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DEC-11-HRSB-D
August 1973
12 pages
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H720 PSU & box manual part-1
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DEC-11-HRSB-D
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Pages:
12
Original Filename:
H720%20PSU%20&%20box%20manual%20part-1.tif
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DEC-11-HR5B-D H720 power supply and mounting box manual DIGITAL EQUIPMENT CORPORATION « MAYNARD, MASSACHUSETTS 1st Printing August 1970 2nd Printing (Rev) March 1971 3rd Printing December 1971 4th Printing May 1972 5th Printing November 1972 6th Printing February 1973 Copyright © 1970, 1971, 1972, 1973 by Digital Equipment Corporation The material in this manual is for informational purposes and is subject to change without notice. The following are trademarks of Digital Equipment Corporation, Maynard, Massachusetts: DEC PDP FLIP CHIP FOCAL DIGITAL COMPUTER LAB UNIBUS CONTENTS Page CHAPTER 1 INTRODUCTION 1-1 CHAPTER 2 POWER SUPPLY 2.1 Introduction 2-1 2.2 General Description 2-1 2.2.1 AC Power Distribution 2-1 22.2 Unregulated DC Supply 2-1 2.3 Block Diagram Description 2-2 2.3.1 Switching Mode Regulation 2.3.2 Basic Regulators 2-2 2.3.3 +5V Regulator 2-2 2.3.3.1 Overcurrent Protection 2.3.3.2 Overvoltage Sensing and Crowbar 2-4 2.34 -15V Regulator 2.3.5 Page 4.3.2 Environmental Requirements 4.3.3 Power Require «ents 4-2 4.3.4 Cable Requirements 4-2 4.4 Installation 4.5 Data Sheets Figure No. 4-3 Title Art No. Page 2-1 +5 Volt Regulator (Simplified Schematic) 11-0097 2-2 2-2 +5 Volt Regulator Waveforms 11-0098 2-2 2-3 H720 Block Diagram (A and B Version) 11-0099 2-2 2-4 2-4 H720 Block Diagram (E and F Version) 11-0291 AC LO Circuit 2-4 2-5 +5V Driver Stages (A and B Version) 11-0100 2-5 2.3.6 DC LO Circuit 2-4 2-6a Simplified Differential Amplifier 11-0101 2-5 24 Detailed Description 2-4 2-6b Differential Amplifier Schematic 11-0102 2-5 24.1 +5V Regulator 2-4 2-7 +5V Driver Stages (E and F Version) 11-0290 2-5 24.1.1 Overcurrent Protection 2-6 2-8 Overcurrent Protection Circuit 11-0103 2-6 24.1.2 Overvoltage Crowbar Circuit 2-9 Overvoltage Crowbar Circuit 11-0104 24.2 -15V Regulator 2-6 2-10 -15 Volt Driver 11-0105 2-6 2.4.2.1 Driver 2-6 2-11 -15V Differential Amplifier 11-0106 2-6 2.4.2.2 Differential Amplifier 2-12 -15V Overcurrent Circuit 11-0107 2-7 24.2.3 Overcurrent Protection 2-6 2-13 -15V Crowbar Circuit 11-0108 2-7 24.2.4 -15V Crowbar Circuit 2-7 2-14 AC LO — Simplified Schematic 11-0109 2-7 2.4.3 AC LO Circuit 2-7 2-15 AC LO Circuit Schematic 11-0110 2-7 24.4 DC LO Circuit 2-16 DC LO Simplified Schematic 11-0111 2-8 2-17 DC LO — Circuit Schematic 11-0112 CHAPTER 3 MOUNTING BOX 3-1 Basic Mounting Box 3.1 Scope 4-1 PDP-11 Position Assignments 2-8 3-1 3-1 11-0113 4-2 3.2 Description 3-1 3.3 Models 3-1 CHAPTER 4 INSTALLATION 4.1 Introduction 4-1 4-1 2-1 H720 Power Supply Models 2-1 4-1 3-1 Mounting Box Models 3-1 4-1 PDP-11 System Configurations 4-1 4.2 System Configuration 4.3 Installation Planning 4.3.1 Space Requirements Table No. Title Page iii CHAPTER 1 INTRODUCTION This manual provides the user with information on the PDP-11 Power Supply amd Mounting Box; their system configurations and installation procedures. The H720 Power Supply is described in Chapter 2, which provides the user with the theory of operation and circuit diagrams necessary for comprehension and maintenance. Both general and detailed descriptions of the power supply are included; the level of discussion assumes that the reader is familiar with basic electronic theory. NOTE Sections of this manual refer to specific engineering drawings which are contained in the second volume entitled 7720 Power Supply and Mounting Box, Engineering Drawings. The drawings in the above manual reflect the latest print revisions. Chapter 3 comprises descriptions of the modular concept of the PDP-11 System and the four available mounting box models. Installation procedures are covered in Chapter 4, which describes all applicable PDP-11 System configurations and planning requirements. The remainder of the chapter contains a series of data sheets on the six basic system configurations and the major hardware components, including a brief description of the item, specifications, and installation drawings. 1-1 CHAPTER 2 POWER SUPPLY Unregulated outputs of +8V at 1.5 amps and -25V at 1.5 amps are also available. In addition, a sine wave clipped 2.1 INTRODUCTION The H720 Power Supply provides both regulated and unregulated ac and dc power for the PDP-11 System. This supply furnishes all power required by components mounted in either a basic or extension mounting box. This chapter provides the theory of operation of the power supply and is divided into three major parts: general description, block diagram description, and detailed description. As it is beyond the scope of this chapter to present detailed maintenance procedures, emphasis is placed instead on how the power supply should function both at ground and +5V (nominal) is provided for the line clock, and a pair of logic levels (AC LO and DC LO) are provided to warn the processor of imminent power failure. Switching mode regulation, employed in the +5V and -15V supplies, offers the advantages of compactness and high efficiency over an analog-type regulator at the expense of a slightly greater circuit complexity. Dynamic over- and under-voltage protection and current-limiting are implemented on the two regulated voltages. during normal operation. The user can then utilize this information when analyzing trouble symptoms to extrapolate necessary corrective action. 2.2.1 AC Power Distribution The physical dimensions and electrical specifications of the H720 Power Supply are given in the appropriate data sheet in Chapter 4 of this manual. Incoming ac power is applied through fuse F1 of the H720 Power Supply, and then routed above the fans to the OFF/POWER/PANEL LOCK switch on the front panel. (Both ac lines connect to this switch.) Power is then routed to the back of the supply where two accessory outlets are provided, and is then applied through fuse F2 2.2 GENERAL DESCRIPTION to the primary winding of the power transformer. A split primary with jumpers is used to allow operation at The H720 Power Supply provides both regulated and unregulated ac and dc power for the PDP-11 System. There either 120V or 240 Vac. One pair of fans is connected across each primary winding to ensure that the fans always are two basic versions of the power supply and two models of each version, as shown in Table 2-1. receive 120 Vac. Models E and F of the H720 have four features in the ac control section that distinguish them from the A and B Table 2-1 models. These features are: H720 Power Supply Models Version Model No. A&B H720-A Models A and B are identical except for input voltage H720-B requirements. H720-C Models C and D are door-mounted versions of models H720-D A, B, E, or F. A metal frame accepts the entire power C&D Remarks supply for use with some peripheral controllers. E&F H720-E Models E and F are identical except for input voltage H720-F requirements. Ac control and increased +5V current a. The incoming ac line uses a circuit breaker rather than a fuse. b. The control portion permits switchable remote and local control to provide the capability of one unit controlling several others (see the schematic of the control portion). c. The POWER switch on the front panel of the computer switches only a single ground control line to activate the ac input, rather than switching both sides of the ac line as in the A and B version. d. A thermal detector is used to turn off the supply in the event of excessive temperature. The remainder of the ac portion of the E and F versions is essentially the same as that of the A and B versions. capabilities distinguish these models from the A and B models. 2.2.2 Unregulated DC Supply The H720 Power Supply, designed to mount in the BA11 Mounting Box, furnishes all power required by com- The basic £25 Vdc are developed from a pair of full-wave bridge rectifier circuits connected to the center-tap of ponents in either a basic or extension mounting box. The input voltage may be either 120V or 240V at 50/60 Hz. the secondary winding of the power transformer. A 22,000 uF capacitor on each dc voltage leg provides filtering. Regulated outputs of +5V at 16 amps (A and B version), or at 22 amps (E and F version), and -15V at 10 amps In addition, there is a pair of taps (approximately 8V rms) on either side of the center tap. This voltage is full- (both versions) are available. wave rectified but unfiltered, and provides power for the console indicator lamps. 2-1 2.3 BLOCK DIAGRAM DESCRIPTION When the output voltage reaches 5.1V, the feedback amplifier opens switch S1. At this point, the field around This section presents a brief review of switching mode regulation and a block diagram description of the H720 Power Supply. Since the +5V and -15V regulators are nearly identical, only the +5V regulator is covered in detail. This is followed by a description of the crowbar circuits and the AC LO and DC LO logic circuits. choke L1 begins to collapse, maintaining a flow of current through load resistor R1 into ground (when S1 is open, the current path is completed through diode D1 to the other side of the choke). The output voltage decays, however, and when it reaches +4.9V, the feedback amplifier closes switch S1 and the output again starts to rise toward 5.1V. The power supply continues to oscillate in this manner, although the output voltage actually fluctuates between 4.9 and 5.1V, it maintains an average output of 5.0V. 2.3.1 Switching Mode Regulation Figure 2-1 is a highly simplified schematic diagram of the regulator used in the +5V supply. Figure 2-2 shows the If the load should increase, the output voltage decays at a faster rate and switch S1 closes sooner. In other words, the frequency (and, therefore, the duty cycle) of the waveform at point A increases. This is the method the regu- waveforms taken at points A and B in Figure 2-1. lator uses to respond to a decrease in input voltage or an increase in load current. Conversely, at higher input voltages or smaller loads, the frequency (and duty cycle) drops. In this manner, the regulator maintains the output voltage at a constant value. 1 ; SV l l (4.9V—5.1V) is a differential amplifier followed by several stages of amplification. However, because the transistor is either 2 D1 : In the actual circuit employed in the power supply, switch S1 is a switching transistor and the feedback amplifier I R FEEDBACK AMP —=c1 saturated or cut off, the average dissipation is kept low. SR ) 2.3.2 Basic Regulators The heart of both the +5V and -15V regulators is a driver (see Figure 2-3 for A and B version, Figure 2-4 for E NOTES: 1. WAVEFORMS AT POINTS @ AND SHOWN ON FIGURE 2-2 and F version). The driver controls the base of the switching transistor, holding it either in saturation or at cut- = 2.S1 1S A SWITCHING TRANSISTOR off. There are three inputs to the driver. For the +5V regulator, these three inputs are: 3.FEEDBACK AMP IS A DIFFERENTIAL AMPLIFIER 1H-0097 the +5V differential amplifier output, the output of an overcurrent-sensing circuit, and the output of the overvoltage crowbar circuit. For the -15V regulator, the three inputs are: the -15V differential amplifier output, the output of the overcurrent- sensing circuit, and the output of the +5V low-sensing circuit. Figure 2-1 +5 Volt Regulator (Simplified Schematic) 2.3.3 +5V Regulator Under normal operating conditions, the only active input to the +5V driver is the output of the differential POWER o|N n S1 opfins | | | ! l +25V = ——|- ' | | l | ® ' | I ov amplifier. The differential amplifier compares the regulator output voltage with a zener-regulated reference S1 CLOSES voltage and provides an output representing the difference between the two voltages. When the +5V line approaches 5.1V, the differential amplifier signals the driver to cut off transistor Q1 (the switching transistor on | the heat sink) until the output decays to 4.9V, at which time the amplifier signals the driver to turn on Q1 again. -This oscillation continues as described under switching mode regulation, Paragraph 2.3.1. Thus, the feedback \ ' loop during normal operation is from the +5V input, to the differential amplifier, to the driver, and finally, to | | the switching transistor which controls the +5V level applied to the differential amplifier. : | | LY LA 2.3.3.1 Overcurrent Protection — The amplitude of the current drawn by the load through the switching tran- - ] : oV NOTE: sistor is sensed by monitoring the voltage drop across 0.05§2 of resistance that is in series with the unregulated NOTE: | RIPPLE | FOR CLARITY. EXAGGERATED | +25V supply. If the current (and, therefore, the voltage drop across the resistance) becomes too high, the overcurrent-sensing circuit signals the driver to turn off the switch (this signal overrides the input from the WAVEFORMS ARE TAKEN AT POINTS @ AND differential amplifier). Due to the time constants in the overcurrent-sensing circuit, the switch remains off until ON FIGURE 2-1. the current drops nearly to zero. At this time, normal feedback through the differential amplifier is resumed. PERIOD VARIES FROM 20 pSEC TO SO wSEC DEPENDING ON LOAD. 11-0098 If the condition producing excessive current is still present, the overcurrent-sensing circuit again overrides the differential amplifier and cuts off the switching transistor. While the overcurrent condition remains, this Figure 2-2 +5 Volt Regulator Waveforms action continues. The regulator continues to oscillate, but in a different mode and at a somewhat lower fre- quency. Short circuit current is limited to approximately 30 amps in this mode. When power is first applied, switch S1 is closed and the output voltage starts to rise toward +25V. However, due to the combined action of choke L1 and capacitor C1, this voltage rise is relatively slow, as shown in waveform B. 2-2 NOTE Overcurrent sensing in the +5V line is not used in the E and F models. __]I«H TLswVN_3ilHsum._HI, I3 Gi-‘20 . 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This signal also overrides the normal feedback mode. Once triggered, the SCR does not stop conducting and the voltage across it (the output) drops to zero. When the voltage again rises to +6V, the crowbar again triggers and a third mode of oscillation occurs. If the malfunction causing the overvoltage condition is of such a nature that the switching transistor does not turn off (for example, it is shorted), then the SCR remains conduct- 2.3.6 DC LO Circuit The DC LO level is another bus-type signal which, when asserted, indicates that one or the other of the regulated dc output levels is dropping. The DC LO signal is independent of the AC LO circuit, but tollows AC LO within a few ms in the case of power shutdown. During power up, DC LO is negated before AC LO because the +5V and -15V levels are present before the +25V and -25V supplies are up to full voltage. It is possible to have only DC LO asserted if, for example, the +5V crowbar is triggered. ing and the overcurrent-sensing circuit attempts to turn off the transistor. If this fails, then fuse F2 (mounted on The DC LO-sensing circuits (see Figure 2-3) compare the +5V and -15V lines for a three-to-one ratio. If either the regulator board) opens, breaking the circuit entirely. voltage drops, the circuit asserts DC LO. The third input to the DC LO circuits comes from the +5V low-sensing circuit. The purpOSe of this input is to Speed up the response to a low +5V condition, thus ensuring that DC LO 2.3.4 -15V Regulator is asserted at the same time the -15V crowbar is activated. It should be noted that the -15V regulator is nearly a mirror image of the +5V regulator (see Figure 2-3), and It should be noted that if the +5V and -15V levels drop at exactlya three-to-one ratio, the DC LO-sensing circuits | | operation is very similar, do not assert DC LO. A DC LOssignal, however, is required to indicate that the voltage is dropping, regardless of Normally, the -15V differential amplifier provides the signal to the -15V driver that controls switching transistor the ratio. The -15V line is then grounded by the +5V low-sensing circuit as soon as the +5V line drops to 4.5V, Q2 (on the heat sink), and the output voltage rises and falls between 14.9V and 15.1V. The regulator oscillates in exactly the same manner as described for the +5V regulator (Paragraph 2.3.3). which in turn causes DC LO to be asserted. | | 2.4 DETAILED DESCRIPTION Overcurrent protection also functions in the same manner (refer to Paragraph 2.3.3.1). The voltage drop across 0.0552 of resistance, which is in series with the -25V line, is monitored. In this case, however, current limiting takes place at 14-16 amps. A thorough understanding of the block diagram discussion (refer to Paragraph 2.3) should aid the user considerably in understanding the material presented in the following paragraphs. The circuit descriptions follow the same general outline used in the block diagram discussion: basic regulators, crowbar circuits, and AC LO and DC LO The only major difference between this regulator and the +5V regulator is the third input to the driver. In this logic circuits. case, the input comes from a circuit which senses the +5V line and signals the driver to turn off the -15V switching transistor if the +5V line drops below approximately 4.5V. (The signal also triggers the -15V crowbar.) The purpose of this circuit is to protect the core memory, which cannot withstand -15V unless it is also provided with For the following discussions, refer to the circuit diagram for the regulator board (5408475-0-1), in addition to figures specifically called out in the text. the full +5V level. No oscillation occurs in this case, and the switching transistor is simply held off until the +5V level is back to full operating voltage. The -15V crowbar grounds the -15V line through a power transistor rather than an SCR. This power transistor is activated by the +5V sensing circuit only when the +5V line drops below 4.5V. The sensing circuit is activated if the +5V regulator goes into an overcurrent or overvoltage mode, and whenever power falls below the minimum required operating level. (Power falls below the minimum level not only when power is lost but also for a short interval during turn on and turn off of the system.) In other words, any condition that causes the +5V level to be less than 4.5V activates the -15V crowbar. (There is no overvoltage protection circuit on the -15V regulator.) 2.4.1 +5V Regulator As mentioned previously, the heart of each regulator is the driver. Based upon three inputs, the driver controls the state of the switching transistor. The driver stages for the +5V regulator are shown in Figure 2-5, and consist of transistors Q10, Q4, and Q5. Transistor Q5 drives the base of the series-switching transistor Q1, which is mounted on the heat sink. When power is first applied, Q10 remains cut off because none of the three inputs shown on the figure are sufficiently positive to draw base current. Since Q10 is not conducting, base current flows in Q4 through resistor R18 to the +25V line (which starts at ground and rises very quickly to +25V when power is applied). When the 2.3.5 AC LO Circuit base of Q4 reaches approximately 2.1V, it draws current through resistors R14 and R13. The drop across R14 The AC LO is a bus-type signal sent from the power supply to the processor. This signal, when asserted, indicates forward-biases QS5, which in turn draws base current through Q1 and allows it to stay on while the output that power failure is imminent. From the time AC LO drops to ground, the supply has two ms of power left at voltage is rising toward 5.0V, full load. When the output exceeds 5.0V, the differential amplifier pulls the base of Q10 positive to approximately +0.7V The AC LO signal is developed by comparing each unregulated voltage with its corresponding regulated voltage. and draws base current through it. As Q10 turns on, its collector drops toward ground. When it drops below If either drops too close to the regulated level, AC LO is asserted. This occurs, for example, when the +25V line +2.1V, Q4 no longer conducts (diodes D2 and D3 raise the effective base voltage of Q4 to 2.1V: 0.7V in the drops to approximately 18V and when the -25V line drops to approximately 20V. Both lines are sensed transistor, and 0.7V forward drop through each diode). When Q4 cuts off, Q5 also cuts off because there is no separately (as shown on the block diagram); however, if the -15V section detects a loss of voltage, it asserts AC path for base current flow. This in turn cuts off Q1, and its base returns to the same potential as the emitter, due LO by forcing the +5V detection circuits to become active, which actually asserts the level. to resistor R1. Therc is a small amount of hysteresis designed into each circuit to prevent “hunting” when voltages approach the Note that transistors Q10, Q4, and QS5 are used in a common emitter configuration. Transistor Q1 in the +5V threshold levels. For example, if AC LO is asserted at an input of 100 Vac, the input must rise to 103V before line is used in the common collector configuration (an emitter follower). Whenever Q10 is conducting, Q4, QS5, AC LO is negated. and Q1 are cut off, and when Q4, Q5, and QI are conducting, Q10 is cut off. 2-4 +25v As an example of amplifier operation, assume that the +5V line is too high. The current flow through resistor - R37, which is the sum of the current from the base of Q17 and the current from the +5V line through resistor c27 SR18 r OF FROM +5V CROWBAR Cxe__ — — — | T R38, tends to increase with the rising voltage. However, less base current flows in Q17 so that the current through T fi) | SRI13 ' EER! Q) IUJF ! ]1'%0 ' - l c2 e R37 remains constant and the voltage at the base remains at 3.2V. As Q17 cuts off, Q16 must draw more current through resistor R33 to maintain the emitter at 3.9V. Consequently, Q16 conducts more, which means the collector goes more positive. This biases Q10 on, which causes the series-switching transistor to cut off. When the +5V line drops below 5.0V, the above action is reversed. The base of transistor Q17 draws more current FROM =45V DIFF AMP 010 $R25 $3.3K FROM +5V 0.C. SENSE = D1 l 03 _I_ | ¥ 02 I(c:}i ‘J.? .! ; = “u through resistor R37 to maintain the 3.2V level. Transistor Q17 conducts more and Q16 conducts less, allowing I' the collector voltage to drop. This allows Q10 to turn off, which | HEAT SINK in turn allows the series-switching transistor to conduct again. The total current through resistor R33 alternates between Q16 and Q17: c16 when the input is too high, Q16 carries most of the current; when the input is too low, Q17 carries most of the current. :ERL g ?gozn Figure 2-6b is a schematic of the complete differential amplifier. g 523 016 Potentiometer R38 (shown as a fixed resistor in the simplified 2R a T0 010 provides ac coupling to the +5V input to speed up the amplifier ;gfi response time. Diode D10 compensates for the temperature Figure 2-5 +5V Driver Stages (A and B Version) o17 q schematic) permits adjustment of the +5V level. Capacitor C10 I -0100 :::'mto ?,_82\, =~ “characteristics of diode D8. Capacitor C8 bypasses the base of $R37 r31 DAE ;;D?,%Q ._..“( = = - 1H-0102 transistor Q16 to improve noise immunity. The base of transistor Q10 can be made positive by either the +5V crowbar circuit or the overcurrent-se The +5V regulator for H720 Models E and F has circuit changes, circuit. In either case, there is sufficient base drive current to override the differential amplifier input and turn as shown in Figure 2-7. The basic operation of this circuit is on Q10, which cuts off Q1. identical to that described for the A and B versions. However, nsing Figure 2-6b Differential Amplifier Schematic circuit modifications have been made to accommodate the increased current output capabilities at +5V. The Capacitor C6 and resistor R67 provide a positive feedback path from the collector of Q4 to the base of QI10, to modifications include a parallel pair of switching transistors (Q1 and Q3) and increased gain in the switch driver improve the circuit turn-on time and stabilize the switching frequency. Diode D35 clamps the collector of Q4 to circuit (Q2). protect it from excessive positive transients during switching. +25V . because of its high gain and noise immunity, compares the +5V line to a fixed reference voltage and produces an SR18 error signal which is the difference between the two, and controls the 122K state of the switching transistor. The fixed reference is provided at the base of transistor Q16 by resistor R32 and diode D8. The variable voltage is applied to the base of Q17 through the divider network, con- +5V FROM +5V CROWBAR sisting of resistors R38 and R37 and diode D10. FROM -5V DIFF AMP that transistors are current-sensitive rather than voltage-sensitive devices,» Q16 Q17 and that each junction acts as a diode. In other words, it maintains a emitters of transistors Q16 and Q17 remain at a constant voltage R67 D8 BASE TO Q10 R34 T —T———— -1 pi Q1 | 7274 | l Q2 | ¥oe —I- T Th&f l ) = | a3 : 1>——} | :ER38 c2 l P | $ri SR13 V Q10 l ! ? Q4 SR37 ’25’3,2\/ os[ 1'50 A 0.7V drop when forward-biased (in the case of a silicon transistor). The 405 C;i R64 To understand operation of the differential amplifier, it should be noted ) ‘ L | T AAAAY Figure 2-6a is a simplified schematic of the differential amplifier used in the regulator. This amplifier, employed [+ I DI | l __HEAT SINK_| T (approximately 3.9V), due to the regulated 3.2V on the base of Q16 maintain these voltages. 2 SRL Hy Figure 2-6a 100 il transistor Q17 remains at 3.2V, which is 0.7V below the emitters. When the amplifier is operating, it is the current flows which change to RS i H-0i0t plus the forward drop of the emitter-base junction of Q16. The base of Simplified Differential Amplifier 11-0290 Figure 2-7 +5V Driver Stages (E and F Version) 2.4.1.1 Overcurrent Protection — The overcurrent protection circuit schematic is shown in Figure 2-8. Transistor Q2 is usually not conducting because, under normal operating conditions, there is insufficient voltage developed establishes cut-off bias on Q8 when Q7 is not conducting.) If transistor Q8 is on, base current flows in transistor Q2 and brings the switching transistor into conduction. across resistors R10 and R11 to forward-bias the transistor. However, if the current pulses through these resistors become too high (approximately 30A), the drop across resistor R66 SWITCHING becomes greater than 0.7V and base current flows in tran- TRANSISTOR -25V i sistor Q2. When this occurs, capacitor C3 charges through A To?r %@gE Q2 to 25V immediately, and the base of Q10 is kept positive %?. by this voltage. With Q10 conducting, the series-switching SRIO,R11 3.05 transistor is cut off, the current flow through resistors R10 Q2 ¢ SA_;BAOQ k SR66<C4 <’2.7KT,02;1 F SR15 247K and R11 stops, and transistor Q2 turns off. Capacitor C3 must then discharge through resistor R25, which process {HEAT SINK) v +25V holds the switching transistor cut off for a period of time, 1-0103 thus providing some amount of fold-back in the current- limiting mode. Capacitor C4 provides a further delay and DIFF AMP Figure 2-8 Overcurrent Protection Circuit also prevents noise spikes from triggering transistor Q2. D6 R3 10K 0.C. SENSE ¥ o2 D24 2.4.1.2 Overvoltage Crowbar Circuit — The overvoltage crowbar circuit schematic is shown in Figure 2-9. Under normal conditions, the trigger input to the SCR (Q27) is at ground because the voltage across zener diode D11 is too small to cause it to conduct. As the +5V line approaches 1H-0108 6V, zener diode D11 conducts and the voltage drop across resistor R43 draws gate current and triggers the SCR. The +5V SCR shorts the +5V line to ground through resistor R44, 2o% which is a current-limiting resistor. The SCR remains on Y g_’gv ¢ until capacitors C12, C14, and C16 discharge. When the SCR Figure 2-10 -15 Volt Driver +5V LINE f fires, the voltage drop across resistor R44 forward-biases the base of transistor Q26, which then con- J‘ | &3 When the output exceeds -15V, the differential amplifier biases Q11 on. This cuts off transistors, Q6, Q7, Q8, AS o TO BASE OF Q10 and Q2 until the output drops below 15V. If the overcurrent-sensing circuit is activated, it draws base current from Q11 through resistor R3. If the +5V line falls below 4.5V, transistor Q3 conducts and clamps the base of <R43 2470 Q6 near ground, thereby cutting off series-switching transistor Q2. (Refer to Paragraph 2.4.2.4.) Note that all ducts. This pulls the base of Q10 positive through resistor R64, turning off the series-switching transistor until the 1-0104 transistors in the -15V driver are common emitter configurations. output capacitors are discharged. Transistor Q26 is a germanium transistor used to reduce the threshold level for Figure 2-9 Overvoltage Crowbar Circuit 2.4.2.2 Differential Amplifier — The -15V differential amplifier (see Figure 2-11) is nearly identical in operation turn-on and to speed up turn-off of transistor Q1 when to the +5V amplifier described in Paragraph 2.4.1. With the exception of those differences noted below, each crowbar fires. component serves the same function as its counterpart in the +5V differential amplifier. 2.4.2 -15V Regulator The -15V amplifier uses NPN transistors to accommodate The -15V regulator is similar to the +5V regulator; although there are differences in individual circuits, their basic operation is identical. Subsequent paragraphs discuss the -15V regulator circuits. 2.4.2.1 Driver — The -15V driver (see Figure 2-10) controls the state of switching transistor Q2 on the heat sink. The driver is controlled by signals from three sources: ~15v the -15V differential amplifier, the -15V overcurrent- sensing circuit, and the +5V low-sensing circuit. The first two signals control the base of transistor Q11. However, the input from the +5V low-sensing circuit effects control through transistor Q3. This is a departure from the circuit in the +5V regulator which connects all three inputs to the base of transistor Q10. the negative voltage. Resistor R36 alters the ratio of the divider network at the base of transistor Q14, thus main- taining a 3.2V reference. Resistor R28 is changed to a 10K resistor because of the higher voltage involved. 2.4.2.3 Overcurrent Protection — The overcurrent-sensing circuit (see Figure 2-12) for the -15V regulator monitors the amplitude of the current pulses being drawn by the -15V load and shuts off the series-switching transistor if the cur- Figure 2-11 -15V Differential Amplifier Normal operation is the same as that of the +5V driver. When transistor Q11 is off, base current from transistor rent becomes too high. This is accomplished by sensing the Q6 flows through resistor R15 and Q6 conducts. This draws current through resistors R20 and R1 9, forward- voltage drop across resistors R6 and R7. When this drop biasing transistor Q7. This action turns on transistor Q8 through current-limiting resistor R22. (Resistor R22 becomes too high, transistor Q1 is forward-biased and pulls the base of transistor Q11 negative through resistor 2-6 R3. This cuts off switching transistor Q2 on the heat sink, thereby stopping the current flow. Capacitor C2 must then charge through resistors R4 and RS. This keeps transistor Q1 turned on for a short period of time. When capacitor C2 is sufficiently charged, base current no longer flows w o , : capacitor used to slow down the circuit and improve noise The AC LO signal is developed by similar, but indepefident, circuits for the +25V and -25V levels. These two circuits are basically Schmitt triggers. in Q1 and normal operation is resumed. Capacitor C1 is a Miller s 2.4.3 ACLO Circuit 6 e a2Nk c1 Figure 2-14 is a simplified schematic of the +25V circuit; Figure 2-15 is a schematic of the complete AC LO circuit. R3 immunity. During normal operating conditions, the voltage at the +215V junction of resistors R54 and R53 (see Figure 2-14) should 2.4.2.4 -15V Crowbar Circuit — The -15V crowbar circuit Siox be approximately 8V because these resistors form a two- (see Figure 2-13) includes the +5V low-sensing circuit (Q3) to-one divider network. However, diode D21 clamps this to trigger the crowbar. The collector of transistor Q3 is con- nected through diode D22 to the DC LO circuit, and through . -25V & P the emitter and the base of transistor Q24 are at the same diode D4 to the base of transistor Q6, to implement turn-off 1H-0107 of the -15V regulator when transistor Q3 is conducting. J > junction to prevent it from exceeding 5V. This means that (APPROXIMATE 3R>3 3 oV RS0 N %59 oas potential (+5V) and the transistor is cut off. Since tran- Figure 2-12 -15V Overcurrent Circuit potential because diode D1 holds the base exactly 5V below 33K feo sistor Q24 is not drawing current through resistors R62 The base of transistor Q3 is normally very close to ground 024 3.3K and R59, transistor Q25 is also biased off. = = - Assume now that the raw 25V supply starts to drop. The the +5V level. When the +5V line drops, the base of Q3 shows a corresponding drop until base current flows regulator maintains the +5V level but eventually, at about through resistor R12 to the -15V line. This causes Q3 to conduct and draws current through resistors R17 and +15V (raw), the junction of resistors R54 and R53 (and R16. Figure 2-14 AC LO — Simplified Schematic the base of Q24) starts to drop below 5V. Diode D21 is now reverse-biased and transistor Q24 becomes forward-biased when the base drops to approximately 4.3V. As Q24 begins conducting, the base of Q25 goes positive because Q24 is now drawing current through R59 and R62. ~15V When transistor Q25 turns on, it draws even more base current from Q24 through resistor R60. p sR30 3 0.1 & —-25V shi2 37500 :‘ & I~ D1 & 5.2V /})>o12 R23 K SR47 $3.3K s ¥ D17 +25V R46 Q15 8.2K NN SR55 210K 2 D21 AvA.vAv <, 2.7K S 34.7K Q20 R29 100 O +5V :; ;?054 d)ozz se ?> ~C7 O1pF -15V RGO 10K K,;j)ga, S <> b ng 3-3K & po7 AC LO <§025 & D23 +SV D22 TO DC LO CKT SR51 $27K D4 SR50 <4.7K SR53 28.2K sRez T 3.3K TO BASE OF 06 11-0108 1H-0110 Figure 2-13 -15V Crowbar Circuit Figure 2-15 AC LO Circuit Schematic The drop across R17 biases transistor Q9 on, which then draws current through resistors R24, R23, and R29, Transistors Q24 and Q25 are dynamically related to each other. As one conducts, it causes the other to conduct thus causing transistors Q12 and Q15, connected as a Darlington pair, to conduct. Transistor Q15 then grounds more; this in turn causes the first one to conduct still further. This action introduces hysteresis into the circuit so the -15V line through current-limiting resistor R30. that the transistors react quickly to any voltage changes. It should be noted that the -15V line does not actually drop to ground, but remains at approximately a -1V or When transistor Q25 is conducting, note that resistor R60 is placed in parallel with resistor R53, thereby lowering -2V level. This occurs because, once capacitors C11, C13, C15, and C17 are discharged, the crowbar circuit the resistance of the bottom leg of the divider formed by resistors R54 and R53. In order to overcome this, the reverts to a steady state with just enough negative voltage to keep transistor Q3 turned on. +25V line must return to approximately +18V before the base is high enough to cut off Q24 and turn off Q25. 2-7 It is this action that introduces the previously mentioned hysteresis into the circuit. When Q25 1s conducting, it also pulls the AC LO line on the Unibus to ground potential (asserted level). The -25V portion of the AC LO circuit (see Figure 2-15) functions in the same manner as the +25V portion of the circuit, except that PNP transistors are used and the divider ratio is different, because failure of the -25V raw level must be detected sooner than failure of the +25V level. If the -25V circuit becomes active, it asserts AC LO by pulling the base of transistor Q24 more negative through resistor R58. This turns on Q24, which in turn causes transistor Q25 to conduct and assert AC LO as before. Diode D27 allows the AC LO signal from all H720 Power Supplies in a given system to be ORed together on r the Unibus to indicate a failure in any H720 in the system. 24.7K $£562 N0 2.4.4 DC LO Circuit Figure 2-16 is a simplified schematic of the detection portion of the DC LO circuits. Resistors R45 , R39, R40, j_ and R41 form a precision voltage divider between the +5V and -15V lines. As long as this divider maintains a one-to-three voltage ratio, the points on either side of diode D16 are Assume now that the -15V level starts rising toward ground. Both the +5V ducts, it causes DC LO to be asserted. IRr39 | = 2562 0 If the +5V level drops, both bases (Q18 and Q19) feel a more negative voltage and Q18 becomes forward-biased. When Q18 conducts, it causes DC LO to be asserted. Q18 and Q19 are cut off, transistor Q21 is biased through resistor R49, and transistor Q23 is off. If transistor Q19 conducts (indicating D19 ‘ gigg; q 3 R4 SR42 ) zl: <5620 15V Fi=-0111 ——CROWBAR ¢—PL——TO0-15V AMP 28.2K -15v HH-0ne Figure 2-16 DC LO — Figure 2-17 DC LO — Circuit Schematic Simplified Schematic Q23. When Q23 turns on, DC LO is pulled to ground potential (asserted). Resistors R42, R56, and R57 are connected as a divider network between -15V and +5V. The junction of resistors R56 and R57 (anode of diode D19) is normally slightly negative. However, if transistor Q18 is conduct- ing (low +5V line), the junction of resistors R56 and R42 goes to ground and the anode of diode D19 goes positive. This also forward-biases transistor Q23 and asserts DC LC. Note that diodes D20 and D19 form an OR gate to the base of transistor Q23. Diode D18 is used to protect Q23 from high reverse bias, and capacitor C21 is a Miller integrator which increases noise immunity for Q23. If transistor Q3 should conduct as a result of a low +5V line, this also grounds the junction of resistors R42 and R56 through diode D22, and turns on transistor Q23 to assert DC LO. Diode D26 allows the DC LO signal from all H720 Power Supplies in a given system to be ORed together on the éf; 510 5 ,,:fl AD18 SR40 5620 a low -15V line), it pulls the base of Q21 to ground, cutting it off. 2-8 Fe7K 023 = ToVv 2 D1 2R39 3’562(1 1 i This raises the anode of diode D20 toward +5V through resistor R52, and base current flows in transistor Unibus to indicate a failure in any H720 in the system. SRS57 A 022 018 Figure 2-17 illustrates the entire DC LO circuit, including transistor Q3, which is the +5V low detection transistor. Normally, transistors 005 = R42 ¥oie & Do ALl . 015 sy base of transistor Q18 and the base of transistor Q19 feel a more positive voltage, and Q19 becomes forward-biased. When Q19 con- Q21 24.7k & ffi { i £d %% ca21 N5V wurearsd 3R45 y3620 (, Tor i Q18 nis p N ¥$0io a few tenths of a volt above and below ground. (The 0.7V forward drop of diode D16 splits almost evenly on either side of ground.) 10K D20
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