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EK-BA11K-MM-002
2000
70 pages
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Document:
BA11-K Mounting Box Manual
Order Number:
EK-BA11K-MM
Revision:
002
Pages:
70
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OCR Text
S & i s Ae RS = 4 z VX Y h>. | s ~ . Iy B 2 (s - 3 - 4 s 20 » |’ 1 " Ns ; £ D o y B/ M N " * s - ~ T Ll 3 ¢ T o 2 Fe by - ey Ry ¥y % i N . - - X e . 5 -IR —=h s P 5 4 . < 4y o «f ¥ /. L gleTRTT..n..fl,v * fl A o<o *S ~ . P . 4 " ¥ : ’ " 4 .5 - EK-BA11K-MM-002 BA11-K mounting box manual - digital equipment corporation - maynard. massachusetts 1st Edition, September 1974 2nd Edition, February 1975 Copyright © 1975 by Digital Equipment Corporation The material in this manual is for informational purposes and is subject to change without notice. Digital Equipment Corporation assumes no respon- sibility for any errors which may appear in this manual. Printed in U.S.A. The following are trademarks of Digital Equipment Corporation, Maynard, Massachusetts: DEC FLIP CHIP DIGITAL UNIBUS ~ PDP FOCAL COMPUTER LAB CONTENTS CHAPTER 1 BA11-K CHARACTERISTICS AND SPECIFICATIONS 1.1 GENERAL 1.2 PHYSICAL CHARACTERISTICS . . . . . . 1.2.1 BA11-K Characteristics 1.2.2 H765 Power System 1.3 e e e e e . . . . . . . . e e . . . . . . . v« v i o e . . . . . . . o o ELECTRICAL SPECIFICATIONS i e e e e . . . . . . . e e e e e e e e e e e e e e e e e e e e e e e e e e e e 1.3.2 BA11-KE, BA11-KF Input Power Electrical Specifications . . . . . ... .. .. .. BA11-K Output Power Specifications . . . . . .. .. .. ... ... ... ..... 1.3.3 Power Up, Power Down Characteristics 1.3.1 . . . . . .. . ... ... .. ... ..... CHAPTER 2 SYSTEM UNITS, OPTIONS, HARNESSES, AND INSTALLATION INFORMATION 2.1 GENERAL 2.1.1 . . . . . Introduction to System Units e e e e e e . . . . . . . . . ... Lo 2.1.2 BA11-K System Unit Configuration 2.1.3 Unibus Pin Assignments . . . . . . . . . ..o . . . .. . ... .. .. ... ... ... .... e 2.1.4 System Unit Installation . . . . . . . . .. . ... ... o e e e e e e e Lo 2.2 OPTION CONFIGURATIONS 2.3 COMPUTER OPTION AND MAIN POWER WIRE HARNESSES . . . ... ... ... .. . . . .. ... ... .. ... ..... POWER DISTRIBUTION WIRE COLORCODING 2.4 . . . . . e e e e e 2.6 UNIBUS AND COMMUNICATION CABLE ROUTING . . .. .. ... .. ... ... .. . . .. . ... .. ... ... .. CABINET AND SLIDE MOUNTING SPECIFICATIONS CHAPTER 3 H765 POWER SYSTEM 2.5 3.1 INTRODUCTION 3.2 MECHANICAL DESCRIPTION . . . . . o e e e e e e e e e e e . . . . . . . . o 3.2.1 H744,H745, and H754 Regulators 3.2.2 5411086 Regulator e e s e e s e e s e e e e e e e e e e s e e e . . . . . . . . . . . . . . . . . .. ... .. 323 . . . . . . . . ..o o oo L 7010014 Transformer Assembly . . . . . . . . .. . 3.2.4 7009811-1,-2 ACInputBox 3.2.5 1211714 Box Fan 3.2.6 3.3 3.4 . . . . . .. . .. .o e e e e e e e e e . . . . . . . . . . . . . . . . . . . ... 5410864 Power DistributionBoard e e o e . . . . . . . . . o o SYSTEM FUNCTIONAL DESCRIPTION . . . . . . . . e SYSTEM CIRCUIT DESCRIPTION ACINput BOX 3.4.2 Transformer Assembly e e e . . . . o o e i 3.4.1 3.4.3 5411086 Regulator . . . . . . . . . . L. e e e e e . . . . . . . . . .. 3.4.4 H744 +5 VRegulator . . . . . . . . . . L 3.4.5 H745-15V Regulator . . . . . . . . . . 3.4.6 H754 +20,-5 VRegulator . . . . . . . . . . . 3.4.7 Power Distribution Board . . . . . . . . . ... CHAPTER 4 MAINTENANCE 4.1 MAINTENANCE EQUIPMENT REQUIRED 4.2 PREVENTIVE MAINTENANCE General 4.2.2 Physical Checks e o i i i e . . . . ... .. .. . ... ... ... ... e e . . . . . . . . e e e e e e e e e e e e e e e e e e e . . . . . 4.2.1 . e . . . . . . . . o . 11 e e e e e e e e e CONTENTS (Cont) 4.3 4.3.1 4.3.2 4.3.3 4.3.4 e e e e e o . . . . . . . . . e ... ... ... ... . ... . . . Isolation Fault System Power H765 e e e . . . . . . e Voltage Regulator Checks and Adjustments . . . . . . . .. .. .. ... Voltage Regulator Troubleshooting MAINTENANCE PROCEDURE 434.1 43472 Output Short Circuit Tests 4.3.4.3 Testing a “Dead” Regulator 4.3.4.4 Testing a Voltage Regulator After Repairs 4.4.1 e e e oo oo . . . . . . . . . . ... . . . . . . . . . . .. ... . . . . . .. .. ... ... ... .. . . .. ... .. ... H765 POWER SYSTEM SUBASSEMBLY REMOVAL PROCEDURE Introduction e e e e e e e e e e e . . . . . o o Initial Tests 4.4 . . . . . . ... .. . .. Regulator Bench Test Procedures (H744, H745,and H754) . . . . . . . . . ..o e, 4.4.3 . . . .. .. .. ... ... ... H765 Power System Access Procedure (Figure 4-4) . . .. T .. 4-5) (Figure Removal Regulator H754 and H744,H745, 444 AC Input Box and 5411086 Regulator Removal 4.4.5 . . . . . . . . . 442 Fan Removal 4.4.6 4.4.7 Power Distribution Board Removal CHAPTER 5 UNPACKING AND INSTALLATION 5.1 INTRODUCTION 5.3 INSTALLATIONIN A CABINET 5.4.1 e o UNPACKING 5.4.2 e e T . . .. ... .. ..... e 5.2 5.4 . . . . . .. .. ... e . . . . . . . . . . ..o Regulator Installation . . . . . e e e e e . . . . . . ... ... ... .... e Transformer Assembly Removal 4.4.8 . . . . . .. ... ... ... ..., e e e e e e . . . ... ... ... ..... e e e e o . . . . . . . . CONNECTION SUPPLY ACPOWER [ ... ... ... ... ... . . Vacor230Vac 115 Connectingto Quality of ACPower Source . . . . . . . o v v v i i vt e e .. ... e e e e e e e . . ... e e e e e e 5.5 REMOTE POWER CONTROL 5.6 INSTALLATION CERTIFICATION . . . . . . . e e ILLUSTRATIONS Title Figure No. 1-1 BA11K Physical Layout 1-3 . .. ....I - BA11-K Mounting Box (Top Covers Removed) . . . . . . . . . o . e . . . . . . . .. .. o oo Physical Layout of H765 Power Supply 2-1 Standard Unibus Connection . . . . . . . ... .. .. .. e 2-2 BB11 Single System Unit 2-3 System Unit Configurations 2-5 . . . . . . . . . . . . Cable Routing . . . . . . . o 0 i i e BA11-K and CPU Cabinet Mounting Specification 2-7 Accuride Slide Mounting Specification 3-1 3-2 Lo BA11K with Double System Unit (Wire Wrap Side) . . . . . . . . . o 2-6 2-8 ee e . . . . . . . . . . ... e e e e e oo v oo e . . . . . . . .. .. . ... ... .. .. . . . . . . . .. . . .. ..o . . . . .. ... . ... ... e Specification Mounting Slide Chassis-Trak e e e e e e . . . . ... .. .. ... e Power System Functional Block Diagtam ... .. . . . . . . . . . . Diagram Detailed System Power 1V ILLUSTRATIONS (Cont) Title Figure No. Page 3.3 115 V Power Configuration . . . . . . . . .. . ... . 34 230 V Power Configuration . . . . . . . . . . . L L. 3.5 Power Control Simplified Diagram ". 3-6 5411086 Block Diagram 3.7 5411086 Regulator Waveforms e e . . . . .. .. . ... e ... . . . . . . . . . . . ..o 35 36 . . . . . . . . . . . . ... oo 3-7 3-8 5411086 Power Up and Power Down Voltage Regulator E1, Simplified Diagram e 3-5 000, e ... 3.9 e 3-5 e . . . . . . . .. .. .. ... ... . ... 39 . . . .. .. ... ... .. .. .. ....... 3-10 3.10 H744 Regulator WavefOorms 3.11 Power Distribution Board . . . . . . . . . .. ... Lo 3-13 . . . . . . o v v vt i . . . . . . . . . . . .. . . o 3-12 H744 Connection Diagram 4-1 H765 Fault Isolation Flowchart 42 Regulator Adjustments 4-3 Typical Voltage Regulator Output Waveforms 44 H765 Power System Access (Maintenance Position) 4-5 Regulator Removal et e e e e e o . . . . . . . . ... ... e e 3-11 o e 3-14 .. ... 4-3 . . . . . . . . . . .. L. L e 44 . . . . . ... ... .. .. e e e e e - 4-7 . . .. .. ... ... .. .. . 4-9 . . . . . . . . . . . . . e 4-10 4-6 H765 Power System 4-7 Fan Removal . . . . . o o v i i i e e e e e e e e e e e e e e e e e e 4-8 Transformer Assembly . . . . . . . . . . e e e e e . . . . . . . . . . .. ..o e 49 Transformer Assembly Removal 4-10 Power Distribution Board 5.1 BA11-K Packaging 5.2 Connector Specifications 5.3 Power Control e e e e 4-11 e e e 4-12 e e e e e e 4-13 . . . . . . . . . .. ... ... . . . . . . . . . L 0oL 4-14 L oo 4-16 . . . . . . . . . . . . . e . . . . . . . . . .. . . . . . . . . . .. L o e e e e e e e e e e e e ... 5-2 5-3 53 TABLES Title Table No. 1-1 BA11-K Physical and Environmental Characteristics 1-2 H765 Power System Physical Characteristics 1-3 BA11-KE Input Power Electrical Specifications . . . .. ... .. ... ... ... .... 1-4 . . . . . . . . . .. ... .. ... .. . . ... ... .. e e e 1-5 ... 1-6 . . ... . . . ... .. ... ... .. e ... 1-4 BA11-KF Input Power Electrical Specifications 1-5 BA11-K Output Power Characteristics 1-6 Power Up and Power Down Characteristics . . . . . . . . ... ... ... ... 2-1 Unibus Pin Assignments (By Pin Numbers) . . . .. ... .e 2-2 SU Installation Requirements 2-3 System Unit Combinations 2-4 PDP-11 Family Models and Options 2-5 PDP-11 Family Options . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . o . . . . . . . . o v v v i i v i .. 1-3 1-3 ... 1-7 e e 2-4 e e 2-6 e e e . .. i 2-4 . oo e e e e e . . . . . . . . . . . . L o e 2-7 2-8 2-6 Option Hamnesses 2-7 Power Distribution Wire Coding 4-1 Field Service Maintenance Equipment Required ....................... 4-1 4-2 Regulator Specifications L Lo e 4-4 4-3 H744,H745, H754 Voltage Regulator Troubleshooting Chart . . . . . . . . . . .. e e e .. . . . . . . . . . . o o it it 4 | Page e 2-10 Lo . . . . . . .. ... .. ... 2-10 4-5 INTRODUCTION This manual describes the general specifications, installa- Chapter 2 describes the system unit configurations, options, tion, theory of operation, and maintenance procedures that and option guidelines applicable to the BA11-K. apply to the BA11-K mounting box. The basic BA11-K includes a 10-1/2 inch mounting chassis and power system that is similar to the 11/05-S and 11/35-S chassis and power system. Chapter 3 contains a méchanical description of the BA11-K and its contents, and describes the theory of operation. This manual is also used for maintaining and troubleshooting the PDP-11/05-S and PDP-11/35-S power Chapter 4 describes the BA11-K power system maintenance system. The manual is organized as follows: procedures, | and the replacement procedures for failed items. Chapter 1 describes the characteristics and specifications of TRl i the BA11-K. | Chapter 5 details unpacking and BA11-K installation. 7111-24 Fmir Figure 1-1 BA11-K Mounting Box (Top Covers Removed) CHAPTER 1 BA11-K CHARACTERISTICS 'AND SPECIFICATIONS 1.1 GENERAL There are two basic versions of the mounting box: the The BA11-K is a 10-1/2 inch expander box which is BA11-KE for mounted in a standard 19-inch rack. It is designed to house These two variations are the result of two ac input boxes, 115 Vac, and the BA11-KF for 230 Vac. the Digital standard system units that make up a PDP-11 one for each line voltage. The two ac input boxes can be expansion system. The expansion system (expander box) interchanged within the same BA11-K mounting box with can contain memory, peripheral controllers, no other modifications. devices, or options compatible with the PDP-11 family. The BA11-K is 1.2 modular in design enabling a high degree of serwceabflfl:y 1.2.1 with minimum downtime, PHYSICAL CHARACTERISTICS BA11-K Characteristics Figure 1-1 shows the BA11-K mounted in a rack. Ba31ca11y it is composed of a main chassis and an H765 power The BA11-K can accept a maximum of five system units system. The BA11-KE and BA11-KF are physically identi- providing a great degree of flexibility in selecting a system cal except for the ac input box in the H765. The BA11-KE unit configuration (e.g., single and double system units may (115 Vac) be mixed). BA11-KF (230 Vac) contains a 7009811-2 ac input box. I Ll l 1-1 contains a 7009811-1 ac input box; the Figure 1-2 is the top view of the physical layout of the enabling the H765 to be swung away from the main chassis BA11-K. The mechanical and environmental specifications during maintenance. The H765 power system contains five are described in Table 1-1. regulators, two fans, an ac input box, a transformer assembly, and a power distribution board. Four of the regulators are self-contained DEC standard modular types. 1.2.2 The fifth regulator is a regulator board that is mounted in H765 Power System The H765 power system is self-contained in its own chassis. the ac input box. Paragraph 4.4 describes the removal It is secured to the main BA11-K chassis with six screws. procedures for the H765 power system. Table 1-2 lists the Two are special-purpose screws which function as hinges, H765 Power System’s physical characteristics. H765 POWER MAIN CHASSIS MODULE GUIDES \ POP PANEL H765 POWER SYSTEM CABLE CLAMP MOUNTING BRACKET Top View - Main Chassis Cover Removed rminr | Figure 1-2 BA11-K Physical Layout SYSTEM COVER 7111-8 Table 1-1 BA11-K Physical and Environmental Characteristics Description ftem Chassis size (with H765 power system and pop panel) 10.44 in. high, 17.12 in. wide, 26.53 in. deep Chassis size (with H765 power system without console 10.44 in. high, 17.12 in. wide, 25 in. deep panel and bezel) 10.44 in. high, 17.12 in. wide, 17.25 in. deep Chassis size (without H765 power system, console panel and bezel) 87 b BA11-K expander box chassis weight (without system units) H765 power system size 10.38 in. high, 17.12 in. wide, 7.75 in. deep Slide extension (three-section slide) 27 in. maximum Slide weight capacity (BA11-K fully extended) 1501b Three-stop slide Positions: Horizontal, 45 degrees, and 90 degrees (front panel facing up) Fan air movement direction Horizontally toward rear of BA11-K 22 maximum (2 double system units and 1 single Module slots system unit) using DEC standard configuration backplanes il4 ! Operating temperature range at inlet to box 41° F—122° F (5° C-50° C) Operating humidity 10 to 95% (no condensation) Cooling efficiency for both fans at 90 Vac, 50 Hz Temperature rise no greater than 18° F (10° C) from inlet air temperature to exhaust air Table 1-2 H765 Power System Physical Characteristics Description Item H765 power system contents H744 regulators (two) (+5 V) H745 regulator (-15 V) H754 regulator (+20 V, -5 V) 5411086 regulator (+15 V)* 7010014 transformer assembly 7009811-1 or -2 ac input box with 5410993 power control board 5410864 power distribution board 1211714 box fans (two) Fan size 6 in. Fan type Ball bearing Fan capacity at 115V, 50 Hz 260 cfm at O static pressure Fan efficiency at 90 Vac, 50 Hz 60% 7010014 transformer assembly weight 251b *Early versions of the BA11-K may contain a 5409730-YA regulator in place of the 5411086 regulator. 1.3 ELECTRICAL SPECIFICATIONS indicates that the input voltage is 115 Vac and that a 7009811-1 ac input box is installed in the H765 power system. 1.3.1 BA11-KE, BA11-KF Input Power Electrical Specifi- A BA11-KF expander box designation indicates that the input voltage is 230 Vac and that a 7009811-2 ac cations input box is installed in the H765 power system. Tables 1-3 The BA11-KE and KF are electrically identical except for and 1-4 contain the input power electrical specifications of the ac input box. A BA11-KE expander box designation the BA11-KE and KF, respectively. Table 1-3 BA11-KE Input Power Electrical Specifications Parameter Specification Input power '90—132 Vac, 115 Vac nominal, 47—63 Hz, single phase Inrush current 175 A peak for 10 ms max. at 115V line voltage Input power 1200 W maximum at 115 V nominal line voltage Input current 12 Amaxat 115 Vac Circuit breaker rating 20 Aat 115 Vac Power factor The ratio of input power to apparent power must be greater than 0.85 Conducted Noise (noise on ac line) Transients Single transient without loss of data: 300 V at 0.2 W sec max. Single transient, survival: 1000 V at 2.5 W sec max. Average transient power survival: 0.5 W max. CW Noise 10 KHz — 3 MHz: 3 V rms 3 MHz — 500 MHz: 1V rms 500 MHz — 1000 MHz: 0.5 V rms RF field susceptibility 10 KHz — 1000 MHz: 1 V/M Power fail H765 power system is capable of withstanding power interruptions of any magnitude and duration without damage. Storage time of power supply at low line and full load shall be 20 ms minimum. Storage time is measured from the time the power outage occurs until the time the regulator voltages listed in Table 1-5 drop below AW their specified regulation limits. | Table 14 BA11-KF Input Power Electrical Specifications Specification Parameter Input power 180 — 264 Vac, 230 Vac nominal, 47—63 Hz, single phase Inrush current 80 A peak for 10 ms max. at 230 Vac line voltage Input power 1200 W maximum at 230 Vac nominal line voltage Input current 6 A max at 230 Vac Circuit breaker rating 10 A at 230 Vac Power factor The ratio of input power to apparent power shall be greater than 0.85 Conducted Noise (noise on ac line) Transients Single transient, without loss of data: 300 V at 0.2 W sec Single transient, survival: 1000 V at 2.5 W sec max. Average transient power survival: 0.5 W maximum CW Noise 10 KHz —3 MHz: 3 V rms 3 MHz — 50 MHz: 1 V rms 500 MHz — 1000 MHz: 0.5 V rms RF field susceptibility 10 KHz — 1000 MHz: 1 V/M Power fail H765 power system is capable of withstanding power interruptions of any magnitude and duration without damage. Storage time of power supply at low line and full load shall be 20 ms minimum. Storage time is measured from the time the regulator voltages listed in Table 1-5 drop below their specified regulation limits. 1-5 1.3.2 BAI11-K Output Power Specifications great The BA11-K ouiput power is determined by the rating of the regulators (Figure 1-3) listed in Table 1-5. Due to the FRONT OF MOUNTING BOX degree of {flexibility and options available, each BA11-K configuration must be analyzed for total load requirements. Once the current drain of the options is I TRANSFORMER ASSEMBLY REGULATOR # 3 H744 REGULATOR #4 H754 LOGIC BACKPLANE POWER DISTRIBUTION BOARD REGULATOR # 2 AC INPUT BOX power control board and H7 44 5411086 regulator REGULATOR #1 are internal to the ac input box AIR VENTS H745 Figure 1-3 Physical Layout of H765 Power Supply Table 1-5 BA11-K Output Power Characteristics Regulator Voltage and Regulation | Output Current Power Distribution Peak-to-Peak Ripple (max) Board Jacks (max) H745 (No. 1) -15 Vdc £ 750 mV 10 A J3,J5,17,19,J11 450 mV H744 (No. 2) +5 Vdc £ 250 mV 25 A J9,J11 200 mV H744 (No. 3) +5 Vdc £ 250 mV 25 A J3,7J5,17 200 mV H754 (No. 4) +20Vdc 8 A J3,7J5,77,719,J11 5%* 5411086** 1V -5 Vdc £250 mV 1 A—8Af +15Vdec£1.5V 4 A 5%%* J3,7J5,J7,19,J11 3% J4,J6,38,310,J12 AC LO,DC LO LTCL * At backplane. Typical ripple +3%. **Early versions of the BA11-K may contain a 5409730-Y A regulator in place of the 5411086 regulator. tMaximum -5 V current is dependent upon +20 V current. It is equal to 1 A plus the current of the +20 V supply, up to a total of 8§ A. 1-6 totaled, it should be compared with the output currents 1.3.3 listed in Table 1-5. (See Tables 2-4 and 2-5 for a list of some of the available options and their load requirements.) When configuring the expansion system, care must be taken to ensure that the options do not exceed the current The BA11-K power up and power down characteristics are Power Up, Power Down Characteristics 3. Table 1-6 lists the dynamic and static power up and capabilities of the regulators. power down characteristics of regulator 5411086. determined by regulator 5411086. A complete description of this regulator, along with a timing diagram, is in Chapter Table 1-6 Power Up and Power Down Characteristics Parameter Specification Dynamic Performance (Figure 3-8) BA11-K Power Down 4 ms min from ac Power Down to AC LO L asserted 5 ms min from AC LO L asserted to DC LO L asserted BA11-K Power Up 1 ms min from +15 V to DC LO L negated 2 ms nominal from DC LO L negated to ACLO L negated Static Performance at full load* -BA11-K Power Down AC LO L drops to LOW: 83—88 Vac DC LO L drops to LOW: 73—-78 Vac BA11-K Power Up DC LO L goes to HIGH: 75—80 Vac AC LO L goes to HIGH: 85—-90 Vac *Response to changing ac input (less than 10/V second). CHAPTER 2 SYSTEM UNITS, OPTIONS, HARNESSES, AND INSTALLATION INFORMATION 2.1 GENERAL This chapter General Purpose — General purpose system units use a and expansion standard backplane wiring which has been established for capabilities of the BA11-K mounting box. The configura- the controllers of small peripherals, such as printers, card tion and expansion information should not only be used for - initial installation, but also used as an ongoing aid when adding or modifying system units. The following paragraphs peripheral controller (SPC) slots with wiring provided for details the configuration readers, and terminals. Each system unit has four small signal conditioning options. A variety of general purpose interfaces, communications devices, and options are avail- describe the items listed below: able for use in these SPC slots. DEC system units BA11-K system unit configurations Blank — Unwired single system units are made available for OEM use, enabling custom application. System unit installation Option configurations - 2.1.1 OR «—] TERMINATOR Introduction to System Units N |— i NNOD SNaINn UNIBUS OUT Cabinet mounting specifications l I Cable routing NNOD SNaiNn | Harness information A . :JNNIBUS B The system unit is the basic mounting assembly for PDP-11 logic. Logic module and cable connectors plug into the module side of the system unit. The other side of the system unit contains either backplane wiring or etched board wiring which connects the pins together. A system unit connects to another system via the Unibus. Four slots of a system unit are reserved for Unibus connections. These are slots A and B of the first and last slots as shown in Figure 2-1. The following types of system units are utilized in the 4 SLOT BACKPLANE (SINGLE SYSTEM UNIT) PDP-11 system. MODULE SIDE 11-2758 Dedicated — Dedicated system units are prewired and tested for specific functions such as processor, memory, or Figure 2-1 ~disk controller. 2-1 Standard Unibus Connection The BB11 blank mounting panel (Figure 2-2) is a prewired corresponding pins in slots A4 and B4. From this point, the system unit (SU) designed for general interfacing. It is prewired only for the Unibus and power. The unit contains Unibus can be continued to the next unit by using an M920 or BCi1A. If the BB11 is the last unit on the bus, slot A4-B4 accepts the M930 bus terminator module. three 288-pin blocks assembled end-to-end in a casting which can be mounted in the various PDP-11 assembly units. Bus and power connectors, described below, use only 6 of the module slots, leaving 18 slots available for The bus grant signals are wired through the BB11. These grant signal wires must be removed and replaced with wires to and from the user’s control circuits for the grant levels used by the customer-supplied device. customer use. Power for +5V is distributed to all A2 pins; -15V is The BB11 is wired to accept the Unibus in slots Al and B1. This connection can be made with an M920 Unibus connector or a BC11A Unibus cable assembly. All bus signals, including grant signals, are wired directly to A B distributed to all B2 pins except in slots Al, B1, A4, and B4; and ground is maintained through the frame and power connector on pins C2 and T1 of all slots. C D E F UNIBUS CONN POWER RESERVED 1 | UNIBUS CONN i1-2741 Figure 2-2 BB11 Single System Unit LmILn 2-2 2.1.2 BA11-K System Unit Configuration Using DEC standard logic planes, the 2. BA11-K has the following configuration capabilities (Figure 2-3). 1. One double-system unit and three single-system units. (A double system unit is a nine-slot logic backplane.) Five single-system units, 20 slots. (A system 3. unit is a four-slot logic backplane.) Two double-system units and one single-system unit. MODULE SLIDE H765 POWER SYSTEM _mm{m_ _.,?._fl IR| C : :: ! ' el iiEo sl t1 I F : L H IR s SUS SU4 SuU3 Su2 sui * DOUBLE SU DOUBLE SU DOUL 3LE SU 3 If a single system unit is installed in iocation SU{ a double system unit cannot be installed in locations SU2 and SU3 due to power distribution board layout. 1-2564 Figure 2-3 System Unit Configurations 2.1.3 2.1.4 Unibus Pin Assignments System Unit Installation The installation of a system unit (SU) requires the items Table 2-1 lists the Unibus pin assignments for slots A and B of a system umnit. These pin assignments are applicable regardless of the type PDP-11 system unit selected. listed in Table 2-2. The following steps outline the procedure to be used when installing a system unit. Table 2-1 1. Unibus Pin Assignments (By Pin Numbers) Pin AAl AA?2 Signal INIT L POWER (+5 V) Pin BA1 BA?2 Signal BG 6 H POWER (+5 V) configuration. BR5L Figure 3-12 illustrates the correct connec- AB1 AB2 INTRL GROUND BB1 BB2 BG5H GROUND AC2 AD1 AD?2 AFE1 AE?2 AF1 AF?2 AH1 AH?2 AJl AJ2 AK1 AK?2 ALl AL2 AM1 AM?2 AN1 AN?2 AP1 AP2 ARI1 AR2 AS1 AS?2 ATl AT?2 AUI1 AU2 AV1 AV?2 GROUND D02 L D01 L D04 L D03 L D06 L D05 L D08 L D07 L DI0OL D09 L D12 L D11L D14 L D13 L PAL D15 L GROUND PB L GROUND BBSY L GROUND SACK L GROUND NPR L GROUND BR7L NPG H BR6 L BG7H GROUND BC2 BD1 BD2 BE1 BE2 BF1 BE?2 BH1 BH2 BJ1 BJ2 BK1 BK?2 BL1 BL2 BM1 BM?2 BN1 BN2 BP1 BP2 BR1 BR2 BS1 BS2 BT1 BT2 BU1 BU?2 BV1 BV2 GROUND GROUND BR4 L GROUND BG4 H ACLOL DCLO L AO1 L AOO L AO3 L AO2 L AO5L AO4 L AO7 L AO6 L AO9 L AO8 L All1L AIOL A13 L A12 L Al5L Al4 L A17L Al6 L GROUND CiL SSYN L COL MSYN L GROUND AC1 D00 L BC1 Install the required number of system units in the BA11-K and secure them to the mounting boxes using the screws provided. The system units are installed with slot A adjacent tc the power distribution board. Figure 2-4 shows a double system unit installed in a BA11-K box NOTE tions for the H744 regulator. Install a Unibus jumper module (M920) from the last slots A and B (see Figure 2-1) of the first SU to adjacent SU slots A and B. This extends the system Unibus continuity to each logic backplane in the BA11-K. The Unibus In should be connected to the first siot (A1 and B1) of the first SU. The Unibus Out should be connected to the last slot of the last SU in the BA11-K. Ensure that the M930 terminator module is plugged into the last SU slot (slots A and B) when terminating the Unibus. Table 2-2 SU Installation Requirements Quantity Item 1 Backplane 1 Power harness Remarks See Tables 2-4 and 2-5. M920 Unibus Unless the SU is the first jumper module installed in a BA11-K expansion box. 2-4 iy FRONT SLOT PIN LAYOUT 2 ® 9 8 7 6 5 4 3 2 1 1 V @V U @ T S @ ®R @® P @ N @ M ®L Esgake T SRFIPAE RSO K @ SRS et Xeskiye > TIX K ®y SAOREE e ve a EILE ST H @ : SRR 5 ESRRENCER LR TR e SIS s \ V1IN hddtadd ®F E @ ®D C @ @B A® 2 A @® 1 ROW A VIEW FROM WIRE WRAP PIN SIDE. COMPUTER IN MAINTENANCE POSITION 11-2735 Figure 224 BA11-K with Double System Unit (Wire Wrap Side) 2-5 Table 2-3 lists the various combinations of system units that can be installed in the BA11-K. | 2.2 OPTION CONFIGURATIONS Utilizing two double system units, and one single system unit, or a variation of these, the BA11-K can accept as many as 16 hex and 6 quad module circuit boards. Due to Table 2-3 System Unit Combinations Variations System Unit CombinationsTM 1 2 double system units and the power that these system units could require, care must be taken to assure that the power capabilities of the BA11-K H765 power system, is not exceeded. To aid in a safe, reliable module configuration Tables 2-4 and 2-5 have been included in this section. These tables list the various 1 single system unit DEC module or system unit options with its dc and ac power requirements. Also included in Tables 2-4 and 2-5 are the power harness options, if applicable. 2 3 single system units and 1 double system unit 3 5 single system units NOTE *Double system units are prewired DEC configurations. Power harnesses used in other mounting boxes may not be applicable to the BA11-K. Table 24 PDP-11 Family Models and Options Model/Option H765 A/B 11/05-S Description BA11-K Power Supply H744 H744 H745 H754 5411086 6.0 2 M930’s 2.5 Optional KT11-D KW11-L SPC M981 MF11-U (16K) M930 Total Amperes MF11-UP/MM11-UP 16K Sense MF11-L (MM11-L) 8K Core MF11-LP (MM11-LP) 8K Parity (Active) (Standby) (Active) (Standby) (Active) (Standby) MMI11-S 10 +15V AC Line Current (Amperes) 2.5 2.5 2.5 3.3 8 4.4 0.51 4.4 0.51 8.6 4.4 0.51 6.0 6.1 54 4.4 0.56 0.51 041 2.2 0.8 7.3 5.4 4.4 0.56 0.51 0.41 2.3 0.8 0.25 0.25 16.6 4 0.05 0.05 5.0 Core Memory (Double SU) Core with Parity (Double SU) Memory (Double SU) Core Memory (Double SU) Same as MM11-L Except in SU 3.0 0.5 2.5 0.5 2.0 21 1.25 6.1 1.25 . 34 1.7 6.0 0.5 1.8 0.3 4.9 1.7 6.0 0.5 2 0.3 Same as MF11-L *Non-Interleaved. 2-7 L -5V 8 Configuration (1 SU) T +20V 2.0 KE11-F 16K Sense -15V 10.5 KD11-A MF11-U/MM11-U* 25 54 3 SPC KE11-E KJ11-A (Active) (Standby) 25 Current Needed (Amperes) +5 V (Options) 8.0 KDI11-B MM11-U Total Amperes 11/35-S +5 V (CPU) Table 2-5 PDP-11 Family Options Current Needed {Amperes) AC Line Power Option Mounting Code AA11-D 1 SU Description Digital to Analog Current Harness 5V -15V 20V -5V 15V (Amperes) 7009562 3.0 0.3 N/A 5.0 0.5 Converter Subsystem AR-11 SPC ADC and DAC’s BA614 (AA11-D) D/A Converter 3.0 0.3 BM792-Y SPC Bootstrap Loader 0.3 0.3 CD11-A/B 1 SU 7010117 2.5 0.25 7010117 2.5 0.25 1.5 0.15 1.5 0.15 4.0 04 1000 CPM, 80 Col. Card Reader Controller CD11-E 1 SU 1200 CPM, 80 Col. Card Reader Controller CM11 SPC 200 CPM, 80 Col. Card Reader Controller CR11 SPC 300 CPM, 80 Col. Card Reader Controller DA11-DB 1 SU Unibus Link DA11-F 1 SU Unibus Window 7010117 5.0 0.5 DB11-A* 1 SU Bus Repeater 7009562 3.2 0.31 DC11-A 1 SU Dual Clock and 7010117 0.2 0.02 System Unit 2.0 0.2 7010118 8.4 042 DC11-DA (DC11-A) Full Duplex Module Set DD11-B 1 SU Peripheral Mounting Panel 7010117 DH11-AA DLB SU Prog Async 16-Line 0.2 0.2 0.9 Multiplexer DH11-AD DLB SU @ Modem Control 7010118 10.8 0.665 04 1.33 DI11-A 1 SU Async 16-Line MUX 7010117 4.7 0.25 0.25 0.6 DJ11-AC 1 SU Async 16-Line MUX DLi1 SPC Async Interface DM11-B (DH11) 16-Line Modem Control (DH11) 24 0.24 DN11-A 1 SU Auto Calling System Unit 7009562 2.6 2.5 DP11-D 1 SU Half/Full Duplex Sync 7009562 2.56 DP11-C (DP11-D) 1.0 1.8 15 0.07 0.25 016 0.04 0.21 0.28 Interface Data/Sync Register 0.77 0.08 0.18 0.02 Extender DP11-K (DP11-D) DQ11-D 1 SU DQI11-E 1 SU Internal DP11 Clock Full/Half Duplex Sync 7010117 6.0 0.07 0.04 0.62 7010117 6.0 0.07 0.04 0.62 Interface Full/Half Duplex Sync Interface *When installing a DB11-A bus repeater in a BA11-K 10-1/2 in. mounting box, the AC LO and DC LO wires must be removed from the harnesses of all the options (located in the same box) after the DB11-A. LR 2-8 Table 2-5 (Cont) PDP-11 Family Options AC Line Current Needed (Amperes) Option Mounting Code Descriptien DFC11-A (DU/DP CLOCK) Level Converter Clock DQ11-K (DQ11-D/A) Crystal Clock DRI11-B SPC General Purpose DMA DR1 l-C 1 SU DR11-K Power Harness +5V -15V 0.4 0.02 20V -5V Current +15V (Amperes) 0.02 0.05 Recovery 0.012 0.05 3.3 0.32 General Purpose 1.5 0.15 SPC Digital I/O N/A 0.15 DU11-D SPC Full/Half Duplex 2.2 2.5 0.05 0.27 DU11-EA SPC Sync Prog. Interface 2.6 0.20 0.07 0.33 DV11 DBL SU Sync MUX 0.435 0.5 KG11-A SPC Comm Arith Unit 1.2 0.12 KW11-L (CPU) Line Clock 0.8 0.08 KW11-P SPC Prog Line Clk 1.0 0.1 LC11-A SPC LA30 Control 1.5 0.15 LP11-R SPC 1200 LPM Printer 1.0 0.1 LP11-S SPC 900 LPM Printer 1.0 0.1 IP11-W SPC 240 LPM Printer 1.5 0.15 LP11-V SPC 300 LPM Printer 1.5 0.15 LS11-A SPC 60 LPM Printer 1.5 0.15 LV11-B SPC Electrostatic Printer, 1.5 0.15 MR11-DB 2 SPC Bootstrap PC11 SPC Paper Tape 1.5 0.15 PR11 SPC Paper Tape (Reader) RH11 DBL SU 1.9 0.19 RK11-D SU Disk and Cntil 8.0 0.8 TA11-A SPC Dual Cassette Interface VTI11 SU Graphic Processor 6.5 VRI11-A SPC Push Button Box 4 7009562 Digital Interface .083 13.5 0.6 500 LPM 7010115 2-9 100 0.8 0.4 2.3 COMPUTER Table 2-7 OPTION AND MAIN POWER WIRE Power Distribution Wire Coding HARNESSES Table 2-6 is a list of typical PDP-11 family wire harnesses. DC Power/Signal Color of Wire Ground Line clock (LTCL) Black Brown Table 2-7 lists the standard colors used for dc power and DC LO Violet signal distribution to the backplanes. AC LO Yellow +5V Red -5V Brown 2.4 POWER DISTRIBUTION WIRE COLOR CODING +15V Gray -15V Blue +20V Orange Table 2-6 Option Harnesses CPU Type Option 11/35-S, 11/05-S BA11-KE/F 10-1/2 in. Box AA11-DA 70-9562 70-9562 70-10117 70-9562 70-9562 70-9562 70-9205 70-9099 70-9205 70-9205 70-9205 DD11-B DH11-AA 70-10117 70-10118 AA11-DB DA11-F DB11-A DC11-A DD11-A 11/05, 11/10 BA11-D 10-1/2 in. Box 11/35 BA11-D 10-1/2 in. Box 70-9205 70-9205 70-9205 70-9099 70-9205 70-9205 70-9205 70-8855 70-9162 70-8855 70-8855 70-8855 70-9099 N/A 70-9099 N/A 70-9162 N/A 11/45 (Old) 70-8855 DH11-AB DH11-AC DJ11-AA DJ11-AB DI11-AC DN11-AA DP11-DA DR11-B MF11-L* MF11-L** MF11-LP* MF11-LP** 70-10118 70-10118 70-10117 70-10117 70-10117 70-9562 70-9562 70-9562 N/A 70-10114 N/A 70-10114 N/A N/A 70-9099 70-9099 70-9099 70-9205 70-9205 70-9205 70-9206 N/A N/A N/A N/A N/A 70-9099 70-5099 70-9099 70-9205 70-9205 70-9205 70-9206 N/A 70-9206 N/A N/A N/A 70-9162 70-9162 70-9162 70-8855 70-8855 70-8855 70-9242 N/A 70-9242 N/A MM11-S RH11 70-9562 70-9570 70-9205 70-9099 70-9205 70-9099 70-8855 70-9162 VT11 CD11 A/B,E DQ11 70-10117 70-10117 70-10117 70-9099 70-9099 70-9099 MF11-Uk** MF11-UP*** RH11-AB RK11-D 70-10115 70-10115 70-10117 70-10116 * 11/40 only (1st MF11-L/LP) *% 11/40 only (2nd MF11-L/LP) N/A N/A 70-9099 70-8992 N/A N/A 70-9099 70-8992 70-9099 70-9099 70-9099 *** MF11-U/UP cannot be mounted in old style 11/45 CPU box. *xx*Jse 70-9177 if due to new module guide layout, 70-8909 cables are too short. 2-10 N/A N/A 70-7162 70-8855 70-9162 70-9162 70-9162 11/40 H960D/E, BA11-F (Old) **** 70-8909 11/40, 11/45 H960D/E, BA11-F (New) 70-9562 70-8909 70-9099 70-8909 70-8909 70-9177 70-9562 70-9563 70-9562 70-9562 70-9562 70-9099 70-9466 70-9466 70-9466 70-9099 70-9099 70-9099 70-8909 70-8909 70-8909 70-9563 70-9561 70-8909 70-9103 70-9174 70-9103 70-9174 70-9561 70-9561 70-9563 70-9563 70-9563 70-9562 70-9562 70-9562 70-9565 70-9560 70-9565 70-9560 N/A N/A 70-9535 70-9535 70-9099 70-8992 70-9563 70-9559 70-8909 70-9571 70-9099 70-9099 70-9099 70-9562 70-9570 70-9563 70-9563 70-9563 2.5 UNIBUS ROUTING AND COMMUNICATION CABLE ' Figure 2-5 illustrates the routing of Unibus and communica- tion cables in the BA11-K. The routing shown should be used as a guide, taking the following rules into consideration. 2. Unibus cables should be kept separate from other cables, if possible, to avoid cross talk. 3. Ensure that there is a layer of foam between each Unibus cable when the Unibus cables are | stacked. -4, 1. The maximum height of the cable or cables routed through the BA11-K is 1/2 inches. This is due to the room available under the top cover and cable clamp. Care should be exercised when routing {lat cables to minimize blockage of the exhaust air vents. These air vents are located in back of the BA11-K on each side of the transformer assembly (Figure 1-3). 3/8 INCH UNIBUS CABLES WITH ' COMMUNICATION CABLES FOAM BETWEEN CABLES FLAT COMMUNICATION CABLES CABLE.CLAMP BA11-K FRONT VIEW 7293-2 BA11-K SIDE VIEW 7293-3 Figure 2-5 Cable Routing 211 2.6 CABINET AND SLIDE MOUNTING SPECIFI- location for mounting an Accuride or Chassis-Trak slide on CATIONS the front rail. Although the front rail slide placement is The BA11-K and a 10-1/2 inch CPU can be mounted in a identical for both slides, there are some mounting differ- H950 cabinet. When using a H950 cabinet the standard ences when fastening the slides to a chassis. Figures 2-7 and configuration is- to place the CPU in location 3 and the 2-8 illustrate the specific slide mounting specifications for BA11-K in location 2 (shown in Figure 2-6). The hole Accuride and Chassis-Trak, respectively. numbers shown on Figure 2-6, indicate the exact physical B¢ fi HOLE NUMBERS ( 10t 98 HOLE LOCATION Casmmn BOX OR CPU | L i 6 80 B] 83 5 65 &S| 4 S] 47| ar g{ CPU H o= fL K ¢ ¢ ] \ |Io .29 26 | r—rd : t NO.'S FOR SLIDE MOUNTING 101/2"§ S 3 FRONT T~ RAILS (10 172" EACH LOCATION) BA11-K ) H950 CABINET [E}/SUDE\%J : w o a 1-2740 Figure 2-6 BAI11-K and CPU Cabinet Mounting Specification 2-12 DEC STANDARD 19" RACK _[ 10x 32 x1/2 PHILLIPS HEAD SCREW FRONT VIEW 10-32 TINNERMAN CLIP NUT O O TOP OFA STANDARD FRONT PANEL o 5/8" = 4 172" 6 _______ _7__7;__ —TIOl+.., O O VY O (3 O 5/8" Ol + 5/8 O + 5/8" O O O L n 172" _YL ________ .Q_ ol + , ol-I-- ~ _ : 3 | L— — SIDE VIEW | — PIVOT POINT OUTER SLIDE SECTION S = BRACKET ’ | + N\ ] _ kA r o — 13/4 185/16” | FRONT RAIL OF MOUNTING CAB | y I 1L 1 e ) . S| 101/2" aa"x uwpes'| H ‘ sLot S T +e =11 --—-| A _ '1' 8 516" VIEW Y7 g * |of 4 e | ————|= 172" REAR FRONT PANEL —_— o < TR I = / | 5, " 12 /16 le—— = v %l| 1 3/4" | : L \\\ | : i | | ‘ | { > 27 174" e 11-2737 Figure 2-7 Accuride Slide Mounting Specification DEC STANDARD 19" RACK _[ 10x 32 x1/2 PHILLIPS HEAD SCREW I ! O 00 0O O O FRONT VIEW 10-32 TINNERMAN CLIP NUT O TOP OF A STANDARD 138 31 72" 172" ___.l._ = / |_FRONT _P_AEE_L_Z_TF__ Tll 78 O * 5/8" 5/8" N O + ———— =1 ,1? i Ol + O 5/8" + OO0 s/8" | L. [ R " 18 5/16 / ol +172" -=O + ] "] 5 /8" REAR VIEW R FRONT PANEL 43/8" D 1T I o RV g 13/8" 102 ol-|-- ‘ 5/8" /f— 1/4"x 11/28"| TM 18°/16 Lea sLoT )3 > J .| ] SIDE VIEW /- FRONT RAIL OF MOUNTING CAB L | 1 . x AN N ¥ §Il y/ o T N N M T r N LA PIVOT POINT 0 SLIDE SECTION QUTER ! S 34" P K - BRACKET 23 1/2" | ______E 19%4 / j— i e 4% | ! ————T—————JF—— f \\ = =: | | - ; | | | |le— 12 1/16" —| e 28 7/8" W T | | | : —5 I1-2736 LI Figure 2-8 Chassis-Trak Slide Mounting Specification [} i | H765 - CHAPTER 3 POWER SYSTEM 3.1 3.2.2 INTRODUCTION 5411086 Regulator The 5411086 regulator is contained on a printed circuit board mounted within the ac input box. It is secured in This chapter provides mechanical and functional descriptions of the H765 power system. A detailed electrical interconnection diagram is included. The regulator circuits, place when the ac input box is installed in the H765 power system. The inputs and outputs of the regulator are which are part of the H765 power system, are discussed in detail. terminated in two Mate-N-Lok connectors. 3.2 3.2.3 7010014 Transformer Assembly This transformer assembly is located in the center of the MECHANICAL DESCRIPTION The H765 power system consists of two H744 regulators (+5 V), a H745 regulator (=15 V), a H754 regulator (+20 V, -5V), a 5411086 regulator (+15V), a 7010014 transformer assembly, a 7009811-1, -2 ac input box, a 5410864 power distribution board, and two 1211714 fans. The contents of the power system are primarily housed in a welded steel chassis. H765 chassis. Two capacitors, two varistors, and two terminal strips are mounted directly on the transformer. The transformer base plate is used to bolt the transformer to the chassis. The area around the transformer is open, enabling ample air flow from the two fans across the transformer. A thermistor is mounted directly to the ’ transformer frame, enabling over-temperature monitoring. Output leads from the transformer, which go to other modules, are terminated in Mate-N-Lok connectors. A cable The chassis is rectangular and measures approximately 7-3/4 .in. long by 10-1/2 in. high by 17 in. wide. The H765 power system top cover is held in place by seven screws. The main structural member contains cutouts and drill holes which enable screws to be inserted for securing the regulators, ac distribution box, transformer assembly, and fans. Cutouts for the regulators allow the regulator ON indicators to be monitored and the regulator output clamp is used to secure these leads to the chassis. 3.2.4 supply chassis with three Phillips head screws. This enables easy access to the ac line cord, circuit breaker, and remote power control Mate-N-Lok. The 5410993 power control is voltages to be adjusted. 3.2.1 physically mounted in the ac control box. 3.2.5 H744, H745, and H754 Regulators three Phillips head screws. The mounting screws pass through the H765 chassis holes and screw into the regulator. A plastic (Lexon) shield is installed on the component side of each regulator. 1211714 Box Fan Two six-inch ball bearing fans, mounted in the chassis between the module boards and regulators, are utilized in the H765 power system. Each fan is secured to the chassis with two screws. The screws of each fan are tightened to These regulators are secured to the H765 power system chassis with 7009811-1, -2 AC Input Box The ac input box is mounted in the center of the power 10 in./1b maximum. This permits visual 3.2.6 inspection of the regulator components once the regulator 5410864 Power Distribution Board This power distribution board is a multilayer printed circuit board containing 12 Mate-N-Lok connectors connected directly to the board and four Mate-N-Loks connected to flying leads. The power distribution board is grounded using a ground tab which is connected to a flying lead. The power distribution board is mounted on the rear of the BA11-K chassis; four screws are used to fasten it in place. is removed from the H765 chassis. The fuse, which is located on the component side, is accessed by removing the plastic shield. Each regulator contains one potentiometer, except the H754, which contains two potentiometers. An output indicator lamp is located next to the potentiometer. The output of the regulators is terminated in a Mate-N-Lok ~ connector. 3-1 3.3 In the 230 Vac power configuration (Figure 3-4), the power SYSTEM FUNCTIONAL DESCRIPTION A functional block diagram of the power system is shown transformer in Figure 3-1. Assume that the line cord is plugged in and capability of the ac input box is described in Paragraph 5.5. windings are connected in series. Remote the circuit breaker is on; line voltage is applied to the ac input box. The ac input box contains a circuit breaker, Utilizing the 115 Vac input box (7009811-1), the input line relay, power control circuit, and regulator. The regulator, voltage is applied via a 20 A circuit breaker (Figure 3-2) to which is physically mounted in the ac input box, is relay K2, and transformer T1 on the power control board. functionally a separate assembly with its own part number. Transformer T1 steps down the voltage to 24 Vac. The The circuit breaker can be used as an ON/OFF switch (only if pins 1 and 3 are shorted on the 3 pin connector) as well as an overcurrent protection device. The relay and power (Figure 3-5), the remote power switch contacts must be closed. Energizing K1 completes the path to K2, switching control circuit allows remote control of ac power to the the 115 Vac to the transformer assembly. The normally 24 Vac is rectified and applied to relay K1. To energize K1 transformer assembly by means of a key switch or thermal open thermal switch (TS1) (located in the transformer switch, The 7010014 transformer assembly steps down the assembly) closes when an over-temperature condition is voltage from the ac input box to approximately 28 Vdc and sensed. Closing TS1 applies 24 Vdc to half the K1 relay routes it to H744, H745, H754, and 5411086 regulators. In coil. addition, the transformer assembly routes 115 Vac to box deenergize. Deenergizing K1 interrupts the ac power to the This creates two opposing fields, causing K1 to fans 1 and 2. The regulated dc outputs of the regulators are transformer assembly. The varistor (D6 or D7) across the applied to the power distribution board, where they are coil (Figure 3-2) of K2 suppresses voltage spikes in excess of 150 Vac for ac input box 7009811-1, and 275 Vac for ac distributed to the various backplane connections. input box 7009811-2. 3.4 SYSTEM CIRCUIT DESCRIPTION This paragraph describes, in detail, the ac input box, 3.4.2 transformer assembly, regulators, and power distribution The primary function of the transformer assembly is to step Transformer Assembly board. Figure 3-2 illustrates these circuits and their inter- down the 115 Vac or 230 Vac input voltage, (Figure 3-2) to 28 Vac. relationship. There are five separate secondary transformer windings, one for each regulator. 3.4.1 AC Input Box Connected across the primary of T1 are capacitors and The 115 V (7009811-1) and 230V (7009811-2) ac input varistors. The capacitors (C1, C2) are input line filters. The varistors (D1, D2) suppress voltage spikes in excess of boxes are functionally identical. They differ physically in their components and in the way they are connected to the transformer assembly. Figure 3-3 is a simplified schematic of the 115 Vac power configuration. In this configuration, the power transformer windings are connected in parallel. 150 Vac. In addition, the transformer assembly routes 115 Vac from respectively. 3-2 TBl1 and TB2 to box fans 1 and 2, IH0lv1No3yB].82HVOALIMSIy.n_o:_o||3]yHOM1_v1m=n%o£980=IPBS0LH|WI_MOdapugANoOYO N\mw.m_M4zIm4Au0M»OxdmNILNpOWsOV493|_8I0MIOdbGSo|—_.va3-IWmOodX4-V[4MS3IWHHOY4WSINYYGElLm4w|N_VrHS33IIW1H4OVIASNNOYDA3LS]NA<YVANOD3Sm—oquw‘‘T,zo=u=m3SMIpHPLm&SoHuO==oLAONoGIOL—N‘o4A]OOLDZ+3»eeWVrf|lIi_um307lL8éN13S7I03S0NYVOHDOmIdNOVE3NV HOLv1IN93y ==M'0e'LL's'erTtoipe sS3INYVH]| So _SS39I7.H1THL8O1YSV¥L33IN3IH9OMV0DOVd1AVle2rdVdN1SNdNLINO2DX074088 ]3H7IO0LSINMOSD2Indry[-I¢A8SI1HONaLImOoSNHdIOMLWSwIoiNOsVAOSgDH[3eI7uM8oO1ndSdAu31DndI,VNySo0]gweI<g@eH9clOiipLrrPYoILNH93YAMzA'CsA+'SeHr+¢|5+,H_sT H[OHLL[IY]MIgONdlO3eY)wof,e )(o2iN3aloL pir AG+ 3-3 WOYA WOL1108 40ONILN OW X08 l'e'L's'er g I1'e'L's'er SP sgvi — gele-1) .[aoyI4+v¥3V#IOW1IH'0ONJ3sSAN1vI0HdLl _.l€S6\P0#WHO.YL04d_ |R N_.0o29g°v10_7'i. |CELAL. 230V 7009811-2 P/O0 AC 180V-264V 230V NOMINAL 47-63Hz T |l| p 2 GRN ||| 5o WHT 27N AWHT LG 5_._6 '| 3 WHTR K230V C1 RE 4 3 E-0, BOX 4< 11KQ BRN ¢ 7010014 TRANSFORMER ASSEMBLY 1 ‘ ==i | 275V L D6 RED 7 ) fasTO L} Id9 D 28VAC s | — |I10t Y sox P9A 2 FAN (115VAC) WHT PIO- c151 Z%A To— B _BLK T ¢ 5sl | To— 5 ¢ GRN 90-132V | 6 Bk 115V Cownr ' 47-63Hz WHT 337\4 : 1 | 3 ‘ BLK|BRN —’”1 9 2 r;QEMOTE R d2 [ — l"é%‘?’fi‘ém |I B(NC) i O——© I 2 I i| B | L 12y 3f REDAl D6 2150V B| VARISTOR otL2l o2 WHTi alalwur o 1 I i 5410993 POWER CONTROL 1010} —— 5678 L] T I ;__o—r_o__l | | + RED " Yy X L. 7 Te T o2 |2 vEL 1745 6 =) REGULATOR1 ! BLU O—j-0M E BLK THERMAL L -0/07 I3 8 —O _ 5411086 +15V REGULATOR —© 3032 212 Ja | Pa N E O—-0 212 WHT e K1 313] gk %24 VAC 24o) | BE | 1' REGULATOR 2 7 TS1 l o-flo—RED = 6 p2 J3| P3 S GND | y3,5 o GND(7 S 45V oot e e o1|1 S32 +5V REGULATOR 3 o—°TST231] RED |H744 oo BLK 6 sLk oo V)o YEL 8 +20vJ11 DCLO|Q —5 3 o|3|GRN TB2 1, 3 NG O c2 5 X E150 Jz| 2 2 RISTOR 4 é1528\4AC |3]3 5|5lvio _— 15 -5V O o- 10 l 12 L Lo DISTRIBUT (SEE NOTE 1) BOARD GND o2 3 GND J3,5, )7 9 LTCLY O o3l BLK BRN ~To1 HT44 28V BOX J5 | P5 15V 7009811-1 AC INPUT = , 6|6]VIO ~01-0- REGULATOR 4 0 o] Ho4 o 28V RED ION —0—4-0 T FASTON DISTRIBUTION oF WHT o WHT VARISTOR = L DUAL WHT 28vAC 7 - FAN1 L BLK P7-A Di i LA A 5,6,7,8 = P/O 5710864 POWER P/O 5410864 POWER it -0 )| o 2| 2 RED BLK 2] Bk 5| RED TS o< PN 2|2 o-{-o >404 4 T19V i 5 +15V 3 8 O8 | GND o9f9 iB GND{ o5 7 GND| ©0 O |15V Jy - 1sv| SS -5v}{o ndl oB | GND >gls o~ +5V 5 2|2 | +15V J3,5 6ND| 11o oo 515—o | GND 70 7 J12 GND| o JalJe2 o~ 505 o+ 6|6 J10 +15v| 032 +20V|© J3,5 4 o3 GND )79 +5v| o +9, —15V 0,2! oND BLK , . GRY GeRrRY S J9o,1 J8 © *+5VJ (SEE NOTE ."2).]_?_ J13 o—+-04 +5V GND J6 [: 615 sno 7 ., Lo | AC LO - 5 nJ7 J 9! —09 | DC LO ( J4, 8,10,6,12 J9 E 543 | LreL I GND +5V [°] [o] {:: O » NOTES: 1. Power Distribution Board Mate- N-Loks 0 8 Board Mate-N-Loks Power Distribution 2. J5,J7,49 & Jil are identical to J3 i i o0 2 _g J6,J8,J10 & J12 are identical to J4 3|3 11-2543 Figure 3-2 Power System Detailed Diagram TRANSFORMER ASSEMBLY 115V 7009811-1 AC INPUT BOX CBjY T BLACK 145V GRN ' I | L NOMINAL T 47-63HZ | |WHITE = [ o— 5,16,7,8 22o ! ' o— T 112,34 1 1] ! -~ 781 J5{JS T b 2 N l K2 3|3 [1]234 L——}-——' ‘ e 44 3 5,/6.7,8 "é NOTE. 11-2546 Transformer windings are connected in parallel to the input power. 115 V Power Configuration Figure 3-3 TRANSFORMER ASSEMBLY 230V 7009811-2 AC INPUT BOX CE! JSIPS 8! T = | 313 112,34 3 —-t—s 414 5167,8 3,167, 4 K2 —r — 1,12,3,4 AN TS _|PHASE (BLACK);{-\ 1 T I 230V NOMINALS¢ GRN I 47-63HZ - | | PHASE ( WHITE) -A NOTE: Transformer windings are connected in series to the input power. Figure 3-4 230V Power Configuration 11-2545 54 -10993 AC POWER CONTROL BOARD l FAST-ON TABS 11 TO 230VAC OR 115 VAC RELAY 9 COIL K2 AC REFERENCE “’I—J i | | m— = . | | | I e e THERMAL (NO.) 10 8 230 VAC ¢ _ o 1 TE—vfl % % 24VDC SWITCH K J "“l ————— ; » ;r‘e I] Z % 24VDC 2.7kQ REMOTE POWER SWITCH (NC) (OPTIONAL) T NOTE: THERMAL SWITCH AND KEY SWITCH ARE NOT PART OF AC POWER CONTROL 11-2547 BOARD Figure 3-5 Power Control Simplified Diagram LRI 3-5 0£-02OVAe431410389-\[HOLVINO3Y e | 9In3Lg9-¢980T1HS3o07gwergdel |E 20 MO i 110210' OVMO1 TMo1ov |(A6'€)7 . |o_ONI9S1N0I'S€1D |VPN A e019@1IMnOoTYmoEm&_\yE 402104 MY EMOYD ma 3 H3A O INIH ND m N 4 3 0 I A I Q |m5J2e1—01o°010 1snrav _ o) 00710 ANIT _¥INIZ _3ON3N¥343Y 8-01LZ 3.4.3 The output circuit is standard for most switching regulators 5411086 Regulator and consists of free-wheeling diode D12 choke coil L1, and The 5411086 regulator (Figure 3-6) circuit schematic is ~ shown on drawing D-CS-5411086-01. The following para- output capacitor C3. These components make up the graphs describe the regulator circuit, overvoltage crowbar regulator output filter. Free-wheeling diode D12 is used to circuit, AC LO and DC LO sensing circuit, AC LO, DC LO clamp the emitter of Q7 to ground when Q7 shuts off, drivers, and AC LO, DC LO indicators. providing a discharge path for L1. Regulator Circuit — The 20-30Vac input is full-wave rectified by bridge D11 to provide dc voltage (25 to 45 Vdc, depending on line voltage and load on +15V) In operation, Q7 is turned on and off, generating a square across filter capacitor C1 and bleeder resistor R15. Operation centers on voltage regulator E1, which is configured as wave of voltage that is applied across D12 at the input of a positive switching regulator. A simplified schematic of E1 is shown in Figure 3-9. E1 is a monolithic integrated circuit that is used as a voltage regulator. It consists of a temperature-compensated reference amplifier, an error amplifier series pass power transistor, and the output circuit required to drive the external transistors. In addition to El, the regulator circuit includes pass transistor Q7, predriver Q4, and level shifter Q6. Zener diode D17 is used with R11 averaging device, and the square wave of voltage appears as the LC filter (L1, and C10). Basically, this filter is an an average voltage at the output terminal. By varying the period of conduction of Q7, the output (average) voltage may be varied or controlled, supplying regulation (Figure 3-7). The output voltage is sensed and fed back to El, where it is compared with a fixed reference voltage. El turns pass transistor Q7 on and off according to whether the output voltage level approaches its upper and lower limits (approximately +15.15 V and +14.85 V respectively). to provide +15 V or El. POWER ON | I | Q7 OFF | Q7 O'N : | ! I | | | +39V — ——|— , I | i | | | i | 1 oV | | | | | '| | : Q7 OFF o 1515V — —REGULATED OUTPUT +15V ——— J{— ——————— | | | | oV | ' 11-2709 LRI Figure 3-7 5411086 Regulator Waveforms During one full cycle of operation, the regulator operates as +15 V Overvoltage Crowbar Circuit — The following com- follows: Q7 is turned on and a high voltage (approximately ponents comprise the overvoltage crowbar circuit: Zener +30V) is applied across L1. If the output is already at a diode D18, silicon-controlled rectifier (SCR) Q8, Q9, R38, +15 V level, then a constant +15 V would be present across R40, and C13. Under normal output voltage conditions, the L.1. This constant dc voltage causes a linear ramp of current trigger input to SCR D7 is at ground because the voltage to build up through L1. At the same time, output capacitor across zener diode D3 is less than 18 V. If the output C10 absorbs this changing current, causing the output level voltage becomes dangercusly high (above 18.0 V), diode (+15 V at this point) to increase. When the output, which is D18 conducts turning Q9 on, and the voltage drop across R40 draws gate current and triggers the SCR. The SCR monitcred by EIl, reaches approximately +15.15V, El shuts off, turning Q7 off; the emitter of Q7 is then clamped fires, short circuits the +15 V output to ground, and tumns off E1 by shorting out the +15 V reference at D17. to ground. L1 reverses polarity and discharges through D12 into capacitor C10, and the load. Predriver Q4 is used to increase the effective gain of Q7, ensuring that Q7 can be Line CLOCK QOutput — The CLOCK output is generated by turned on and off in a relatively short period of time. one leg of full-wave rectifier bridge D11, voltage divider R22, and zener diode D19, The CLOCK output is a O to Conversely, cnce Q7 is turned off and the output voltage begins to decrease, a predetermined value of approximately +3.9 V square wave, at the line frequency of the power +14.85 V will be reached, causing E1 to turn on; El in source (47 to 63 Hz). The CLOCK output is used to drive turn, causes Q7 to conduct, beginning another cycle of the KW11-L line frequency and KW11-P real time clock operation. options. Thus, a ripple voltage is superimposed on the output and is detected as predetermined maximum (+15.15 V) and mini- AC LO and DC LO Sensing — The 20—30 Vac input from mum (+14.85 V) values by E1. When +15.15 V is reached, the secondary of transformer T1 is applied te the AC LO El turns Q7 off; when +14.85V is reached, E1 tums Q7 and on. This type of circuit action is called a ripple regulator. D-CS8-5411086-0-1. The ac input is rectified by diodes D15 Overcurrent Regulator Circuit — The overcurrent regulator common reference voltage is derived by zener diodes D13 DC LO sensing circuits shown on drawing and D16, and filtered by capacitors C20 and C24. A circuit functions as a current regulator when the current, and monitored at D11, exceeds 5 A. The current regulator contains a differential amplifier and associated circuits. The consists of R4, R5, R6, Q1, Q2, and D2. During normal major difference is that the base of Q12 in the AC LO operation Q2 starts circuit differential amplifier is at a slightly lower value than conducting when the voltage drop across RS and R6 that of Q16 in the DC LO differential amplifier. The Q1 and Q2 are not conducting. D14. Both sensing circuits operate similarly; each (sensed by D2) exceeds approximately 0.6 V. When Q2 operation of both sensing circuits depends on the voltage conducts D1 becomes forward biased and E1 is shut off, across capacitor C8. For AC LO and DC LO timing during turning off the pass transistor Q7 and predriver Q4. The power up and power down, refer to Figure 3-8. conduction of Q2 will also turn on Q1 providing a constant current source (1 mA) to the base of Q2. Q1 will hold Q2 on until the current through R5 and R6 drops below AC LO and DC LO Driver — When an ac low condition is approximately 4 A. sensed, the output of differential amplifier Q12 turns off With Q1 and zener D2 tied to the +15 V zener reference for AC LO 1 and AC LO 2 signals (Figure 3-8). Approximately Q19. Q19 in turn, gates on fets Q15 and Q18, generating E1, the conduction of Q1 will hold E1 off, When Q1 and 7 ms after ac low is sensed, the dc low sensing circuit will Q2 stop conducting, E1 will turn on, enabling the current generate dc low. The dc low sensed output from differential to exceed the regulator limits. With a continuous condition amplifier Q16, turns off Q10. Q10 in turn gates on fets Q14 Q1 and Q2 will be turning on and off, causing the circuit to and Q17, generating DC LO 1 and DC LO 2 signals (Figure become a constant current regulator. 3-8). 3-8 AC POWER ON l (132V rms AC) | | | | | ‘ I FETS Q15 AND Q18 ARE TURNED ON DC LOL 'LJ AC ; o I ms —al e s *r\\ | Z " e—4ms I LOL +15V | i Minimum oy . —+l le—2ms Nominal AC POWER UP AC POWER DOWN ? GENERATED WHEN +15V 20ms Max imum --95V rms AC OV- - ===~ | ! | AC LO L l | DC LOL flh—"-.s.mfi-b; ] tnimum —| lke—1ms Minimum 1-2567 AC POWER DOWN Figure 3-8 GENERATED WHEN FETS Q14 AND Q17 ARE TURNED ON 1-2566 5411086 Power Up and Power Down The +25 Vdc to +45 Vdc from rectifier D11 is applied to Regulator T1, Q3, and Q5. Q3 and Q5 due to their switching action rectified by bridge D1 to provide dc voltage (24 to 40 Vdc, Circuit — The 20-30 Vac input is full-wave creates a pulsating dc which is applied to the primary of depending on line voltage) across filter capacitor C1 and transformer T1. The output from the secondary of TI bleeder resistor R1., Operation centers on voltage regulator (approximately 15 V) is rectified by D6, D7, D8, and D9, E1l, which is configured as a positive switching regulator. A producing -10 Vdc to -15 Vdc. The -10 Vdc to =15 Vdc is simplified schematic of E1 is shown in Figure 3-9. El is a negative bias used to gate OFF J FETs Q15, Q18, Q14, and monolithic integrated Q17 via Q19 and Q10. Unlike most transistors the negative regulator. It bias is used to turn off the J FETs. The J FETs are turned reference amplifier, an error amplifier series pass power consists circuit that is used as a voltage of a temperature-compensated on when there is zero volts between gate (G) and source (S) transistor, and the terminals. external transistors. In addition to El, the regulator circuit output circuit required to drive the includes pass transistor Q2, predrivers Q3 and Q4, and level shifter Q5. Zener diode D2 is used with Q5 and R2 to provide +15 V for E1. Q5 is used as a level shifter; most of AC LO and DC LO Indicators — Light-emitting diodes D20 the input voltage is absorbed across the collector-emitter of and D21 are normally lit. When AC LO L and DC LO L are Q5. This is necessary because the raw input voltage is well asserted, the light-emitting diodes go off, indicating that above that required for E1 operation. While this +15V this regulator is the source of ACLO L or DC LO L on the input is supplied, D2, Q5, and R2 retain the ability to Unibus. switch pass transistor Q2 on or off by drawing current down through the emitter of Q5. 3.4.4 The output circuit is standard for most switching regulators H744 +5 'V Regulator Two H744 +5V regulators are used in the basic H765 and consists of free-wheeling diode D5, choke coil L1, and power system. The H744 circuit schematic is shown in output capacitors C8 and C9. These components make up drawing D-CS-H744-0-1. The following paragraphs describe the regulator output filter. Free-wheeling diode D5 is used the regulator circuit, overcurrent sensing circuit, to clamp the emitter of Q2 to ground when Q2 shuts off, and providing a discharge path for L1. overvoltage crowbar circuit. 3-9 FREQUENCY V+ COMPENSATION ? 7 INVERTING INPUT SERIES PASS TRANSISTOR —o0 VOUuUT 7'y | NONINVERTING INPUT ‘ < \» V_ A - Voltage Reference Amplnfler B-Error Amplifier CURRENT CURRENT C -Current Limifer LIMIT ENSE Simplified Schematic 1 nc Ne | 1 | FREQ COMP CURR LIM | 2 CURR SENSE | 3 v+ INV OUTPUT | 4 Ve Vout NON-INV OUTPUT | 5 Vref | 6 Vz 7 NC v-| Pin Designations 11-1895 Figure 3-9 Voltage Regulator E1, Simplified Diagram LELE 3-10 | | - 2 OFF | - oP : | ! | +39V — ——|- ' | I | | I 4 : : | | oV : | | I Q2 OFF »5:05V _ _REGULATED ‘ — b —mm FEV— OUTPUT | | | o ' oV - 11-0098 Figure 3-10 ‘H‘744 Regulator Waveforms In operation, Q2 is turned on and off, generatmg a square Thus, a ripple voltage is superimposed on the output andis averaging device, and the square wave of voltage appears as turns Q2 off; when +4.95 V is reached, E1 turns Q2 on. wave of voltage that is applied across D5 at the input of the LC filter (L1, C8 and C9). Basically, this filter is an detected as predetermined maximum (+5.05 V) and minimum (+4.95 V) values by E1. When +5.05 V is reached, E1 an average voltage at the output terminal. By varying the period of conduction of Q2, the output (average) voltage may be varied or controlled, supplying regulation (Figure 3-10). The output voltage is sensed and fed back to El, where it is compared with a fixed reference voltage. El This type of circuit action is called a ripple regulator. +5 V Overcurrent Sensing Circuit — The overcurrent sensing circuit consists of Q1, R3 through R6, R25, R26, programmable unijunction Q7, and C4. Transistor Q1 is normally turns pass transistor Q2 on and off, according to whether not conducting; however, if the output exceeds 30 A, the forward voltage across R4 is sufficient to turn Q1 on, causing C4 to begin charging. When C4 reaches a value the output voltage level decreases or increases. Defined upperand lower 11m1ts for the output are approx1mately +5.05 Vand +4.95 V. | equal to the voltage on the gate of Q7, Q7 turns on and E1 During one full cycle of operation, the regulator operates as will be biased off, turning the pass transistor off. Thus, the output voltage is decreased as required to ensure that the output current is maintained below 35 A (approximately) and that the regulator is short circuit protected. The regulator continues to oscillate in this new mode until the overload condition is removed. C4 then discharges untfl E1 follows: Q2 is turned on and a high voltage (approximately +30 V) is applied across L1. If the output is already at a +5 V level, then a constant +25 V would be present across L1. This constant dc voltage causes a linear ramp of current to build up through L1. At the same time, output capacitors C8 and C9 absorb this changing current, causing is allowed to turn on again and the cycle repeats. the output level (+5 V at this point) to increase. When the output, which is monitored by E1, reaches approximately +5.05 V, E1 shuts off, turning Q2 off; the emitter of Q2 is +5 V Overvoltage Crowbar Circuit — The following components comprise the overvoltage crowbar circuit: Zener diode D3, silicon-controlled rectifier (SCR) D7, D8, R22, R23, C7, and Q6. Under normal output voltage conditions, the trigger input to SCR D7 is at ground because the voltage across zener diode D3 is less than 5.1 V. If the then clamped to ground. L1 discharges into capacitors C3, C9, and the load. Predrivers Q3 and Q4 are used to increase the effective gain of Q2, ensuring that Q2 can be turned on and off in a relatively short period of time. Conversely, once Q2 is turned off and the output voltage output voltage becomes dangerously high (above 6.0 V), diode D3 conducts, and the voltage drop across R23 draws begins to decrease, a predetermined value of approximately +4.95 V will be reached, causing E1 to turn on; E1 in turn, causes Q2 to conduct, beginning another cycle of opera- gate current and triggers the SCR. The SCR fires and short circuits the +5 V output to ground. tion. 3-11 3.4.5 H745-15V Regulator the -5 V. The +20 V shunt regulator consists of transistors | Operation of the H745 is basically the same as that of the Q4, Q10, and Q11; the -5 V shunt regulator consists of Q6 +5 V regulator (drawing D-CS-H745-0-1). Input power (20 and Q9. Q10 and Q9 are the pass transistors. to 30 Vac) is taken from the transformer secondary and input to full-wave bridge D1, whose output is a variable 24 to 40 Vdc input across capacitor C1 and resistor R1. The output of the basic regulator is 25V (-5 to +20 V). The shunt regulators are connected across this output, with -15V Regulator Circuit— Regulator operation is almost a tap to ground between pass transistors Q9 and Q10. The voltage at the bases of Q6 and Q4 will vary with respect to identical to that of the +5 V regulator; however, the +15 V ground, depending on the relative amount of current drawn input that is required for E1 operation is derived externally from the +20V and -5 V outputs of the regulator. If the and is input across capacitor C2 to +1, and the inverting +20 'V current increases while the -5V current remains - constant, the output voltage at the +20 V output will tend and noninverting inputs to E1 are reversed. In addition, the For to go more negative with respect to ground; this will also example, QS5, which is used as a ‘“level shifter,”” is an NPN cause the -5V output to go more negative, since the output of the basic regulator is a fixed 25 V. This change is polarities of the various components are reversed. transistor on the +5 V regulator; a PNP is required on the ground (at =15 V). sensed at the bases of Q6 and Q4: Q6 will conduct, causing Q9 to conduct also, increasing the current between -5 V Under normal and ground until the balance between the +20 V and the ~5 V is restored. At this time, neither Q6 nor Q4 will be -15 'V regulator to allow the regulator to operate below operating conditions, regulator operation centers around linear regulator E1 and pass transistor Q2, conducting. If the -5 V current increases, Q4 and Q10 will which is controlled by El. Predetermined output voltage conduct to balance the outputs. limits are -14.85 V minimum and -15.15 V maximum. When the output reaches -15.15V, E1 will shut off, Overvoltage Crowbar Circuits — There are two crowbar circuits in the H754: Q7 and its associated circuitry for the turning Q2 off, and L1 discharges into C8 and C9. When the output reaches -14.85 V, E1 will conduct, causing Q2 +20V, and Q12 and its circuitry for the -5 V. Either one to turn on, thereby increasing the output voltage. will trigger SCR D9. -15 V Overcurrent Sensing Circuit — The -15V regulator Overcurrent Sensing Circuit — The overcurrent circuit com- overcurrent sensing circuit is basically made up of the same prises Q1, Q8, Q13, Q14, and associated circuitry. The total components used in the +5V regulator, except Q1 is an peak current is sampled through R4. When the peak current reaches approximately 14 A, Q1 turns on sufficiently to establish a voltage across R7 and R38, firing Q8. This pulls NPN transistor in the =15 V regulator. Q1 is normally not conducting; however, once the output exceeds 15 A, Q1 will turn on and C3 will charge. When C3 reaches the same the voltage on pin 4 of the 723 up above the reference voltage on pin 5, shutting off Q2. D6 now conducts, and value as the gate of Q7, E1 will be biased off, turning Q2 off, and thereby stopping current flow and turning the the current through R37 turns on Q14, which turns on Q13. This keeps Q8 on for a time which is determined by ~=15 V regulator off, Thus, the regulator is short circuit protected. the output voltage and L1. This action, in turn, allows the | =15V Overvoltage Crowbar Circuit — When SCR D5 is off-time to increase as the overload current increases, thereby changing the duty cycle in proportion to the load. fired, the - 15 V output is pulled up to ground and latched The output current is thus limited to approximately 10 A. to ground until input power or the +15 V input is removed. Voltage Adjustment — The +20V adjustment is located on A negative slope on the +15V line can be used to trip the the side of the H754; the -5 V potentiometer is on the top, crowbar for power down sequencing, if desired. next to the connector. To set the output voltages, power 3.4.6 down, disconnect the load, power up, and adjust for a 25 V H754 +20, -5 V Regulator - One H754 reading between the +20 and -5 V outputs with the 20 V regulator is used in the basic H765 power supply. The H754 circuit schematic is shown in drawing potentiometer. Then set the -5 V between its output and D-CS-H754-0-1. regulator circuit, overvoltage crowbar circuits, overcurrent ground. Power down, reconnect the load, power up, and then check and adjust the outputs again. This procedure is sensing circuits, and voltage adjustment procedure. necessary because the +20 V potentiometer (R17) actually Regular Circuit — The circuit (schematic D-CS-H754-0-1) sets the overall output of the regulator (25 V from +20 V to -5V), while the -5V adjustment (R21) controls the The following paragraphs describe the has a voltage doubler input, but the output consists of two -5V shunt regulator circuits — one for the +20 V, the other for D-CS-H754-0-1.) I8l 3-12 to ground output. (See schematic drawing aNnoyo 'S ‘0l ION Pasn pasn {ON ‘S | ‘9oNpasn9oNSN | I - ] AeGLl— AbS— 3.4.7 Power Distribution Board 5411086 Regulator: +15 Vdc output is routed via the power distribution board etch to H745. The The power distribution board (Figure 3-11) performs two primary functions: It routes the transformer assembly secondary output voltages to the regulators and routes the +15 Vdc is also routed via the etch to 15-pin Mate-N-Loks J3, J5, J7, J9, and J11. 5411086 LTC, dc outputs of the regulators to the backplane. AC LO L, and DC LO L outputs are routed via the etch to 6-pin Mate-N-Loks J4, J6, J8, J10, and J12. Routing voltage to the regulators is accomplished via Mate-N-Lok J1/P1 and an etch on the power distribution board. Mate-N-Lok P1/J1 routes 28 Vdc from four separate The dc and signal outputs of Mate-N-Loks J3 through J12 transformer secondaries to H745, H754, and both H744 are routed to the backplane via a power harness. Tables 2-4 regulators. The etch routes +15 Vdc from 5411086 regu- and 2-5 list the power harnesses required for the appro- lator to the H745 regulator. priate option. The regulator outputs are routed as follows: H745 Regulator 1: -15 Vdc output is routed via the power distribution board etch to 15-pin Mate-N-Loks H744 J3,735,717,J9, and J11. NO. 2 H744 Regulators 2 and 3: Regulator 2 to 15-pin Mate-N-Loks J9 and J11. POWER H744 regulator 3, +5 Vdc output is routed via the power is that two H744 regulators cannot be connected in Figure 3-12 is DISTRIBUTION GND +5V BOARD F_[JJ__Llf:lfllngDt‘_]JDEfi distribution board etch to 15-pin Mate-N-Loks J3, J5, and J7. A unique configuration of the power system parallel. NO. 3 +5V GND +5 Vdc output is routed via the power distribution board etch H744 Jtz a simplified diagram illus- Jit Jio J9 J8 J7 J6 J5 J4 J3 trating the correct H744 to power distribution board configuration. NOTE: Regulators routed via the 5411086 output voltages 11-2565 power distribution board etch to 15-pin Mate-N-Loks J3,J5,J7,J9, and J11. Figure 3-12 3-14 AELE. H745, H754, and are common to MATE-N-LOKS J3, J5,J7,J9, and Jf1. H754 Regulator 4: +20 Vdc and -5 Vdc outputs are H744 Connection Diagram CHAPTER 4 MAINTENANCE BA11-K maintenance procedures are divided into two maintenance. This chapter describes the equipmént and categories: Preventive maintenance and corrective mainte- procedures needed for performing corrective and preventive nance. Corrective maintenance maintenance. isolate a fault or should be performed to malfunction and to make necessary adjustments and/or replacements. Diagnostic programs that 4.1 test the functional units of the system and special calibra- Maintenance tion standard equipment (or equivalent) listed in Table 4-1. and test procedures aid in performing corrective MAINTENANCE EQUIPMENT REQUIRED procedures for the BA11-K require Table 4-1 Field Service Maintenance Equipment Required Equipment or Tool Manufacturer Model, Type, or Part No. DEC Part No. Oscilloscope Tektronix 453 (or equivalent) 29-13510 — — — — 29-13510 DVM Volt/ohmeter (VOM) Triplett | Diagonal cutters Utica 47-4 Diagonal cutters Utica 466-4 (modified) Miniature needle-nose Utica | 29-13460 29-19551 234-1)2 pliers 29-13462 | Wire strippers Millers 101S 29-13467 Solder extractor Solder Pullit Standard 29-13451 Soldering iron (30 W) Paragon 615 29-13452 Soldering iron tip- Paragon 605 4-'1 | 29-19333 the 4.2 3. PREVENTIVE MAINTENANCE Inspect the following for mechanical security: Lamp or LED holder assemblies, jacks, con- 4.2.1 nectors, General Preventive maintenance consists of specific tasks performed fans, periodically to prevent failures caused by minor damage or required. switches, capacitors, power supply etc. Tighten or regulators, replace as progressive deterioration due to aging. A preventive mainte- 4. nance log book should be established and necessary entries made according to a regular schedule. This data, compiled Inspect power supply capacitors for leaks, bulges, or discoloration. Replace as required. over an extended period of time, can be very useful in anticipating possible component failure. 4.3 Preventive maintenance tasks consist of mechanical and electrical checks. All maintenance schedules should be MAINTENANCE PROCEDURE 43.1 H765 Power System Fault Isolation The H765 power system (Figure 3-2) consists of field established according to environmental conditions at the particular installation site. Mechanical checks should be replaceable performed as often as required to enable fans and air filters discovered, the following steps and associated flowchart (if applicable) to function efficiently. All other preventive (Figure 4-1) can be utilized to isolate to a faulty module: maintenance tasks modules. Once a power system failure is should be performed on a regular schedule determined by reliability requirements. A recom- 1. Ensure that the H765 is plugged in and getting primary ac power (115 Vac/230 Vac). mended schedule is every 1000 operating hours or every three months, whichever occurs first. 2. 4.2.2 Check CB1 on the ac input box. Physical Checks The following is a list of the steps required for mechanical 3. Utilizing the flowchart (Figure 4-1) and H765 power system schematic (Figure 3-2), isolate checks and physical care of the BA11-K. the faulty module. 1. Check all fans to ensure that they are not 4. obstructed in any way. Replace the module as described in Paragraph 4.4. 2. Inspect all wiring and cables for cuts, breaks, 5. frays, deterioration, kinks, strain, and mechani- refer to wiring or cable covering. regulator checks and adjustments. 4.2 T E When a fault is isolated to a voltage regulator, cal security. Repair or replace any defective Paragraphs 4.3.2-4.3.4 for voltage CHECK REGULATOR LIGHTS* AT POWER DISTRIBUTION BOARD MATE-N-LOK (J3,45,J9, OR J11) - MEASURE REGULATOR VOLTAGES PER TABLE 4-2 ALL REGULATOR VOLTAGES N0 CORRECT PER TABLE 4-2 FAILURE MOST LIKELY IN REGULATOR, ALL TRANSFORMER ASSEMBLY, REGULATOR | POWER DISTRIBUTION OUTPUTS CHECK FOR BOARD, OR LOAD. ISOLATE BY CHECKING REGULATOR : INPUT AND OUTPUT. BAD FAULTY WIRING iYES TO BACKPLANE AT AC INPUT BOX SET CB1 TO OFF AT AC INPUT BOX DISCONNECT P5 FROM J5 SET CB1 TOON MEASURE LINE VOLTAGE 115 Vac or 230 Vac AT J5 CHECK THE FOLLOWING LINE NO VOLTAGE PRESENT FOR A FAULT: 1. ACINPUT BOX 2. THERMAL SWITCH ON TRANSFORMER ASSEMBLY 3. CONSOLE OR POWER ON SWITCH *Regulator lights are lit during normal operation. CHECK FOR FAULTY TRANSFORMER ASSEMBLY 11-2571 Figure 4-1 H765 Fault Isolation Flowchart EEILL 4.3 +20 V +5 V ADJUSTMENT +5 V ADJUSTMENT -5V - ADJUSTMENT -15V ADJUSTMENT , 7111-42 Figure 4-2 Regulator Adjustments Table 4-2 Regulator Specifications Regulator - Voltage and Regulation Maximum Voltage at Maximum Qutput at Backplane Regulator (Note 1) (Vdc) Current (A) Maximum Peak| to-Peak Ripple H744 +5 Vdc £ 250 mV 5.5 25 200 mV H745 -15 Vdc + 750 mV 16 10 450 mV H754 +20Vdc 1V 215 8 5% | (Note 4) 5411086 | +15 Vdc+ 10% Notes: (Note 2) -5 Vdc £ 250 mV 5.5 ‘ __— 1—-8 (Note 3) 5% 4 3% | 1. Do not adjust the regulator to these voltages. They represent the maximum regulator voltage prior to crowbar. . At backplane. Typical ripple =~ +3%. . Maximum -5 V current is dependent upon +20 V current. It is equal to 1 A plus the current of the +20 V supply up to a total of 8 A. . When adjusting the output of H754, adjust +20 Vdc first, then -5 Vdc (Paragraph 3.4.6). AL 4-4 (Table 4-2) are not exceeded. These voltages 4.3.2 Voltage Regulator Checks and Adjustments Correct power system voltages at the backplane are critical represent the maximum regulator voltage prior to crowbar. (Do not adjust the regulator to to a properly operating system. The power system voltages are supplied by the regulators listed in Table 4-2. Each these voltages.) voltage regulator has an adjustment potentiometer (Figure 4. 4-2). The H744, H745 and H754 adjustment potentiometers are located next to the output lamp. Perform the following steps to ensure that the voltages are within tolerance. If a voltage regulator cannot be adjusted to meet the tolerance, check for a bad regulator, power distribution board, or wiring. 1. 2. 3. | Using an oscilloscope, measure the peak-to-peak ripple content on all dc outputs (Table 4-2). 4.3.3 Voltage Regulator Troubleshooting The voltage regulators in the H765 power system are designed to be replaced when a failure is detected. Using a DVM, measure the output voltages under normal load conditions at the backplane However, there are unique situations when a regulator must (Table 4-2). indications, the most probable cause, and corrective action Adjust voltages at the backplane to the toler- required. This table should be used in conjunction with the regulator’s theory of operation (Chapter 3) and the print ~ ances specified in Table 4-2, as required. be repaired in the field. Table 4-3 lists the primary fault set. Using a DVM, measure the voltage at the regulator (or power distribution board). Ensure that the maximum voltages at the regulator Once the repairs have been accomplished or a new regulator is installed (Paragraph 4.4.8), refer to Paragraph 4.3.2 for voltage regulator checks and adjustments. ~ Table 4-3 H744, H745, H754 Voltage Regulator Troubleshooting Chart Fault Indication | Mdst Probable Cause No output voltage 1. D1 (bottom of D1 will appear burnt). Replace regulator or D1. 2. E1 (DEC 723, IC voltage regulator). Replace regulator or E1 (Figure 3-9). 3, Misadjusted output voltage. Shut power off and turn voltage adjust fully ccw (below crowbar voltage). Turn power on and slowly increase voltage, per Table 4-2, until Corrective Action correct value is obtained. Blown fuse 1. Q2 (pass transistor). 2. Excessive 1oading of voltage regulator. - - Replace voltage regulator or pass transistor and .associated components. Replace fuse and check loads. 4.3.4 Regulator Bench Test Procedures (H744, H745, and NOTE H754) An activated crowbar or a short-circuited out- This paragraph suggests procedures to troubleshoot and test put in an otherwise properly operating voltage the H744 +5V regulator, H745 -5 V regulator, and H754 regulator will not cause F1 to blow. +20V, -5V regulator modules. The procedures are intended to aid in locating a fault, provided the fault has 1. If fuse F1 is not blown and the area of etched not destroyed the etched circuits. circuit around the ac input to the bridge circuit is not damaged, it is safe to apply an ac input to When replacing a faulty voltage regulator, the new voltage the voltage regulator to determine if the regu- regulator may need adjustment to compensate for the load. lator is overloaded by a short circuit across the If the new regulator is initially adjusted too high, it may output. activate the crowbar circuit and provide no output when initially installed. If this happens, turn power off and rotate 2. the adjustment potentiometer counterclockwise. Then re- Connect the voltage regulator to a test bench - source and advance the Variac to about 90 V apply power (regulator should not crowbar) and adjust the (20 Vac at voltage regulator input). regulator output. output is near 0 V, turn the voltage adjustment If the fully counterclockwise and repeat the test. 4.3.4.1 Initial Tests —- When a power system fault has been isolated to a voltage regulator (H744, H745, or H754), 3. If the regulator appears overloaded, check for a examine internal fuse F1. A blown fuse usually indicates - short that the main pass transistor Q2 and/or one of its drivers, Q3 or Q4, has short circuited. across the output and for a | 4.3.4.3 1. circuit component failure in the crowbar circuit. Testing a “Dead” Regulator — Use the following Check for damage to base-emitter bleeder resis- procedure to test a faulty regulator that does not exhibit tors and a scorched etched board in the area of the symptoms described above. Q3 (and Q4 if applicable). 1. 2. Apply 115Vac to the test bench source (25 Vac at the voltage regulator input), with no If the pass transistor and drivers check OK on a VOM, the fault may be caused by continuous load on the regulator output. base drive to the first driver, Q4 (Q3 in H754). 2. Check level shifter Q5 for a short circuit. Check for 30 Vdc across filter capacitor Cl1 (and C2if applicable). 3. Check the resistance to ground at the input to 3. precision voltage regulator integrated circuit E1 ~ Check for - (pins 4 and 5) to determine if an external short +15Vdc at pin 12 of precision voltage regulator E1. No voltage at this point could mean zener diode D2 (H744) or D3 circuit is affecting the IC. (H754) has failed. 4. Use the VOM to check for a short circuit 4, between fuse terminals and ground. Possible | short circuits involving mounting TO-3 com- Check for 6.8—7.5 Vdc at pin 6 of El with respect to ground, pin 7. ponents to the heat sink may be located by 5. connecting VOM leads between TO-3 cases and 4.3.4.2 If all voltage measurements steps 2, 3, and 4 are a regulator bracket mounting screw on the end OK and there is no output voltage, pin 5 of El of the heat sink. should be positive with respect to pin 4. El, pin 2, should be +0.6 V with respect to pin 3. If it is Output Short Circuit Tests — A voltage regulator that provides no output or low output without causing fuse not, F1 indication is obtained, precision voltage regulator E1 is OK to blow, is probably working into a short-circuited connect the emitter and base of Q5. If a 0.6 V and the fault is probably caused by Q5 or Q4 (Q3 in H754). output. 4-6 4.3.4.4 Testing a Voltage Regulator After Repairs — Be- Advance the Variac to 130 Vac and retumn to fore returning a repaired voltage regulator to service, it should be checked as follows: 115 Vac. Apply 1. Connect the repaired voltage regulator to the Set the voltage sound adjustment fully counter- indicates possible instability. H744 +5.10 Vdc noise should be heard under no-load conditions. H745 ~15.10 Vdc Be sure Q2 is connected and soldered before H754 +25 Vdc between +20 until output voltage is indicated (at approximately 60—80 Vac input). No audible 4. The loading the regulator. and -5 V outputs | .\ L L .t ] [| 30V 50-200pus FULL LOAD AY @ Vout —= .t \ P NOTE 1: 30 volt level NOTE 2 . shifts with AC input voltage, Small 120Hz jitter is normal. NOTE 2: Peak noise=1% max. Measure noise with a short 100§ terminated piece of foil coax. Normal 10.1 scope probe will not give an accurate noise measurement, 11-1075 Figure 4-3 output Check Apply 100 percent load and set the voltage adjustment for nominal output as listed: (Close the input circuit breaker and advance the Variac load. waveforms as indicated in Figure 4-3. clockwise and set the load to zero. 3. 30-50 percent whistle may be heard. A buzz or harsh hissing appropriate source connector., 2. a voltage should remain nearly constant. A clean Typical Voltage Regulator Output Waveforms 4.7 8. Apply 200 decrease in percent the load and frequency check for the output and a ~ The removal procedures include: voltage. 1. CAUTION 2. H765 power system access procedure. H744,H745, and H754 regulator removal. If the output voltage does not decrease noticeably (approximately 1V on H744, "AC power input box and 5411086 regulator or 1 to 5V on the H745 and H754), do removal. not attempt the following short circuit 9. test. Fan removal. Short circuit the output. The regulator should Transformer assembly removal. continue to operate at a low frequency with a Power distribution board removal. clean, smooth whistle and stable waveforms. 10. Increase the voltage adjustment and observe the output voltage when the crowbar circuit fires. The output voltage should be within the follow- 4.4.2 H765 Power System Access Procedure (Figure 4-4) ing ranges: 1. H744 6.00—6.65V H745 16.8—20.5 V Remove ac power by disconnecting the ac line cord from the ac power source. Fully extend the BAI1-K from the rack, ensuring that cables do not bind. H754 25.0-30.0 V and ~-6.00to -7.00 V Remove the BA11-K’s top cover by removing SIX SCIEWS. 4.4 H765 POWER SYSTEM SUBASSEMBLY REMOVAL PROCEDURE Remove the cable clamps by removing four SCTEWS. 44.1 Introduction The H765 power system access procedure enables the H765 To remove the H765’s top cover, loosen the top to be accessed for adjustments and subassembly removal. three screws and remove the back four screws. R 4-8 BACKPLANE IRCOINGD AP LN SRS weAv AP IANED. 3IIIN LNV LISV LR IASIRCIIEIALY SCREW HINGE H765 POWER H765 SYSTEM POWER SCREWS SYSTEM POWER DISTRIBUTION THIL BOARD 7111-16 4.4.3 H744, H745, and H754 Regulator Removal (Figure WARNING 4-5) Power must be removed prior to removing regulators. 1. Perform the H765 power system access pro- cedure (Paragraph 4.4.2). 5. Disconnect the Mate-N-Lok from the regulator to be removed. 2. Rotate the BA11-K 90 degrees. 6. Remove three screws, two on the top and one on the bottom of the regulator (Figure 4-5). Hold H765 .CAUTION ' in place while 7. . removing Rotate the BA11-K 90 degrees to the horizon- tal position. SErEwS: 3. | Tilt the H765 power system by removing two H765 power system screws on each side of the H765 (Figure 4-4). 4. ~ | Remove the bottom cover of the BA11-K. 8. To remove regulator, slide it out. 9. Install new regulator per Paragraph 4.4.8. REGULATOR REGULATOR MOUNTING SCREWS Figure 4-5 Regulator Removal 4-10 KWL CAUTION Use the correct length screws when installing regulator REGULATOR MATE-N-LOK — 4.4.4 AC Input Box and 5411086 Regulator Removal 4, Disconnect all the Mate-N-Loks connected to the front and back of the ac input box (Figure 1. Perform the H765 power system access pro- 4-6). cedure (Paragraph 4.4.2). 5. 2. Rotate the BA11-K 90 degrees. 3. Tilt the H765 power system by removing the CAUTION Hold the ac input box in place while two screws on each side of the H765 (Figure 4-4), Disconnect the Mate-N-Loks from the 5411086 regulator. performing the next step. | 6. Remove three screws and slide out the ac input box (Figure 4-6). WARNING Be sure that ac power is removed prior to B regulator. 8. removing the ac input box or 5411086 | Remove 5411086 regulator from the ac input box. Install a new regulator per Paragraph 4.4.8. AC INPUT BOX CIRCUIT BREAKER AC LINE CORD MOUNTING SCRENS AC INPUT BOX \r REGULATOR REGULATOR MOUNTING SCREWS MOUNTING SCREWS 7111-41 Figure 4-6 H765 Power System 4-11 4.4.5 Fan Removal | ~ 3. On the module side of the fan, remove the two screws holding the fan (Figure 4-7). 1. Perform the H765 power system access pro- cedure (Paragraph 4.4.2). 4. Slide the fan up and out of the H765 and disconnect the jack from the fan, (1-1/2 in. fan). NOTE The BA11-K should be in a horizontal 5. For boxes with 2 in. fans, remove the power distribution board and slide the fan from the position when removing fans. bottom of the box chassis. | WARNING Ensure ac power is removed prior to CAUTION replacing fans. When installing the fan do not tighten the screws beyond 10 in./lb. Tightening screws beyond 10 in./lb may cause the Remove all modules. fan to bind. BOX FAN FAN JACK BOX FAN 7111-6 - Figure 4-7 Fan Removal 4.4.6 Transformer Assembly Removal 4. WARNING Remove ac power before performing this pro- 5 cedure. 1. 2. . Remove the H745, H754, Disconnect the transformer assembly’s Mate-NLoks (Figure 4-8). Remove _both screws from the transformer assembly’s cable clamp (Figure 4-9, sheet 2). and both H744 regulators per Paragraph 4.4.3. 6. Remove the ac input box per Paragraph 4.4.4. 7. Rotate the BA11-K to the horizontal position. Remove the transformer assembly’s mounting screws and nuts (Figure 4-9, sheet 1) and lift 3. Remove both fans per Paragraph 4.4.5. out the transformer assembly. OIL FILLED LINE CAPACITOR s THERMAL SWITCH TRANSFORMER _— ASSEMBLY VARISTOR TERMINAL STRIP 7111-4 Figure 4-8 Transformer Assembly AC INPUT BOX OPENING TRANSFORMER (AC INPUT BOX REMOVED) (LOCATED BEHIND SHEETMETAL) 7111-11 TRANSFORMER ASSEMBLY MOUNTING SCREWS Figure 4-9 Transformer Assembly Removal (Sheet 1 of 2) CABLE CLAMP MOUNTING SCREWS TRANSFORMER ASSEMBLY TRANSFORMER ASSEMBLY CABLE CLAMP 7111-10 Figure 4-9 Transformer Assembly Removal (Sheet 2 of 2) MOUNTING BRACKETS GROUND ' FLYING LEADS LEAD Figure 4-10 4.4.7 17111-3 Power Distribution Board Power Distribution Board Removal 3. Remove loads from regulator by disconnecting Mate-N-Loks J3, J5, J7, J9, and J11 on the power distribution board. Remove ac WARNING. from the power H765 4 power ' Turn on power to regulator system. ' NOTE If regulator crowbars, turn power off and rotate regulator voltage. Adjust fully ccw 1. Disconnect all Mate-N-Loks, ground leads, and . (below crowbar voltage). Turn on power. console power wires from the power distribu- tion board. 5. Using a DVM, measure voltage at power distribution board to ensure that voltage is within 2. Remove the four screws from the mounting limits specified in Table 4-2. Adjust voltage if bracket (Figure 4-10) and remove the power necessary. distribution board. 6. Turn off power and reconnect Mate-N-Loks J3, J5, 4.4.8 Regulator Installation 1. 2. Verify that power to H765 power system is off. Install regulator. J9, 7. and J11 on power distribution Turn on power and check regulator voltage at backplane necessary. ' . 4-16 AL J7, board. per Table 4-2. Adjust \ voltage if CHAPTER 5 UNPACKING AND INSTALLATION 5.1 screws and slide the computer back and forth. This allows INTRODUCTION This chapter provides information on the unpacking and installation of the BA11-K mounting box. Information on the installation certification is also included. 5.2 UNPACKING slides to assume a position that causes minimum binding. Retighten the mounting screws. | 54 ACPOWER SUPPLY CONNECTION 5.4.1 Connecting to 115 Vac or 230 Vac The BA11-KE/KF, designed for use on 115 Vac/230 Vac The BA11-K is shipped ready to operate in a protective box (Figure 5-1). Remove the BA11-K from the box and visually inspect for damage. Save the shipping cartons and packaging materials in case it is necessary to return the BA11-K for service. The slide mounts are attached to the BA11-K, but the mounting screws are packed in a bag circuits, is equipped with a three-prong connector, which, when inserted into a properly wired 115 Vac or 230 Vac outlet, grounds the chassis. It is unsafe to operate the BA11-K unless the chassis is grounded, since normal leakage current from the power supply flows into metal parts of the chassis. placed in the shipping container. | If the integrity of the ground circuit is questionable, the 5.3 user is advised to INSTALLATION IN A CABINET measure the potential between the computer case and a known ground with an ac voltmeter. Refer to Paragraph 2.7 for cabinet and slide mounting specifications. The front of the fixed slide has an integral bracket and is mounted in the cabinet with two screws that are secured with captive (Tinnerman) nuts. The rear of the fixed slide is attached to a separate L-shaped bracket with two screws and nuts. The bracket is attached to the cabinet with two screws that are secured with captive nuts. Mount the fixed slides equidistant from and parallel to the floor. The BA11-KE/KF operates at voltages ranging from 90 V to 132 V/180V to 264 V (47 Hz—63 Hz). The plug configuration and specifications are shown in Figure 5-2. For installations outside of the United States or where the National Flectric Code does not govern building wiring, the user is advised to proceed with caution. Lift the BA11-K and slide it carefully into the fixed guides until the slide release engages. Unlock the slide release and push the BA11-K fully into the cabinet. Extend the BA11-K enough to allow access to the front mounting screws. Slightly loosen the front and rear slide mounting 5.4.2 Quality of AC Power Source If the BA11-K is to be installed in an electrically noisy environment, it may be necessary to condition the ac power line. Digital Field Service engineers can assist customers in determining if their ac line is satisfactory. 5-1 SIDE PROTECTOR REAR PROTECTOR \ POLY BAG BEZEL PROTECTOR—\\\& FOAM PROTECTOR 11-2569 Figure 5-1 BA11-K Packaging 5-2 230 V MALE PLUG 115v MALE PLUG (SINGLE PHASE) ( SINGLE PHASE) GROUND ' GROUND NEUTRAL OR RETURN PHASE CONNECTOR SPECIFICATIONS NEMA* DESCRIPTION CONFIGURATION POLES |WIRES PLUG RECEPTACLE DEC PART NO. DEC PART NO. 115V, 15 AMP 5-15 2 3 90 -08938 12-05351 230V, 15 AMP 6-15 2 3 90-08853 i2- 11204 *ADD P SUFFIX FOR PLUG ADD R SUFFIX FOR RECEPTACLE Figure 5-2 5.5 H=-25372 Connector Specifications run. The user’s manual lists the devices that each diagnostic REMOTE POWER CONTROL Power control (Figure 5-3) of the BA11-K can be accom- will exercise. Once the diagnostic is selected, the respective diagnostic plished by the following three methods: write-up should be consulted for specific operating instructions. If the user is not familiar with 1. A key switch can be utilized to control the console operation and/or procedures for loading paper BA11-K. This is accomplished by connecting tapes, he or she should read the applicable manual. the proper cable to J2 or J3 on the ac input box. I Mate-N-Loks J1, J2, or J3 on the ac input box 11 can be configured to enable a power controller TO MOUNTING ~ OR FROM | |3 EXTERNAL | |o 1-3 2-3 on/off switch, only if pins 1 and 3 of J3 are BOX AC INPUT BOX POWER CONTROL CB1 on the ac input box can be used as an oN { J2 OFF | ] shorted together. 2 k 5.6 BA11-KE,KF > to control application of ac power. 3 [, INSTALLATION CERTIFICATION . . O -0 J3 Once the BA11-K has been installed, it is strongly recom- CONSOLE POWER mended that a system diagnostic be run to ensure that the equipment operates correctly and that installation has been ‘ TO properly performed. Because system configurations vary SWITCH 1-3 ON POWER 2-3 OFF CONTROLLER widely, no one diagnostic will completely exercise all the AC attached devices. R OUTLET — |1 |ST— |2 |3 o — — 11-2563 The user’s manual that comes with the diagnostic package should be consulted for the appropriate diagnostic to be Figure 5-3 5-3 Power Control Reader’s Comments 9 EK-BA11K-MM-002 BA11-K Mounting Box Manual Your comments and suggestions will help us in our continuous effort to improve the quality and usefulness of our publications. What is your general reaction to this manual? In your judgment is it complete, accurate, well organized, well written, ete.? Is it casy to use? CUT OUT ON DOTTED LINE What features are most useful? What faults do you find with the manual? Does this manual satisfy the need you think it was intended to satisfy? Does it satisfy your nceds? Why? Would you please indicate any factual errors you have found. Plcasc describe your position. Name Street City , Organization Department _ State 4 Zip or Country FIRST CLASS PERMIT NO. 33 MAYNARD, MASS. BUSINESS REPLY MAIL NO POSTAGE STAMP NECESSARY IF MAILED IN THE UNITED STATES Postage will be paid by: Digital Equipment Corporation Technical Documentation Department LB 146 Main Street Maynard, Massachusetts 01754 T DIGITAL EQUIPMENT CORPORATION MAYNARD, MASSACHUSETTS 01754
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