Digital PDFs

EK-00861-IP-004

May 1982

16 pages

Original

4.0MB

view download

OCR Version

1.1MB

view download

Document:	861A thru F Power Controller Illustrated Parts Breakdown
Order Number:	EK-00861-IP
Revision:	004
Pages:	16
Original Filename:

OCR Text

EK-00861-IP-005

| LLUSTRATED

o) Athru F

PARTS

POWER CONTROLLER

BREAKDOWN
HOW TO USE THE IPB

RES

GENERAL
This IPB is compiled following the organization and nomenclature
of the engineering drawing structure.

ECO Cut-In - The notation at the top of this column mdncates the

ECO level of the system (option), at which the IPB was initially

prepared. Subsequent ECO level designations, that modify existing

Locator (first illustration)

is an index that

provides a description and a figure reference for all illustrations used

column next to the part that is added or modified. A bracket ((fj’
preceding the item description is used to indicate the parts affected

ROAR

The Major Assembly

by ECO's.

in this manual.

Vendor Code/Part No. — Indicates vendor parts that are not stocked
INDENTED PARTS LIST

This manual

number to DEC part number) for the vendor code cross-referencef

reference

identifies each assembly being broken down (figure

callout),

and

all

parts

that

assembly.

DEC. Refer to the Field Service Spares Catalog (vendor par

Further

breakdown of an assembly is shown by an asterisk (°) preceding the

Used On Code — Letters in this column correspond to the variation

item callouts in the Description Column. The number of asterisks

codes assigned in Figure 1. Parts with an Alpha notation(s) are used

preceding an item.is used to denote the subordination of that item

only in those option variations. A blank indicates that the part is

with respect to the Major Assembly. A single asterisk preceding an

used on all option variations.

item

description

assembly

being

indicates

that

the

illustrated.

Items

item

that

are

part

the

subordinate

major

to single

asterisks items, are denoted by two asterisks (**) and immediately

follow the related single asterisk item. Additional asterisks are used,
as

required, to denote further subordination. This system of part

Ref

Fig No. — A cross reference between illustratians. For each |

Major Assembly, the number in this column denotesthe fcgure of §=
the next higher assembly. For all subassemblies, the number in this

column denotes the figure showing additional detauled breakdown

identification, provides a means for the user to identify the next

SYMBOL USAGE

higher assembly item and make alternate selections for parts when

Hardware Designators — Alpha designators for screws (S), washers

the

required

replacement

part

assembly

not

immediately

available.

(W), nuts (N), and retaining rings (R) are inserted after the item

number callouts on the illustration when stacked item numbers are

§:

used.

COLUMN CALLOUT DESCRIPTION
Figure &

Item — Indicates the figure number and item number of

each part.

Attaching Hardware — The @ symbol is inserted before any part
that is used as attaching hardware. Attaching hardware is denoted as
those parts that are not an integral part of the referenced assembly.

Description

—

Lists

the

name

the

part

and

pertinent

specifications (when required). Asterisks preceding the description

(NFR) Not Field Repairable
— The (NFR) symbol s, mserted after;

denote the subordination of the part to the next higher assembly.

any assembiy that is not to be fleld drsmantled

DEC Part No. — Lists the DEC part ordering number. A blank in

Other Symbols — Any other symbols that are required for kits,

this column indicates a DEC part number was not assugned at the

accessories, etc., will be explained and appear as part of the item

time of publication.

description.

REVISION HISTORY
PRINTING

OTHER IPB MANUALS REQUIRED

ECO LEVEL

5th Printing | 861

" DATE

00003-00021

861D

861E

TO SUPPORT. THIS OPTION

3-1-82

0000000009

N/A

00000-00006

This Sth Printing EK-00861-1P-005
SUPERSEDES 4th Printing EK-00861-1P-004

1973, 1975, 1977, 1980, 1982 by Digital Equlpment Corpoubon.

l)l.C 1s not responsthte for errors whlch may appeas in the technical description (including lllustratmns and ppotugraphs) of the pmduc!s

DIFC reserves the right, without notice, to make substitutions and

covered by this manual,

modifications in

None of the descriptions contained in this manual lmply lhe
granting of any license whatsoever to make,. use or sell’ equupmem

manual and

the specifications of products documented in this

further

reserves

the right

products from the market without notice.

withdraw any of .these

parts or add new parts to the device, are inserted in the ECO Cut-In

MAJOR ASSEMBLY LOCATOR

constructed in accordance therewith.
Printed in US
. A.

dlilglit]a

)

PARTS LIST

(

(New Design)

MODEL 861A,B,C, F

861-01

Figure 1. Model 861A,8,C,F Power Controller Assembly

IPB-861

DEC
DESCRIPTION

USED ON|

PART NO.

861-A

Code B — Used on Model 861-B 230V

861-B

Code C — Used on Model 861-C 115V

861-C

Code D — Used on Model 861-F 115V (added)

861-F

74-10567-00

12-12265-00

* Receptacle, (P1 through P6) 15A, 240V (added)

12-11204-01

*Screw, Phl Pan Hd No. 6-32 x 5/16 Lag.
_“*Washer, Int Tooth Lock No. 6
*Circuit Breaker (CB1) 20, 20, 30A, 115V (deleted)
*Circhit Breaker (CB1) 20, 20, 3AA, 115V (added)
* Circuit Breaker (CB1) 20A, 3 Pole, 230V (deleted)
*Circuit Breaker (CB1) 20A, 3 Pole, 230V (added)
*Circuit Breaker (CB1) (added)
*Circuit Breaker (CB1) (deleted)
L* Circuit Breaker (CB1) (added)
*Lamp Power (11, 12) 115V

90-06021-01

"*PILOT CONTROL BOARD ASSEMBLY

A,C.D

12-05351-00

*Receptacle, (P1 through P6) 20A, 120V (added)
* Receptacle, (P1 through P6) 15A, 230V (deleted)

00010

AC.D

12-11204-00
00010

90-06633-00
12-11196-00

12-11196-02

00010

12-11142-00
12-11142-01

00010

12-11196-01

00007

12-11196-01

12-11196-03

o O

’

* Chassis

*Receptacle, (P1 through P6) 15A, 115V (deleted)

00007

OO
@ >»

Code A — Used on Model 861-A 115V

COO0O>»>»®MO

ansd

MODEL 861 POWER CONTROL ASSEMBLY

00010

12-05303-00

54-10206-00

(deleted — See Note 1)

_*PILOT CONTROL BOARD ASSEMBLY

54-11522-00

00010

_ (added — See Note 1)

*Housing, 4 Pin Female (deleted — See Note 1)

-{Z’Connector, (P15), Universal, 4 Pin (added — See Note
1)
*Housing, 2 Pin Male (deleted — See Note 1)

L"Connector, (P14, P16), Universal, 2 Pins

12-10821-04

12-12167-01

00010

12-10822-02

12-12167-02

00010

(added — See Note 1)

*Pin, Female (deleted — See Note 1)

12-09379-01

*Pin Male (deleted
— See Note 1)

12-09378-01

*Pins, (P14-16) Connector Universal (added — See Note 1)

12-12170-00

*Filter (F1), 3 Pole, 4 Wire (230V) (added)

12-11157-00

*Filter (F1), 3 Pole, 4 Wire (230V) (added)

12-13069-00

*Filter (F1), 2 Pole, 3 Wire (115V) (deleted)

12-11199-00

*Filter (F1), 2 Pole, 3 Wire (added)

12-13070-00

*Washer, Ext Tooth Lock No. 6

90-07649-00

*Clamp, Terminal (230V) (deleted)
*Clamp, Terminal (115V) (deleted)
*Contactor (K1) (115V) (deleted)
*Contactor (K1) (115V) (added)
*Contactor (K1) (230V) (deleted)
= Contactor (K1) (230V) (added)

12-11223-00

00012

12-11223-01

00012

IPB-861

00010
00012

B,C.D

00014

00010

12-11147-01

12-12266-00

B,.C.D
AC,D

12-11147-00
12-12266-01

B,.C.D

00010

ACD

FIG

FIG.

ITEM
NO.

|
DESCRIPTION

DEC
PART NO.

ECO

CUT-IN

REF

861
00003

USEDON|
CODE

FIG
NO.

1—

16|

"Screw, Phl Pan Hd No. 8-32 x 3/8 Lg.

80-06037-01

171

*Nut, Kep No. 8-32

90-06563-00

18|

"Capacitor (C1) .10 MFD

10-00034-00

19|

*Nut, Kep No. 6-32

90-06560-00

20|

*Thermostat (T1)

[‘Screw, Phl Pan Hd No. 4-40 x 1/4 Lg. (deleted)
*Screw, Phl Pan Hd No. 4-40 x 5/16 Lg. (added)

90-06010-01 | 00010

22|

"Nut, Kep No. 4-40

23|

"Strain Relief (Green) (115V)

90-06557-00
12-11198-01

A,C

1 12-11198-00

24|
25|

26|

*Strain Relief (Blue (230V)
*Locknut
“Power Cord 15 ft. 12/4 (115V)
*Power Cord 15 ft. 14/3 (230V) (deleted)
*Power Cord 15 ft. 14/3 (230V) (added)
*Power Cord 15 ft. 12/3 (115V)

90-08301-01

90-09309-00
17-00026-00

17-00027-01 | 00014

17-00025-00

17-00006-09 | 00007

*Plug, Male 125/250V 20A

12-11045-00

*Plug, Male 250V 20A

12-11192-00
12-11193-00

B
C

27|

*"Grommet, Caterpillar

28|

*Cover

90-07035-00
74-10568-00

29|

17-00027-00

*Power Cord 9 ft. w/plug (added)

*Plug, Male 125V 30A

*Name Plate (861-A)

36-11216-00

*Name Plate (861-B)

36-11217-00

*Name Plate (861-C)

C
D

*Name Plate (861-F) (added)

36-11218-00
36-12382-00 | 00007

30|

*Washer, Int Tooth Lock No. 8

90-06634-00

31|

|"Surge Limiter (SL1) (added)

13-11996-01 .|

00006

A,CD

*Surge Limiter (SL1) (deleted)
*Surge Limiter (SL1) (added)

13-11996-01
13-11996-00 | 0008A
13-11996-00
70-11052-01 | 00009
70-11052-01
13-11996-00 | 00010
13-11996-02 | 00006
13-11996-02
70-11052-00 | 00009

A.CD
A,C,D
A,CD
A,C,D
A,C.D
A,C,D
B
B
B

70-11052-00
13-11996-02 | 00010

B
B

*Surge Limiter (SL1) (deleted) (See Note 2) (old design)
*MOV Varistor (R1) (added) (See Note 2) (new design)
*MOV Varistor (R1) (deleted) (See Note 1)
*MOV Varistor (R1-R3) (added) (See Note 1)
*Surge Limiter (SL1) (added)
*Surge Limiter (SL1) (deleted) (See Note 2) (old design)
*MOV Varistor (R1) (added) (See Note 2) (new design)
*MOV Varistor (R1) (deleted) (See Note 1)
-

32|
33|

34|

12-11158-00

E'MOV Varistor (R1-R2) (added) (See Note 2)

A,CD

|"Stand-off, Insulated No. 4-40 (added)

90-08420-00 | 00006

" Stand-off, Insulated No. 4-40 (deleted)

90-08420-00 | 00009

|*Washer, Int Tooth Lock No. 4 (added)

90-06632-00 | 00006

EWasher, Int Tooth Lock No. 4 (deleted)

90-06632-00 | 00009

*Strain Relief (white) (added)

12-11198-06 | 00016

iPB-861

ECO

FIG.
&

DEC

ITEM

NO.

DESCRIPTION

PART NO.

CUT-IN

861
00003

*Washer, Fiber (added)

90-08076-00

00010

90-08076-00

00019

*Washer, Fiber (deleted)
*Screw, Phl Fan Hd No. 6-32 x 3/8 (added)

90-06022-01

00010

*Decal, “UL" (added)

36-12063-00

00009

*Decal, “Not for External Loads” (added)

74-16582-00

00010

*Decal, “Not for External Loads’’ (deleted)

74-16582-00

*Decal, ’Not for External Loads’ (added)

36-17154-00

00017

*Decal, "“Outlet 240 Vac’’ (added)

74-16581-00

00012

*Decal, ’Danger H.V.” (added)

36-10267-00

00009

*Decal, ‘‘Safety Ground”’ (added)

36-10268-01

00009

*Decal, CSA (added)
*Decal (added)
*Decal, ‘“Cable ID’’ (added)

36-13211-01

00017

36-13210-02

00021

36-16073-01

00020

Decals (Not Shown)

Note 1: Changed per ECO 861-00010 except
if Power Controller is at Rev. F1 per
ECO 861-00011.

Note
2: Proper Varistor(s) should be ordered
with caution by checking illustration.

IPB-861

USED ON|

FIG

FIG.

ITEM

NO.

DESCRIPTION

DEC

ECO

CUT-IN

54-10206

PART NO. | 00000

PILOT CONTROL BOARD ASSEMBLY (deleted)

54-10206-00 | 861

|USED ON|
CODE

‘

REF

FIG

NO.
1

00010

*Board, Etched (Rev. B)

*Capacitor, (C1) 50 MFD, 50V 6%

10-00080-00

*"Diode, (D1-D5) 1IN4004

11-05796-00

*Transformer, (T1)

16-11178-00

5|
6|

*Relay
“Switch, 3 Position (S1)

12-11179-00
12-11180-00 .

*Connector, (J1-J3) 3 Pin Mate-N-Lok

12-09350-03

8|
9!
10|
11|

50-10205-00

*Connector, (J4) 2 Pin Mate-N-Lok
*Terminal, (J1-J4) Socket Contact
“Connector, (J5) 4 Pin Mate-N-Lok
*Terminal, (J5) Pin Contact

12-10821-02
12-09456-00
12-09351-04
12-10823-00

10
1

N A Tz

<A\

MODEL 861A,B,C,F

861-02

Figure 2. Pilot Control Board Assembly (Etch Rev. B)

5/6

IPB-861

42—

PARTS LIST

(Typ. Ground)

MODEL 861D

86103

Figure 3. Model 861-D Power Controller Assembly (115V/)

IPB-861

FIG.

ITEM

DEC
DESCRIPTION

3—

ECO

CUT-

Blé;l’DlN

PART NO.

MODEL 861-D POWER CONTROL ASSEMBLY (115V)
1]

"Chassis

74-13232-00

*Panel, Front (861-D)

74-13233-00

"Screw, Phil Pan Hd No. 8-32 x .38

90-06037-01

*Washer, Split Lock No. 8

90-06690-00

*Receptacle, Power Conn. (J1 through J7) 125 Vac 20A

12-12265-00

6|/

“"Nut, Kep No. 6-32

90-08185-00

*Circuit Breaker (CB7) 4 Pole, 240 Vac, 30A

12-11037-02

|*Circuit Breaker (CB1 through CB6) 2 Pole,

12-12124-01

240 Vac, 20A (deleted)

12-12124-05 | 00007

"Screw,
Phl Pan Hd No. 6 x 32 x .25

90-06020-01

10|

“Washer, Split Lock No. 6

90-07801-00

*PILOT CONTROL BOARD ASSEMBLY

54-11522-00

12|

*PILOT LAMP ASSEMBLY

70-11053-00

13|

*"Thermostat SPST, Fixed Temp.

12-11158-00

14|

*Screw, Phl Pan Hd No. 4-40 x .31

90-06010-01

15|

*Washer, Flat No. 4

90-06655-00

16|

"Washer, Split Lock No. 4

90-06688-00

17|

"Nut, Hex No. 4-40

18|

"Screw, Phi Pan Hd No. 6-32 x .31

19|

*Capacitor, (C1, C2) DC Paper 1000 Vdc

10-00034-00

20|

*Washer, Flat No. 6

90-06653-00

21|

90-06021-01

*Nut, Hex No. 6-32

90-06558-00

12-12266-00

*Contactor (K1) 3 Pole, 600 Vac 40A (added)
“Washer, Flat No. 8
"Nut, Hex No. 8-32
*Filter
"Bracket, Strain Relief
*Screw, Phi Pan Hd No. 8-32 x 3.0 Lg.
_*Strain Relief
| "Locknut, (1/2" Pipe Thread) (deleted)
* Locknut, (3/4” Pipe Thread) (added)
*“Power Cord, 5 Wire, 10 AWG (15 ft.)
*Plug, Twist Lock, 4 Pole, 5 Wire
*Grommet, Caterpillar

12-12266-01 | 00005
90-06660-00
90-06561-00
12-12320-00
74-13419-00
90-06051-01
12-12410-00
90-09309-00
90-09309-01
00003
17-00028-00
12-12314-00
90-07035-00

*VARISTOR ASSEMBLY
*"Varistor 275 Vac
*"Tubing, TFE Thin Wall
|**Terminal, Ring Torque (deleted)

70-11052-00

34|
35]
36|

13-11996-02
91-07278-00
90-07929-00 | 7011052

37]

** Lug Solder (added)
*“"Washer, Int Tooth No. 6

80-06765-00 | 00001
90-06633-00

30|
31|
32]
33]

90-06556-00 |

['Contactor (K1) 3 Pole, 600 Vac 40A (deleted)

23|
241
25|
26|
27|
28|
29|

IPB-861

*Circuit Breaker, 2 Pole, 240 Vac, 20A (added)

CODE

861-D

USED ON

FIG. |
&

'TEM

(

NO.

—

ECO

CUT-I

DEC

DESCRIPTION

861D N

PART NO. | 00000

REF

USED ON FIG

CODE | NO.

38|

“Cover, Power Control

74-13234-00

39|

*Decal, “UL"”

36-12063-00

40|

*Decal, “Danger High Voltage”

36-10267-00

41|

*Washer, Flat No. 10 (added)

90-06660-00 | 00009

42|

*Washer, Lock No. 10 (added)

43|

“Washer, External Tooth Lock No. 10 (added)

90-07651-00 | 00009

44|

*Nut, Hex No. 10-32 (added)

90-06564-00 | 00009

45|

*Nut, Hex No. 6-32 (added)

46|

*Decal, Ground (added)

90-06560-00 | 00009
36-12680-01 | 00009

‘

90-07906-00 | 00009

Decals (Not Shown)
tDecal, ““Not For External Loads” (added)

74-16582-01

9/10

| 00005

IPB-861

djifgliltiall

PARTS LIST

MODEL 861E

(

861-04

Figure 4. Model 861-E Power Controller Assembly (230V)

IPB-861

FIG.

ITEM

DEC

NO.

DESCRIPTION

PART NO.

& WN
-

MODEL 861-E POWER CONTROL ASSEMBLY (230V)

ECO

REF

CUT-IN

861E

USED ON

00000

CODE

861-E

* Chassis

74-13232-00

*Panel, Front (861-E)

74-13235-00

*Screw, Phl Pan Hd No. 832 x .38

90-06037-01

*Washer, Split Lock No. 8

90-06690-00

* Receptacle, Power Conn. (J1 through J7)

12-11204-01

240 Vac 15A

*Nut, Kep No. 6-32 (deleted)

90-08185-00

*Nut, Kep No. 6-32 (added)

90-06560-00

*Circuit Breaker, 240 Vac 15A

12-12321-00
90-07801-00

*Screw, Phl Pan Hd No. 6-32 x .25
*Washer, Split Lock No. 6
*PILOT CONTROL BOARD ASSEMBLY

*PILOT LAMP ASSEMBLY (11, 12, 13) 240V

70-110563-01

*Thermostat, SPST, Fixed Temp.

12-11158-00

90-06010-01

*Screw, Phi Pan Hd No. 4-40 x .31
*Washer, Fiat No. 4

*Washer, Split Lock No. 4

90-06688-00

*Nut, Hex No. 4-40

90-06556-00

90-06020-01
54-11522-00

90-06655-00

*Screw, Phl Pan Hd No. 6-32 x .31
18| *Capacitor, (C1, C2) DC Paper, 1000 Vdc
19
*Washer, Flat No. 6
20
*Nut, Hex No. 6-32
17

90-06021-01
10-00034-00

90-06653-00
90-06558-00

* Contractor, (K1) 3 Pole, 600 Vac 40A
*Washer, Flat No. 8
*Nut, Hex No. 8-32
*Filter

*Bracket, Strain Relief

74-13419-00

*Screw, Phl Pan Hd No. 8-32 x 3.0 Lg.

90-06051-01

*Strain Relief

22
23

00006

12-12266-00

90-06660-00
90-06561-00

12-12320-00

12-12410-00

I:' Locknut, No. 1/2 (deleted)

90-09309-00

90-07035-00

* Locknut, No. 1/2 (added)
* Grommet, Caterpillar
*VARISTOR ASSEMBLY

**Varistor 275-Vac

13-11996-02

**Tubing, TFE Thin Wall

91-07278-00

**Terminal, Ring Torque (deleted)

90-07929-00

7011052

**®Lug Solder (added)

90-06765-00

00001

*Washer, Int Tooth No. 6

90-06633-00

*Cover, Power Control
*Decal, “UL”
*Decal, ““Danger High Voltage"

36-12063-00

36H
37

90-09309-01

00006

70-11052-00

74-13234-00

- 36-10267-00

Decal (Not Shown)
tDecal, “Not For External Loads” (added)

74-16582-01

00005

| beC

IPB-861

ILLUSTRATED PARTS BREAKDOWN
COMMENT SHEET

Any and all comments and suggestions for- correcting errors and/or additional information to improve this manual

will be reviewed and researched for possible use when this manual is revised and/or reprinted. Enter your comments
and suggestions in the form provided below and return to Technical Documentation.

MODEL . 861A—F POWER CONTROLLER

FIGURE NO.

ITEM NO.

FIGURE NO.

ITEM NO.

- CHANGE TO

CHANGE TO

FIGURE NO.

ITEM NO.

CHANGE FROM

CHANGE TO

FIGURE NO.

EKO00861-1P-005

CHANGE FROM

FIGURE NO.

PUBLICATION NO..

FIGURE NO.

ITEM NO.

CHANGE FROM

CHANGE TO

CHANGE T0O

ITEM NO.

ADDITIONAL COMMENT(S)

Please describe your position.

Name

Organization

Street

Department

City

State

Zip or Country

L.k
.y 2

__§

] ————uMTw-F“ M“mm

dilglital

——--—-———__‘———-—

|||"|

No Postage

Necessary
if Mailed in the

United States

BUSINESS REPLY MAIL
FIRST CLASS

PERMIT NO.33

MAYNARD, MA.

POSTAGE WILL BE PAID BY ADDRESSEE

Digital Equipment Corporation
Educational Services Development and Publishing

129 Parker Strest, PK3-1/T
12
Maynard, MA 01754