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EK-83XUP-IN-001
2000
32 pages
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Document:
VAX 8200 to VAX 8350 and VAX 8250 to VAX 8350 Upgrade Procedures
Order Number:
EK-83XUP-IN
Revision:
001
Pages:
32
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OCR Text
EK-83XUP-IN-001 ~ VAX 8200 to VAX 8350 and VAX 8250 to VAX 8350 Upgrade Procedures For Internal Use Only dlilglit]a]1 S ———————— EK-8 3XUP-IN-001 VAX 8200 fo VAX 8350 and VAX 8250 to VAX 8350 Upgrade Procedures - ~ - For Internal Use Only Prepared by Educational Services of Digital Equlpment Corporation lst Copyright Edition, Digital Equipment Corporation All Rights Reserved September 1987 The information in this document is subject to change without notice and should not be construed as a commitm by Digital ent Equipment Corporation. Digital Equipment Corporation assumes no responsibility for any errors that may appear in this Printed Class A Computing document. in U.S.A. Devices Notice: This equipment generates, uses, and may emit radio frequency energy. The equipment has been type tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such radio frequency interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user at his own expense may be required to take measures to correct the interference. | The following Corporation: r dlifglilt]all TM DEC are trademarks of Digital DECwriter RSX MASSBUS ULTRIX DIBOL Equipment Scholar DECmate PDP UNIBUS DECset P/0S VAX DECsystem—-10 DECSYSTEM~-20 Professional Rainbow DECUS VMS VT RSTS Work Processor 1987 CONTENTS CHAPTER 1 INTRODUCTION 1.1 1.2 1.3 1.4 SCOPE“C""Q!Q..!GI'QQi!"i”..fi!lti.“.t‘t.‘l!i'(.l"l ELECTROSTATIC SAFETY ' CHAPTER 2 DISCHARGE UPGRADING A VAX 8200 INTRODUCTIONC * & ¥ & 5 8 & TO A VAX 2.1 2.2 UPGRADE 2.3 2.4 POWERING DOWN UPGRADING THE 2.5 MODULE RE::'I‘[JRN(;§ PROCESSI L CHAPTER 3 KIT s D’. LN B BN I B B B N BN A I A I A A A UPGRADING A VAX 8250 UPGRADING THE APPENDIX A CARD CAGE AND MODULE UPGRADE ALl A.1.2 NN Q . ¢ v 2‘.1 L B B B R R BN BN BN BN N R B N R I I T TO A VAX R R N R S SRy 2_-7 8350 KIT 2 THE SYSTEM;:Q:Qctscilflcnccogctitaaoc‘c:s”z PROCESSORQ:QQ;;«.:::;Q-cocstocc.it,io.a3“4 CONTACT CLEANING PROCEDURE Paddle WipeSeeeeeeeesscossssssecsossccncnsooncessessesA-l PRECAUTIONS.:¢eceeeecescosssossccosssosccsoeesA=2 CLEANING .1 CONTENTS‘!OGQQ.Q!QQQ.‘OO'QO’*QO"I!i‘l‘i3”l CLEANING MATERIALS.,....,,.......'.,.‘...,..........A 1 GOld WipEeSeeeeeeeososoosesasaesssosoooeonssnsesssseA-]l SAFETY . W wN A SEeEEEEEEeE 2 l INTRODUCTIONQIPQOOQQQQQQilfilQCQi!fitil’l!ifi*i‘iiifli.bifli3"1 3.4 w S SYSTEM! ® 5 & 5 0 5P S PSR B INEEEEE E SRR RS 22 PROCESSORQ ® & 6 0 6 0 585 0 8 0000 0000 e * % 0 " v 2 4 DOWN . S THE POWERING . 8350 CONTENTS ® & & & 8 & 8 5 S S B SB BB 3.1 3.2 3.3 * PROC . cceoececcec EDUR cesessl—l ES PRECAUTIONS:QOQ.::tnui:tt&u;ts--caitut09¢§:¢-1”2 PROCEDURES .. ceeeeesacccsossscsccccccassssssss A=2 Cleaning the VAXBI or CPU Card Cage ZIF Connectors.*......,.‘...‘.......,..‘....,‘..,.....A~2‘ Cleaning the Module CONtacCtSeeeeceeeecosecssocnseesA-dd iii ) For Internal Use Only CHAPTER 1 INTRODUCTION 1.1 SCOPE This manual contains the procedures for upgrading: 1.2 @ A VAX 8200 system to a VAX 8350 system. e A VAX 8250 system to a VAX 8350 system. REQUIRED TOOLS AND MATERIALS The following tools and upgrades. 1.3 & materiéls are required to e Eight to ten inch Phillips head screwdriver e Paddle wipes (P/N 12-26321-03) e Gold wipes @ VelostatTM kit (P/N 29-26246) perform the (P/N 49-01603-01) ELECTROSTATIC DISCHARGE PROCEDURES by electrostatic discharges. Modules in the systems may be damaged Installers handling modules should wear the static control wrist the conductive Also, straps that are attached to the system. module container should be grounded. ESD protection is implemented via swipe grounding pads on the When the module is modules and contacts on the card cage. installed in its proper slot, the grounding pad on the module makes contact with the card cage contact and removes any ESD potential through the chassis system ground. VelostatTM is a trademark of the Minnesota Mining and Co., Inc. 1-1 Manufacturing For Internal Use Only The following guidelines module ESD protection. describe the proper method Do not allow any handling of the modules are not grounded to the Always use conductive handling the spares and 1.4 system. containers for return modules. by for ensuring persons who transporting and SAFETY PRECAUTIONS - Observe the following safety precautions when upgrading a VAX 8200 or VAX 8250 to a VAX 8350. Do not extend the expander bolted to extended and box another cabinet or the unless the cabinet stabilizer arm is is fully secured. Only qualified personnel familiar with the procedures for electrical equipment and the specifically should be allowed access to the inside safety system of the system. Do not wear watches and jewelry when working inside the system cabinets. Keep fingers and conductive tools away from the high voltage areas and the high current distribution areas. ‘ Fuses or circuit breakers must be replaced with a part of to the the power same type system and current and computer 1-2 rating area. DIGITAL to prevent damage For Us: Internal CHAPTER 2 | UPGRADING A VAX 8200 TO A VAX 8350 2.1 INTRODUCTION This chapter includes the procedure for upgrading an installed and operational VAX 8200 system to a VAX 8350 system. The processor ~ upgrade may include an MS820 memory and/or an RA-series disk drive option. The memory option installation procedure is included with the MS820 memory option. The disk drive option installation procedure is included with the RA-series disk drive option. 2.2 UPGRADE . KIT CONTENTS Table 2-1 describes the contents of the basic VAX 8200 to VAX upgrade kit (P/N 835UN). Table 2-1 VAX 8200 to VAX 8350 Upgrade Kit 8350 (P/N 835UN) Quantity Part Number Description | 1 KA825-DA KA825 processor module and VAX 1 KA825-AA KA825 processor module 1 BT-Z5ACX~-C3 ABasic operations kit 1 36-23123-01 RDC shipping label bezel medallions 8350 The 835UP upgrade kit consists of the 835UN wupgrade kit and the MS820-BA memory option. The 835UR upgrade kit consists of the 835UP upgrade kit and an RA81 disk drive option. NOTE The KA825 processor modules in the upgrade kit must be at revision level Bl or higher. 2-1 For Internal Use Only 2.3 POWERING DOWN THE SYSTEM 1. Shut down the operating system. e If an operating system other than VMS is in wuse, use proper shut-down procedure to bring the system to the stand-alone mode. | the e If operating = ssystem and QSYSSSYSTEM: SHUTDOWNKRETURN> shut-down questions. Turn thé position. control top panel keyswitch (Refer to Figure 2-1.) Type CTRL/P at the console terminal to when indicated by the operating system. Turn the until ~off. it control stops panel (OFF top is answer keyswitch type VMS, of the all to the halt the * - ENABLE system counterclockwise position) and verify that power is (Refer to Figure 2-1.) 2-2 For Internal Use Only Auto Start [[Em==]| Restart N o, 4 AREA ENLARGED N 12 VAXBI SLOT CABINET 24 VAXBI SLOT CABINET MKVv87-0357 Figure 2-1 Control Panel Switches and Indicators 2-3 For Internal Use Only 2.4 ©206F, (g N° UPGRADING THE PROCESSOR 1. Set up the Velostat Kit (P/N 29-26246-00) to ensure a safe environment for the highly static-sensitive modules. Remove the KA820 (T1001) processor,mcdule from slot the VAXBI 1 of card cage and place the module on the Velostat mat. CAUTION Before installing the KA825 processor module in the VAXBI card cage, clean the card cage slot and the module contacts. The card cage slot is cleaned using a paddle wipe; the module contacts are cleaned using a gold wipe. If you are unfamiliar with the procedures for cleaning the card cage slot and module contacts, refer to Appendix A. 3. Install one of the KA825 (T1001-YA) processor modules the upgrade kit in slot 1 of the VAXBI card cage. f£rom Insert the EEPROM utility diskette into console drive one arrow on the diskette to the orange the Match (CsAl). stripe on Turn the position. the drive. control \ panel lower (Refer to Figure 2-1.) Turn the control panel position. Figure 2-1.) upper At the console terminal, type mode. keyswitch to L/f/ keyswitch CTRL/P to to the the enter \ At the console promij/;ype the following command: >>> B CSA1<RETURN> The console responds with the prompt: DS> W/ 2-4 HALT ENABLE console For Internal Use 6 (1D, Only CAUTION For this wupgrade, sufficient. any version However, to of EBUCA update the is system microcode, diagnostic EBUCA must be at version 2.4 or higher. If the microcode 1is updated using version 2.3 or lower, the KA825 processor module EEPROM data will be damaged. Run the switch @ At EBUCA program and the VAXBI the DS> to alter node prompt type DS> @EBUCA<KRETURN> the RX50 number of the the following self-test logical enable console. command: (" . NOTE The RX50 self-test enable switch and the VAXBI node number of the logical console are in the Lfl» @ 11. the program. self-test. | Set the node number of node of the primary create a path for communicate 10. section of Disable the RX50 self-test. The RX50 self-test 1is disabled so that once the processor module in slot 1 ~1s seated as the attached processor, it will not fail the ® General with the the logical console to 2 (the processor). This 1is done to the attached processor to primary processor. | Exit the EBUCA program. L///x““ Power down switch the system by turning the to the OFF position. (@ epoca 2-5 : control panel t0p key For Internal Use Only CAUTION Before installing the KA825 processor module in the VAXBI card cage, clean the card cage slot. The card cage slot is cleaned using a paddle wipe. If you are unfamiliar with the procedures for cleaning card cage refer to Appendix A. 12. slots and module contacts, card Remove the KA825 (T1001-YA) from slot 1 of the VAXBI slot, cage card cage, install the module in an empty VAXBI This and record the VAXBI logical console node number. module is now the attached processor. CAUTION Before installing the KA825 processor module 1in the VAXBI card cage, clean the card cage slot and The card cage slot is the module contacts. cleaned using a paddle wipe; the module contacts If you are are cleaned using a gold wipe. ng card cleani for ures proced unfamiliar with the cage slots or module contacts, refer to Appendix A. 13. - 14. de kit in Install the other KA825 (T1001-YA) from the upgra module 1is the that e Ensur slot 1 of the VAXBI card cage. — 8350. VAX a now Rev Bl or higher. The system is E Set the control panel upper key switch to theand ENABL VAXBI sors proces the The self-tests for position. nodes will run. Ensure that the self-test discovered no problems. 15. 16. Re-load the Diagnostic Supervisor and run the system level diagnostics. by removing the ‘Update the system logo on the front bezelfasten ed logo from front bezel and popping off the plastic the inside out. Install the new logo and re-attach the front bezel. 17. Use the module return process in Section 2.5 to return the KA820 processor module (T1001 module). 2-6 For Internal Use Only 2.5 MODULE RETURN PROCESS This section contains the mandatory returning replaced the KA820 processor in the upgrade. module module return 7procedure (T1001 | module) for that was 1. Pack the KA820 processor module in one of the module containers supplied in the upgrade kit. conductive 2. Call the 1local Customer Administration Services (CAS) office and give the CAS administrator the customer's DEC . number. the CAS 1label shipping RDC Write the RA number on the 36-23123-00) and "affix the label to the returns kit. (P/N Get the return authorization (RA) number from DEC numbers are assigned RA numbers (All administrator. | are at the time of order.) a courier Inform the customer that DIGITAL will dispatch within dock shipping the from kit returns the up to pick 48 hours. For UPGRADING A VAX Internal Use Only CHAPTER 3 8250 TO A VAX 8350 ] 3.1 INTRODUCTION This chapter includes the procedure for upgrading an installed operational VAX 8250 'system to a VAX 8350 system. and The processor upgrade may include an MS820 memory and/or an RA-series disk drive option. The memory option installation procedure is included with the MS820 memory option. The disk drive option 1installation procedure is included with the RA-series disk drive option. 3.2 UPGRADE KIT CONTENTS Table 3-1 describes the contents upgrade kit (P/N SBSUA)., of the basic VAX 8250 to VAX 8350 Table 3-1 VAX 8250 to VAX 8350 Upgrade Kit (P/N 835UA) Quantity 1 V{ = Part Number Description KA825-DA KA825 processor module and VAX 8350 bezel medallions 1 1 | BT-Z5ACX~-C3 <Basic’0perations kit 36-23123-01 RDC shipping label The 835UB upgrade kit consists of the 835UA upgrade kit and MS820-BA memory option. The 835UC wupgrade kit consists of 835UB upgrade kit and an RA81 disk drive option. NOTE The KA825 processor module in the upgrade kit be at revision level Bl or higher. 3-1 must the the For Internal Use Only 3.3 POWERING DOWN THE SYSTEM 1. Shut down the operating system. I1f an operating system other than VMS is in use, proper shut-down procedure to bring the system to If the . stand-alone mode. and shut-down questions. the position. control ~pénel top of the to the ENABLE halt the system keyswitch to when indicated by the operating system. type answer all o (Refer to Figure 3-1.) Type CTRL/P at the console terminal - VMS, is ssystem operating' @SYSSSYSTEM: SHUTDOWN<KRETURN> Turn use the | Turn the control panel top Kkeyswitch counterclockwise until it stops (OFF position) and verify that power is off. (Refer to Figure 3-1.) For Internal Use Only Update Halt Auto Start me]| Restart AREA ENLARGED // BN 24 VAXBI SLOT CABINET 12 VAXBI SLOT CABINET MKV87-0357 Figure 3-1 Control Panel Switches and Indicators 3-3 For Internal Usé Only 3.4 UPGRADING THE 1. PROCESSOR Set up the Velostat Kit (P/N 29-26246-00) to ensure a environment for the highly static-sensitive modules. safe Remove the KA825 (T1001-YA) processor module from 'slot of the VAXBI Velostat mat. card cage If the revision level module 1is not Bl proceeding with and of the or higher, the place exiSting install FCO the module KA825 1 on the processor 82XBA-R002 before upgrade. CAUTION Before installing the KA825 processor module in the VAXBI card cage, clean the card cage slot and the module contacts. The card cage slot is cleaned using a paddle wipe; the module contacts are cleaned using a gold wipe. If you are unfamiliar with the procedures for cleaning the card cage slot and module contacts, refer to Appendix A. Install upgrade - Insert the kit the (CsAl). stripe Turn KA825 (T1001-YA) processor modules from in slot 1 of the VAXBI card cage. -~ EEPROM utility diskette Match on the the into console on the diskette panel (Refer to Figure lower 3-1.) keyswitch Turn the control panel wupper keyswitch position. (Refer to Figure 3-1,) N | At the console to drive terminal, type CTRL/P to to to the the enter mode. At the console prompt type the following command: >>> B The console DS> one the orange drive. the control position. arrow the CSAl1<KRETURN> responds with the prompt: HALT ENABLE console For Internal Use Only CAUTION For this sufficient. upgrade, any version However, to of EBUCA update the is system microcode, diagnostic EBUCA must be at version 2.4 or higher. If the microcode 1is updated using version 2.3 or lower, the KA825 processor module EEPROM data will be damaged. Run the EBUCA program to alter the RX50 switch e and the VAXBI node number of the self-test logical enable console. At the DS> prompt type the follcwihg command: DS> @EBUCA<KRETURN> NOTE The RX50 self-test enable switch and the VAXBI node number of the logical console are in the General section of the program. e Disable the RX50 self-test. The RX50 self-test is disabled so that once the processor module in slot 1 is seated as the attached processor, it will not fail the self-test. e Set the node number of node of the primary create a path communicate with the the logical console processor). This for the attached the primary processor. to 1is 2 (the done to processor to lll‘ Exit 12. Power down the system by turning the control panel top key switch counterclockwise - position) Figure EBUCA program. wuntil it and verify that the power 3-1.) stops is off. (to the OFF (Refer to - For Internal Use Only CAUTION in processor module Before installing the KA825 the VAXBI card cage, c¢lean the card cage slot. The card cage slot is cleaned using a paddle wipe. the procedures for unfamiliar with are you If cleaning card cage slots and module contacts, refer to Appendix A. 13. | | card. Remove the KA825 (T1001- YA) from slot 1 of the VAXBI cage, install the module in an empty VAXBI card cage slot, and record the VAXBI logical console node umber. - This module is now the attached processor. o CAUTION Before installing the KA825 processor module in the VAXBI card cage, clean the card cage slot and the module contacts. The card cage slot is cleaned using a paddle wipe; the module contacts are cleaned using a gold wipe. If you are unfamiliar with the procedures for cleaning card to Appendix contacts, refer module or cage slots A. 14. Install the original KA825 (T1001-YA) in VAXBI higher. 15. card cage. Ensure The system is that slot 1 of the the module is Rev Bl or now a VAX 8350. ENABLE the to switch key wupper Set the control panel VAXBI and processors the for self-tests The position. nodes will run. Ensure that the self-test discovered no problems. l6. 17. Re-load the Dlagnostlc Supervisor and run the system level diagnostics. Update the system logo on the front bezel by removing the front bezel and popping off the plastic fastened logo from the inside out. 1Install the new logo and re-attach the S front bezel. 3-6 For Internal Use Only APPENDIX A | CARD CAGE AND MODULE CONTACT CLEANING PROCEDURE A.l1 A.l.1 CLEANING MATERIALS Gold Wipes Gold wipes (P/N 49-01603-01) are used to clean contacts on modules and lubricate the used in backplanes having surface mount zero 309 A gold wipe is a Texwipe insertion force (ZIF) connectors. trichlorethane 111 of solution a with presaturated 1is cloth which in an airtight solvent and 1/2% of polyphenyl ether and packaged on the contaminates removes solution The aluminum foil packet. out seal A lubricating film remains on the contacts to contacts. also lubricant the corrosion; atmospheric contaminates and prevent - prevents friction wear. A.l1.2 | Paddle Wipes a ‘A paddle wipe (P/N 12-26321-01 or 12-26321-03) is a variation of contacts internal the gold wipe that is used to clean and lubricate Paddle wipes consist of a 0.16 cm on surface mount ZIF connectors. in) thick Gl10/FR4 fiberglass material that is fitted with a (0.062 in airtight aluminum foil Paddle wipes are packaged gold wipe. The solution on The fiberglass material is a stiffener. packets. contacts. connector the gold wipe removes contaminates on the ZIF remains on the ZIF connector contacts that film 1lubricating The the seals out atmosphetric contaminates and prevents corrosion; lubricant also prevents friction wear. Each paddle wipe is designed to clean one slot only and then be Paddle wipes are used with a reusable extractor handle discarded. The 12-26321-01 paddle wipes and (P/N 47-00116-01 or 47-00116-02). 47-00116-01 extractor handles are used to clean the VAXBI backplane The 12-26321-03 paddle wipes and (5-segment ZIF connectors). are used to clean the CPU backplane handle extractor 47-0016-01 (4-segment ZIF connectors). For Internal Use Only A.2 SAFETY PRECAUTIONS The following precautions must be taken when using gold wipes and than paddle wipes. 1. Do not use gold wipes to clean anything other Do not use paddle wipes to clean anything other than gold-plated contacts. 2. surface mount Damage may occur to other products. ZIF connectors. Damage may occur to other products. « 3. Do not smoke while using gold wipes and paddle wipes.‘ 4, Do not expose gold wipes and paddle wipes to'extreme heat. 5. Gold wipes and paddle wipes must be used in 6. skin. with Avoid contacting gold wipes and paddle wipes Wear protective nitrile gloves when handling gold wipes area. a ventilated There must be at least three air changes per hour. and paddle wipes. - NOTE I1f latex or other gloves are used when handling gold wipes and paddle wipes, the solvent can dissolve the glove and contaminate the contacts being cleaned. 7. | Wear eye protection when handling gold wipes and paddle A.3 CLEANING PROCEDURES A.3.1 Cleaning the VAXBI or CPU Card Cage ZIF Connectors The ZIF connectors on the VAXBI and CPU backplane are cleaned using one paddle wipe per slot. This procedure assumes all modules have been removed from the backplane. handling the modules. Observe ESD precautions while For Internal Use Only WARNING Do not handle nitrile goggles Place gold wipes unless you are gloves (P/N 29-26403) and (P/N 29-16141 or equivalent). a paddle wipe package in one wearing protective hand with the tear strip facing up. Tear the tear to expose the strip off the package wipe. and fold back the foil paddle NOTE Paddle wipes dry out when exposed to air. Once the package 1is opened, the paddle w1pe must be used within three minutes or the paddle wipe will be useless. While holding extractor the paddle wipe handle to the in one paddle hand, attach the by 1nsert1ng the wipe spring clip over the center of the paddle and engaging the lip of the extractor into the slot of the paddle. (The slot of the paddle is visible Using the extractor handle, the foil packet. Ensure that the all of the through remove ZIF the the paddle connectors position. If a ZIF connector is open the ZIF levers or use a ZIF wipe.) are not in the key 1lock wipe from the ~open in open position, to open the connector. Place the paddle wipe in the backplahe slot to be just as you would " Slide and the seats paddle wipe in the ZIF forward Close 9, With the ZIF connector closed, from the ZIF connectors using ZIF in the slot until it enters connector. 8. the cleaned insert a module. connectors the ZIF connector extract by pulling ‘towards you (similar to extracting force on the paddle wipe should be the the levers. paddle wipe extractor handle a module). no more than The pull 10 pounds. Use Only For Internal 10. Open the ZIF connector levers and remove the card from the 11. Place the used paddle wipe in the foil packet. foil packet paddle cage. tightly | wipe Grasp the pull to remove the paddle wipe and Reseal the foil packet. from the extractor handle. 12. Repeat steps 2 through 11 for each of the baCkplané slots. 13. Once the foil packets have been resealed, dispose of paddle wipes in an ordinary office waste receptacle. A.3.2 the Cleaning the Module Contacts Each module has two sets of gold-plated contacts. One gold wipe is Observe ESDprecautions while used to clean both sets of contacts. | handling modules. WARNING are wearing Do not handle gold wipes unless you and protective 29-26403) (P/N gloves nitrile goggles (P/N 29-16141 or equivalent). Remove the module from the protective module container or the backplane. Open the gold wipe (P/N 49-01603-01). | NOTE | the Once Gold wipes dry out when exposed to air. used be must wipe gold the opened, 1is package be the gold wipe will within three minutes or useless. contacts. module of Use the gold wipe to clean each set only one make module, the Starting at either edge of be must action The wiping wiping pass over the contacts. parallel to the contacts; wiping action that r the contacts can shred the gold wipe perpendiculato contaminate the contacts. is and For Internal Use Only Install the module Place the packet. Repeat gold wipe steps 1 in the backplane. in through the 5 foil envelope. for each module Reseal to be Once the foil packet is resealed, dispose of wipes in an ordinary office waste receptacle. the foil cleaned. the gold ' | Digital Equipment Corporaiion-Bedfbrd, MA 01730
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