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Document:	Rack-Mountable VAXserver / VAX 4000 Conversion Guide
Order Number:	EK-RM430-CG
Revision:	001
Pages:	40
Original Filename:

OCR Text

Rack-Mountable VAXserver/VAX
4000-Series System Conversion
Guide
Order Number EK-RM430-CG-001

Digital Equipment Corporation
Maynard, Massachusetts

January 1992

The information in this document is subject to change without notice and should
not be construed as a commitment by Digital Equipment Corporation. Digital
Equipment Corporation assumes no responsibility for any errors that may appear
in this document.

The following are trademarks of Digital Equipment Corporation.
DEC

PDP

VAX

MicroVAX

DSSI

ThinWire

VAXcluster

KDA

KLESI

DESTA

DECnet

VAXserver

DIGITAL logo

This document was prepared using VAX DOCUMENT, Version 2.0.

Contents
Preface

Chapter 1 Rack-Mountable VAX/VAXserver 4000-300 to
4000-500 Conversion
1.1
1.2
1.3
1.4
1.5

Summary of Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Before Installing the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
Unpacking the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
Installing the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
Removing and Replacing the BA441 Storage Backplane . . . . . . . 1–10

Appendix A Mandatory Module Return Procedure and
Forms
A.1
A.2
A.3

Return Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
Digital Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–3
Customer Administrative Services (CAS) District Offices . . . . . . A–13

Index

iii

Figures
1–1
1–2
1–3
1–4
1–5
1–6
1–7
1–8

Conversion Kit Hardware Contents . . . . . . . . . . . . . . . . . . 1–4
Conversion Kit Software Contents . . . . . . . . . . . . . . . . . . . 1–5
Model/Serial Label Location . . . . . . . . . . . . . . . . . . . . . . . . 1–7
Conversion and Serial Labels Location . . . . . . . . . . . . . . . 1–8
Medallion Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
Removing the ISE Devices . . . . . . . . . . . . . . . . . . . . . . . . 1–11
Storage Backplane Assembly Showing the DSSI, SCSI and
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–13
Backplane Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–15

Tables
1

Conversion Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Preface

This conversion guide describes how to install the 680XL-XX (4000-500
upgrade kit) in the Rack-Mountable VAX/VAXserver 4000 Model 300
system.

Intended Audience
This document is intended for Digital Services personnel and licensed
self-maintenance customers.

Conversion Kits
Table 1 lists the system (before conversion), the conversion kit number,
and the upgrade (after conversion).
Table 1: Conversion Kits
System
Rack-Mountable
VAX/VAXserver 4000-300

Conversion
Kit Number
680XL-AA, -AB, -AC, -AD,
-AE, -AF -BA, -BB, -BC, -BD,
-BE, -BF

Upgrade
RackMountable
VAX 4000-500
VAXserver
4000-500

Customer Responsibilities
Customers should not install the conversion kit unless they are qualified self-maintenance customers. Only qualified maintenance personnel
should perform the installation procedure. If you are not a qualified
self-maintenance customer, call Digital Services to schedule a system
conversion.
It is the customer’s responsibility to perform a software backup before a
Digital Services representative arrives at your site.
When the conversion is complete, return the old CPU module to Digital.
Appendix A contains forms that need to be completed by the Digital
Services representative and signed by the customer and Digital Services
representative.

Digital Services Responsibilities
The Digital Services representative should contact the customer to ensure that the customer’s software is backed up before arriving at the
site.
After installation of the conversion kit, the Digital Services representative must complete the following forms and remove them from this
document by tearing them along the perforated line. The forms must
be signed by the customer and the Digital Services representative. The
following forms are in Appendix A:
•

Digital Services Worksheet

•

Installation Receipt–Customer Copy

•

Installation Receipt–Digital Services Copy

•

Return Material Checklist

The Digital Services representative should give the customer the signed
Installation Receipt–Customer Copy. The representative should include
the signed Installation Receipt–Digital Services Copy with the CPU
module that is being returned to Digital to ensure the customer receives
credit.

Organization
This document contains one chapter and one appendix:
•

Chapter 1—Describes how to install the conversion kit 680XL-XX
(4000-500 upgrade) in a Rack-Mountable VAX/VAXserver 4000-300
system.

•

Appendix A—Contains forms for the return of the module and a list
of the Customer Administrative Services (CAS) district offices.

The following conventions are used in this guide:
Convention

Meaning

CAUTION

Provides information to prevent damage to equipment or
software.

NOTE

Provides general information about the current topic.

Related Documents
The following list contains related documents:
Documentation

Order Number

BA440/BA430 Enclosure Maintenance

EK-348AB-MG

KA670 CPU System Maintenance

EK-347AB-MG

KA680 CPU System Maintenance

EK-454AA-MG

VMS License Management Utility Manual

AA-LA33A-TE

vii

Chapter 1
Rack-Mountable VAX/VAXserver 4000-300
to 4000-500 Conversion
This chapter describes how to convert a Rack-Mountable VAX 4000-300
system to a Rack-Mountable VAX 4000-500 system or a Rack-Mountable
VAXserver 4000-300 system to a Rack-Mountable VAXserver 4000-500
system.

1.1 Summary of Conversion
The tasks required to convert from a Rack-Mountable VAX/VAXserver
4000 Model 300 system to a Rack-Mountable VAX/VAXserver 4000 Model
500 system are summarized as follows. To begin the actual conversion,
go to Section 1.3.
1. Unpack and verify the contents of the conversion kit.
2. Have the customer back up the system software.
3. Run the diagnostics to verify system operation.
4. Shut down the system and slide the system out of the cabinet.
NOTE
If the conversion kit is one of the following variations, go to Section 1.5 and proceed with the system
upgrade:
-AA, -AB, -AC, -AD, -AE, -AF

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–1

If the conversion kit is one of the following variations, continue with step 5:
-BA, -BB, -BC, -BD, -BE, -BF

For details on the following procedures see the applicable installation
manual.
5. Open the H3604 console module and disconnect the CPU cables.
6. Remove the old CPU module and memory module (L4001-XX).
7. Install the new CPU module and memory module (L4004-XX).
8. Reconnect the CPU cable.
9. Close the H3604 console module.
10. Reconnect the H3604 external cable.
11. Install the new medallion and labels.
12. Run the diagnostics to verify system operation.
13. Have the customer verify that the system software loads and operates
correctly.
14. Complete the forms in Appendix A.

1.2 Before Installing the Kit
Before installing the kit:
1. Have the customer back up the system disk before Customer Services
arrives. It is the customer’s responsibility to back up the system disk.
2. Power up the system and run diagnostics to verify system operation.
3. Turn off the system power before installing the kit.

1.3 Unpacking the Kit
To unpack the kit:
1. Make sure there is no external damage on the shipping container,
such as dents, holes, or crushed corners.

1–2 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

2. Unpack the conversion kit and check its contents against the shipping invoice.
CAUTION
Modules can be damaged by static discharge if an
antistatic wrist strap and antistatic mat are not used
during handling. The wrist strap and mat are in the
antistatic kit in the Digital Services toolkit.

Figure 1–1 lists the conversion kit contents for the following conversion kits:
•

680XL-AA

•

680XL-AB

•

680XL-AC

•

680XL-AD

•

680XL-AE

•

680XL-AF

•

680XL-BA

•

680XL-BB

•

680XL-BC

•

680XL-BD

•

680XL-BE

•

680XL-BF

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–3

Figure 1–1: Conversion Kit Hardware Contents

Description

Part Number

−AA

−AB

−AC

−AD

−AE

−AF

−BA

−BB

−BC

−BD

−BE

−BF

NVAX CPU Module

L4002−BA

64MB DRAM Array

MS690−CA

128MB DRAM Array

MS690−DA

Conversion Label

36−15946−00

Module Number Label

36−26883−C3

Logo/Model Label

36−35523−11

Storage Backplane

70−28602−02 (B01)

Medallion

74−41672−11

Color Strip

74−40914−01

Conversion Guide

EK−RM430−CG

VAX 4000 Doc Kit

QZ−K42AA−GZ

X
X

CS−8954

Note
The system must have VMS Version 5.5 or higher
to support all of the 680XL-XX upgrades. Also, the
system must have a Revision B01 or higher of the
storage backplane (70-28602-02) to support all 680XLXX upgrades.

Figure 1–2 lists the conversion kit software contents.

1–4 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

Figure 1–2: Conversion Kit Software Contents

Description

Part Number −AA

−AB

−AC

−AD

−AE

−AF

−BA

−BB

VMS Base (FAS)

QL−OO1AR−TB

VMS 40 User

QL−OO1AR−TD

DECnet Endnode

QL−DO4AR−GD

DECnet F/F

QL−DO5AR−GB

VAXcluster

QL−VBRAR−GB

X
X
X

−BC

−BD

−BE

−BF

X
X
X
X
CS−8953

3. Unpack the CPU module and memory modules and place them on
the grounded antistatic mat.
4. Save the packing material for returning the old module to Digital.
5. If any item is missing or damaged:
•

Contact the customer’s sales representative.

•

Contact the customer’s delivery agent.

1.4 Installing the Kit
The CPU and memory modules have ratchet ejector handles to ensure a
snug fit against the system’s backplane.
To install the conversion kit:
1. Turn off the power switch on the front bezel and release the four
captive screws. Pull the chassis out.
2. Put on the grounded wrist strap and attach the alligator clip to the
system’s chassis.
3. Open the H3604 console module. Note the position of the internal
cable connected to the module. Carefully disconnect the internal
cable.
4. Remove the old CPU module and all memory modules and install the
new CPU module and memory modules.

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–5

5. Reconnect the internal cable to the CPU module. Close and lock the
H3604 console module.
6. Attach the new CPU label on the depression on the right-most side
of the H3604 console module panel (see Figure 1–3).
7. Attach the new memory label to the depression on the left-most side
of the H3604 console module panel.

1–6 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

Figure 1–3: Model/Serial Label Location

8. Power up the system and run the system diagnostics to verify system
operation.
9. Attach the new model/serial label to the right of the existing model
/serial label on the right side of the system chassis (see Figure 1–4).

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–7

10. Attach the new conversion label above the new model/serial label
(see Figure 1–4).
Figure 1–4: Conversion and Serial Labels Location

11. Remove the old medallion and color strip by using a flat-blade
screwdriver to lift it off the front panel (see Figure 1–5).

1–8 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

Figure 1–5: Medallion Location

12. Install the new medallion.
13. Have the customer reinstall the system backup information.
14. Complete the forms in Appendix A.

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–9

1.5 Removing and Replacing the BA441 Storage
Backplane
This section describes the removal and replacement procedures for the
BA441 storage backplane (70-28602-02).
Removal Procedure
Perform the steps in the following procedure to remove the storage
backplane assembly from the chassis:
1. Turn the main ON/OFF power switch to OFF and disconnect the
power cord from the wall receptacle.
2. Release the two captive fasteners on each side of the front bezel that
secure the chassis to the cabinet rails (see Figure 1-5).
3. Remove two 10-32 x 1/2 inch screws from the top of the chassis bezel.
4. Remove two 10-32 x 1/2 inch screws from the bottom of the chassis
bezel.
5. Remove the chassis bezel.
6. Loosen the captive 6-32 x 3/8 inch screw securing each of the integrated storage equipment (ISE) bezels (some may be blank bezel
covers).
NOTE
Be sure to note the bus identification number of each
ISE before removing the cover. Each ISE device must
be installed in its correct slot. Leave the cables connected to the ISE front panels to keep the appropriate ID plug with the correct ISE.

7. Remove the ISE bezels (see Figure 1–6).
8. Loosen the two captive screws that secure the ISE device to the
chassis.
9. Remove all ISE devices and set aside on a clear work surface.
Identify each ISE device for proper reinstalled location.
10. If a TK70 tape drive is installed, slide the device part way out and
reach in through the top of the chassis and remove the control cable
by pressing the two connector locking tabs. Move the cable to the
rear.

1–10 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

11. Slide the TK70 tape drive out and set it aside on a clear work
surface.
Figure 1–6: Removing the ISE Devices

CAUTION
When removing cables from the backplane assembly,
label the cables and connectors to ensure their correct replacement.

12. Remove the two DSSI and two SCSI cables from the storage backplane (see Figure 1–7).

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–11

CAUTION
When removing the storage backplane assembly, be
sure that all connector extractors will not be interfering with the side of the chassis as the storage
backplane is removed from the chassis.

13. Unplug the four power connectors from the storage backplane (pull
the cables down and away from the storage backplane). See Figure 1–7.

1–12 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

Figure 1–7: Storage Backplane Assembly Showing the DSSI, SCSI and
Power Connections

14. Pull the chassis forward to the lock position.
15. Remove the metal plug button from the side of the storage backplane
assembly (see Figure 1–8).
16. Remove the two 6-32 x 3/8 inch screws from the storage backplane
assembly cover panel.

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–13

17. Slide the storage backplane assembly through the opening in the
chassis to your right (see Figure 1–8).
Replacement Procedure
To replace the storage backplane assembly, perform the reverse actions
of the previous steps in reverse order.
CAUTION
When installing the storage backplane assembly, be sure
that the assembly is properly aligned to the rails. Also,
ensure that all connector extractors are not interfering
with the side of the chassis as the assembly is pushed in
place.

1–14 Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion

Figure 1–8: Backplane Assembly

Rack-Mountable VAX/VAXserver 4000-300 to 4000-500 Conversion 1–15

Appendix A
Mandatory Module Return Procedure and
Forms
The old CPU modules need to be returned to Digital. Digital Services
personnel must ensure that the instructions to repackage and return the
old CPU module to Digital are followed. The instructions apply only to
U.S. area installations.
For installations outside the U.S. area, contact the local Digital office for
return destination instructions.

A.1 Return Procedure
1. Obtain the serial number of the system being upgraded. (Customer
Administrative Services (CAS) cannot process the order without this
serial number.)
2. Ensure that the serial number is on the Purchase Order.
3. Issue a hardcopy quotation to the customer, referencing the serial
number, and state the following:
"Return of the replaced modules to Digital is a condition of sale
for this upgrade. Failure to return the modules will result in
a penalty charge. Installation of hardware by Digital Services
personnel is required."
4. Pack the old modules using the packaging material set aside from
the carton of the conversion kit (quad-height module box).
Mandatory Module Return Procedure and Forms A–1

Pack the modules first in the nickel-plated bag, then in the pink
plastic wrapping, and finally in the box.
5. Complete the Digital Services Worksheet in Section A.2. It documents the work you performed.
Return the worksheet to your contract administrator at the branch
office.
6. Contact your local Digital Customer Administrative Services (CAS)
office to obtain information for the Installation Receipt and the
Return Material Checklist in Section A.2. Section A.3 lists the CAS
district offices and their phone numbers.
Ask the CAS representative for a return authorization (RA) number.
CAS will contact the customer to arrange for carrier pickup and
return of the module to Digital.
7. Complete both copies of the Installation Receipt.
The first copy is the customer’s receipt. It shows that the installation
was completed and that Digital Services contacted CAS.
Return the second copy to Digital Services along with the old modules
to ensure that the customer does not incur a penalty charge.
8. Complete the Return Material Checklist.
Return the checklist with the old modules.
9. Place the self-adhesive mailing label on the module box you are
returning.
Write the return authorization (RA) number in the space provided
on the label.
10. Seal the box for shipment.
Refer questions regarding the return procedure to the local account
representative.
Note
Customers who do not return their old CPU modules will
be charged a fee.

A–2 Mandatory Module Return Procedure and Forms

A.2 Digital Forms
This section contains the:
•

Digital Services Worksheet

•

Installation Receipt, Customer Copy

•

Installation Receipt, Digital Services Copy

•

Return Material Checklist

Mandatory Module Return Procedure and Forms A–3

A–4 Mandatory Module Return Procedure and Forms

Digital Services Worksheet
This form acts as a verification of the work performed on the system and
as a check on the procedures used. Please fill out this form and return
it to your Contract Administrator for updating the customer’s contract.
Customer:
System Serial Number:
Old System Model Number:
Old CPU Module Serial Number:
New System Name:
New System Model Number:
New CPU Module Serial Number:
Old Memory Modules Serial Numbers:

New Memory Modules Serial Numbers:

Mandatory Module Return Procedure and Forms A–5

A–6 Mandatory Module Return Procedure and Forms

Installation Receipt—Customer Copy
For the conversion of Rack-Mountable VAXserver 4000-300, and RackMountable VAX/VAXserver 4000-300 to 4000-500.
This form acts as a customer receipt and as verification for Digital
Services that the 680XL-XX conversion kit was installed.
Digital Services:

Complete both copies of this form. Then, give a copy to the
customer and a copy to the local CAS office for filing with
customer documents.

Customer:

Digital will contact you within the next several days to
arrange for package pickup and return. Keep this copy as
your record of installation by Digital.

Note
Contact the local CAS office to obtain the return authorization (RA) number. See Section A.3 for the closest CAS
office. You should have the Digital order number available. Be sure to note the name of the person you speak
with.

Name of CAS representative:
Branch Office:

will arrange for package pickup and return.

Return Authorization (RA) Number:
Digital Order Number:
Old CPU Module Serial Number:
Converted to:
New CPU Module Serial Number:
Installation was performed on this date:
Module Packed for Return:
Customer Name:

Phone Number:

Customer Signature:
Digital Services Representative Signature:
Mandatory Module Return Procedure and Forms A–7

A–8 Mandatory Module Return Procedure and Forms

Installation Receipt—Digital Services Copy
For the conversion of Rack-Mountable VAXserver 4000-300, and RackMountable VAX/VAXserver 4000-300 to 4000-500.
This form acts as a customer receipt and as verification for Digital
Services that the 680XL-XX conversion kit was installed.
Digital Services:

Complete both copies of this form. Then, give a copy to the
customer and a copy to the local CAS office for filing with
customer documents.

Customer:

Digital will contact you within the next several days to
arrange for package pickup and return. Keep this copy as
your record of installation by Digital.

Name of CAS representative:
Branch Office:

will arrange for package pickup and return.

Phone Number:

Customer Signature:
Digital Services Representative Signature:
Mandatory Module Return Procedure and Forms A–9

A–10 Mandatory Module Return Procedure and Forms

Return Material Checklist
For the conversion of Rack-Mountable VAXserver 4000-300, and RackMountable VAX/VAXserver 4000-300 to 4000-500.
This form must be filled out and returned with the old modules to ensure
that the customer does not incur a penalty charge.

Return Authorization (RA) Number:
Digital Order Number:
Customer Name:
Customer Address:

Customer Contact:

********* Include This Form With Your Module Return*********

Mandatory Module Return Procedure and Forms A–11

A–12 Mandatory Module Return Procedure and Forms

A.3 Customer Administrative Services (CAS) District
Offices
Name, Location

Phone Number

Allegheny District, Pittsburgh

(412) 244–7410

Carolinas District, Columbia

(803) 798–6477

Chicago District, Chicago

(312) 806–2478

Connecticut District, Meriden

(203) 634–5325

CSS District, Nashua

(603) 884–6549

DECdirect District, Nashua

(603) 884–9115

Florida District, Tampa

(813) 882–6822

Greater Boston District, Waltham

(617) 895–5455

Great Lakes District, Detroit

(313) 344–2285

Los Angeles District, Culver City

(213) 417–4232

Midsouth District, Memphis

(901) 761–6712

New England District, Bedford

(603) 472–6061

New Jersey Commercial District, Piscataway

(201) 562–4728

New Jersey Financial District, New York

(212) 714–2648

New York Financial District, New York

(212) 714–2648

New York Suburban District, Tarrytown

(914) 524–5284

North Central District, Minneapolis

(612) 851–2225

North Texas/Oklahoma District, Dallas

(214) 404–6135

Northwest District, Bellevue

(206) 462–2540

Ohio Valley District, Cincinnati

(513) 984–7739

Philadelphia District, Blue Bell

(215) 834–4115

Rocky Mountain District, Englewood

(303) 649–3073

Santa Clara District, Santa Clara

(408) 496–4274

Southeast District, Atlanta

(404) 257–2282

Mandatory Module Return Procedure and Forms A–13

Name, Location

Phone Number

Southern California District, Costa Mesa

(714) 850–7606

South Texas District, Houston

(713) 953–3918

Southwest District, Tempe

(602) 894–4747

Upstate New York District, Rochester

(716) 385–7152

U.S. Distribution/Sales District, Marlboro

(508) 480–4259

Virginia District, Landover

(301) 306–2566

Washington DC District, Landover

(301) 459–2890

Washington DC District, FDA Landover

(301) 459–2292

A–14 Mandatory Module Return Procedure and Forms

Index
C
CAS district offices, A–13
Checklist, return material, A–11
Conversion kits
unpacking 680XL, 1–2
680XL–XX installation, 1–5

K
Kit Contents
680XL–XX, 1–3

Digital Services worksheet, A–5
District offices, CAS, A–13

Mandatory Module return procedure
and forms, A–1
Mandatory Return procedure, A–1
Material checklist, return, A–11

Forms, A–1, A–3
Digital Services worksheet, A–5
installation receipt, customer
copy, A–7
installation receipt, Digital
Services copy, A–9
procedure, A–1
return material checklist, A–11

Offices, CAS district, A–13

I
Installation
680XL–XX conversion kit, 1–5
Installation receipt
customer copy, A–7
Digital Services copy, A–9

R
Receipt, installation
customer copy, A–7
Digital Services copy, A–9
Return material checklist, A–11

U
Unpacking
680XL–XX conversion kit, 1–2

Index–1

W
Worksheet, Digital Services, A–5

X
680XL conversion kit
installation, 1–5
680XL–XX conversion kit
unpacking, 1–2

Index–2