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EK-RRD40-OM-001
September 1988
48 pages
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Document:
RDD40 Optical Disc Drive Owner's Manual
Order Number:
EK-RRD40-OM
Revision:
001
Pages:
48
Original Filename:
EK-RRD40-OM-001_RDD40_Optical_Drive_Owner_Manual_198809.PDF
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EK-RRD40-0M-001 RRD40 Optical Disc Drive Owner's Manual EK-RRD40-0M-001 RRD40 Optical Disc Drive Owner's Manual Prepared by Educational Services of Digital Equipment Corporation September 1988 Copyright ID1988 by Digital Equipment Cotporation. All Rights Reserved. Printed in U .S.A CLASS 1 DANGER INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM WARNING Use of controls and adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. NOTICE: This equipment generates, uses, and may emit radio frequency energy. The equipment has been type tested and found to comply with the limits for a aass A computing device pwsuant to Subpart J of Part 15 of FCC Rule!!I, which are designed to provide reasonable protection against such radio frequency interference when operated in a commercial environment Operation of this equipment in a residential area may cause interference in which case the user at his own expense may be required to talce measures to correct the interference. The information in this document is subject to change without notice and should not be construed as a commitment by Digital Equipment Cotporation. Digit81 Equipment Corporation assumes no responsibility for any errors that may appear in this document. The software, if any, described in this document is furnished under a license and may be used or copied only in accordance with the terms of such license. No responsibility is assumed for the use or reliability of software or equipment that is not supplied by Digital Equipment Cotporation or its affiliated companies. The following are trademarks of Digital Equipment Cotporation: ~amaamr DEC DECmailer DECmate DECnet DECservice DECsystem-I 0 DECSYSTEM-20 DECUS DECwriter DIBOL MASS BUS MicroVAX MicroVAX II MicroVAX 3000 PDP P/OS Professional Q-Bus Q22-Bus Rainbow RRD50 RSTS RSX RT UNIBUS VAX VAXstation VAXstation II VMS VT Worlc Processor Contents 1 Introduction 1.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Product Variations . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2. l Drives . . . . . . . . . . . . . . . . . . . . . . . . . . ..• . . . 1.2.2 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-1 1-1 1-2 1-3 1-4 Installation 2.1 Half-Height RRD40 Installation . . . . . . . . . . . . . . . . . . 2-1 2.1.l Assigning a SCSI Address ID Number . . . . . . . . . . . . 2-2 2.1.2 Cabling the Half-Height RRD40 . . . . . . . . . . . . . . . . 2-4 2.1.3 Testing the Half-Height RRD40 . . . . . . . . . . . . . . . . 2-4 2.2 Tabletop RRD40 Installation . . . . . . . . . . . . . . . . . . . . 2-4 2.2.l Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.2.2 Voltage Selecting . . . . . . . . . . . . . . . . . . . . . . . . . 2--0 2.2.3 Cabling the Tabletop RRD40 . . . . . . . . . . . . . . . . . . 2--0 2.2.4 Installing the Power Cord/Verifying Power . . . . . . . . . . 2-10 2.2.5 Assigning an Address ID/Unit Number . . . . . . . . . . . . 2-10 2.2.6 Testing the Tabletop RRD40 . . . . . . . . . . . . . . . . . . 2-11 3 Operation 3.1 3.2 3.3 3.4 3.4.l 3.4.2 3.4.3 Front Panel Loading a Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unloading a Disc . . . . . . . . . . . . . . . . . .. . . . . . . . . Disc and Caddy Repairing . . . . . . . . . . . . . . . . . . . . . Removing the Disc from the Caddy . . . . . . . . . . . . . . Cleaning a Disc . . . . . . . . . . . . . . . . . . . . . . Replacing the Disc in the Caddy . . . . . . . . . . . . . . . . 3-1 3-2 3-3 3-5 3-6 3-9 3-9 Iii iv Contents 4 Testing the RRD40 on a MicroVAX 4.1 Rwming Tests on MicroVAX Host Systems 4.2 Customer Run Tests on a MicroVAX Host System . . . . . . . 4.2.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Running MDM: Customer Mode . . . . . . . . . . . . . . . . 4.3 Service Mode Testing on a MicroVAX Host System . . . . . . 4.3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 Running MDM: Menu/Command Line Mode . . . . . . . . . 4.3.3 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4.3.4 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4.3.5 Running the Tests . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.6 Error Reports . . . . . . . . . . . . A 4-1 4-2 4-2 4-2 4-7 4-7 4-7 4-8 4-9 4-9 4-13 Digital Repair Services Figures 1-1 1-2 2-1 2-2 2-3 2-4 2-5 3-1 3-2 3-3 3-4 3-5 3-6 RRD40 Tabletop Drive . . . . . . . . . . . . . . . . . . . . . . . RRD40 Half-Height Drive . . . . . . . . . . . . . . . . . . . . . SCSI Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . RRD40 Rear Panels . . . . . . . . . . . . . . . . . . . . . . . . . Cabling: Q-Bus Interface . . . . . . . . . . . . . . . . . . . . . . Cabling: I RRD40 with SCSI Interface . . . . . . . . . . . . . Cabling: 2 RRD40s with SCSI Interface . . . . . . . . . . . . . RRD40 Front Panel . . . . . . . . . . . . . . . Disc Loading . . . . . . . . . Caddy Parts . . . . . . . . . . . . . . Disc Tabs . . . . . . . . . . . . . . . . . . . . . . . Separating the Caddy . . . . . . . . . . Separating the Disc and Housing . . . . . . . . . 1-2 1-3 2-2 2-5 2-7 2-8 2-9 3-2 3-4 3-5 3-6 3-7 3-8 I I Contents V Tables 1-1 2-1 2-2 4-1 4-2 4-3 4-4 4-5 4-6 RRD40 Specifications . . . . . . . . . . . SCSI Address ID Nwnber Settings . . . Tabletop RRD40 Installation: Parts List Verify Mode Functional Tests . . . . . . Service Mode Functional Tests . . . . . . . . Utilities . . . . . . . . . . . . . . . . . . . . . Diagnostic Monitor: Set/Show Commands . Drive Error Codes (Service Mode Only) .. Controller Error Codes (Service Mode Only) 1-4 2-3 2-5 4-5 4-6 4-6 4-11 4-14 4-15 1 Introduction 1.1 Scope This manual is for the user and operator of the RRD40 Optical Disc Drive. The RRD40 is a read-only storage device that reads data stored on removable optical discs. An optical disc is 4.7 inches in diameter and can store 600 megabytes (about 600 million characters) of data. In optical storage devices, data (which is stored on the disc) is read off of the disc by a laser system. A laser is a concentrated beam of light. In the RRD40, the laser (contained in the RRD40 disc drive) shines light on the disc. The intensity of the light reflected back (to the laser from the disc) determines the data on the disc. The concentrated beam of light from the laser is so fine that it is possible to store massive amounts of data on a single disc. 1.2 Product Variations There are two RRD40 drives that use one of two interfaces. 1-1 1-2 Introduction 1.2.1 Drives The RRD40 is available as a tabletop version or a "half-height" version. The half-height version is designed to be embedded into an existing host system enclosure. Figure 1-1 and Figure 1-2 show the two RRD40 drives. Although the two are physically different, they are functionally the same. Figure 1-1 RRD40 Tabletop Drive 1-4 Introduction 1.3 Specifications Table 1-1 gives the specifications of the RRD40 Disc Drive. Table 1-1 RRD40 Specifications PHYSICAL TABLETOP HALF-HEIGHT Height: 76.2 mm (3.0 in) 41.5 mm (1.6 in) Width: 229 mm (9.125 in) 146 mm (5.75 in) Depth: 280 mm (11.0 in) 209 mm (8.07 in) Weight: 4 kg (8.8 lb) 2 kg (4.4 lb) PERFORMANCE Capacity Per Disc: 635 megabytes Average Latency: 155 msec at outer track 60 msec at inner track Average Transfer Rate: 175.2 Kbytes per second Initialization Startup Time: Less than 6 seconds ENVIRONMENTAL OPERATING NON-OPERATING 10 to 50°C -40 to 70°C 50 to 122°F 40 to 158°F Relative Humidity: 10 to 80% 5 to 95% Maximum Wet Bulb: 28°C (78°F) 46°C (115°F) Max Pressure Altitude: 3.4 km 13.6 km Heat Dissipation: 14 W (typical) Ambient Temperature: Introduction 1-3 i SHA-0148·8!:1 Figure 1-2 I II RRD40 Half-Height Drive 1.2.2 Interfaces The RRD40 has two possible interfaces: Q-Bus and SCSI. An RRD40 with a Q-Bus interface uses the M7552 controller module as the interface to the host system. The Q-Bus interface is used in only the tabletop version of the RRD40 drive. An RRD40 with the SCSI interface uses a SCSI controller module as the interface to the host system. The SCSI controller connects to the SCSI adapter in the host system and functions as a SCSI device on the host system. An RRD40 with the SCSI interface is available for both the Tabletop and HalfHeight RRD40 drives. ' ., ! 2 Installation This chapter gives instructions on how to install the RRD40 Disc Drive. Most of the instructions deal with the installation of the Tabletop RRD40; the installation of the Half-Height RRD40 is covered briefly. 2.1 Half-Height RRD40 Installation The Half-Height RRD40 comes with a SCSI interface only. This version of the drive is generally not customer installable. This section gives some general installation information, but refer to the host system documentation for specific installation instructions. The installation of the Half-Height RRD40 into the host system unit is dependent on the system enclosure and also the current configuration of the host system. If you are installing a Tabletop RRD40, go to Section 2.2. 2-1 2-2 Installation 2.1.1 Assigning a SCSI Address ID Number Locate the switch pack on the SCSI controller module (refer to Figure 2-1). The switch pack can be assigned any number 0-7. The four DIP switches on the switch pack are numbered 1-4. Switch 1 sets the most significant bit, and switch 3 sets the least significant bit. Switch 4 is unused. The board comes preset to ID number 0 (all switches down). ADDRESS 10 NUMBER SWITCH PACK '----f' n ~--- SH~-0149·88 Figure 2-1 SCSI Controller Installation 2-3 Proceed as follows: 1. Determine the SCSI Address ID number that your RRD40 will be assigned. This number is based on the current configuration of the host system and can be any number 0-7. Refer to your host system documentation for more information on the SCSI Address ID numbers. 2. Set the switch pack to the correct ID number. Table 2-1 gives the settings for each of the eight possible ID numbers that the controller can be assigned. Use a ball point pen or pointed object to set the switches. NEVER USE A PENCIL TO SET THE SWITCH PACK. The graphite used in pencils can damage the switch pack. Table 2-1 SCSI Address ID Number Settings ID Number Switch Settings Binary Code 1 2 3 4 0 000 0 0 0 0 I 001 0 0 I 0 2 010 0 I 0 0 3 011 0 I I 0 4 100 I 0 0 0 5 IOI I 0 I 0 6 110 I I 0 0 7 Ill I I I 0 Key to Switch Settings 0=0N=UP I= OFF= DOWN Switch 4 must be set to 0 2-4 Installation 2.1.2 Cabling the Half-Height RRD40 The Half-Height RRD40 is embedded inside the host system enclosure and is cabled internally. Refer to the host system documentation. 2.1.3 Testing the Half-Height RRD40 The Half-Height RRD40 uses a SCSI interface and responds to the same testing as the other SCSI devices on the host system. Refer to the host system documentation. 2.2 Tabletop RRD40 Installation The Tabletop RRD40 comes with either a Q-Bus or SCSI interface. The RRD40 rear panels are different for each interface, but the installation procedures are similar. Figure 2-2 shows both rear panels. The RRD40 with the Q-Bus interface has only one cable connector on the rear panel. The RRD40 with the SCSI interface has two cable connectors on the rear panel. There are two cable connectors because SCSI RRD40's can be "daisy-chained" together. Refer to Section 2.2.3 for more information on the cable connectors. 2.2.1 Equipment The equipment necessary to install the Tabletop RRD40 depends on which interface (SCSI or Q-Bus) your RRD40 uses. Table 2-2 lists the parts needed for each installation. Make sure that you have all parts necessary for installation before proceeding. Note that if your RRD40 uses the Q-Bus interface, the M7552 controller module should have already been installed into the host system by a specially trained Digital Field Service Engineer. Installation 0-BUS INTERFACE POWER SWITCH ~\·.-............ l@I (~ o== a-BUS INTERFACE CABLE CONNECTOR VOl T AGE SELl;;CTOR SHR-0139·88 SCSI INTERFACE SCSI UNIT NUMBER SWITCH PACK SCSI INTERFACE CABLE CONNECTORS VOLTAGE SELECTOR Figure 2-2 RRD40 Rear Panels Table 2-2 Tabletop RRD40 Installation: Parts List Equipment Part Number External 1/0 Cable BC18R-XX SCSI Interface Q-Bus Ioterface or BC16V-XX 17-02007-01 ..; Power Cord n/a Test Disc 23507-03 ..; ..; M7552 Controller Kit KRQ50-xx ..; ..; ..; 2-5 2-6 Installation 2.2.2 Voltage Selecting The rear panel of the RRD40 contains a voltage selector that can be set to one of two voltages (110 V or 220 V). Figure 2-2 shows the location of the selector on the rear panel. Verify that the voltage that your RRD40 is set to is the correct voltage for your power requirements before powering up the drive. To change the setting of the voltage selector, insert a flat object (such as a screwdriver) into the selector and turn so the desired voltage is facing up. In Figure 2-2, the selected voltage is 110 V. 2.2.3 Cabling the Tabletop RRD40 The cabling is different depending on which interface your RRD40 uses. The Q-Bus interface is a simple connection from the rear of the drive to the host system. The SCSI interface requires a terminator assembly. 0-Bus Interface The cabling for the Q-Bus interface depends on the host system. Some host systems (such as the MicroVAX 3000 series) have a cable connected directly to the controller module in the host system. This cable comes out of the rear of the host system and must be installed into the interface connector on the rear of the RRD40 drive. The cable is tightened onto the connector by hand. The rear panel of the RRD40 drive is shown in Figure 2-2. Other host systems (such as the MicroVAX II) have an RRD40 bulkhead on the rear patch panel of the system. This bulkhead has two connectors marked "A" and "B". If this is the first RRD40 to be attached to the controller, then you would attach the cable to the "A" connector. The cable is tightened onto the connector by hand at both ends. Connect the cable to the host system first, and then to the rear of the RRD40 drive. The cabling is shown in Figure 2-3. lnslallation 2-7 Figure 2-3 Cabling: 0-Bus Interface SCSI Interface An RRD40 which uses the SCSI interface has two cable connectors on the rear panel (shown in Figure 2-2). The SCSI interface allows for connecting multiple drives in a daisy-chain configuration. Because of this option, the final drive in the chain must be "terminated". The terminator is simply a connector for the unused rear panel interface connector on the drive. It is the same as the connector on the I/O cable. If you have only one drive, the external I/0 cable is connected from the host system to the top connector on the RRD40 drive. The terminator is then installed in the bottom connector on the rear panel of the drive. If you have a second RRD40 drive, the external I/O cable for drive #2 goes from the bottom connector of drive #1 to the top connector of drive #2. The terminator is then installed into the bottom connector on the rear panel of drive #2. Follow the applicable instructions. 2~ Installation Single drive cabling To cable a single drive, proceed as follows (refer to Figure 2-4 ): l. Connect the external 1/0 cable to the SCSI port on the rear of the host system. 2. Connect the other end of the cable to the top connector on the rear of the drive. 3. Install a terminator assembly into the unused (bottom) connector on the rear of the RRD40. 11 Figure 2-4 Cabling: 1 RRD40 with SCSI Interface I I I II " ' Installation 2-9 Multiple drive cabling If you already have an RRD40 drive on the system, and you want to add another RRD40, then a "daisy-chain" cabling configuration is used. To daisy-chain a drive is to connect the new drive to the RRD40 that is already connected to the host system. To daisy-chain a new drive to a previously connected drive, proceed as follows (refer to Figure 2-5): 1. Remove the terminator from the bottom connector of the RRD40 that is already connected to the host system. 2. Take the external I/O cable for the RRD40 drive that you are installing. Install one end into the open connector (the connector that you just removed the terminator from). 3. Install the other end of the I/O cable into the top connector of the "new" RRD40 (the drive that you are installing). 4. Install the terminator into the unused (bottom) interface connector on the RRD40 you are installing. TERMINATOR Figure 2-5 Cabling: 2 RRD40s with SCSI Interface 2-1 0 Installation 2.2.4 Installing the Power Cord/Verifying Power 1. Make sure that the power switch on the rear panel of the RRD40 is set to the OFF (0) position (refer to Figure 2-2). 2. Install the female end of the power cord into the receptacle on the rear of the drive. 3. Install the other end of the power cord into a wall outlet rated for the correct voltage. Make sure the voltage selector is properly set. 4. Tum the rear panel power switch to the ON (I) position and verify that the POWER indicator on the front panel lights. If the POWER indicator does not light, then a problem exists. Set the POWER switch back to the OFF (0) position. Verify that the wall outlet has power, and try again. If the indicator still fails to light, contact your Digital Service Representative before proceeding any further. 2.2.5 Assigning an Address ID/Unit Number For the SCSI interface, you must assign the drive a SCSI Address ID number. For the Q-Bus interface, you must assign the drive a unit number. Follow the instructions that apply. SCSI Interface Locate the switch pack on the rear of the SCSI Tabletop RRD40 (shown in Figure 2-2). This switch pack sets the SCSI Address ID number that the RRD40 will respond to in the host system. The drive must be given a SCSI Address ID number by setting the switch pack. The four DIP switches on the switch pack are numbered 1-4. Switch I sets the most significant bit, and switch 3 sets the least significant bit. Switch 4 is unused. The board comes preset to Address ID number 0 (all switches down). Proceed as follows: I. Power down the drive. 2. Determine the SCSI Address ID number that your RRD40 will be assigned. This number is based on the current configuration of the host system and can be any number 0-7. Refer to your host system documentation for more information on the SCSI Address ID numbers. Installation 2-11 3. Set the switch pack to the correct Address ID number. Table 2-1 gives the settings for each of the eight possible numbers that the controller can be assigned. Use a ball point pen or pointed object to set the switches. NEVER USE A PENCIL TO SET THE SWITCH PACK. The graphite used in pencils can damage the switch pack. 4. Verify power again by following step 4 in Section 2.2.4. 0-Bus Interface For the Q-Bus interface, the unit number is set through the MicroVAX Diagnostic Monitor (MOM). Instructions for running MOM are given in Chapter 4. The RRD40 drive comes preset to unit number 0. If you are assigning the RRD40 drive unit number 0, you need not run the Utility. If you want to set the RRD40 to a unit number other than unit number 0, proceed as follows. I. Refer to Chapter 4 and load the MicroVAX Diagnostic Monitor. 2. At the Main Menu (shown in Section 4.2), select Option #3: Display System Utilities Menu. This will put you into the Utility that sets the unit number. 3. Follow the step by step instructions to set the unit number. 4. Return to the Main Menu and exit out of MOM by selecting Option #5. 2.2.6 Testing the Tabletop RRD40 The Tabletop RRD40 that uses a SCSI interface responds to the same testing as the other SCSI devices on the host system. Refer to the host system documentation. The Tabletop RRD40 that uses the Q-Bus interface is tested through the MicroVAX Diagnostic Monitor (MOM). Refer to Chapter 4 for instructions on running RRD40 tests through MOM. 3-2 Operation CJ . NOTCHES POWER INDICATOR ACTIVITY INDICATOR S>ln-0161 ee Figure 3-1 RRD40 Front Panel 3.2 Loading a Disc When loading a disc, the entire disc caddy is inserted into the disc opening on the front of the drive. DO NOT remove the disc from the caddy! Proceed as follows: I. Make sure the power is on. On the Tabletop RRD40, this is indicated by the front panel POWER indicator being lit. On the Half-Height RRD40, make sure that the host system power is on. It is important that power has been applied to the RRD40 drive before you load a disc. 2. Note that the disc is housed inside a protective caddy. Examine the disc caddy. Make sure that it is not cracked or damaged in any way. NEVER LOAD A DAMAGED CADDY INTO AN RRD40 DRIVE! 3 Operation There are two variations of the RRD40: Tabletop and Half-Height (shown in Figure 1-1 and Figure 1-2). The Tabletop RRD40 connects to the host system via an external I/O cable. The Half-Height RRD40 is installed in the host system box and is connected internally. Operating the drive is the same whether you have the Tabletop or Half-Height version. 3.1 Front Panel The front panel consists of a disc opening and one or two status indicators. The Tabletop RRD40 contains a POWER indicator and an ACTIVITY indicator (shown in Figure 3-1). The Half-Height RRD40 contains only the ACTIVITY indicator. There is no POWER indicator on the Half-Height drive because there is no power switch. The POWER indicator on the Tabletop RRD40 lights when power is applied to the RRD40 (via the rear panel POWER switch). Refer to Chapter 2 for descriptions and illustrations of the rear panel. The ACTIVITY indicator (present on both versions) lights solid when a disc is correctly loaded into the RRD40 drive. When an RRD40 disc is transferring data, the ACTIVITY indicator flashes. I I I', " I I I I I: I I . ~ 3-1 Operation 3-3 3. Examine the disc inside the caddy. DO NOT REMOVE THE DISC FROM THE CADDY. Note that one side of the disc is labeled. The label should always be facing up as you insert the disc into the drive. When the label is facing up, the four notches on the disc housing will be on the left, as shown in Figure 3-2. These notches line up with four similar notches on the front of the RRD40, as shown in Figure 3-1. NOTE: If you have the disc positioned label side up and the notches are on the right, then the disc is oriented incorrectly in the caddy. Do not proceed any further with the disc loading. Go to Section 3 .4 on disc and caddy repairing. 4. Insert the disc caddy as shown in Figure 3-2. Make sure the notches on the left side of the disc caddy line up with the notches on the disc opening on the front of the drive. Slide the caddy in as far as it will go. 5. Remove the caddy. When removed, you will notice that the disc and its housing remain in the drive. Only the transparent sleeve comes out. 6. Check that the front panel ACTIVITY indicator lights solid within five seconds. If the drive accepted the disc but the ACTIVITY indicator does not light, then the disc may have been oriented in the caddy incorrectly. Unload the disc using the instructions in the following section. Then, refer back to Step 3 and examine the disc orientation in the caddy. 3.3 Unloading a Disc Before unloading a disc, make sure that the ACTIVITY indicator is not flashing. If it is flashing, then the RRD40 is transferring data. Wait until the indicator stops flashing. The unloading procedure is a reverse of the loading procedure. Use Figure 3-2 as a guide. I. Orient the transparent sleeve for loading. Make sure the arrow on the sleeve is pointing towards the drive. 2. Insert the sleeve into the disc opening on the front of the drive as far as it will go. 3. Remove the caddy. The disc and housing will be back in the sleeve. The ACTIVITY indicator will go out. 3-4 Operation Figure 3-2 Disc Loading ------ Operation 3-5 3.4 Disc and Caddy Repairing The RRD40 media is contained inside a protective caddy. The caddy consists of three parts: the disc, the disc housing, and the transparent sleeve (see Figure 3-3). If the transparent sleeve is damaged or cracked or if the disc needs cleaning, the caddy can be taken apart and replaced if necessary. It is important that the disc is mounted in the caddy correctly. Failure to mount the disc correctly will make the disc inaccessible by the host computer. DISC TRANSPARENT Figure 3-3 Caddy Parts 3-6 l Operation 3.4.1 Removing the Disc from the Caddy To remove the disc from the caddy for cleaning or caddy repairing, proceed as follows: 1. Hold the caddy so that the label on the disc is facing down. Locate the locking tabs on either side of the disc housing, as shown in Figure 3-4. S~A-014$·5a Figure 3-4 Disc Tabs l Operation 3-7 2. For each locking tab, press down on the tab while slightly separating the housing from the sleeve. Use your fingernail or a pointed instrument. When both tabs have been disengaged, pull the disc housing out to about the midpoint of the disc (Figure 3-5). 3. Hold the disc housing on each side as shown in Figure 3-5. Exert slight inward pressure on the housing so the disc will not fall out. Remove the sleeve from the housing. Place the sleeve aside. Figure 3-5 Separating the Caddy 3-8 Operation 4. Grasp the disc with your free hand as shown in Figure 3--6. Position your thumb on the outer edge of the disc and your index finger in the center hole of the disc. Release pressure from the housing and remove the disc. I SHR0141·BB Figure 3-6 Separating the Disc and Housing Operation 3-9 3.4.2 Cleaning a Disc The disc can be cleaned with a dry, lint-free cloth. The disc should always be free of dust, dirt, and fingerprints. Always hold a disc by the edges. Never touch the data area of the disc. To clean, always wipe from the center of the disc to the edges. Use small circular strokes. Do not use a continuous circular stroke around the disc. 3.4.3 Replacing the Disc in the Caddy Assembling the caddy is essentially a reverse of the procedures given in Section 3.4.1. Make sure that your hands are positioned as shown in the illustrations. It is important that you replace the disc correctly. 1. Position the housing and disc EXACTLY as shown in Figure 3-6. (Make sure the label on the disc is facing DOWN.) 2. Insert the disc into the housing. The inside of the housing is grooved to accept the disc. Exert slight inward pressure to hold the disc in the housing. 3. With your free hand, get the transparent sleeve. Notice that the sleeve is symmetrical. Slide the housing all the way into the transparent sleeve until it clicks into place. 4. Tum the assembled caddy over so that the label on the disc is facing up. Examine the housing. When the caddy is loaded into a drive, the notches on the caddy are in the upper left hand comer. These notches line up with the notches on the drive (Figure 3-1 ). If the notches are not on the left side when the caddy is positioned for loading (label side of the disc up), then the disc is mounted inside the caddy incorrectly! Remove the disc from the caddy and orient it properly. It is extremely important that the disc is mounted inside the caddy correctly. The RRD40 drive cannot access data from a disc that is mounted incorrectly I 4 Testing the RRD40 on a MicroVAX This chapter gives instructions on how to test the RRD40 Subsystem through the MicroVAX Diagnostic Monitor (MDM). These tests work only on MicroVAX host systems (Q-Bus interface). The RRD40 with the SCSI interface is tested through the host system. The procedures for testing all SCSI devices apply to the RRD40. Refer to the testing sections in the host system documentation. 4.1 Running Tests on MicroVAX Host Systems Testing on the MicroVAX is done through the MicroVAX Diagnostic Monitor (MDM). The monitor is used by service personnel as well as MicroVAX customers. This chapter gives a brief outline of MDM as it applies to customers and service personnel. However, if you need more information about MDM, please consult Digital's MicroVAX Diagnostic Monitor User Guide (part number AA-FM7AA) which contains details on rwming all modes ofMDM. To run RRD40 tests on the MicroVAX, you need the MicroVAX Diagnostic Monitor (MDM) Diagnostic Kit. Use the floppy that contains the RRD40 diagnostics from the kit. Unless you have purchased a MicroVAX Maintenance Kit, you will be limited in the diagnostics you will be able to run. The MicroVAX Maintenance Kit contains the necessary license that allows you to run extensive system tests. For more information on purchasing the MicroVAX Maintenance Kit, contact your Digital Service Representative. 4-1 • 4--2 Testing the RRD40 on a MicroVAX 4.2 Customer Run Tests on a MicroVAX Host System This section gives instructions for running Verify Mode tests through the MicroVAX Diagnostic Monitor (MOM). This mode of testing is completely menu driven. For service mode testing, go to Section 4.3. 4.2.1 Equipment Before running the MicroVAX Diagnostic Monitor, insert the test disc into the RRD40 drive that you are testing. Some of the tests need the test disc to run. 4.2.2 Running MOM: Customer Mode Running diagnostics for the RRD40 is essentially the same as running any other diagnostics. When MOM is loaded, the following appears on the screen: MicroVAX Maintenance System MOM Version V2.21 CONFIDENTIAL DIAGNOSTIC SOFTWARE PROPERTY OF DIGITAL EQUIPMENT CORPORATION Use Authorized Only Pursuant to a Valid Right-to-use License Copyright (c) 1986, 1987 Digital Equipment Corporation Current date and time is: 01-0CT-1988 10:35:25.33 Press the RETURN key to continue, OR enter the new date and time, then press the RETURN key. [DD-MMM-YYY HH:MM): Enter the date and time here (if necessary) and press RETURN. The screen then gives the date and time that you just entered, and displays the MicroVAX Diagnostic Monitor Main Menu. Testing the RRD40 on a MicroVAX MAIN MENU 4-3 Version V2.21 Test the system 2 Show system configuration and devices 3 Display the System Utilities menu 4 Display the Service menu 5 Exit MicroVAX Maintenance System Type the number; then press the RETURN key.> • Option 1 will execute the functional test set on the RRD40 drive. The functional test set is listed in Table 4-1. • Option 2 will display all the devices on the system. This list should include the RRD40 you want to test. • Option 3 will display a menu to run various system utilities. For the RRD40, the utilities are used by Field Service Personnel only (with the one exception mentioned below) and are not for use by customers. The Utility tests for the RRD40 are listed in Table 4-3. The customer may select this option to set the RRD40 drive unit number. This is the only utility that can be run by non-service personnel. • Option 4 will display a menu to run service mode tests on the RRD40. This menu will not be displayed unless you have purchased the MicroVAX Maintenance Kit. The Service Mode tests are listed in Table 4-2. • Option 5 exits you from MDM. Select Option #2 and make sure that the RRD40 is listed as a device on the system. When this is verified, return to the Main Menu and select Option #1 to run the Verify Mode Functional Tests (refer to Table 4-1). 4-4 Testing the RRD40 on a MicroVAX When you select Option #I, the following appears on the screen: MAIN MENU SYSTEM TEST Version V2.21 This is a test of the MicroVAX computer and Its devices. No additional preparation for this testing is required; the MicroVAX is ready to be tested. Testing occurs In two parts; the functional tests quickly test each device sequentially; the exerciser test (lasting about 4 minutes) tests how the devices work together. To halt the test at any time and return to the Main Menu type CTRL-C by holding down the CTRL key and pressing the C key. Press the RETURN key to begin testing, or type O and press the RETURN key to return to the Main Menu. > The entire test set takes about 7-8 minutes. After the testing session ends, a message will appear on the screen informing you of the successful (or unsuccessful) completion of the tests. If a failure occurred, an error message will print out. This error report is for use by specially trained Digital Field Service Engineers. Refer to Section 4.3.6. Testing the RRD40 on a MicroVAX 4-5 Table 4-1 Verify Mode Functional Tests Test Number Test Name Test Duration (seconds) 1 Register Existence Test > 1 2 Level 1 Power Up Microdiagnostics >2 3 Initialization Steps 1-4 > 1 4 Diagnostic Wrap Mode Test > 1 5 Vector and BR Level Test > 1 6 Purge and Poll Test >2 7 Small Ring Buffer Initialization Test > 1 8 Large Ring Buffer Initialization Test > 10 9 Get Dust Status Test >5 10 Server Functionality Verification > 10 11 RRD50/RRD40 Drive Microdiagnostic Test > 15 per tested drive 12 RRD50/RRD40 Drive Spinup/Spindown Test 50 per tested drive 13 RRD50/RRD40 Drive Data Transfer Rate Test 20 per tested drive 14 RRD50/RRD40 Drive Access Time Test 20 per tested drive 15 RRD50/RRD40 Drive Basic Read Data Test 20 per tested drive 16 RRD50/RRD40 Drive Worse Case Read Data Test 20 per tested drive 17 RRD50/RRD40 Drive Forced Errors Test 20 per tested drive 4-6 Testing the RRD40 on a MicroVAX Table 4-2 Service Mode Functional Tests Test Test Duration (5eeoods) Number Test Name 1-17 Same as verify tests 18 Basic Seek and Read Data Tests 30 per tested drive 19 Seek Position Test 30 per tested drive 20 Shon Data Reliability Test 35 per tested drive 21 Spinup/Spindown Data Reliability Test 50 per tested drive Table 4-3 Utilities Test Number Test Name Test Duration 1 Enable RRD50/RRD40 Firmware Error Logs 1 second 2 Update Controller Hardware Revision Level 20 seconds 3 Force Diagnostic Statistical Report 40 seconds 4 Extended Data Transfer Rate Test 25 minutes 5 Extended Data Reliability Test 2 hours, 30 minutes 6 Auto Spin Down Test 25 minutes 7 Update RRD40 Drive Unit Number 1 minute Testing the RRD40 on a MicroVAX 4-7 4.3 Service Mode Testing on a MicroVAX Host System This section gives instructions for service personnel (and customers who have purchased the MicroVAX Maintenance Kit) to run tests through the MDM. This mode of testing can be either menu driven or driven in command line mode. For customer testing, refer back to Section 4.2. 4.3.1 Equipment Before running the MicroVAX Diagnostic Monitor, insert the test disc into the RRD40 drive that you are testing. Some of the tests need the test disc to run. 4.3.2 Running MOM: Menu/Command Line Mode Running diagnostics for the RRD40 is essentially the same as running any other diagnostics. When MDM is loaded, the following appears on the screen: MicroVAX Maintenance System MOM Version V2.21 CONFIDENTIAL DIAGNOSTIC SOFTWARE PROPERTY OF DIGITAL EQUIPMENT CORPORATION Use Authorized Only Pursuant to a Valid Right-to-use License Copyright (e) 1986. 1987 Digital Equipment Corporation Current date and time is: 01-0CT-1988 10:35:25.33 Press the RETURN key to continue, OR enter the new date and time, then press the RETURN key. (DD-MMM-YYY HH:MM]: 4-8 Testing the RRD40 on a MicroVAX Enter the date and time here (if necessary) and press RETURN. The screen then gives the date and time that you just entered, and displays the following: Do you want to use menu mode or command line mode? 1 - menu mode 2 - command line mode Type the number; then press the RETURN key Menu Mode If you want menu mode, press the 1 key and then press RETURN. You will enter menu mode and the Main Menu will appear on the screen. Refer to Section 4.2. Command Line Mode If you want command line mode, press the 2 key and then press RETURN. The following will appear on the screen: CAUTION: You are about to enter command line mode. There are no menus once you enter this mode. Refer to the MOM User's Guide for detailed instructions. To return to the menu mode from command line mode, type "RESTART" and press the RETURN key, or reboot the system. Type 2 and press the RETURN key to proceed, or type 1 and press the RETURN key to enter menu mode. > If you want command line mode, press the 2 key and then press RETURN. You will enter command line mode and the MOM» prompt will appear on the screen. The MOM » prompt signifies that you are in command line mode of the MicroVAX Diagnostic Monitor. 4.3.3 Help The Help function gives a brief outline of all testing commands. Just type HELP at the MOM » prompt and a command summary is displayed on the screen. 4-10 Testing the RRD40 on a MicroVAX SET/SHOW The Set and Show commands set up and display the testing mode and the specific tests to run. The Set command has many qualifiers that you can use. Table 4-4 lists the various Set and Show commands. The commands are listed by groups in the first column. Table 4-4 also lists what to type in (to set a specific testing paranieter) and what each command does. Each group has a default parameter. The default is what is set if no specific Set command is given. The default is always the first option given in the What to Type In field of the table. START After the system is configured and the testing parameters are set up, type START at the MOM» prompt to run the selected tests. SAMPLE TEST SETUP AND RESULTS The following is an example of what the screen looks like when running customer tests. Comments are included in parentheses. MOM » MOM » MOM » MOM » CONFIGURE SELECT RRDXXA (Configures system) (Seleets the RRD40 diagnostics from MDM; one controller is being tested) SET MODE VERIFY (Sets mode to VERIFY) SET PROGRESS FULL (Screen will display progress report) SET SECTION FUNCTIONAL (Sets FUNCTIONAL tests) SET TEST 1,3 (Run tests 1 and 3) SET PASSES 2 (Run each test 2 times) MOM » MOM » MOM » (Begin) MOM » START MOM » MOM » RRD40A started by MOM RRD40A DSL Pass Number 1 Test number RRD40A DSL Pass Number 2 Test number RRD40A DSL Pa8S Number 1 Test number Test number RRD40A DSL Pass Number 2 MDM >> 1 1 3 3 Testing the RRD40 on a MicroVAX 4-9 4.3.4 Tests There are three types of tests: Functional, Utility, and Exerciser. There are two modes of testing: Verify and Service. Table 4-1 and Table 4-2 list all the functional tests that can be run in each mode. Table 4-3 lists all the utilities. Utilities can only be run in service mode. The Exerciser tests are used to. test the entire system, not just the RRD40. There is one exerciser test in verify mode and two exerciser tests in service mode. 4.3.5 Running the Tests The specific commands to run tests (some or all) are as follows: • Configure-Sets up the system for its specific configuration • Select-To choose a group of diagnostics on the MDM floppy • Set-To set up parameters for testing • Start-To run the selected tests CONFIGURE/SELECT The first steps in running diagnostics are the Configure and Select commands. Type Configure at the MOM » prompt and press the RETURN key. When the configure is done, another MOM » prompt appears. At that prompt, type SELECT RRDXXA. This selects the group of RRD40 diagnostics from the floppy, and specifies that only one controller is to be tested. If you have two RRD40 controllers on the system and you want to test both controllers, type SELECT RRDXXA,RRDXXB. NOTE: Do not confuse conlrollers with drives. If you have two RRD40 drives on one controller, you still type SELECT RRDXXA. When the RRD40 diagnostics are selected, the screen displays the MOM » prompt. The next step is to SET the parameters for testing. I i 4--12 Testing the RRD40 on a MicroVAX Table 4-4 (Cont.) Diagnostic Monitor: Set/Show Commands Command Group Whal lo Type In What the Command Does SET SECTION This section has two different tests that can be set. Utility Test 1 enables the RRD50/RRD40 firmware error logs. Utility Test 2 is for updating the serial UTILITY RAM in the event that a new revision level of the controller is installed. SET SECTION EXERCISER This command selects the exerciser tests. In verify mode, there is one exerciser test. In service mode, there are two exerciser tests. These tests exercise the RRD40 as well as other storage devices on the system. NUMBER SET TEST ALL This command runs all tests in the mode and section selected. (Verify mode runs tests 1-17; Service mode runs tests 1-21.) SET TEST number This command runs a specific test or a specific series of tests. (Examples: SET TEST 2: runs test 2. SET TEST 2-4: runs tests 2, 3, and 4. SET TEST 2,4-6,8: runs tests 2, 4, 5, 6, and 8.) SET PASSES number This command runs tests the number of times specified in this command: Example: the command SET PASSES 10 runs each test that is Set to run 10 tiines. SHOW CONFIGURATION This command shows the number of RRD50/RRD40 controllers being tested. TIMES TO RUN STATUS SHOW DEFAULT This command shows the current selected testing parameters. Testing the RRD40 on a MicroVAX Table 4-4 Command Group 4--11 Diagnostic Monitor: Set/Show Commands Whal to Type In What the Command Does SITT DITTAILED MESSAGE OFF Titis command gives a brief message if a test fails (in either mode). SITT DETAILED MESSAGE ON Titis command causes a detailed error report to display on the screen in the event that a test fails. The error report is for use by Field Service and should not be run by customers. SITT PROGRESS OFF Titis command does NOT give a progress report on the screen. SET PROGRESS BRIEF Titis command gives a screen message for successful completion of a test (full number of passes). For example, if you run test number 5 ten times, the screen displays a message after the tenth pass of the test. SITT PROGRESS FULL Titis command gives a screen message for each run ("pass") of each test (reganlless of whether the test passes or fails). If a test fails, a detailed error MESSAGE PROGRESS report is given. · MODE SITT MODE VERIFY Titis command selects Verify mode (Customer tests 1-17. See Table 4-1 for test names). These tests take two to three minutes (per drive) to run. SET MODE SERVICE This command selects Service mode (Tests 1-21, for use by Field Service. See Table 4-2 for test names). These tests take three to four hours (per drive) to run. SECTION SITT SECTION FUNCTIONAL Titis command selects the functional tests (Verify mode runs Tests 1-17; Service mode runs Tests 1-21 ). 4--14 Testing the RRD40 on a MicroVAX Table 4-5 Drive Error Codes (Service Mode Only) CODE MEANING 00 No error 02 Illegal sector address 03 Sync error 04 Seek error (the requested sector could not be found) 05 Track error 06 08 09 End of disk Illegal disk OB ROM error oc RAM error OD Disc not readable OE Hard reset complete OF Operator requested spin down 10 Selected disk not present (Jukebox only) Focus error 13 Unit number changed 14 Radial error 15 Spin down due to inactivity timeout 16 Operator requested spin up 18 Subcode error 19 Illegal stop address IA Stop address out of track IB Track not on disc IC Command not according to track ID Wrong scan result IE Disc cover in drive Testing the RRD40 on a MicroVAX 4--13 4.3.6 Error Reports If a test fails, an error message displays. EXAMPLE: During verify mode testing (with DETAILED MESSAGE OFF), the RRD40 Drive Microdiagnostics Test (Test 11) failed. The following appears on the screen: RRDXXA -- Error Number 1103 RRDSO/RRD40 DRIVE FAILED MICRODIAGNOSTIC TEST RRD50/RRD40 CABLE/DRIVE A The four-digit error number (code) that is given on the screen has the following format. TTSS: where TT is the test number (defined in Table 4--1 and Table 4--2), and SS is the section of the test that failed. In the previous example, the error number is 1103. This means that Test 11 (Microdiagnostic Test), Section 3, failed. DETAILED ERROR REPORT When SET DETAILED MESSAGE ON is set in service mode, a detailed error report displays if a test fails. This error report is for use by specially trained technicians and field engineers. If two disc drives exist on one controller, this report also defines which one of the two drives on that controller failed. The report identifies the two drives by port number. Port A is the drive attached to the A connector on the connector panel. Port B is the drive attached to the B connector on the connector panel. The detailed error report defines the failed test, giving specific error codes for the disc drive or controller, whichever applies. Drive error codes are listed in Table 4--5. Controller error codes are listed in Table 4--6. WHAT TO DO WHEN A TEST FAILS When a test fails, always try again. If the test fails twice, contact your Digital service representative. Your service representative will instruct you on what to do. Remember that you cannot replace the controller or any of its associated cables on Q-Bus host systems. You may void your service contract by opening up your host system. 1f you have questions on your contract limitations, call your Digital service representative or call 1-800-DIGITAL. I 4--16 Testing the RRD40 on a MicroVAX Table 4--6 (Cont.) Controller Error Codes (Service Mode Only) CODE MEANING 70 Auto spin down function did not work 80 Illegal command test failed 83 Spin up bit not set 84 Spin down bit not set 93 Soft read error, miscompare error, and data error 94 96 97 98 Hard read error, miscompare error, and data error Hard read error, miscompare error, and EDC error A6 Soft read error, miscompare error, data error, and EDC error A7 Hard read error, miscompare error, data error, and EDC error EDC error; ECC failed and EDC failed (Error 31, 32, and 33) Soft read error, miscompare error, and EDC error 11 Testing the RRD40 on a MicroVAX 4-15 II II II i Table 4-6 Controller Error Codes (Service Mode Only) CODE MEANING 01 Controller indicated request could not be performed 02 Controller indicated host access error 03 Controller indicated sequence error 04 No disc in drive, or disc in upside down 05 No drive 06 Controller error 07 08 Small disc error 09 Drive has a fatal error IO Abort set in request packet 20 Maximum access time is too high 21 Minimum access time is too high 31 Data error 33 EDC failed 40 Miscompare error 41 Misposition error 42 Soft read error 43 Hard read error 50 Data transfer rate failed 51 Miscompare error and data error 53 Soft read error and data error 54 Hard read error and data error 55 Miscompare error and EDC error 56 Soft read error and EDC error 57 Hard read error and EDC error 64 Miscompare error, data error, and EDC error 66 Soft read error, data error, and EDC error 67 Hard read error, data error, and EDC error No free request packet controller error I! II ! II I I I I I I II II II ~ ~ I I ii ! I I I i ! ~ II ~ fi ! j ri i ~ II ~ ! ! Ji A Digital Repair Services Digital Field Service offers a range of flexible service plans. On-Site Service offers the convenience of service at your site and insurance against unplanned repair bills. For a small monthly fee, you receive personal service from our service specialists. Within a few hours, a specialist is dispatched to your site with equipment and parts to give you fast and dependable maintenance. Basic Service offers full coverage from 8 a.m. to 5 p.m., Monday through Friday. Options are available to extend your coverage to 12-, 16-, or 24-hour days, and to Saturdays, Sundays, and holidays. DECservice offers a premium, on-site service providing committed response to remedial service requests made during contracted hours of coverage. 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Mail the faulty module to our Customer Returns Center where the module will be repaired and mailed back to you within five days. A-1 A-2 Digital Repair Services Per Call Service offers a maintenance program on a noncontractual, timeand-materials-cost basis. This service is available with either On-Site or Carry-In Service. It is appropriate for customers who have the expertise to perform first-line maintenance, but may occasionally need in-depth support from Field Service. Per Call Service is also offered as a supplementary program for Basic Service customers who need maintenance beyond their contracted coverage hours. There is no materials charge in this case. On-Site .Per Call Service is provided on a best effort basis, with a normal response time of two to three days. It is available 24 hours a day, seven days a week. Carry-In Per Call Service is available during normal business hours, with a two to three day turnaround. For more information on these Digital service plans, prices, and special rates for volume customers, call the Digital Field Service office nearest you. I i II~
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