating loop circuit used In the MOS8 converter and +20 volt sectlions of the H777 1is similar to the +5y regulator circylit except for the method of settlng the c¢harge time for the main timing Page capacitor, In tnis scheme, constant voltage (instedd 0of along an expohential cyrve, See Figure the capacitor (C(B)) {s 59 fed from a a econstant current) source and charges (The main +5 ¢apacltor charges linearly,) 3=16, FIGURE 3=16 Main Timing Capacitor Charging Curve Page 60 /5 OvTPLT I& | | f_—éf_" 8 J[iEL/J‘f < 555 fl\\\\\\é; ’ NV o——ru]3 Ca -———1 l & 2 - S 7 1— e g{ | L WA e 1 FIGURE Alternate PwM Circuit 3=15 (ysed in Regulaters Other Than Main +5Vy) SENSE _ - 'RF Page 61 The trip point is now set directly by the output voltage of the error (Pin 5) the output pulse width can be widened or narrowed (see Figure at amplifier By raising or lowering the threshold pin 5 of the 555, 3»17), Note that trigger and reset c¢ontrol Paragraph 3,4,6 on the main +5 regulator, are the same as in i V O CHAREES —— fLons 7H(S CyRVE B | o fi g ook% TRESERS IREIT T e pE TorAL.' , OmVT~ 7TSIIE Epem THE 5S (+) Effect 0of varying Threshold In the MOS Cohverter, the + or =15 volt loop uses the entire avallable pulse from the 555, $0 no clamp path is provided (diode to collector of vrigger trpansistor Q(C)) on the eircuit oytput The Same applies to the +2¢ regulator PWM ¢ircuit, (see Filgure The maximum pulse width 1ls unlimited in the +29 regulator by 3=5), omission of the R and € elementg that couble the cloeck edge to the reset transistor, This is done to allow the regulator to reach a 1@¢g duty cycle and approaches thereby 20 maintain its 2¢ volt eutput as the raw DC voltage volts, Table el deplcts the design limits for each regulator of the HT77, control PpWM signals within 62 Page PWM TABLE 3={ Design kimits Clocked reset Regulator Pulse width Max, Min, Main +5 @ 25 us YES YES 3 us 50 us NO YES +35 B(MOS Convy) % 25 us YES YES =5 (Option) @ 25 us YES YES +2¢ (option) 3 us ap NO NO +¢ or =15 (MOS Conv) Trigger Clamp Base prive Circult (Maln (+5) Regulator) (Refer to Flgure 3=18) 3,4,8 The outPut ¢cyfrent avallable from the 5585 PWM elircuits previously described (paragraph 3,4,7) ls too small to directly drive the power This section switch stageg of the various regulators in the HTIT, deseribes tnhe circuitry used to mateh the PyM output generated by the main +5 loop to its power function of this switeh), switch, (Paraglaph 3,4,4 describes | the regquires This requlator, becauyse of its higher output current level, parallel, {n connected switches power or elements", "pass two Registors R(A) and R(B) help force the two swltches, Q(A) and Q(B), to Sshare the load current, The two switches can be considfred asS one NPN device, The PWM signal from the control "loop" circuit 1s recelved at the base of Q(D), this transistor, along with transformer T, amplifies the signal and couples it to the bhase of the current circuilt ig inserted between the switch base, @(C), R(D), D(C), and DID) about 2,7 Amps, Thig level wil) remain leve) varies, A constant pover switeh(s), transformer secondary and the limit the base drive level to falrly constant as the raw DC Page A high level base drive scheme for regulator +5, 25A,DC | FIGURE Base Drlve Circult 3»18 for +5v Regulator series 63 switching ) “O Tl | od 71 . Day % G52 e Page 64 An additiona]l function provided by transformer T {s to store energy during the drive pulsSe, to pe UuUsed t0 Treverse blas the switch transistor basewemitter junction when it is time ¢to turn off, The energy gtored counterclockwise the transfopMer transistor The in the (after Q(D) base collectoy Figure core o0of T cauyses a current to flow turns off) through R(C), D(F), D(A), and This draws current out of the gwitch secondary, and causes current vs, lt to time switeh in Q(p) will ’} . be a trapezold (see ColRENT = Vol THUS PoRTISN REACEIENTS n 2w Ae Seusmec | uessy CoXE XA FoRmER EFLECTED ) FIGURE Q(D) Collector 3=19 Current waveform Protection Sequencing and Control Circuits The follo¥ing sequencing, and 3,4,9,1 (Refey filter 3,4,4), paragrabPhs descripe control circults Limit Circult Curpent the operation within the = 54 11597 =» Cuprent (.21 The cuyrrent triangylar ) in limiting series with in L flowing through yaveform (gee this requlator and monjitoring R(A) Flgure and the 3#21), and falling during conduction triangle "rides" on the average DPC of of protection, H777, teo FiqQure 3»20), =» Ipn Filgure 3=20, components in the 5v regulator output RCA) on rapidly, 3=19), s LodD15-f——z_,,,{S-[FmdD e it ponrioy 3,4,9 more (Main is the Regulator) L. and C are the (see paraqgraph achieved by Peak Choke voltage riging +8 elements ¢ircult across while the the ¢freewheeling output eurrent level, inserting Current, 1t have a pass stage is diode, The Page - P e FREE WHEEHA| Dioos Lawducts | I 1 ; FIGURE Current 3=21 Through R(A) 65 Page See P&ge GéA FIGURE 3=20 Foldback Current Limiting Circult From Main 5v Regulator 66 ASH LVALIO Fage. GC / +1¢ Hh AFHI0SISyNS~ X! d)\ o 3% s/-H + CAIS I\ J Page 67 (IJout, the average regulator output current, can vary frolh near 2zero to about 25 Amps, but the triangular "echoke compenent" of eurrent remalins the same, The Peak ahd minimum current points are equidistant above The and below the opeTational detector t0 amplifier reset current exceeds drawing average curpent the a preset through value, in Figure 555 Timer valuye, R(B) Ssetting the non=inverting (+) inverting (e) fully negative 1input, (=4v),6 R(A) exceed the preset beging nhegative ¢0 | 3+29 (In The (E) the sServeS regulator trip point and R(C) jinPut (down negative a$ a loop), value s to =5V) with threshold when chock preset by and thereby Tre8pect to the In this condition the opeamp output will be Output current flow, through KR(A), balances out blas the on the op=amp and, preset voltage amplifier will amplify the difference, ac¢ross when the voltage across R(B), the operational O0nlY a few millivolts positive differential 1g suffieclent to saturate the opeamp output near +195 volts, The presence of pogsitive voltage on the op=amp output resets the 555 and gtops conduction of the pass stage until the next clock cycle pbegins, Figure 3=22 {s a series of waveform sketches that show the increasing ¢ u treut t, 10ad current Peak. cuyrrcert (, 5t, Curkenl hmflmg, \ enhobled bheyond trip level 0of the result current of liriting NogmaL fif_“g“ wlqu curren'ft Lwfiffl!’k& -~ T~ ~— e e e AR U Lovrg| - TM~ | Lrgip | the FIGURE 327 Pu[ce Width Increasing Noete that as wideh (pass (1)output stage ON Current component its peak, The effect s0 is Load Current BevYond continues to rlse time) will become always (I)output is triangular, Trip toward (I)Trip, the pulse narrower, (Becayse the choke 1ts average value halfway between peak of narrowing the pass stage ON time cycle of the Output voltage waveform of the applied povwer to supplV, the Level LC and valley), is to reduce filter, thereby 1is 1/2 the lowering of duty the Page A foldpack feature is built into this overload protection circuit, 68 It operates because the preset bias, which sets the op amp trip polnt, is determined by the output voltage so that a cCyrve of Ooutput voltage vs, current will foldbacki (see Flgure 3=23), 5V :[gt_:7fié;‘]:};l-. \%;uT' Lourpur = FIGURE 3#23 output veoltage/Current Foldback 3,4,9,2 Current Limit Circuit = +5B Reqgulator NOTE +5V than main other Regulators similar, (Refer to Figure 3e24) are In the +5B Regujater (MOS Converter) and in other H777 regujators, the composite lead detector element + choke current waveform is mohitored hy a series resistor in the collector cireuit of the povwer switch stage, transistor, s the basewemitter Junection of a PNP Here the gsignal QCA), collector cuprent in @(C) has the same form as that described previous sectlion (see Figure 3=25), 1In the Page FIGURE Q(C) Collector 69 3=25 Current Waveform When the (I)PK valye produces a voltage across R(p) that is sufficient to overcome the V(BE) of Q(A) (approximately @,6V), the baSe begins to draw current and collec¢tor current will f£low through R({) to reset the timer in the regulator loop, The net result is the same as that previously described, Page Se,e, p@fic 7 A FIGURE 3=24 current Limit Circuit for +5B Regulator 70 LZS7/)LY F3Y)=A1°S_ _ | | _ _ o 'l J ¥oay MOV4Ea1odINIXNINDLIWITIWIHOSdZsNNOdS+-SOWYIALNIANOD .64 Vs -1t < TRy | Page 71 (0 €(A) provides noise suppression and eliminates premature reset due the reverse pecovery current flowing into the free wheeling dlode (D), a(p) and R(D) are used to create a preset blas current R(B) through V(oUT) is pulled down below the reference This preset bias prodycegs a foldback as 1inecreases value whoge (V(REF)) by an ovyerload, characteristic as described previously, e Protection On +5, +5B 3,4,9,3 Crobar (Crowbar) Circuits Overvoltag Figure 3-26) - Because each of the and 420 Volt Regulaters (Refer to ce a high voltage (Raw DCJ) atf introdu will ors above (+) ougput regulat yre that prevents the pass its 1load terminals 1in the event ofng,a fall e¢rowbar c¢ircuits have been element (power switch) from openi is to circult outPut crowbar on of a the The actliacross thelowload, ect Tregulator included to prot 1mpedence very a rapidly apply terminals in the event of an excessive voltage appearing there, NOTE overvoltage for is Circuit A Crowbar has nothlng It protection for the lead, to do with overload or short protection for the regqulator, a c¢ircuit siliconecontrolled The actual cpowbar element s momenNtary current t0 cathode, (SCR rectifler D(A)) that conducts heavily from anode to cathode, Ohce triggered by a fpom gate The trigger current is provided by another fourslayer device (SCR Thig smaller device improves the accuracy of the (Crowbar D(BR)) Circuit trigger voltage and assures an adeguate drive pulse for rapld turpn=on of D(A), R(C) and C are tor lmproved noise immunity, The actual trigger level for the circult is set by D(C) which bpeglns to conduct once its zener voltage level has been exceeded ~ Conductlion Jless of p(c) prodyces a voltage across p(D) equal to the output value the vajlue, zener = V(OQUT) V(RD) = V(Z) current wlll When this voltage (V(RD)) reaches approximately 2,6V, causes current This R(C), yia D(B) of gate the into flow begin to also which D(A), 1Into current gate c¢reating ON, D(Z) to switeh switches on == effectlvely shortecircuiting ¢the regulator output terminals, Dca) will remain in condyction until its anode current falls certain (called "turn»off" time, 5¥ ysec) after which It agaln appears open below a as an level (called "holding current”, 1#@ ma) for a period of time circulit, | Page 72 Note that 1f a pass transistor has falled by shorting ceollector to the Crowbar will remain in conduction indefinitely, sinking large current from the raw DC gource, emitters, Page );2%;2[[/9713&? > fl\ K | AY /b jg Ka Similar crowbar circults are used ong e +5 ., +5B s Y29 main core outpuf reg, FIGURE Typical 3=26 Crowbar Cilreuit “ ouTLLUT M FROM 73 R To protect D(A) fast blow fuse from this condition, in series with the RDC each Crowbarred regulator Page 74 has a source, NOTE No internal protection I8 provided for the crowbar devices 1f an external source 0f power 1s connected across the output terminals of the H777, 3,4,9,4 Power Fail Detectors (Refer to Figure 3=27) = The H777 provides Unipus=compatible power fajlure signals (AC L0, DC LO), which are used to alert power=down sSequences, the processor and memory durlng power=up and The line drivers in H777 are of the open collector tvype and present a low impedance to ground when asserted, The slgnals are asserted when the AC Power input is below preget volrage levels!? 9 V(rms) 8¢ V(rms) The that for line drivers Q(4) display AC Lo for DC Lo and Q(5) are N channel fleld effect to groynd) as long as the gate to source blas voltage when transistors a yery low ON resistance between drain and source (llne this bias is made negative, 1s the deviges will Open, hear =zero, presenting an essentially infinite impedance to ground on the AC L0 and DC LO lines, Page Jee page T5A FIGURE 3=27 power Fall and Sequencer Circuitry 75 ,VOa FT705AN0D mil 02+I90,, Page 76 The Field effect transistor (FET) 1line drivers are controlled by and E(3) whoSe output S¥wings grom +15V to threShold detectors E(2) The detectors »15v depending on the relative polarity of the 1lnput, that they are ensure to feedback (via R(P) and B(S8)) employ positive bistable, and not linear, in operation, Diodes D(F) and D(G) allow only the negative detector output to appear on the FET GATE (Bias voltage 1s zero or «1i5v,) This circult Note that a third stage is also present, E(1l) and @(3), the power with turns the noneMOs regulators ON and OFF {n sequence ¢aj)l signals, so that a normal power=down anhd/or powerwup sequence can be performed when the power supply 1s switehed to standby operatlon, All three detectors have a common reference voltage (approximately 3V) determined by dividing +15v by 3 via R(K) and R(y), This reference 1is applied to the (+) or noneinverting inputs of the oP=amb detectors, The sensed voltages appear at the inverting inputs as fractions of the volrage across capacitor C, The various detectors switeh from a high output (AC Lo DC Lo uynasserted) when the regpective fractional voltage reaches 5 volts (vice versa, as capacitor voltage decreases), The timing capacitor #(C" ls charged linearly source (Q(1), sequence, R(D)» R(C)y etc,), by a switched current Filgure 3=28 is a diagram of the Page 77 77900 (% 20 Vol g Voltaee o C < ==F Raw DL | [ "ON" s Rt(1) cap Voltaqge Bt (2) Cap Voltage , PRt(3) Cap voltage ecyrrent souTce @ +2¢, n turns V(1); +5, w sSwiteh V(2): DC Lo n Console V(3)y AC Lo t, =5v R R(G)+R(H)+R(J) = 5(R(GI+R(H)+R(JI+R(F)) 8 §(R(GI+R(H)+R(JI+R(F)) R(J) FIGURE Power enabled unasserted RH+RJ v(3) regulators uynaSserted VE1)=s5(R(G)+R(H)+R(J)+R(F) V(1) = s(RG+RH+RJ+RF) v(2) 15”“f?—‘g=; 16‘ 'irz. {%; 1% Fall 3+28 Detector waveforms Page the Dyring a power down sequence, along 4an exponential timing determined c¢urve C(R¢F) + R(G) + R(H) + R(J)) or by the c¢apaeitor voltage 78 decays Py elthel the RC product of deereasing value of raw DC voltage drawing current f£rom C through diode Dp(C), Elther way, the sequence Of events is reversed from the powér=up order, (AC Lo asserted; disabled,) DC Lo asserted; +5, +20, =»5 regulators importance as long puring power down, the relatlive timing is of less(see Flgure 3Im29), ined, mainta is Lo DC as § ms between AC Lo and Roe|. | fe—st miPl2 v(3), v(2), and v(1) are the same as above, FIGURE 3«29 Power Down Sequencge Page 3,4,9,5 Battery e¢lrcuit monitor to a monitor system, Monitor Clrcults (refer (located on the 5411597 the statys Tnhe® H775 The battery monitor which monitors the of the Battery H775 Battery Backup Unit circuit battery contains backup Conditien Lamp to Figure regulator Off a Ne of H775 Flashing Slowly Lamp ( H775 1,2 {8 described asgs on H778 1s when in employed in paragrapn 3,5, diode (LED) follows? 1s present or battery ils (DEAD) connected and charged » Capacity <9Q% HZ) The battery is emploved Battery discharged Lamp Unit 1lightwemitting status Status Backup {s 3e38) » module) 79 connected of battery 1S belng 1is being 1Is belng Max, and battery trickle=charged = Lamp FlaShinQ Rapidily ( 5 The monitor HZ) clrcultry Capaclty H775 used is In three 2 or is connected and (DISCHARGE) TIriple Nand Gate = Status « Plserete LED Driver/Enable Circule » Flaghers The Nand turn on gates the LED deCisions Relaxation oscillators operate Driver on two gtage of Max, battery sectionss o« = >99% system status accordingly, (E(1), (QCA), E(2), E(3)) Q(B)) (g(5), E(4)) lines (CHG) relay coil and Page See Rage S04 FIGURE 3«30 Battery Monitor Circuits 89 AT 7740by VO W DT 7 < Zqou 'O I 3 “a A vl 7 dy|5§ _Wvou a |1 Page 81 If the output of Ei, E2, or E3 is low, Q(B) {is turned on, causing current to glow ContinUouslY through Q(A), Q(B), R(K) &ng the ConSole by LED (provided the wMon Enable® line is grouynded Note HT75), the in plugging that E(2) and E(3) can turn on the LED Driver also when all of their inputs are enanled, This conditlion exists only when the = see Section on Clock respective flashers (Osecillators E(4) or E(5) ~ and 555 Timer for operation) have a high output, The CHG MODE i{nput line i§s controlled by the H775 to according the following tapleg CHG MODE H77% STATUS Low High charge rate Hign Trickle echarge rate High pDischarging (AC LO asserted) (AC Lo UnasSerted) voltage The second status input is derived from the inrush relay coil (clipped by p(A)), and merely indicates that the H?777 is turned QON, OF in standby operation, by a status (op truth) table; Rasic operation is pest described charge Mode Relay @A ) | 1 B(OfE) i(on) A(oft) 1(on) LED QFF SLOW FAST 0N Switching Electronic 3,4,9,6 State of of Non=MOS Loads (Refer to Figure contains a pair 54e11601, im31) = The MOS8 (Converter module, + or =15V ralls ¢onhect that Q(D), and Q(A) switches, splidestate noneM0S all Loads in the BAlieL, of to This is done to improve the usefyl battery backesup time by disconnecting non=critical + or =15 Volt loads when the main +5 regulator is disabled (either by eontrol switch or by standby 1in Anothey featyre is that, losg of uytility power), operation, M0oS memory canh be mMaintained while maintenance 1S perforted on other sections of the machine, The actual switeh circults are +15V and =15V, Q(B)) 1is simply a driven from main +5, oy absence stage as 3,4,9,7 a O0f +5, driver palr The +185V switch (Q(A), of complementary commoneemitter amplifiers the presence 332) = This eircuit @A) saturates, or 1§ cut off, by The =i5V switch is similar buf uses a common bage (Q(C), Battery Lo Detector (Refer to Flaure performs + or =13V once a memory dreps out asserted, Sequence, The combination lost its creates» function in that it during battery backup until AC result of AC LO [0 is that and Bat the L0o) M9301 that the feature console can poard voltage loss, AC Lo and Bat be disabled by removal and the M9393@1, {s the rebpot on powermup or to resume operation, This 82 asserted remains 1f ON unasserted during a subsequent is contacts due t0 a by Iinteppreting latches "bBat Lo" operation, Q(C) Page s8ignalled MOS memory The Lo, output signals sinCe of the hasS powerwup (via or has the not that the M93¥1 the processor to memory 1is intact, jumper cable between Page } See/ (P@Q 5/\3/‘} FIGURE 3+31 Electronie Switehing of Non MOS Loads 83 — AN %\)MML.A—-yLOLVO S/ LILTO > S .— s/ =N) O7T/IT(LDNDS5v/oO~r/WNLNeSIgdOZLlUroil/yV—eoAAS/pNN &S/ d g WTi = Q@N §mU)lm\ Page See (Vage Y4/ FIGURE Rattery Lo 3=32 Detector 84 d| .uAr.hAU.YDwavoyny3t|.\_I] N 8 Ya SOF IFNIZ NO ImMd “dNl Lig©.7dSINDYO32LSs1T£3I)aUYN3SDS7IOS0T4¥O48d05LwO42o,d0gY(15 Vase §U A Page As with AC Lo and DC [os, the driver is an Nechannel (Junction 85 Fleld Q(C) {8 oPened, or (JFET), whileh is normally ON, Transistor) Effect volts, =15 ¢to Gate JFET turned OFF, by firing Q(A) to eonhect the During operation of the H777 either on utility power or on batterles (MOS only)s the pat Lo line will be high (Q(A) is ON and Q(C) 1s OFF), +15V bedlins to droop, dye t0 the conSole switch being turned off When or hecause the battery has been depleted, 0(R) will begin to conduct, (Threshold 1level {is approximately 13y), Current 1is then shunted aroynd the prodrammable ynijynction transistor, Q(A), whieh recovers, or tupns OFp, Wwhen Q(A) stops conducting, the gate of the FET, Q(C), resumegs retuyrns to0 zer©® volts and the device Bat state, [0 returns to GND level, JIts loweresigtance ON QCA) will remain OFF, and Bat Lo ¥jill remain Low, unti]l a SuUpSedquent powereyp 1s performed and Q(A) is triggered onN by a negative level (=15y) appearing on its gate, The trigger veltage is derived from the Hence, BatwLo remains low on the AC po FET pine Driveyr, Signal Gate during powerelup until AC Lo d9oes high, Figure 3=33) = A simple serles 3,4,9,8 Keep Alive Power (Refer te endble the MOS Copverter to startup When enabled bY the gonsole PoWer (linear) TregUlator 15 Used to keep the contaet circuits in the + or = 15 yolt portion of the Mos converter running at all times, As long asg the H777 has utility power connected, there will be a raw DC Level present, 7This RDC voltage ls reduced to a regulated +i2 volts toO own switch, DC ON, Onhce operating, the 4+ or =15y converter uses 1its power control output (+15) to digable the kKeep alive regulator and for (for all internal circuitry), The keep alive function ig necessary to permit TreStart, Should a + or = 15V oytbut be overlloaded, NoOte that all other functions within the H777 depend on ¢ or = 15 volts from the so they are disabled yntil {t has come up, MDg Converter The Keepsaliye circuilt 1s a simple serles pass and =zener diode reguylator with protective current limiting provided by R(B), D(B), and D(CY, maximym available current 1s approximately? 1 maX = 2,6V o ® ®e R(B) (LTC) appears at the c¢ollector of a The line time clock signal satyrating amplifier ciprcult, which 1s driven by the secondary of the poweyr transformer, Page g0 56/ See F IGURE 3o33 86 » 5C A \m\ag3 * ANOD a { Page 3,5 B7 BATTERY BACK=UP 3,5,1 General Description The H77%5 EXxteInal Battery Back=lUp Medule is an unjinterruptible poWwer soyrce designed primarily to provide DC refresh power to MOS memory in the event of a power line outage or dip, The module contains a 24 volts, 5 Amp/hour battery, and a charging circuit, It will supply up to 54 wattsg into a consgtant power load, and will support 32K of Mpé mémory 14=16 (28 watts) for a8 minimum of 2 hours, Battery recharge time 1is hourfig Externally accessiple terminals are provided external battery pack, should longer holdeup for the time pe addition necegsary, of an The Stghdard features include an automatie Shuteoff cirecujit to prevent the pattery charge statug 3,5,2 from discharging too deeply, (complete discharge), and a signal for monitoring the condition of the pattery, Mechanlecal Configuration The H775 i1s housed ina 5 174 x 19 |in, box suitable for rack moynting, with a depth of 4 1/4 in, All input and outPuyt connections are made threugh one 8epln connector, as shown In Filgure 3e34, Two binding posts are provided on the back for addition of the external battery, Fi9, 335 {s a dlagram showing input and output connections, The onN=OFF gwiteh {5 located on the front ¢f the box, This {s also & twoepole Dbreaker for input and output oVercurrent protection, <« O 3 0 Fieure 3 o=n 34 5) 4 Jdh9 SE-& L | dedd>o31eg , |%, — - DDA ura)(tr ., hxd%.lmfi.l.4a&1eI{dz)qOaae(Wdgduo.regoq7Alvbd f&bS|52U‘S0D4U5O,|.1_.‘jaonbflir2.ap\lafrq.|A®VwdAOBpLYN—V[“3TT[b)i4\d_y(l\|d?m.L"_@Ay= MW3T**_| aa.fnimgv(z\q§|.£ocshm&|%29$w&“~m\g9\.D\&Q%%rq\wmw.\.:\\N261aeoT43N>e\ssrnp3ue]lsEM\V7m21\qvnemivudwd7)((s9As|fXNb3su3"wae8l l'iyafie 59 Page 90 Main power Train = The front end of the charger circult is a Detaijed Circuit Description 3,5,3 3,5,3,1 boogt voltage circuit that employs indyctive Kick to step the raw 25 vDC of the H777 up to 45 volts, enough to charge the battery, Q(A) is turned on, the output cap in Q(A) by tyrning on Q(B), which, in turn, terminates the ON time of Fig, 3=36 shows the maln body of the regulator, putting the raw DC across the indyctor L, and the current 1I(L) starts to rise., After a preset length of time (25 yse¢), Q(A) turns off, At this time, tne voltage at the collector will climp high enough to turn DCA), ON and the energy stored in "L" 1s dymped into C(A), R(A) i{s a current sense resistor, Figure Q(A), main power This limits the peak cyrrent 3=37 {5 5 graphic illustration of the operation of the train, 3,5,3,2 Congrol Circult = The regulation scheme 1s shown in Flgure This The output voltage 1§ djivided down by R(G) and R(H), Im38, voltage is sensed by El and compared to the usedq as a varlable frequency reference oscillator, The D(B), current E2 1s source, consisting of Q(C), R(D) and the output of Ei, chardge up C(B) to the At this time, the output of E2 will go lo¥w and threshold o¢¢ E2, as a one shot, The output of E3 goes hilgh used trigger E3, which is for a fixed perlod of time, determined by R(C) and C(D), and turns on the main gwiech for this perlod, terminate tnils pulse by pulling The peak current detectoyr can down Pin 4, the reset pin, onh E3, shoyld the oytput voltage on C(A) try to go too high, the output of El will go down and lower the frequency of E2, timing relationsnips between varjous voltages, Fiduyre 3I»39 shows the Page RAW Dc + V. Dy L AANAL > D' Tom -IL ouT +lefl\L'\\L~ \/QA - To Base QAM >~ DRIVE cKkT | T REsSET PiN of 555 GND FIGURE Main Power Traln of 3=36 Boost Regulator _ ’ . 91 _ V. Page 92 Va/TAGE ANVD CuRrenT Titdinvg R LATIoN S #10S 4 A 25>u&11, {, = Som~ses. DeTecToR PEAk Cukkepr ‘ % e1 | NoRmAaL PULSE W I PTH L == (PEAK CURRENT UNNECESTARILY HNIeH) K PeAk CURRENT DETECTOR TRIGGERS PulSeE FIGURE TERMINMATED 3=»37 Operation of Main Power Train Page See Foge 73 A FIGURE Regulation 3+38 Ccontro)l Circultry 93 fase 75 A 2 i/ ) s iH3uYynd Yal3i0yd T z3—1 I\ 2B s iz WL A Q I Page 3,5,3,3 Charge illystrated 1in Rate Control = The Figq, Jed, chargde Initially, Q(D) eontrol and Q(G) section are ON and 94 is the battery 18 Charging at a rate determined by the output voltage on C(A) minus the pattery nominally 9,% Amps, voltage and The gate of the ¢two Q(H), a reslstors R(L) and R(M)j programmable unijunction transistor, is set at 5,1V by D(D), The battery voltage, divided down by R(J) and R(K), will rise during charging, When the anocde of Q(H) rises Just This, in happenss, Q(C) slightly will tuyrn no Wi}l above the turn Q(D) charge state, and the trickle difference 50 ma, is petween V(CA) OFF, current and the Wwhen this gate, @(H) will turn ON, longer have any base drive, This valve 18 and will ¢turn the defined as 1g battery voltage, determined and R(N), oFF, trickle bpy the nominally The clpcylt will remain in thils state until either the battery needed or system {g turned off, | Page 95 Ve, 7/[/[/ £2 ovrevr e CPIN 3) ~ ) '[ H, g £3 oureur ~ ‘ . T et 2, = 50 ppsec (Dffifm-rmso Ry ovrvapr oF 'ti L 25 urec drfiT LY 6uTPuT of owe-r Hor E3I) (MY BE FIGURE Relative Timing of CoMPARATIR) TERMUIVATED CURREAT 3=39 the Two 555 Timers BY PS5Ak DETECTOR) Page FIGURE Charge 3~40 Control Section 96 Page BATFERY 1S — o= ‘ VeLrAGE Dl BATTERY 15 6% cHARGED BATTERY 3°| ] | /& OVERC HAREE | ~ — | _ { - T, 97 CHAVEE. ToO a— . - The above graph shows the relationghip betwéen the battery voltage and the charging current vs time at room temperature_ The time scale is a fynction of e¢emperature and pattery aging, rthe gimes 1indlcated will decrease® by as muych as 5@% at the two temperatyre extremes (¢ C and 65 C), and decreases acceptance charge As the pattery ages, lts Voltage rises earlier in the charging cVYcle, the 3,9,3,4 Battery Output Section = The output section of the HT75 is 3=41, The BATTERY OUT line SenseS tnhe raw DC of the shown in Fig, H777, D(K)s QCr) will D(H), Wigh D(F) onNs the pattery will regulators returns, set D(J), and supply the and shuts turn ON, This turns ON @(p) and lets gate current until oneé of tlow into the SCR, D(F), MOS by wWhen this gets pelow the reference, resetting the SCR, Or twe 2) thing$ The ofcursg battery 1) depletes The raw DC In the latter case, the system is completely disabled itselt off, comes back yp and the +5 yolts froM the mQS regulator DC until the raw returns, 3=42 snhows the self turneoff feature, When the raw DC 1is not Fig, present and the pattery 1s discharging, Q(S) and G(T) are ON and the relay is in the closed position, belew the zener when the battery voltage drains down voltage (D(P)), Q(s8) will turn OFF fol)lowed by Q(T) and the relay will open and prevent the battery from discharglng deeply and causing a serlous degradation of the cycle life, too Page See Wafie A a FIGURE Output 3=41 Cilrcult 98§ My 2T X WAYR( S W A r yYTL C E I S d b O L F g SYoLeI)(nL93YiH“. AY3ULYF + | e i Page G ¢ A Page 99 /N Rty “Omoemey ORI yay [1|i(F—L= R or—r) ¥ \ e | Ttomenssy 0 O Slmwemgny T G- FIGURE 3=42 Self=Snuytotf Clrcuit BATTERY ouT 3,5,3,5 Page 100 is shown In When the battery is being tricklescharged, or when 1t Charge Rate Signal = The charge status signal Fig, 3Imd 3, The purpose of this signal 1is to tell the H777 what charge mode ¢he patery is in, Wwhen the battery is in the fastechargqe mode, Q(G)s QCU) and G(V) are all ON and the Signal 1S low (= or <2,4V), is discharging, the signal 1is high (+5V), This was desligned to be compatible with battery monitor circuitry in the H177, Page s & STATUS SlewAL . FIGURE Charge 3«43 gtatus sigpal CHARGE | sTarys Mo DE SIeMAL FAST S o4y TRIckLE +5 W Disciagee| 1+5¥ 141 Page CHAPTER BAi{~, 4,1 4 MAINTENANCE GENERAL BAll1=[, procedures majingenance preventive maintenancge maintenance consists prevent fallures of and are divided corrective specific tasks Iinto two maintenance, performed cateqgorliess Preventlve periodically to caused by minor damage or progressive deterloration due to aging, Corrective majintenance is performed to isolate a or malfunetion, or to replace a defective requlator, 4,2 122 fault PREVENTIVE MAINTENANCE Preventive Mmainrenance tasks consist of mechanical and electrical All maintenance schedules should be established according to checks, site, installation particular at the eonditions environmental should be performed as often as required to enable checks Mechanical fans and air filters to function efficlently, All other preventive maintenance tasks should be performed on a reqgular schedule determined 1400 every is A recommended schedule by reliapility requirements, first, operating hoyrs or every three months, whichever occurs A preventive maintenance 10g book should be established and necessary This data, complled according to a regular schedule, made entries over an extended period of time, can be very useful in anticipating possible component fallure, Mechanical/Electrical 4,2,1 ~ The following is a 1ist of the steps required and physical 1, care of for mechanlcal checks the RAlleLy Cheek all tans to ensure that they are not obstructed in any way, 2, head screws, Philliphs FRemove console by removing four water or by in by immersing ¢tllter and clean, Remove air fllter replace £ilter, blowing dipt out wigh air qun, Dry and Console, Page 3, Inspect all wiring deterloration, Repalr 4, or replace Inspect the and cables kKinks, any defective following for strain, for e¢uts, and breaks, mechanical wiring or mechanical cable , Inspect power supply discoloration, Replace capacitors as required, for frays, security, covering, security: assemMblies, Jacks, connectors., switches, regylators, tans, capacitors, screws, nuts, Tighten or replace as required, 143 LED Holder power supply clamps, etc, Jleaks, bulges, or CORRECTIVE MAINTENANCE 4,3 The H777 Power power supply consists system flow chart chapter fallyre (flgure 3 e¢an 4{isg 4e1), be of fleld replaceaple modules, digcovered, print set, utllized to the following and power 1isclate the gtepg, supply once description malfunction a agsoclated to a 1in faulty module, 4,3,1 Voltage Regulator Checks There are no adjustments on the H777 power supply, The power voltages are supplied by the requlators listed in Table 4+1, the followling 1, steps t0 Using a DyM, condictiong shoyld pe ensure measure at the replaced, that the voltages the output backplane, (Rememper are voltageg An within under tolerance, normal outrofetolerance yoy need a SUpPPly perfornm 1% meter load regulator tO measure tolerance correctly), 2, Using an oscllloscope, measure eontent# on all DC outputs (Table the 4=1), peaketospeak ripple HI7T POWER SUpPPLY 4,4 The five maln subassemblles inside the supply can be broken down into two categorjes, First, those that can pe removed from the assembly without the LA K * removing removal F- R N B R Ripple K A & of B the the whole supply supply, to The atfect second their are those require removal, F-L B | current ground Probe, that must That be iss measured a GND using a line no mope scope than one probe inch with long, a tip Page FIGURE 4e1| H777 Fault Isolation Flew Chart 104 {®T PowmER Diste myTi) Page 104 A HRARD MERASURE REG OU TPUT VOLT AGES Y ARl ' Lotk PINT 1 ek BRcebLae HARNESTRS § V4LTREES ¥ OW BRCKPLAVE @Ni CHeclkk cBA., IS RC \F Raw D Cuk PREEQT SIENAL. THE ; CHECR T RAW ] Jeoikee ArE § PRESENT JUTRUT |3 PLce THE pDeFecniuE RESULRTOR A SSOC\RTED WYTH WY o gTRUT CHECK FA 6N SEC NGE A I CHREC e 2158 } REC UMK CLock. 5 g CREE K. CONSHTE { QoNTROL QABLE FOR. ON i JN6NH- REPLRCE FAOLTY ’ REQULETIR NI TOSE T4 oL wt Blow UNLESS N REGULATOR Was IWERAUNL PROR LEM “levks Y-¢ NN W777 FRUL a RAD, RE- +SV v covtRoOL ISOLKTWONY . Flod cyuaTy Page TARLE 1@5 4e1 REGULATOR OyTtPUT SPECIFICATIONS REGULATOR +5V, MAIN MOS Regulator TOLERANCE CURRENT +3V + or = 5% de2bamps 3% + Or = 5% Pw2amps 3% «15,58 {5V +5B + or = 5% + or = 5% + O » 5% all four outputs dm4amps 3% 3% 3% +20V + or = 3% Bebanps 3% +15,58 + or =» 5% +18V Core RegUlatol MAX PeP RIPPLE QUTPUT + OF = 5% *5V shared with Adeqamps 3% 3% H777 power SypPly Removal 4.4,1 WARNING Turn oftf DC power control switch on the the circult breaker off turn congole, cBy, and disconnect the AC line cord 1in to engure that the Battery order this Backup Option will turn itself off, {, Disconnect the conscle power control cable (CPZ2), 2. RemoVe four console mounting Sclrevws$, 3, , Disconnect the backPlane harness, the powel controltionharness poard, 4, Disconnect the logle fan AC plug, 5, Remove one botton, four side, and two rear mounting screws, 6, Lift tne supply stralght up to remove, T{1t consSole forvward to remove CP2, and battery backup harness from the Power Distribu Removal of H777 Power Supply Subassemplies 4,4,2 The following proceduyre covers the removal of the main components of the supbly, Any interaction is sPecitied, The majoer components ares supply cover 1, Power 2, AC control Assembly (remove the supply f£irst) Page 3s Fan MOS 5 Regulator Main 45V regulator MOS regulator Power 4,4,3 106 Suypply (removVe from the Cover the supply £irst, then remove the supply), Removal 1! Turn 0ff circult breaker CB1 before removing cover, 2, TUrn console sWitch to OFF position, WARNING I1f console switch 1s shut off first, the internal raw DC capacitors will remaln charged to approxjimately 4¢ volts, The power supply cover is mounted by seven screwsy top and four on the side (see figure 4=2), stralght up to remove, To Be jupplf'eo( FIGURE 4+2 on three Lift cover Page 4.,4,4 Removal of AC Control 107 Assenmbly WARNING for Wait Turn off ecircuit breaker CB1l, 12 (about drop out to relay surge Then turn off console seconds maximum), switeh and ryemove AC Turn off H775 socket, unit, 1line plug from Battery Backup 1f present, Remove the supply first (See paragraph 4,4,1) Remove the screw from the fan bracket on top of fan, RempVe the four pottom mounting Scre¥s from base the transformer the relay (T1), transformer RemoVe the (T1) outputs from the 43 regulator outputs (TBi), and (K1) Disconnect the loglic and power supPlY fan connectors, T{l¢ the hreaker, asseMbly expose to the bottom Remove the line cord fagtoon tabs, of the DiseOnnect console capble from #3V regulator, Lift out the assenbly, 404,5 Fan Removal (Powel Supply) WARNING for Walt Tyrn oftf circuit breaker Cpil, 180 (about out drop to relay surge console off turn Then maximuym), seconds 1line plug from remove AC switch and up back battery H775 Turn off socket, unit, Remove AC 1f plug present, from ' fan, pemove screw from AC centrol bracket on top of fanh, RempVe tWwo screws from pottom of sheet metal, Lift out fan, eircuit To i{nstall a new fan, replacement 494,5,1 remove fan and reverse Fan Removal the brackets from removal old fan, procCedure, Page 108 Ingtall on (Logic) WARNING Remove breaker Remove AC AC CBi1 plug Remove foyr (KY{i1«LA or plug or turn before removing from off f£an, circuilt fan, console mounting KY11«LB) forward, screws and tilt the console Remove alr filter, Remove MOS 444,06 tour mounting Regylator Removal screws from fan and 11ttt oyt the fan, all data, WARNING Turn off circuit breaker CB1, wait for syrge relay to drop oyt (about 10 seconds maximum), Then turn off console switeh and remove AC 1line plug from socket, Turn off H775 battery backup unit, 1£f present, ¢he 405 regulator 1, Remove MJ] battery backup option cable, 2, RempoVe two mounting Remgve two screws Turning off will cause memory screvws holding on edge heat Lift requlator board andgd remove Power Distribution lose board, sink, MJ2 9.pin Board, Disconnect IM RemovVe regulator MOS of to cable from +5 requlator assembly, board, Mate=NelLOK from Page 109 Main +5V Regulator Removal 4,4,7 WARNING Turn off starting, circult CBl breaker before Obhserve warning specified {n Paragraph 4,3,4, The MOS regulator must be removed requlator prlor to removing the main +5V (See 4,3,4), {, Rempove M0S REGULATOR FIRST (Paragraph 4.3,4), 2, RempoVe TBi connections, 3, Disconnect packplane harnesses trom Power Disgtrinution poard, 4 Disconnect power coentrol connector from 5 Disconnect 34 cable from console, Remove Console first, 6, RemoVe Screws from power distripution assemblY, 7, Remgve screws from bottom of the +5V regulator, 8, Remove the Regulator and Poweyr Digtribution Assembly, Roard (if present), Power Distribution
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