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MISC-68363B1A
December 1987
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Firefox Workstation I/0 Cover Module Functional Specification
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MISC-68363B1A
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12
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Firefox Workstation 1/0 Cover Module Functional Specification Revision 1.2 Michael Nielsen (DECWSE: :NIELSEN) Workstation Systems Engineering Digital Equipment Corporation 100 Hamilton Avenue Palo Alto, CA 94301 415-853-6679 December 23, 1987 RESTRICTED DISTRIBUTION Copyright 1986, 1987 by Digital Equipment Corporation The information in this document is subject to change without notice and should not be construed as a commitment by Digital Equipment Corporation. Digital Equipment Corporation assumes no responsibility for any errors that may occur in this document. This specification does not describe any program or product that is currently available from Digital Equipment Corporation. Nor does Digital Equipment Corporation commit to implement this specification in any product or program. Digital Equipment Corporation makes no commitment that this document accurately describes any product it might ever make. Blank Page ii Table of Contents 8. Firefox Workstation 1/0 Cover Module 8.1. EIA Driver and Receivers ................................................................................................ 1 8.2. Keyboard and Mouse/f ablet Connector ...... .............. ............ ................... .......... ............. 1 8.3. Modem Connector ........................................................................................................... 2 8.4. Pri.nter/Console Connector ............................................................................................... 3 8.5. Thin/fhick Switch ........................................................................................................... 4 8.6. ThickWire Ethernet Transceiver Connector .................................................................... 4 8.7. ThinWire Ethernet Transceiver ....................................................................................... 5 8.8. Hexadecinlal-Digit Display ............................................................................................. 5 8.9. -10-Volt Switchmode Power Supply .............................................................................. 5 8.10. Battecy ............................................................................................................................ 5 8 .11. Firefox Workstation I/0 Module Connector .... ......... ..... .. ... .. ........ .. ....... ... .... ... .. ... .. .. ... . 5 8.12. Cover Module Printed Circuit Board ............................................................................. 6 8.13. Power Requirements ...................................................................................................... 6 8.14. Error Diagnosis .............................................................................................................. 7 iii Blank Page iv Revision History Date 11Nov87 Version I Content/Change 1.2 Update references to DC-DC convener Update references to switcbmode power supply I Change 1/0 connector pin number assignments Change specification for Ethernet switch Miscellaneous edits 4 Jun 87 1.1 Changed to 5.2 by 8 PCB Remove one hexadecimal digit and LED<7:5> Added MFMDO to keyboard/mouse connector Enhanced circuit descriptions 25 May 87 1.0 Changed ribbon-cable signal assignments Changed key/mouse-connector signal assignments Miscellaneous edits 27 Apr 87 0.0 Preliminacy draft I v 8. Firefox Workstation 1/0 Cover Module This chapter is the functional specification for the Firefox workstation 1/0 cover module, which is part of the Firefox workstation 1/0 cover assembly (H3061). The cover module connects to the Firefox wotkstation 1/0 module (L2003) via a 50-conductor ribbon cable and makes the ribbon cable signals externally available as follows: • Keyboard and mouse/tablet serial lines on a 15-pin D connector • Modem serial line on a 25-pin D connector • Printer/console serial line on a 6-pin M:MJ connector • ThickWtre Ethernet transceiver line on a 15-pin D connector • ThinWire Ethernet tap on a BNC connector • Status outputs on a hexadecimal-digit display A switch selects either ThickWire or ThinWire Ethernet output. The cover assembly contains a battery for use by the I..2003 during power failures. The keyboard and mouse connector also supplies +5-volt, + 12-volt, and -10-volt power for those devices. The cover assembly consists of a 5.2-inch by 8-inch cover module that contains the connectors, serial line DEC423/EIA-232-D driver/receivers, -10-volt switchmode power supply, and TbinWire Ethernet transceiver plus a battery and a metal cover plate. 8.1. EIA Driver and Receivers The cover module implements the EIA driver, receivers, and transient absoiption required for the keyboard, mouse/tablet, modem, and printer/console serial lines. The EIA 5170/5180 driver and receivers are in a DEC423/EIA-232-D compatible configuration, as specified by DEC STD 52-4. Both driver and receivers have ESD/EOS protection circuitry. Receivers are biased and configured to failsafe to a high output in the event of powered-down peripherals, open circuit inputs, or shotted inputs. The EIA driver bas a +/-10-volt supply to minimize power dissipation, which decreases junction temperatures and increases reliability. The +10-volt BIA driver supply is derived from the +12-volt cover module supply through two series 0.975-volt, 1.0 ampere rectifier diodes. The -10-volt EIA driver supply is derived from the + 12-volt cover module supply via a switcbmode power supply. To minimiz.e etch length, and thus minimiz.e EMI and maximiz.e the effectiveness of the ESD protection devices, the EIA driver and receivers are positioned adjacent to the serial connectors. 8.2. Keyboard and Mouse/Tablet Connector Table 8-1 lists the signal assignments for the keyboard and mouse/tablet 15-pin, male, filte~ D connector. The manufacturing-mode input and status-display output signals are not connected to conductors in the external cable; manufacturing-mode and stams-display signals are for use by manufacturing/field setvi.ce with special loopback connectors. 8.2. Firefox Worbtation 1/0 Cover Module December 23, 1987 FU'Cfox System Specification 1 DIGITAL EQUIPMENT CORPORATION - RESTRICTED DISTRIBUTION Table 8-1: Keyboard and Mouse/Tablet Connector Pin Assignments Source Signal GND L2003 TXO 3 KEYBRD 4 5 6 7 8 9 10 11 12 13 14 15 L2003 L2003 MOUSE L2003 RXO +12V +12V RXl Pin 1 2 TXl GND GND MFMDl L2003 LED4 MFMDO L2003 L2003 +5.3V -lOV GND Name Keyboard ground Keyboard transmitted data Keyboard received data Keyboard power Tablet power Mouse received data Mouse transmitted data Mouse ground Keyboard power return Manufacturing mode input MSB of status display output Manufacturing mode input Mouse power Mouse power Mouse power return The cover module uses a local LM317 regulator to regulate the +12-volt supply down to +5.3 volts for the mouse power. A supply in excess of the nominal +5-volt L2003 supply is required to compensate for IR drops in the external cables and current limit device. The cover module generates the -10-volt supply from a switchmode power supply off its +12-volt input; it supplies +12 volts for the keyboard and tablet from its own +12-volt supply. The nominal +12-volt output is in the range +12.46 volts to +11.59 volts. The +12-volt keyboard supply is rated for a maximum of 300 milliamperes. The mouse +5.3-volt supply is rated for a maximum of 160 milliamperes, the mouse -10-volt supply is rated for a maximum of 20 milliamperes, and the tablet + 12-volt supply is rated for a maximum of 300 milliamperes. The mouse +5.3-volt supply output has a polymer PTC current limit device that changes from low impedance to high impedance when the current exceeds 0.50 amperes. The mouse -10-volt supply output bas a PTC device that trips if the current exceeds 0.50 amperes. The keyboard and tablet + 12-volt supply outputs are current-limited by the L2003 if the total +12-volt current exceeds 1.75 amperes. To ensure worst-case operation of the LK201 keyboard, VSXXX-AA mouse, and VSXXX-AB tablet, the following conditions must be met The keyboard/mouse external cable power and ground conductors must be a minimum of 20 AWG and a maximum of 15 feet. The external cable must have separate conductors for each of the +12-volt and GND pins on the D connector. The keyboard/mouse external cable signal conductors must be a minimum of 24 A WG and have a minimum insulation thickness of 0.010 inches, a maximum capacitance of 35 picofarads per foot, and a maximum length of 15 feet. The contact resistance of the D connector must be less than 0.030 Ohms. 1be contact resistance of the MMJ keyboard connector on the remote end of the external cable must be less than 0.125 Ohms. The contact resistance of the DIN mouse/tablet connector on the remote end of the external cable must be less than 0.030 Ohms. If required for special applications, the keyboard/mouse serial lines can be up to 50 feet in length and still meet worst-case signal margins for up to 9600-baud operation. (Nominal components should operate with cables up to 500 feet in length.) 1be signal conductors must meet the conditions stated above. The special cable must supply the keyboard and mouse/tablet with power from a power supply at the remote end. For normal operation, the manufacturing-mode inputs must be unconnected To activate manufacturing/field-service diagnostic modes, a loopback connector should short the MFMDO and/or MFMD 1 pins to one of the GND pins on the connector. The LED4 output may be used as a status output with Voh of 2.4 volts at 2 milliamperes and Vol of 0.5 volts at -10 milliamperes. 2 Firefox System Specification Deccmbcr23, 1987 Firefox Workstation l/O Cover Module 8.3. DIGITAL EQUIPMENT CORPORATION - RESTRICTED DISTRlBUfION . 8.3. Modem Connector Table 8-2 lists the signal assignments for the modem, 25-pin, male, filtered, D connector. Table8-2: Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Modem Connector Pin Assignments EIA AA BA BB CA MODEM RX2 RTS2 CTS2 DSR2 GND CD2 CCITT 101 103 104 105 106 107 102 109 MODEM SPDMI2 112 a L2003 LLPBK2 141 L2003 DTR2 108/2 CD MODEM L2003 RI2 DSRS2 125 111 CH MODEM TMI2 142 Source Signal L2003 MODEM L2003 MODEM MODEM TX2 CB cc AB CF CE Name Protective ground Transmitted data Received data Request to send aearto send Data-set ready Signal ground Canier detect Unconnected Unconnected Unconnected Speed-mode indication Unconnected Unconnected Unconnected Unconnected Unconnected Local loopback Unconnected Data terminal ready Unconnected Ring indicate Data signaling rate select Unconnected Test-mode indication For operation up to 9600 bau~ the maximum cable length that meets worst-case margins is 50 feet. (Nominal components should operate with cables up to 500 feet in length.) The modem-cable signal conductors must be a minimum of 24 A WG and have a minimum insulation thickness of 0.010 inches and a maximum capacitance of 35 picofarads per foot. 8.4. Printer/Console Connector Table 8-3 lists the signal assigmnents for the printer/console, six-pin, female, MMJ connector. An EMI filter is located immediately adjacent to the MMJ connector. Table8-3: Pin 1 2 3 4 5 6 Prlnter/Coneole-Connector Pin Aulgnmenta Source L2003 L2003 L2003 PRNTR PRNTR PRNTR Signal co TX3 GND GND RX3 a Name Control output Transmitted data Transmitted ground Received ground Received data Control input 8.4. Firefox Work.station I/O Cover Modu.Jc Decctnbcr23, 1987 FII'Cfox System Specification 3 DIGITAL EQUIPMENT CORPORATION - RESTRICTED DISTRIBtrrION In accordance with DEC SID 52-4, the control-output signal is driven to a +5-volt level, and the control input signal is terminated to gtound The control output cannot be modified by software, and the control input is not accessible to software. To avoid inducing surges back onto the termination voltages, the control signals are attached to ESD protection devices. For operation up to 9600 baud, the maximum cable length that meets worst-case margins is 50 feet. (Nominal components should operate with cables up to 500 feet in length.) The modem-cable signal conductors must be a minimum of 24 A WG and have a minimum insulation thickness of 0.010 inches and a maximum capacitance of 35 picofarads per foot 8.5. Thin/Thick Switch The Thin!Thick switch selects between the internal ThinWrre Ethernet transceiver tap and the external ThickWire Ethernet transceiver connection. The six-pole, double-throw switch connects the six differential Ethernet signals from the 1.2003 to the ThinWire or ThickWire logic. The ThickWire D connector and the ThinWire BNC connector are positioned such that it is mechanically impossible to simultaneously use both connections with proper cables. 8.6. ThickWire Ethernet Transceiver Connector Table 8-4 lists the signal assignments for the ThickWrre Ethernet transceiver 15-pin, female, D connector. The ThickWire Ethernet connection is compatible with existing Ethernet products and with the IEEE 802 3 Ethernet Specificaton. The control output is terminated to ground and cannot be modified by software. The + 12-volt supply is rated for a maximum of 500 milliamperes. The nominal + 12-volt output on the D connector is in the range + 12.46 volts to + 11.59 volts and is current-limited by the 1.2003 if cover module + 12-volt current exceeds 1. 75 amperes. Table 8-4: Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ThlckWlre Ethernet Transceiver Connector Pin Assignments Source XCVR 1.2003 XCVR XCVR XCVR 1.2003 XCVR 1.2003 Signal GND COL+ TX+ GND RX+ GND CTL+ GND COLTXGND RX+12V GND CTL- Name Shield Collision presence Transmit Ground Receive Power return Control output Ground Collision presence Transmit Ground Receive Power Ground Control output The etch lengths of the differential Ethernet signals are matched to +/- 100 mils between the 1/0 module connector and the isolation transformer. The traces are similarly matched between the isolation transformer and the Thin/Thick switch, and between the Thin/Thick switch and the ThickWire D connector. The external transceiver cable must conform to DEC SID 134. 4 Firefox System Specification December 23, 1987 Firefox Workstation 1/0 Cover Module 8.7. DIGITAL EQUIPMENT CORPORATION - RESTRICTED DISTRIBUTION 8.7. ThinWlre Ethernet Transceiver The cover module implements' a ThinWire Ethernet transceiver that can be connected to the ThickWrre output from the 1..2003. The ThinWire transceiver, which is accessible through a BNC connector, which consists of the DP8392 transceiver chip and associated passives, an isolation transformer, and a -9-volt isolated supply. The isolated-9 volts is generated from the cover module +12-volt supply via a DC-to-DC converter that utiliz.es a pulse-width-modulat~ fiyback switching-power supply. The etch lengths of the differential Ethernet signals are matched to +/- 100 mils between the 1/0 module connector and the isolation transformer. The traces are similarly matched between the isolation transformer and the Thin/Thick switch, and between the Thin/Thick switch and the ThinWire Transceiver chip. The stub length of the Transceiver chip input/output and BNC connector is less than 3 centimeters. 8.8. Hexadecimal-Digit Display The cover module uses a single hexadecimal-digit display with two decimal points for the status output display. 1be L2003 cable LED<3:0> signals cormect to the digit, and the LED<4> signal connects to the left decimal point. The right decimal point is never illuminated. The display blanking control is configured to always display. 8.9. -10-Volt Swltchmode Power Supply The cover module implements a -10-volt switchmode power supply to generate the -10-volt supply it requires for the mouse and EIA driver. The power supply is rated for a maximum output current of 250 milliamperes, with an efficiency of 60 percent 8.10. Battery When the workstation is powered-off, the 1..2003 uses the cover assembly batteiy to maintain its time-ofyear clock and batteiy-backed-up RAM. This battery is a three-cell nickel cadmium batteiy pack that is rated to supply 3.75 volts and has a capacity of 180 milliampere hours. The batteiy connects to the cover module via a two-pin connector. 8.11. Firefox Workstation 110 Module Connector Table 8-5 lists the signal assignments for the SO-conductor ribbon cable that connects the cover module to the 1..2003. 8.11. Firefox Workstation 1/0 Cover Module December 23, 1987 Firefox System Specification S DIGITAL EQU1PMENT CORPORATION - RESTRICTED DISTRIBUTION Table 8-6: Firefox Workstation 110 Cover Power Requirements Supply +5V +5V +5.3V +12V +12V +12V +lOV -lOV -lOV +9V Amperes 0.18 0.25 0.16 0.30 0.30 0.50 0.10 0.10 0.02 0.18 Sink Hexadecimal-digit displays EIA receivers VSXXX-AA mouse LK201 keyboard VSXXX-AB tablet ThickWire transceiver EIA driver EIAdriver VSXXX-AA mouse ThinWire transceiver 8.14. Error Diagnosis Hardware faults in the cover module can be diagnosed with loopback connectors for the serial lines and by switching between the ThinWire and ThickWire connection for the Ethernet. For the keyboard/mouse connector, the recommended loopback is jumpers from pin 2 (TXO) to pin 3 (RXO) and from pin 6 (RXl) to pin 7 (TXl ). For the modem connector, the recommended loopback is jumpers from pin 2 (TX2) to pin 3 (RX2), from pin 4 (RTS2) to pin 5 (CTS2), from pin 6 (DSR2) to pin 20 (DTR2), from pin 12 (SPDI\tfi2) to pin 23 (DSRS2), and from pin 18 (LLPBK2) to pins 8 (CI2), 22 (RI2), and 25 (TMI2). For the printer/console connector, the recommended loopback is a jumper from pin 2 (TX3) to pin 5 (RX3). 8.14. Firefox Workstation J/O Cover Modulc December 23, 1987 FIJ'Cfox System Specification 7 DIGITAL EQUJPMENT CORPORATION - RESTRICTED DISTRIBlTI'ION TableB-5: 1s~ +12V I GND TXO CTS2 RTS2 TXl DSR2 RI2 TX2 DSRS2 I SPDMI2 TX3 +5V LLPBK2 -12V MFMDO LEDO LED2 TX+ LED4 COL+ GND RX+ GND +12V L2003 Cover Cable Signal Assignments :1 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Pin 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Signal +12V GND RXO GND DTR2 RXl GND CD2 RX2 GND TMI2 RX3 +5VBAT GND -12V MFMDl LEDl LED3 TXSPARE COLGND RXGND +12V The I/0 connector and ribbon cable has -12-volt supply assignments for compatibility with future systems that have a-12-volt power supply output; this will eliminate the need for the switcbmode power supply. The cable is currently specified as a fiat, twisted-pair ribbon cable, with a maximum length of 6 inches. The cable has 50 conductors that are specified to be not less that 28 A WG. 8.12. Cover Module Printed Circuit Board The cover module printed circuit board is a 5.2-inch by 8.0-inch fingerless circuit board (El.EN 622-06). It is a four-layer board with two outer signal layers, a split power layer, and a split ground layer, all in 1ounce copper (El.EN 630-07). The power layer is split between +5 volts, + 10 volts, + 12 volts, -9 volts, and -10 volts. The ground layer is split between frame ground and the isolated ground for the Ethernet transceiver circuit The signal etch is 12/13 technology with uncontrolled impedance (GDC DD23AAXXXX). The nonisolated ground layer functions as a frame ground and is electrically connected to the external connector shells/shields and cover plate. The ground layer connects to the system logic ground through the ribbon cable. 8.13. Power Requirements Table 8-6 summarizes the power requirements for the cover assembly. The worst-case power consumption is 0.43 amperes at +5 volts and 1.26 amperes at +12 volts from the I..2003. The cover module itself dissipates a maximum of 9 .1 watts. 6 Firefox System Specification December 23, 1987 Ftrefox Workstation l/O Cover Module 8.13.
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