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EK-PWR20-SD-001
April 1976
137 pages
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Document:
DECsystem20 Power System System Description
Order Number:
EK-PWR20-SD
Revision:
001
Pages:
137
Original Filename:
EK-PWR20-SD-001_DEC20_PowerSysDescr_Apr76.pdf
OCR Text
EK-PWR20-SD-001 decsuUscen2c POWER SYSTEM SYSTEM DESCRIPTION digital equipment corporation « marlborough, massachusetts EK-PWR20-SD-001 POWER SYSTEM SYSTEM DESCRIPTION digital equipment corporation - marilborough, massachusetts lst Printing Jan.1976 2nd Printing Apr.1976 The drawing are the and Corporation and or copied as the of equipment written The specifications property or basis of Digital shall not used for in the hercin Equipment be reproduced whole or in manufacturc described herein part or sale without permission material purposes and in this manual is for informational is subject to change without notice. Digital Equipment Corporation assumes no responsibility for any errors which may appear in this manual, Printed in U.S.A. Copyright©l976 by Digitai Equipment Corporation The following are trademarks of Digital Equipment Corporation, Maynard, Massachusetts: DEC DECtape DECCOMM DECUS RSTS DECsystem-10 DIGITAL TYPESET-8 DECSYSTEM-20 MASSBUS TYPESET-11 PDP UNIBUS CONTENTS Page CHAPTER 1 SYSTEM LEVEL DESCRIPTION 1.1 PHYSICAL DESCRIPTION 1.2 MAJOR COMPONENT FUNCTIONS AND LOCATIONS 1.3 ELECTRICAL CHARACTERISTIC SUMMARY 1.4 ELECTRICAL REQUIREMENTS 1.5 ENGINEERING DRAWINGS CHAPTER 2 INTERFACE LEVEL DESCRIPTION 2.1 BLOCK DIAGRAM ANALYSIS 2.2 BASIC OPERATION 2.3 SWITCH PANEL 2.3.1 2.3.2 PWR20/2-1 PWR20/2-5 PWR20/2-6 PWR20/2-8 Operation 24 POWER-FAJLURE PROTECTION 2.5 AUTOMATIC RESTART CHAPTER 3 UNIT LEVEL DESCRIPTION INTRODUCTION 3.2 863 POWER CONTROL 3.2.1 Block Diagram Analysis 3.2.2 Detailed Circuit Description PWR20/3-1 PWR20/3-3 PWR20/3-3 W7000 Auxiliary Power Supply 324 W516 AC Low Voltage Detector 3.3 G8017 Indicator Driver 3.3.1 Block Diagram Analysis Detailed Circuit Description 333 34 34.1 34.1.1 34.1.2 34.13 34.1.4 3.5 3.5.1 3.5.1.1 35.1.2 3.5.13 3.6 3.6.1 36.1.1 3.6.1.2 3.6.1.3 3.7 3.7.1 3.7.1.1 PWR20/3-6 PWR20/3-21 PWR20/3-24 PWR20/3-25 861-D POWER CONTROL 3.3.2 PWR20/2-10 PWR20/2-10 PWR20/2-12 3.23 3.2.5 PWR20/14 PWR20/14 PWR20/1-13 System Connections 3.1 PWR20/1-1 PWR20/1-1 PWR20/3-28 PWR20/3-28 Pilot Control Board Circuit Description H7420 POWER SUPPLY PWR20/3-30 PWR20/3-33 PWR20/3-35 Detailed Circuit Description H7420 Step-Down Transformer H7420 +15 Volt Output H7420 Clock Output H7420 AC LO and DC LO Sensing Circuits H744 +5 VOLT REGULATOR PWR20/3-35 PWR20/3-35 PWR20/3-37 PWR20/341 PWR20/3-41 PWR20/3-46 Detailed Circuit Description H744 +5V Regulator Circuit H744 Overcurrent Sensing Circuit H744 Overvoltage Crobar Circuit H745-15 VOLT REGULATOR H745 Detailed Circuit Description H745 -15 Volt Regulator Circuit H745 Overcurrent Sensing Circuit H745 Overvoltage Protection H754 +20, -5 VOLT REGULATOR Detailed Circuit Description H754 +20, -5V Regulator Circuit PWR20/iii PWR20/3-46 PWR20/3-46 PWR20/3-51 PWR20/3-52 PWR20/3-53 PWR20/3-53 PWR20/3-53 PWR20/3-58 PWR?20/3-58 PWR20/3-60 PWR20/3-60 PWR20/3-60 CONTENTS (Cont) Page 3.7.1.2 H754 Overcurrent Sensing Circuit PWR20/3-64 3.7.1.3 H754 Overvoltage Crobar Circuits PWR20/3-65 3.7.1.4 3.8 3.8.1 H754 Voltage Adjustments H770 +15 VOLT REGULATOR PWR20/3-66 PWR20/3-67 Detailed Circuit Description PWR20/3-67 H770 +15V Regulator Circuit PWR20/3-67 3.8.1.2 H770 Overcurrent Sensing PWR20/3-72 38.1.3 H770 Overvoltage Crobar Circuit PWR10/3-73 38.1.1 3.9 39.1 3.10 3.10.1 3.11 3.11.1 H760 POWER SUPPLY PWR20/3-74 Detailed Circuit Description PWR20/3-74 CAPACITOR ASSEMBLY PWR20/3-78 Detailed Circuit Schematic PWR20/3-78 H761 SERIES PASS ASSEMBLY PWR20/3-80 Detailed Circuit Description PWR20/3-80 3.11.1.1 +10V Reference (G8013) PWR20/3-82 3.11.1.2 -5.2 Vdc Controls (G8010) PWR20/3-85 3.11.1.3 -2.0 Vdc Controls (G8011) PWR20/3-87 3.11.1.4 -5.2 V Heat Sink Assembly PWR20/3-90 3.11.1.5 -2.0V Heat Sink Assembly PWR?20/3-92 3.11.1.6 DC Low Voltage Detector (G8014) PWR20/3-95 3.12 AIR FLOW SENSORS PWR20/3-97 ILLUSTRATIONS Figure No. Title Page 1-1 Basic 2040 Configuration PWR20/1-2 1-2 Front View — Power Supply and Cooling Assembly Locations PWR20/1-5 PWR20/1-6 1-3 Rear View — Power Supply and Cooling Assembly Locations 14 CPU and I/O Cabinet Rear Door (Open) PWR20/1-7 1-5 KL10-C Power Distribution System Block Diagram (System Level) PWR20/1-8 2-1 KL10-C Power Distribution System Block Diagram (Interface Level) PWR20/2-2 2-2 Front View of Switch Panel PWR20/2-7 2-3 Switch Panel, External Connections PWR20/2-9 3-1 KL10-C Power Distribution System Block Diagram (Unit Level) PWR20/3-2 3-2 863 Power Control, Block Diagram PWR20/34 PWR20/3-7 3-3 863 Power Control Simplified Functional Schematic 34 863 Power Control, Power Down Sequencing PWR20/3-18 3-5 NESSS Timer, Simplified Block Diagram PWR20/3-26 3-6 861-D Power Control, Block Diagram PWR20/3-29 3-7 861-D Simplified Functional Schematic PWR20/3-31 3-8 H7420 Power Supply, Simplified Schematic PWR20/3-36 39 H7420 AC LO and DC LO Sensing Circuits, Simplified Diagram PWR20/3-42 3-10 H7420 Power-Up and Power-Down Sequencing PWR20/3-45 3-11 H744 Precision Voltage Regulator E1, Simplified Diagram PWR20/3-47 3-12 H744 Regulator Wavetorms PWR?20/3-50 3-13 H745 Precision Voltage Regulator E1, Simplified Diagram PWR20/3-54 PWR20/iv ILLUSTRATIONS (Cont) Figure No. Title 3-14 H745 Regulator Waveforms 3-15 H754 Precision Voltage Regulator E1, Simplified Diagram Page PWR20/3-57 PWR20/3-61 3-16 H770 Precision Voltage Regulator E1, Simplified Diagram 3-17 PWR20/3-68 H770 Regulator Waveforms PWR20/3-71 3-18 H760A Power Supply, Simplified Schematic 3-19 Distribution of Power to Fans in H760A and H760B 3-20 PWR20/3-77 Capacitor Discharge Curve 3-21 H761 Regulated Series Pass Assembly, Simplified Diagram PWR20/3-79 3-22 +10 V Reference, Simplified Schematic of +REF C Circuit 3-23 PWR20/3-84 Typical G8O10 -5.2 Vdc Control Circuit, Simplified Schematic 3-24 PWR20/3-86 Typical G8011 -2.0 Vdc Control Circuit, Simplified Schematic 3-25 PWR20/3-8% Typical -5.2 V Heat Sink, Simplified Schematic PWR20/3-91 3-26 Typical -2.0 Vdc Heat Sink, Simplified Schematic 3-27 Air Flow Sensor Characteristics PWR20/3-76 PWR20/3-81 PWR20/3-93 PWR20/3-98 TABLES Table No. Title Page 1-1 Power Supplies, Regulators and Controls PWR20/1-3 1-2 KL10-C System Power Requirements PWR20/1-9 1-3 Electrical Characteristics Summary PWR20/1-10 14 Reference Drawings PWR20/1-14 PWR20/v FOREWORD This manual is description a modularly-structured (operation is to be as 1t serves used with as an theory) the of the DECsystem=-20 integral part technical 2040 Power KL-based of a system total System. It documentation, documentation package. A multi-level this manual; that is form it three integrated in Level level of Section It 1 the power what the pertinent System level a implemented nature at expansion. levels which each The provide in level structure a totally description: Also the of 2040 2040 each Power descriptions System KL-based power is a supply, basic system consists schematics are is of on a which system Processor power block interconnections. The characteristics unit contains differ detail. provided system power of typical location Electrical modular presentation describes regulator. future presentation and describes physical open-ended is Level Unit context an structure Level Interface Each for Power System document exhibits suitable comprises of and shows the controller and diagram discussion what tabulated provided. and each and a level. which shows includes component list of all does. Section 2 discusses the power system on an interface level, based on a more detailed version of the block diagram provided in Section 1; major signals and voltages are introduced. The discussion at this level follows sequential down) operations through the block diagram. (e.g., power/up The level of text does not go beyond the level of the block diagram. Section 3 describes the unit level theory. Here, the previously used system block diagram is further detailed to show all the signals and voltages produced. From this, detailed theory of each Power System component is provided; schematic diagrams complement the text. simplified block and All diagrams are compatible with those in the system and interface level descriptions. Included in a series of KL-based documentation, this manual relates only to the 2040 Power System. For further information on the 2040 system, refer to the Introduction to KL-Based System Technical Description manual (EK-KL10-TD-002) . CHAPTER SYSTEM This A 1 LEVEL chapter basic DESCRIPTION briefly physical describes is Presented, are and related components block diagrams and 1.1 PHYSICAL DESCRIPTION KL10-C KL-based description power The the defined tabular Processor is 2040 Power where all major through the use KL10-C Processor) used comprises three supplies. As the in power from Console controls shown adjoining viewed PDP-11/40 is and all in DECsystem-20 the Processor associated KL-based Floppy input/output cabinet contains the Central cable, which Processor connects cabinet. independent power interconnected common DEC MAJOR Table 1-1 the KL10-C COMPONENT lists Power and basic Control the 861 System; logic; Power proéessor and power contains peripherals, system; the the right own ac center Unit. its Control in peripherals connections. power The cabinet and has KL10-C They control power the Console have are system via a Bus. FUNCTIONS power end) disk terminal general, the left Processing the cables with Power 1.2 In to 1-1. (including self-contained the (front the DECwriter with front, contains "stand-alone" Figure cabinets cabinet The of specifications. 2040 configurations. A typical system configfiration the System. AND supplies, the LOCATIONS regulators Physical PWR20/1-1 locations and are controls shown in in CONSOLE PROCESSOR 170 CPU CABINET CABINET CABINET Pk RH20 CPU DTE20 SYSTEM DIA20 MAZ0 DMA20 POP-11/40 MA20 (LOGIC) {(LOGIC) 11 -PERIPHERALS - T DEC_POWER CONTROL BUS 10-2203 Figure 1-1 Basic 2040 Configuration PWR20/1-2 Table 1-1 Power Supplies, Regulators and Controls Quantity Assembly Function 1 863D/E Power Control Main Power Control for system 1 861D/E Power Control Power control for console processor equipment S(7)* H7420 Power Supply Main power supplies for CPU. RH20, DTE20, DIA/DMA20, and MA20 1 H760 Power Supply Power supply used with capacitor assembly (7009878) to provide -11 and +15 Vdc to the H761 Series Pass Assembly 1 15(19)* H761 Series Pass Assembly H744 Regulator Regulated -5.2 and -2.0 Vdc to the CPU Regulated +5 Vdc to CPU, DTE20, DIA20, DMA20, and the MA20 1 H745 Regulator Regulated -15 Vdc to DIA20 and DMA20 6(12)* H754 Regulator +20. -5 Vdc to the MA20 1 H770 Regulator +15 Vdc to air flow sensors Switch Panel Contains power on/off controls (normal and emergency) and bootstrap loading controls. *If second MA20 is used, number in parentheses indicates new total number of that component PWR20/1-3 used. Figures on the 1-2 inside-rear supplies disk through cabinet the PDP-11/40 system are not ELECTRICAL Figure among 1-5 the is a characteristics 1.4 KL10-C 3-phase, percent of listed in each nominal value 21.6 KVA Primary a line that Hz. of 1-4). are The mounted power associated the 2040 Floppy Power System. SUMMARY System the basic interconnections components. 1-2. Detailed are summarized Input power electrical in Table 1-3. A of with 120 voltage and basic input or must the 240 Vac, 60/50 Hz, be line KL10-C power within frequency Processor (60 +6, A @ -12 should reguires 120 Vac, Vac). power to separate computer the KL10-C from operation Primary be compatible with to the DECsystem-10 additional Processor lighting, fluctuations. for and part assembly Line approximately 240 (Figure end Table power. 2 @ components showing operates than A the REQUIREMENTS more 30 vary the diagram Power Processor 5-wire front 2040 of ELECTRICAL doors considered block are of CHARACTERISTIC various requirements not Some in 1.3 The 1-4. the is not power affected at primary Preparation information. PWR20/1-4 be conditioning, outlets KL10-C Site air should provided etc., on so by voltage surges or the computer site must input Guide connector. Refer (EK-DEC10-SP-003) CONSOLE PROCESSOR CABINET | switch paner | 1/0 CABINET CPU CABINET I/0 COOLING ASSEMBLY CPU COOLING ASSEMBLY H7420 No.1 H7420 No. 2 H7420 MA20 COOLING ASSEMBLY No. 3 H7420 No. 4 863 H760 POWER CONTROL 861 POWER RAW POWER H7420 SUPPLY No. 5 CONTROL \ < EEE: H7420 S22 |3 ] Hraz0 35;: H7420 §§$§§H7420 x|zl No. 1 . izl No. 2 32129 R]| SRS |||zl ;;;;;NO.4 IS] x TIE[E|T[T| Nos nraz0 No . 3 FRONT Figure 1-2 Front View Assembly - VIEW Power Supply Locations PWR20/1-5 and Cooling CPU CABINET I/0 CABINET CONSOLE PROCESSOR CABINET CPU COOLING ASSEMBLY I/0 COOLING ASSEMBLY [fi SWITCH PANEL ] HT7420 No. 1. H7420 No. 2 COOLING ASSEMBLY H7420 No. 3 H7420 No.4 H7420 RAV:WPGOOWER e e ngslgR il CONTROL 861 POWER CONTROL REAR VIEW 10-2209% Power «© \\ (8 Assembly Supply Locations I - o) View - Rear ~ 1-3 " Figure = MA20 and Cooling REAR DOOR CPU CABINET REAR DOOR I/0 CABINET COOLING ASSEMBLY SERIES PASS ASSEMBLY SECOND 64K MA20 (IF USED) OO = OO CAPACITOR ASSEMBLY S -S I S -S I & H7420 ~ r ~ ~ No. 6 S| S| 8|38 | p s X X || ~ x| b ~ = p nreeo . REAR CABINET DOORS (OPEN) 10-2206 Figure 1-4 CPU and I/0O Cabinet PWR20/1-7 Rear Doors (Open) DEC POWER CONTROL BUS 1} -l _——_——‘———__———_——fl KL10 C PROCESSOR CABINET FAN ac aqu ac | PRIMARY ___| POWER |N l ER POW TR FLOPPY s%sf'ém DECWRITER J&"SR or| d¢ sc_,lcAapaciT SSEMBLY sgglsess BSS asD conTror = l SUPPLY l H761 1 KL10-C ot dc H7420 = RIPHERAL ) PDP-11/45 LA36 dc POWER SUPPLY DTE20 863 POWER CONTROL = ac H7420 POWER / %IMA::o _ |5 SUPPLY )—1 H7420 de AIR FLOW SENSORS RH20 POWER SUPPLY ac HTae2 POWER SUPPLY ac H7420 |mazo - POWER H7420 o COWER, 7420 | mazo .2 POWER h———_——_ 10-2207 Figure 1-5 KL10-C Power Distribution System Block Diagram (System Level) Table 1-2 KL10-C System Power Requirements Parameter Voltage: Value KL10-CA 110/208 Vac KL10-CB 240/416 Vac Input Connections: 3-phase, 5-wire Current: 60A/phase (maximum — 60 Hz operation) 30A/phase (maximum — 50 Hz operation) Input Frequency: KL10-CA-60Hz+ 1 Hz KL10-CB-50Hz+ ] Hz Input Power: 21.6 KW Cooling: Forced Air PWR20/1-9 Table 1-3 Electrical Characteristics Summary Qty Assembly 1 863* Power Control DEC Type No. 863 Electrical Characteristics Input Requirements (Max) Voltage 90-132/180-264 Vac Phase 3-phase, 5-wire Frequency 47—-63 Hz Current 75A/phase (CB) Includes: 1 Power Distribution Panel 1 | Pilot Control Board Auxiliary Power w7000 Supply Board 1 AC Low Voltage W516 Detector Board 1 Power Control G8015 Output Power Logic Board Outlets** Ten (8 Switched, 2 unswitched) 1 Indicator Driver G8017 Control Element Board g K1 30A (Relay or CB3 15A Circuit Breaker) CB4 15A Switched fi CBs 15A CB6 1SA CB7 15A CB8 1S5A \. CB9 1SA Unswitched { CB2 30A CB10 1 861 Power Control 861-D Input Requirements (Max) 861-E Voltage 861-D: 90-135 Vac 861-E: Includes: Pilot Control Board 5411522 180—270 Vac Phase 861-D: Three Frequency 47-63 Hz 861-E: 1 15A Current 861-D: 24A/pole 861-E: Circuit Breaker Three 16A/pole 861-D: 30A/20A 861-E: 20A (CB1) *Two models: 863D (120 Vac. 60 Hz) and 863E (240 Vac, 50 Hz) **Same outlets have duplex connectors PWR20/1-10 Table 1-3 (Cont) Electrical Characteristics Summary Qty Assembly DEC Type No. Electrical Characteristics Power Requirements Full Load 861-D: 2870 VA 861-E: 3830 VA No Load 861-D: 10VA 861-E: 10VA Output Power Outlets Six duplex (4 switched, Outlet Current 861-D: 2 unswitched) 12A/outlet, 16A/branch, 24A total Power Control 861-E: 12A/outlet, 16A total Power Control 7 H7420 Power Supply H7420-A Input Requirements (Max) H7420-B Voltage H7420A: Phase H7420A: Single . Frequency Includes: 1 Power Control Board 5411086 120 Vac H7420B: 240 Vac H7420B: Single 47—-63 Hz Current A Circuit Breaker A Power Requirements Full Load VA No Load VA Output Voltage DC t8V@I1A +1SV*15V@3A AC Seven separate regulator outputs, 20—30 Vac (25Vact 20 @ A each; single 115 Vac convenience outlet Clock 0—5 V square wave at 47-63 Hz PWR20/1-11 Table 1-3 (Cont) Electric;ll Characteristics Summary Qty Assembly 19 H744 Regulator Electrical Characteristics DEC Type No. H744 Input Requirements (Max) Voltage 20-30 Vac Phase Frequency Single 47—-63 Hz Current 12A Fuse (F1) 15A Output Power Voltage 5Vdc £ 60 mV Current 25A 150 mV p-p (max) Ripple H745 Regulator 1 H745 Input Requirements (Max) Voltage +15Vdet % 20-30 Vac Phase Single Frequency 47—-63 Hz Current +15Vdc@ A 20-30 Vac @ A 15A Fuse (F1) Output Power Voltage Current Ripple 12 H754 Regulator H754 -15 Vdc £ 50 mV 10A 450 mV p-p (max) Input Requirements (Max) Voltage 20-30 Vac Phase Frequency Single 47—-63 Hz Current 8A Fuse (F1) 10A Output Power Voltage +20 Vdc £ 5% -5Vdc * 5% Current 8A @ +20 Vdc 1A @-5Vdc 1 H770 Regulator H770 Input Requirements (Max) Voltage 20-30 Vac Phase Frequency Single 47-63 Hz Current 12A Fuse (F1) 15A Output Power Voltage Current PWR20/1-12 +15V +3% 0—10A The KL10-C building cabinet ground point. is provided ENGINEERING Table 1-4 Power point Complete should cabinet be connected grounding to the information in the Field Maintenance Print Set. 1.5 diagrams grounding lists DRAWINGS reference contained Distribution in schematics and wiring the Field Maintenance System units within configurations. PWR20/1-13 the interconnection Print 2040 Set system for the Table 1-4 Reference Drawings Title DEC Dwg. No. No. of Sheets 863 Power Control, Detailed Schematic D-CS-863-0-1 4 Auxiliary Power Supply (W7000), Detailed D-CS-W7000-0-1 2 D-CS-W516-0-1 2 D-CS-G8017-0-1 1 D-CS-G8015-0-1 2 H7420 Power Supply, Detailed Schematic D-CS-H7420-0-1 1 H7420 Power Control Board C-CS-5411086-0-1 4 H744 Regulator (+5 Vdc). Detailed D-CS-H744-0-1 1 D-CS-H745-0-1 1 D-CS-H754-0-1 1 Switch Panel, Assembly Drawing E-AD-7011639-0-0 1 Capacitor Assembly, Detailed Schematic D-CS-7009878-0-1 1 +10 V Reference, Detailed Schematic D-CS-G8013-0-1 2 -5.2 Vdc Control, Detailed Schematic D-CS-G8010-0-1 | -2.0 Vdc Control, Detailed Schematic D-CS-G8011-0-1 | -5.2 Vdc Heat Sink, Detailed Schematic D-CS-7009405-0-1 1 -2.0 Vdc Heat Sink, Detailed Schematic D-CS-7008404-0-1 1 DC Low Voltage Detector, Detailed D-CS-G8014-0-1 1 Schematic AC Low Voltage Detector (W516), Detailed Schematic Indicator Driver (G8017), Detailed Schematic Power Control Logic (G8015), Detailed Schematic Schematic H745 Regulator (-15 Vdc), Detailed Schematic H754 Regulator (+20, -5 Vdc), Detailed Schematic Schematic H761 Power Diagram ; D-IC-KL10-0-1 PWR20/1-14 2 Table 1-4 (Cont) Reference Drawings Title H761 Detailed Interconnection Wiring DEC Dwg. No. D-IC-H761-0- Diagrams (H761-0-1 through H761-0-8) H770 Regulator (+15 Vdc), Detailed D-CS-5411207-0-1 Schematic PWR20/1-15 No. of Sheets 9 CHAPTER 2 INTERFACE 2.1 An LEVEL BLOCK DIAGRAM Interface system is to system Level shown application Power DESCRIPTION of the is its ac power to the Supplies in this Cabinet. The these this The and in and and KL10-C 863-D Power entire power and Power the Floppy 861 Power from the 863. The 861 Cabinet. The H7420 identical to power supplies and Disk system considered regulators part are are of not Disk Control, those also controls the regulators 2040 discussed which Power in internal the controls system. the CPU Distribution Control by are Floppy not the DECwriter, the cabinet of The the the additional supplies to I/0 powering those Power System; further in manual. Switch Control. off to input fans are 2-1. controlled primary PDP-11/40 devices power further diagram Figure PDP-11/40, receives the block in ac ANALYSIS by Panel During means of separate switch DC power for is furnished Capacitor Series is normal a ECL a Assembly Pass in the ON in eénergy The on under the ferroresonant Assembly. the switch power logic for same operation, POWER removes the by located cabinet system the storage, ferroresonant PWR20/2-1 863 turned on Switch Panel. A emergency Raw the is Central H760 as and an and conditions. Processing Power Power Unit Supply, H761 transformer (CPU) a Regulated primaries DEC POWER CONTROL BUS e < POWER REQUEST (L) b I 120/240Vac I ll AN | 120/240vac I l -1y |CAPACITOR| -11 ASSEMBLY TR 1 60/50Hz CONTROL pL20/240Vac | l > ! I |— DTE20 | H745 REG. +5 I s |+AIR FLOW SENSORS +5 H744 REG. +: H744 REG. l | *1 DIA20/ l DMA20 I H744 REG. | l l 17420 P.S. 120/7240Vvac > H744 REG. +5 +5 H744 REG H744 REG H744 REG 120/7240Vac | H7420 P.S. | H7420 PS. +20 |— H754 REG. | H754 REG. H754 REG | H754 REG. ' n754 REG. | H754 REG 12Ol MA20 H744 REG. | H744 REG. +: I | SECOND MAZO| (F useo)l | PS.| PS.| H7420-1+20r———1‘ i—————-+——— I 7420 | H754 REG. | H754 REG. =% | I | | H754 REG =" | | 753 REG. REG. | H754 2-1 | |l iy — o 4 l }_L44_RE_G.+)1_44_REG _{--5—-! e | 4 REG | H744RE L174 KL10-C Power Distribution System Block Diagram (Interface Level) PWR20/2=-2 I REG ——— L GEEEEEy U G G SR e%B M ] IS SEEMEEES G I G SRR L& B ] Figure ' | H754 REG | HTS4 REG =5 ma20 | —— —— | H744 REG | H744 REG. | ! T H754 " RH20 o | +5 r l | I n744 REG H770 REG. | l H744 REG. H7420 PS. POWER ' +5 H744 REG. 863 ——| lI H7420 PS. H744 REG. POWER | POP-11/40 +15 | PRIMARY I 3 PHasE l _ ALS PERlP'H'ER K‘é'POU- ¢ H761 PASS SERIES I | DECWRITER ASSEMBLY 7009878 SUPPLY . LA36 120/240Vac 120/240Vac | Flé?g:Y SYSTEM 120/240Vac H760 POWER PROCESSOR 120/240Vac CONTROL I 120/240vac KL10-C FaN —= Pg\?ER | | SIDE UNITS GND P SIDE UNITS | - ~ | T0 RIGHT EMERG. SHUTDOWN (L) T To LerFT | ¥ are a wired in full-wave supply are ocutputs +10%, as as overall the the power -2.0 and 25 LEDs the correctly, other being Each off. voltage are Both CPU open mV to 35 are +15 line in V and -15 tolerances the capable wired ferroresonant The With of of V, of are 20 ms of energy these pass amperes the although is for regulator circuit card to generate ail %1% levels The by at a output regulator. control cards voltage is are breakers, of the are performed cards protection, cards, voltage each consists not control transistor. output regulation, regulators common regulator tripped voltage three regulators (G8010 present. not is functioning the LEDs identical on all cards used. POWER from WARNING the (SIGNAL v capacitor overvoltage are Regulation indicate that the assemblies between H761 regulator regulators, sink series the than 1is portion sensing. is indication A. voltage. outputs level only the input H761, current The The supply heat and used @ the maximum are 2 v Within a G8011) Y15 =-2.0 with and and the The of of of regulator back outputs major linear on outputs removed. the remote the The winding. power is V. while nominal limiting. of A, sequencing tolerance point 490 common breakers, and delta, star. 120/240 the current V @ provides well -5.2 a of when circuit Vv added, H761 and -11 -30% hold-up 3-phase 3-phase share assembly The a and 863 Power to RETURN) CROBAR line Control. or pairs These shorted, PWR20/2-3 are line connected pairs depending on to the are simply the state of the relay contacts associated with the individual control Before power is applied to the system, relays. both sets of contacts are closed. Apprdximately 5 seconds after power is applied, both sets of contacts are opened, with CROBAR lagging POWER WARNING by 5 milliseconds. During power shut-down, CROBAR again lags POWER WARNING by 5 milliseconds. 13 At least seconds must elapse between power-down and the next sequence. power-up The power supplies and regulators in the I/0 Cabinet are similar to those in the CPU Cabinet. Type H770 and H745 regulators are added to the I/O Cabinet. The H770 has been designed for a higher degree of regulation than provided for by the power control board in the H7420. The +15 Vdc for the air flow sensors is furnished by the H770. -15 Vdc to the DIA/DMA20 The H745 supplies logic. The CROBAR that is applied to the CPU is also applied to the H770. In this case, seconds will elapse the CROBAR assures that approximately 5 so that the cabinet fans can get up to speed before power is applied to the air flow sensors, thus avoiding accidentally initiating an Emergency Power Off sequence. As shown in Figure 2-1, the DEC Power Control Bus to both the 863 and the 861 is provided in the 863 Power Controls. is connected An override switch for maintenance purposes. This switch overrides a fault condition so that the processor can be powered-up for troubleshooting. 2 2.2 Two BASIC types KL10-C: The OPERATION of power switched main input must primary to the (wye-connected). the is closed, various circuits breaker. Closing the unswitched The circuits Supply, a Driver with These the 863 To apply this POWER WARNING a power primary are on the is 863 system and two Vac the is to (that the circuit breakers are applied the Vac Control. Auxiliary G8011 Power Indicator Control active) necessary Logic. as long to close the Approximately opened, is, POWER in power individual Power normally-closed are on to 120/240 861 remain applied as closed. contactors the G8015 Panel. breakers of W7000 (and circuit rest a on circuit applies the Vac, additional Power individual to one and it logic switched to is the power. breaker power a 863 Closing circuit Vac of primary 240/416 Detector, is Switch analysis or and include active the and outlets system, in main breaker closed, circuits). 120/240 863, breaker the lines relay the an Vac 120/240 Voltage the switch from the indicators, to switch other Low circuit power after When in unswitched 120/208 circuit the circuits ON and the fault POWER inhibit inside AC and unswitched inside main is convenience W516 four considered power 863 3-phase 863 be the the PWR20/2-5 switch As is applied 863 front closed, system, clock, 863. as shown the in memory, energizes result, a panel. primary and the also a to seconds CROBAR removing the ON 5 ac series of When these power Figure 1is 2-1. The application three each of primary orange-colored of the three power lamps phases. on to the When the 863 the 863 is front POWER ON indicated panel, one switch on by for the Switch Panel is closed, the red LED (POWER) next to the switch lights, to system. the indicating Fault indicators Power Control fault conditions indicator on 13 seconds. identified 863 2.3 The Power the are Switch fault the and single will by These LEDs EIGHT Overtemperature (unused) (6) Circuit breaker to (8) Cooling Assembly The in the (four CPU both one the of system down 863 several FAULT will for at particular, front power panel least are of the are: locations) power open switched is (two tripped locations) PANEL Panel Processor Switch flow door any conditions (5) Switch air with remain on of orange-colored lights. Insufficient SWITCH If conditions, individually Control. Panel. Panel power—-down Eight associated Switch prevails, application (4) Console the and the automatically (LEDs) the i1s located Cabinet. in the Figure front 2-2 Panel. PWR20/2-6 top shows area a of front the view of O FAULT r ! LOAD SW/REG DIsSK O POWER l FLOPPY ENABLE . POWER ON EMERGENCY POWER OFF DISABLE 10-2237 Figure 2-2 Front View of PWR20/2-7 Switch Panel The Switch 1. Panel main application and removal system by of the POWER ON-OFF red LED POWER indicator. means associated Emergency 3. 4. are: Normal the 2. functions shutdown; with the manual Red system FAULT indicator (8) possible power distribution. BOOTSTRAP loading PDP-11/40 front enables power POWER fault from panel or (LED) for conditions disk, Floppy (SWitch disables to switch OFF mechanical-reset-only eight switch EMERGENCY of with switch feature. any one of related to disk the REGister). the the bootstrap or A separate loading function. 2.3.1 The in Switch Figure between LED System Connections Panel 2-3. the lights A Vdc LED when system power FAULT example, no LED in air lights the case in the source Control as, or +5 Power The tripping interfaced 863 switch. for is and is overall input the Switch applied when a of series a flow. PWR20/2-8 line system 1is the power-related pass shown connected Panel. through as The POWER POWER fault circuit ON occurs, breaker fee3— — — T~ ] POWER CONTROL | FAULT (M) —Dow-l‘i}—z(€ Js"l ' PWR REQ (H)— lo-ovsamoe (H) | | | | +8V ) conTROL BEa I Ji3-3 1J5.2! € | _J13-1J\< J5-4! ¢ (863) | B | - I I SWITCH PANEL | | @ m N\ Jor-3 st < J7-2 <.:4-2! Jur-1 I POWER LED l poweR OFF o ST SWe -éqsqi' J3-2 SwWS < '' B0OTSTRAP POWER ON SwW2 _- DISK —— SW3_ CLE P < — e — frorti/a0 — 71 . ' lJl-Z\:.H-Z' FLOPPY Lul-3eeJi-3 PCLEN Z enaBLE ot Jn-el — DISABLE I | | Al S . l e i SWI__~ SW REG !qtlsaa14 - L 433 | I : sa-3) (_1'* FAULT LED ) ' 10 ' BOARD BM873 | fraggoral ' asgas| || =J2~2; —— — — ‘Jz_,\}ro DTE20 7 e ee 10-2232 Figure 2-3 Switch Panel, External PWR20/2-9 Connections 2.3.2 Operation Power is applied is actuated. The the cabinet fans maintenance 863 Power (at a 1 to should problem be is System when POWER If should some and the override actuated, the POWER POWER ON type switch light and of switch indicator on the blinks rate). Switch Panel program is panel, the to is loaded by actuating momentary switches. For be loaded manually following Set the steps are PDP-11/40 settings for the switches bootstrap Actuate the ENABLE switch; 3. Actuate the SW switch depress and hold When the load REG it has the appropriate if the bootstrap PDP-11/40 front performed: console loading the example, through 2. 4. the indicator audible. exists A bootstrap program 1. 2040 associated Control Hz the to the desired program. depress on the and 2040 hold it Switch in. Panel; in. started, release both 2040 Switch Panel switches. a a outside power- 95 below limit necessary to operate Panel. Vac 63 for Hz, of 47 to is started. '—l power, or Switch 2040 o V) not PROTECTION drops power - 230 ac '.l Whenever the is it O M POWER-FAILURE ) 2.4 on controls ® other o any running, is program 0 c the 0 Once PWR20/2-10 115 V (190 Vac as measured by for dc The KL10 asserts signal CPU POWER into interrupt and clearing to Coincident end (under 2 ms and to same and save power location all machine to start-up back is 24 into its APR the CPU and the reads Power 863 the Line power-fail orderly the the power failure. state and Refer to the KL10 shutdown, CPU process. above the power POWER control WARNING Flag. This sequence and storing for includes APR allows information CPU, as The KL10 CPU to 1n registers), processor routine entire KL-based information. PWR20/2~-11 traps has to restore The during to its the prior function. System for more the PDP-11/40 20-microcode lost restored to to failure. totally (EK-KL10-TD-002) to fail. the ready traps (data power then Processor address) the is Central PDP-11/40 that up is the (at power it again Introduction program reading 1is automatically power to KL10 manual PDP-11/40 PDP-11/40 the prior is process information the executes system The power-fail volatile state shutdown conditions) restored, routine Description CONI peripherals and the drop memory. condition When A KL10 an shutdown 24 power setting the begin with the location 30, begins KL10 the WARNING. bit the front senses Technical detailed AUTOMATIC RESTART 2.5 The only automatic restart feature present in the KL10-C is with £he ac. During a powér-failure, for example, if the ac comes back up, restarts. The minimum of 13 power up for Only ac faults unrestartable; they to failure cannot, (one period are Introduction manual power seconds this back the the of however, shot be KL-based (EK-KL10-TD-002) for come timer automatically back up disallows for power a coming time). restartable. must program All dealt with System more other manually. Technical detailed PWR20/2-12 faults are Refer to Description information. CHAPTER UNIT 3.1 This major 3 LEVEL DESCRIPTION INTRODUCTION section describes, assembly diagram in the the KL10-C introduces the chapter. identified and all Then, major each paragraphs. simplified schematics Maintenance Print Set Power Power the System. all assembly the A System major is descriptions and diagrams. for detailed PWR20/3-1 are to schematic each block (Figure assemblies further Refer of detailed interconnections component The operation Distribution Here, assembly subsequent detail, 2040 of the in are 3-1) are shown. described supported the Field diagrams. by in DEC POWER CONTROL BUS 3 r— | OVERRIDE o—r L _.-. | ASSEMBLY SENSORS RS HT7420 | 120/240vac_60/50Hz 120/240a0ac 60/50H2 3-PHASE 5-WiRE - CABNET [Amviow 1 +15V FROM H770 No. 3 | , CROBAR |l || 120/240Vac 60/50Hz HT420 120/240Vac_60/50Hz H7420 6 | | | m—" No. 1 I 20-30Vvac 1 HT70 +15 1 =5 . } 3-PHASE 4-WIRE l -5 r H744 MAZ0 I l | I AC TO FANS CAPACITOR| _ | H761 -52 . Y REGULATEDL _20] ASSEMBLY cPu | | l 20-30Vac g +zo +zo H754 +2o H754 No. 4 H754 I| 120/240Voc_60/50Hz | 120/240vac_60/50Hz H7420 l FLOW AIR SENSORS AT H770 | CPU CABINET H760 CROBAR l NS IS GEE B ] L A ] & /] _{\ Foower |-11Y { Assempry 7009878 POWER WARNING | | H744 -5 SUPPLY 4 CB TRIPPED | R"‘Z H7420 +20 +2o +20 [H754 No. 7 | [H7sa| +15 ) r—'j DIAZO DMA20 H744 +5 | [H754 H754 +zo +20 1420,t5 ASSEMBLY 120/240vVac 60/50Hz L 20-30Voc - +5 +5 | | +5 +5 H744 | | H744 COOLING SWITCH | 15,215 H744 H744 H744 CABINET DOOR | -15 -5 IS G SR - I H745 ] | H744 H744 H744 ul ‘m H7420 +5 +5 +5 No.2 DOOR ' | T20- 30Vec 20-30Vvac | 120/240vac 60/50Hz | internal to those devices and aore not Power Sysmzl port of the 2040__ considered +2o No. l l | o 1/0 CABINET | 20-30Voc PRIMARY ' ASSEMBLY AIR FLOW SENSORS 863 ] 120/240vac 60/50Hz | POWER |‘ c%%VTVggL | POWER * r—____———__—_— | | - L PDP-11/40 I -T SYSTEM CONTROL | . Pemn:nt.s | LA SWITCH PANEL | POWER REQUEST Floppy disk system,PDP-11/40,LA36 | CABINET | % The EMERGENCY SHUTDOWN S ond 11-peripherals power supplies are oll COOLING 120/240Vac_60/50Hz_3-PHASE 5 WIRE | = CONSOLE PROCESSOR CABlNE| 120/240Vac l—= UNSWITCHED CONVENIENCE OUTLETS H744 H744 H7420 —sa1 [7sa 754 H.,“ (—L—]H_,“ No.5 +20 [20-30vac +20 MA20 +zo | | l 10-2209 Figure 3-1 KL10-C Power Distribution System Block Diagram (Unit Level) PWR20/3-2 3.2 863 The 863 entire POWER Power power available: A single Control system. 863-D Block A diagram and Two Major Diagram of the 863 pilot detector; power control indicators (LEDs) override prevents the the on When the panel 1is Auxiliary the power is the of ac power 863-E (relative to back power to control (240 both Vac, the are 50 Hz). controls) is Supply also made power indicate for 863. The on the Switch Control and is to the outlets the is power AC circuit of respectively. PWR20/3-3 fault driveYts. purposes. fault the when OVERRIDE indicator It isolation. indicators LED, is the phase as follows: distribution directly (convenience presence red indicator summarized W516 toc two panel Panel. is the Figure low-voltage eight during other applied available of ac maintenance down in low-voltage an flip-flop the power ac/dc bank for on shown distribution usage; indicator breaker ac an blinking One is power a powering Power circuit and associated located Power lamps logic from 863 a board; provided of Control internal provides actuated, unswitched Three the and include: for enabled. the main 1s is machine indicator Operation AC circuit override POWER with oscillator located Hz) Power control supply Hz of of Analysis subassemblies associated 1 60 description power A versions Vac, auxiliary An application below. 3.2.1 3-2. controls (120 detailed provided block CONTROL Low to the Voltage breakers outlets A, B, Detector. that and and W7000 the C feed 861). power, UNSWITCHED SWITCHED OUTLETS OUTLETS POWER —» A pCc—> N——] 28— GND POWER I - POWER CONTROL VOLTAGE |AC LOW LOWDETECTOR LOGIC (W516) N CONTROL (GBO15) SUPPLY (W7000) " > POWER ’- - WARNING v CROBAR R e —» +5 AUXILIARY RIPPED l ac gc KT BKR A, 8C.D OVERRIDE DA Dlsrmafinon PANEL A8 AIRFLOW 25 POWER DOOR OPEN OVERTEMP > -15 POWER UP FAULT AND POWER ON INDICATORS POWER REQUEST P-€£/0z9Md POWER POWER REQ BOARD POWER DOWN B EMERG SHUTDOWN | PILOT CONTROL I ~ | | ~ GND ——— DOWN — | | sSwiTcH PANEL [ | R| | —— FAULT AND CONTROL INDICATORS INDICATOR POWER DEC POWER BUS DRIVER [ AIRFLOW A —MEM2)1 (gso17) (MEM1) 2 AIRFLOW B ————— ——a alRFLOW ¢ —/)] aIRFLOW p—CPUL NOT USED+ OVERTEMP ————— | 3 ,) [4, S-IN DOOR OPEN ———— __- OVERRIDE ° 6| . CKT BKR TRIPPED ‘ —— INDICATOR 8 —o OVERRIDE 10 - 2194 Figure 3-2 863 Power Control, Block Diagram Before the dc butputs of the auxiliary power supply reach rated value (+5, +15, -15 V), a POWER UP signal from that supply resets a fault flip;flop in the G8015 power control logic. The POWER flip-flops When the the 863 UP signal (indicator auxiliary Power Closing the control relay storage) power Control POWER and also resets in supply is ready ON switch to ac on the the five G8017 voltages fault Indicator reach rated Drive. value, for operation. the Switch Panel energizes on Pilot Control contactors the a Board. As a result, 3-phase ac is.applied to a series of circuit breakers on thg power distribution outlets). These circuit the power controls and supplies seconds after power other Approximately 5 normally-closed Control Logic CROBAR are breakers panel and opened. POWER The (switched control primary in is the KL10-C is power to Processor. on, the in the ready for lines now ac KL10-C turned WARNING power Power operation. The AC of the Low 3-phase prescribed 60 Hz Voltage the voltage input limits system). limit, ac Detector (e.g., If the machine drops below down sequence. A fault sensors is accidentally to continually ensure greater line power actuated opened). sequence if CROBAR PWR20/3-5 volts and for above However, the also a the voltage remains limit, (e.g., Both 90 normally. preset down line than voltage functions the the senses 863 POWER is a 120 the if 1if Vac, preset the line a one cabinet WARNING wvalue within executes occurs cooling peak power of door signals the is are sent to (relay the KL10-C contacts removed Timing from in from normal operating under 1is 863 Power If on the Switch When is closed, Panel is activated. long A, B, one C, D; of at a eight Assembly; these is OVERRIDE). Detailed 3-3 Control. is Refer Maintenance a time main power is 1 Circuit an Print to OFF or 13 up the when a on the switch immediately associated switch OVERRIDE The the diode on on remains exists: Switch the the the POWER POWER Switch illuminated airflow circult breaker (A); door open diagram of and the until LED the Switch condition, other and with on activated conditions open tripped sensors in (B); as the (one of Description simplified also ON condition, door is are remains rate. fault POWER least powering conditions light-emitting LED Hz and at outlets. POWER During a that down power Panel overtemperature; Pass Figure This FAULT H761 3.2.2 the POWER opened. specifies as the blinks then switched Panel Panel EMERGENCY the Control. indicator the activated, only 1s ensures shutting indicators switch which between Two ON during condition system. detected. removed powered-down elapse either Panel closed) a logic system, Switch indicate Control will is to Power seconds fault are the the CPU schematic drawing D-CS-863-0-1 Set. PWR20/3-6 in the the 863 Field Power "SWITCHED UNSWITCHED POWER OUTLETS J23 J31 CB1 75A r ~ — e g! [ r “rT T T " | | A 1 GND 1l : 2l [+ ¥ 2 OPERATION S47K ;» 47K :»47'( P T T T TT b T T T T T T '( ————— B $a : 'L ¢B X | ¢ —— a|we J- ' KZI GQ | 120V 3 cese Be - 2q0v] )| 3 colL = , } | | ! T i N ' b coiL [ K3 ' 120vac ~ $R1 3R2 LR3 ; | P/ J11 pial et it C8s T 13 JUMPERS OUTLETS J28 T N O= ST ! | N ——— Jaz7 P Za /L FILTER J2e SWITCHED cB2 —1LOW PASS —-°:=* Bc | J2s POWER OUTLET R Oa POWER as]Gy 640 1] Jd 6461 1§ TodBeod64 ool64| J24 1" : | | fiu3CML N 1 '_ | ! ! (ALTERNATE CONNECTION h FOR 34 3]4 O, T L] 1 J 240V OPERATION) GRS AT GRS NN ST GEES G G PILOT CONTROL] 240V C l oY -3t | 24V, CONTROL L | D4 ' RELAY D2 | LOCAL | REMOTE l % | I ON OFF I Ja | EMER SHUTDOWN ! GROUND I 2 L Hs 70 LHUNITS) J10 {2 1] POWER REQ J2 o2 3] J3 I o2 J7, REQUEST gI (L) 2 2 R 213 Gb X o——¢ | EMERGENCY Power L_ 3 J - (L) GROUND _ [ DEC_ % POWER EMERG SHUTDOWN eTRL BUS POWER I T]_REQUEST (L) 3 ¥ SWITCH PANEL—] I I PO PWR * DEC EMERG SHUTDOWN _ poweR | TO ceounD POWER REQ (L) »BUS CTRL [ RH UNITS < - 71958 Figure 3-3 863 Power Control (Sheet Simplified 1 of 7) PWR20/3-7 Functional Schematic AUXILIARY FROM POWER SUPPLY w700 S———— e, e L 240V o1e AL AL T2 A 120V ..... : A B r——————— AC LOW VOLTAGE DETECTOR (W516) ig D18 i l ’ L RS i 3 ! I E1 D urenes! i e ——————— — ——— ! o8 B ¥ os i 2 | SIS IS GE G G S I GRS — — — | —" e G IS CERE SIS SN ¢ + ] | | AC LSS LOW : ® .m I | ' J X2 SESTEES GRS OFF OVERRIDE | | ' I — — e y S { | DETECTOR : ‘ I PEAK |9] T o l +5v R9 I i -15y ! T‘ R4 I R26 L L ONE¥ | RI3 "2 LEVEL (L) A2| — ¢t 82 E2 = — REF SHIFT i = : 019 . VOLTAGE +15y COMPARATOR | RN c1e | P RIO +5 G I OVERRIDE SEEN RS SRS (L) X OVERRIDE (L) | O ? 2N3790 | Lo +5v +5v ——————— AUXILIARY |P|_4 u’ p,’d,s ©0 ® B N \ , 1’1E A 120VE"/ 12 :‘ PY} 1P |zov}k\\l: t ;3 Jaov J l L" — 1 " 1svac | 2 2 2 \[\ 15VvAC w RTN 4 —* | I 158 o } : l N L 25A I +SV i +30V + l wmz . 30vac | 5 l e = aovac | 3 POWER SUPPLY I(W”OOO) -t _L GDOZI ; Q7 gy ' 1 i SNl — N\ +30v Y # V : | | 1 oz L s 1 i | _ ~ ‘ I ‘ | | | | || + 12V 4+ l +- — | 8 . }? lrusv [ | | | Jr s 1 i| f J:- + =+ l R2Y Tcsl l | i'“ | .| | i| l I ' %Rw || Figure 3-3 863 Power Control Simplified Schematic Functional (Sheet 2 of PWR20/3-8 7) 1 | oo —12v ' (1Y 4 ;‘r\czz | €3 ] — l | ; INT +15V +5y 18V ’ =, | £4 % 4 {v#r:ifi | | +® I l I L_____________________________] 10 - 1998 J6 Js [1 Iz[s[cfl 112]314]5[6]7]8] 9[10111[1fl (T TITIIITITITT —-—b——_-_ —-_——_—_— ___-—_——— AIRFLOW A (L) 1 rr—mTTt— —— AIRFLOW € (L) OVERTEMP (L) FAULT LOW (H) POWER — FAULT (H) OPEN B (L) R N\ 5ms A (L) c{> 4 AIRFLOW 8(L) —s 1 R 0 AIRFLOW C (L) S | . 1 R oTM | AIRFLOW D (L) _as 4 l OVERTEMP (L) | 1 —CaR O CKT BKR (L) : 1 | power urp (L) DOOR OPEN (L) @ ! POWER REQUEST (L) INDICATOR 2|2 +— | f\// N . G 2 e 4 | | | ‘ I | I WARNING RTN , +5V 5 (o) @ 4F NC R RTN R O I EMERG SHUTDOWN | 8 LNC ' - l GROUND | _ o V4 - T 5 r-SWITCH I +5v—v4 4 lPANEL $ ' ) e V| FauLT (L : gg:gn ON | OVERRIDE (L) v | 2 | — l . GATE v POWER ON I N\ . | ' \-/// l i @ 1' 10 - 2196 —_————— Figure 3-3 Control 863 (Sheet Power Simplified Functional Schematic 3 of PWR20/3-9 10 — - CROBAR @ r— 818 I CROBAR (L) @ . 46 ‘I”]__";“ POWER e 7\ el " BLINKER # 7 s l | m// i 0O POWER WARNING (L) NG I a sls e GATE Sms ~Va P RESET GATE hhz OSCILLATOR ! ——@—l VA~ R OF—ww I +5v + 4 R +5V warning I | 1] 4| 3ms L— 4 LOGIC s | [ O [ | i Ir S | J20fP20 | Pry2 R Ol LATCH = CRgEAR | | s | PWR REQUEST (M) DRIVER POWER UP T | INDICATOR _I=— R ._Do_\, 1w‘ INDICATOR I P , T I FF 1 : | PWR REQUEST (L) | POWER UP GATE l FAULT RESET GATE I 13sec il CONTROL I UP-DOWN ONE SHOT ,—Q_/ 0 __—1 POWER i POWER UP (L) AIRFLOW Q AC s DOOR OPEN A (L) I VERRIDE (L) H CKT BKR (L) DOOR _—_—————— FF AIRFLOW D (L) STORAGE I _————_——_ @ OVERRIDE (L) AIRFLOW B (L) 7) al 863 POWER HT76 CONTROL H76!1 RAW POWER SUPPLY 1 1 2, SERIES -2y - -12v 1VRTN 1 | PASS ASSEMBLY 524) CAPACITOR e mBLy |12V RTN 8| — ~ — 2 1 ono I 4 — | 0 €| el = o] QC A @ e B . TO (5) K 220vac {2) CPU CAB FLUSHING FANS hd L |} L FANS 120VAC 0.SAEA -20A cPu |— < 5 2 B o} ] N -2 7 TO [—— [CPU COOLING 3 — LT“ 2 Y B0 - — J2 —y "—t‘ 1 Ze 2 NEMA — Ji |6| L21-20 F NEUTRAL (N) )L COOLING ASSY 3 — ) 7: {4) ps— 2 - 8 | h——d N R- B — 3 10 L POWER CONTROL jess J1 IS LAy PWR REQ (L) 5]| EMRG SHOWN 3 H—{ J8 1o I SN g P 2 EA 9 2 GND FANS 220VAC 1.5A 3 9 GROUND J2 M T — 6ND (2T H — J2 2] | —{ NEUTRALTM & 7 — 23 P | ASSEMBLY CAB FAN {1 e ~ ol ror-11/40 La3e — L DECWRITER 2 . J5 == 3 me [~ ] r1 [J6 ] 11- — L JPERIPHERALS| W-\— . . 5 ey K — 2 3 E— FF 4 i s OVERTEMP | CIRCUIT l L@I BREAKER TRIPPED CPU CABINET AIR FLOW SENSORS 12 ] 170 CABINET AIR FLOW SENSORS bfiqTIEWq;|b¢qT|B< - e + <= [+1<]=] [+]<]-) [+]<]-] S IR 1 i . [2 | DOOR SWITCHES 3 CPU CABINET b} — 4 1/0 CABINET % ' J1-6 TO H770 . 5 7 GND J-5 l | || 6| +15v CPU | CT4 ~\ CROBAR CT3 s [ [caoaAR RTN | # \w {] Pwr warN —1 POWER WARN w oND cT2 ' ol U POWER WARN RET CABINET BACKPLANE (CPU #1) ‘*———-—————f: CROBAR cn{: GND J1-2 ¢ L ANIES] TO H770 10-2197 Figure 3-3 863 Power Control (Sheet 4 of Simplified 7) PWR20/3-10 Functional Schematic 863 POWER CONTROL MARGIN CHECK m_ T1INST = 2] PWR ON INST PWR 3 JINS Y 3 3 2 J 3 Ja +5V 5 |LFAULT —{ powER EMERGENCY POWER ‘) 863 J13 = 1 2 [ J3 _1 Frow PANEL POWER ON = RTN J7 1 ;. 2 Ja OFF | JS 4 ; ON - 3 SWITCH PANEL 2 3 POWER SUPPLY J2a M7420 e OTE 20 NO.2 fij J2-5 — 12-6 .s V102 +5 +5 J1-5 H744 +5 GND J1-3 GND e +5 GND J1 - 2 p—————— PTE - U 1-5b———o J1 5 onp VT N-Gp—— ON CPU PT5-u BACKPLANE _pTs. J1-2 +5 +5C PTE- pTe t +5 J1-5 H744 +5 R GND Ji1-4 GND vs 2 +7!;L +5 J1-5 H744 +5 w13 GND J1-4 J { ~ — #H7e20 NO3 a5 | POWER SUPPLY y2.§ GND 1/0 CABINET FANS 120 VAC 1A 10 it RN AIR FLOWi J-5 DIA/DM20 A SENSORS (w—dur-a GND TO 863 JUMPERS -6 \¥ POWER{‘—' Ji-1 CROBAR CONTROL le— Jy1-2 GND CROBAR H770 J-4 I_% a5 TSN s Jg"s T J1-3 GND -15 J1-1 ND a-2 H745% R +54 -5 R H76! H744 J1-4 45?12 +58 J1-5 onp HT4a '3 Ji-4 No — 6 12 J1-5 J1-3 H744 _s.n-a -5 GND -15 GRD +54 +54 GND GND +5 +5 GND GND GND GND -5 -5 10 - 2198 Figure 3-3 863 Power Control (Sheet 5 Simplified of 7) PWR20/3-11 Functional Schematic 863 CoN RH20 H7420 NO.1 J2é . N J2 -6 J1 -2 5 41 -5 +5 J1 -3 GND g1 -2 +5 Jt -3 GND J1 -2 gy -5 +5 +5 J1 -3 GND J1 -2 GND Ji1 -3 -5 Ji -4 -5 +5 GND 4 _ 4 +5 *5 41 -8 H744 +5 GND ;y . 4 s S H744 L I . GND oND GND ;i . g HY44 J27 GND -5 H7420 GND NO.6 MA20 J2-6 J1 -8 +20 +20 J1 -2 GNO J1 -5 +20 +20 H754 J1 -2 GND +20 J1 -8 +20 HrS4 Jr -2 GND HT54 J1 -2 +5 +5 J1 -8 +5 H744 J1 -4 GND J1 -3 GND J1 -2 GND -5 J1 -5 GND H744 J1 -a -5 J1 -5 128 H7420 -3 NO.7 J2-6 J1 +20 HT754 y1 J1 +20 H754 -5 _ +20 -2 GND -5 +20 Ji -2 GND +20 J1 -8 +20 H754 Jr -2 GND +5 Jt -2 +5 J1 -§ +5 WT4a J1 -a GND J1 -3 GND J1 -2 GND -5 1 -5 GND H744 J1 -4 -5 J1 -3 -5 ~ "0-2199 Figure 3-3 863 Power Control (Sheet Simplified 6 of 7) PWR20/3-12 Functional Schematic J2 9 H7420 NO.4 MA20 L r J2 -5 L J2-6 J1-5 + 20 J1 - +20 2 GND H754 J1-5 + 20 H754 ‘2 0 J1- 2 J1- 58 H754 J1-2 +5 J1-8 H744 J1- 3 Ji1- 4 +20 GND +20 GND J1-2 Ji -5 GND GNO J1-5 H?420 [ L GND -2 J1- J30 +5 +5 GNO a -5 NO.5 J2-5 L= J2-6 J1-5 +20 H754 +20 1.. Jr-2 GND J1-5 +20 J1- H754 +20 +20 2 GND y1-5 H754 Jr-2 J1- 2 +5 J1- 8 H744 +20 GND +5 +5 Ji- 4 J1- 3 J1- 2 -5 Ji- 5 H744 J1- @& J1- 3 GND GND GND GND -5 -5 10-22¢c0 Figure 3-3 863 Power Control (Sheet 7 Simplified of 7) PWR20/3-13 Functional Schematic As shown in the applied to the breaker CB1. indicating illustration, 863 Power Indicators the presence For 120 Vac operation, so that each indicator associated ac jumpers are series with Three-phase and to line and removed so of phases is neutral. that applied to outlet J31. T1. Jumpers operation. For 120 Vac pins and J16-3, only one and 30 R1, R2, indicator the used between jumper, between shorted, its the connected in neutral. J23 Power either 120 are and pins are between outlet J16-2 circuit respectively. R3 is and jumpers is operation, Auxiliary for operation, and and Vac line main C, directly 240 power illuminated, and unswitched to are are B, between applied 3-phase 75-ampere A, For each ac 13 connected is 1is and resistors ac transformer operation, 12, resistor ac via 11, 47K Stepped-down J16-1 Control a unswitched primary wvia Supply Vac or placed J16-4. J16-2 CB10 and via 240 Vac between For 240 J16-3, Vac is required. Both 14 Vac bridge rectifiers output of These dc -15 value, Vdc as @ 100 however, the the indicator Fault of Before POWER UP flip-flop fault are The bridge applied outputs mA. C) W7000. other are the five (phase the the regulated resetting well V; in voltages yielding and +18 Vac applied 15 Vac provides to sepgrate +5 vdc the (indicator 1 the of PWR20/3-14 input provides outputs A, the power storage) driver. full-wave regulator regulator output in @ to +15 Vvdc outputs W7000 is control of ¥30 a dc vdc. circuits, @ 50 reach mA, rated high, logic flip-flops in as the When an R-S flip-flop associated LED associated with or OVERRIDE. is If CKT BRK none of lines are high, (LEDs 6, and 8) Regulator outputs the turned input 7, in off. is reset, storage flip-flops (circuit breaker tripped), these three the also reach driver No and are indicator conditions associated turned rated off. value, the are DOOR exists, fault When its OPEN, the indicators the POWER W7000 UP line goes low. Three-phase ac transformer T2, secondary. whose is The outputs applied which tied superimposed 360 value signal of 3-phase the 5 the ac Hz input usec to one-shot remains low. This Up-Down gate in energizing (contacts open, the now the CROBAR When the inverted 5 POWER and the together to a ANDed (for a compared 60 with repeatedly power yield control dc a reference. If its triggered the so output logic to go POWER As the POWER DOWN power can be after WARNING switch on to POW - ER DOWN contacts the REQUEST with applied line OVERRIDE. goes If PWR20/3-15 no peak the AC the DOWN value, LOW Power thereby 1line contacts main contacts are Switch the that high, the 3-phase with nominal of with as component The at a by rectifiers Primary). associated long and Hz remains causes Detector primary full-wave is POWER Voltage three detector POWER Low feeds seconds ON AC the open). and (grounded), is the wye-connected condition the ac a ripple relay switched Approximately has secondary are to are system. are opened, opened. Panel low. is closed This override signal is condition exists, the both output POWER inputs to low. This is indicator is ANDed at the Fault output Fault with of (LED) POWER Reset the the inadvertently the while statement holds indicator LEDs. output turns on from Because AND is for the Panel. the high, so associated POWER REQUEST signals power are high. Therefore, control logic cannot applied to the be system. flip-flops that (low) supply low, is R-S that the auxiliary both gate power power true Switch (low) gate. in are the associated flip-flop gate low on UP POWER-ON the the reset The drive same the If the LOCAL-REMOTE switch on the pilot control board is in the REMOTE grounded this position, through case, control from ON +24 relay the the Vdc on POWER is the full-wave then pilot the J15-3, or J16-2). energized, relay K3 on that main panel are so distribution power to breakers, be to through J30). voltage is normally, KL10-C applied the As within also long the board. C When the power to faults ac D5) K1 This jack J1 power are the power System. PWR20/3-16 to is on causes J9-3, relay is power 3-phase through outlets power comes panel the In pilot (path control and, the the which detected 863 Panel. Vdc input K2 is +24 pilot and D1 of distribution energized. specification, primary D4, The primary switched no Switch center-tap directly as the to contactors remaining supplying Power the diode on phase J16-1 of switch (diodes J16-3, energized, cathode control rectifier to ac ON applied transformer-coupled is the circuit (jacks and the control remainder J24 input functions of the Switching from the the LOCAL-REMOTE REMOTE ON switch position to on the the pilot LOCAL ON control position, board grounds the cathode of diode D1 ana has essentially the same effect as closing case, the primary outlets. The the pilot DEC Power Two ways of ON is ON switch the used: power POWER LOCAL-REMOTE that POWER switch made control in the available switch is on must the relay be LOCAL can normally main shutting circuit down opening the POWER ON Opening CB1 removes all power from POWER switch is described When J8-1 Storage as goes a power control kept In this power closed when the position. Note also externally high is lines line closed. (see (PWR are the the controlled the on CPU. 3-4 high), by the the 13-second are closed. PWR20/3-17 and Panel. closes the the POWER sequence, five which Indicator indicator the Approximately Switch (A)): extinguished, and are Power Opening POWER triggered, system 863 the system the is the power-down Figure REQUEST on switch to to reset, logic WARNING lines CBi1 predetermined follows flip-flops Panel 1is WARNING provides Switch switched the power breaker or ON to ON be Control; and Panel. Bus. opening CROBAR Switch 5 one-shot POWER ms on DOWN later, the in and the the POWER CROBAR OFF POWER REQUEST ON l | 1 o—————13s¢c ——— | ] ONE-SHOT TIMER | X POWER DOWN 1 I ) ' N POWER WARNING | I ] ' —q5ms:¢— ] A. Normal power g i off sequence t3sec i B CROBAR ] ONE- SHOT TIMER I 1 —————————— ] POWER DOWN I l _________ - ..: | CROBAR | i 3 : , [ ___________ } 4 ] = 5ms _f_ POWER WARNING T )| B.Effect of (two) J AC line fluctuations 10-1853 Figure 3-4 863 Power Control, Power PWR20/3-18 Down Sequencing If the the LOCAL-REMOTE REMOTE ON position, de-energized, This power to the to ground. POWER line will control power from output relay will not opposite When board, EMERGENCY grounds pin J2-2 and has and not the outlets. so J2-2 pins are and relay switch on same effect is at given K2. the output returns high, J2-3 the POWER DOWN the pPilot on currents coil from being the Switch as be and the logic shorted, in Reapplying center-tapped the K1 until that is will contactors one-shot pins OFF board control energized the that possible pPower that through POWER on board closing flow of the energized. Panel the POWER line. cooling fault LED override Switch in is CROBAR as stops flowing 1, 3, the 2, Power disabled Panel triggered WARNING air (No. flip-flop long of preventing the If is two control switched the be these Closing DOWN K3 shorting directions that relay in the closed, relay outlets one-shot Pilot the the While be the then power switched board. on on will 13-second DOWN relay ac the of in as removes switch will and, lines or (high), light, at the will be same closed. These the one-shot is therefore, relay removes ac the the three the power and the Fault be set. If FAULT one-shot POWER output Pilot from the PWR20/3-19 a cabinet, DOWN 5 lines the be and POWER later, remain Closing the Control Board switched on will ms a the indicator Approgimately activated. on in will 13-second time, rate light Logic then the closes. the will Control line de-energizes 4) a the closed POWER and, outlets. DOWN as line If an overtemperature a similar open, is cabinet door cooling circuit a fault if or Pass Assembly, Series the H761 in breaker trips if or exists, condition a condition will exist as did for air flow. The main difference is that no indicator are flip-flops BKR and associated with CKT DOOR OPEN. (AC LOW line high) When an AC LOW condition 13-second one-shot in the power control to the (Figure time, is As closed. later, 5 ms Approximately line POWER DOWN the Closing the OVERRIDE (POWER DOWN, condition. while full OVERRIDE (LED No. Control. is is power line, the AC inoperative in the removing ac power to from causing a similar LOW light POWER the so 1line is PWR20/3-20 on is The the kept to event be fault the ac low). of a fault corrected When the the 1 Hz indicator 863 Power also ANDed with the indicator fashion. that circuits output of the associated blinking the system. the to enables the in condition the oscillator LOW gate, (AC fault it closed, a CROBAR) applied still providing and the applied be to to blink inhibits enables The output of PWR REQUEST Panel This 8), of relay the power down switch disables POWER WARNING, switch is oscillator the causes is outlets. switched Closing same (POWER UP-DOWN) CROBAR line the pilot control board to be de-energized, the at the the POWER DOWN and POWER WARNING lines a result, closed. input is high logic triggered and, the output of the associated NOR gate low. are is The one-shot (B)). 3-4 the exists, on OVERRIDE the Switch signal low voltage detector When the input line voltage to the drops below the preset signal goes high and the 863 sequence. The one-shot power-down value ac (nominally Power in power from coming When the input line voltage returns LOW signal goes and 863 The POWER WARNING status of reapply and LOW signal, power to the CPU the POWER if one ON of present, the machine up the fault until placed in on indicator ON 3.2.3 The 2 -15 V Auxiliary contains regulator. manner. circuit through amplifier input the +5 Consider A of V E6 the from seven fault first power-down V circuit Q9, Zener through V board AC the and manually By be the is powered machine five by a (see +15 operates and voltage the of divider diode (or first regulator Q12 resistor on conditions fault opening breaker regulator, +5 the remove Panel. cannot only seconds. lamps the (CB1). Supply regulator E6, The reset Supply the and corrected be Power operational output Switch can reference a the of logic sequence. dependent necessity on 13 POWER-ON the main +5 are LOW a value, without Power Each comprising transistor). applied a of nominal a AC control period executes condition). Auxiliary to executes power a the automatically actually the for functions switch driver or up the Vac), can will is 90 detector and the override W7000 7), same an switch W7000 of CROBAR AC comparison, POWER the the operating the back voltage Control prevents low low D15 to regulator, in essentially first (i.e., external pin (5.1 resistor PWR20/3-21 3 of Vdc). pin 2 3-3, V of R43. sheet and the the 2N3790 approximately amplifier, sensing Figure 5 Vdc 1is operational The negative E6, is tied to a When the +5 V output decreases, E6 drives Q9 on, thereby developing a base current for the external transistor. When that transistor is turned on, the +5 V output will be increased to the desired level. Raw voltage for the +5 V regulator is obtained from the full-wave bridge comprising D1 to D4, which has a 15 Vac input. The external 30,000 uF capacitor provides filtering and energy hold-up (approximately 100 ms). Transistor Q12 provides current limiting for the +5 V regulator and is used for detecting a shorted output. Overvoltage protection is provided by 02, D19, C8 and R23. For example, if the series pass transistor (2N3790) becomes shorted, the +5 V output would rise toward approximately +15 Vdc. To protect the 863 Power Control logic, the SCR (Q2) would turn on, effectively shorting the output until the overvoltage condition is corrected. The +15 V operational amplifier (ES5) has a 5 V input which 1is obtained by means of a resistor divider tied to the +15 V output. If the +15 V output decreases, E5 turns on Q4 which, . in turn, causes Q7 to draw more current, increasing the output Raw dc—voltage for the +15 Vv (and —15.V) regulators is obtained from the full-wave bridge comprising D5 through DS8. PWR20/3-22 The -15 (pin and V 3) tied -15 input operational V to ground. outputs (pin 2) amplifier of A resistor determines E2. If the the on Q10, turn to increasing the -15 Transistor Q6, comprise a power circuits in the for this be used is at the +5 W7000; for 5.7 V diode +5 V The Vdc, between on the the +15 Vv negative decreases, the which will cause D21, Zener D16, and +5 Vdc outputs base but junction, reference Q8 output. producing (the purpose). base-to-emitter of of Q6 for the the integrated W7000 (emitter C22 cannot follower) because of the output is approximately the drop across vdc. the the logic -15 -15 that E3 R35, supply approximately Detection in resistor voltage output will its divider Vv amplifier on, has -15 operational turn (E2) V the V voltage 2 pins 12 +5 sensing and (D20, R19, output of and, reached of rated decreases, W7000 to detect is the input to detector the 13 volts, the output of E4 to circuit R12). E3 13 the pin 13 E4 Pin in at (pin therefore, output included output. output exceeds V is at pin Other (D14, R11) and 8) goes (POWER also low. all 8 E3 V go When pin of -15 of UP) of the low, E3 so goes after the side rises. 12 inputs R28 goes +15 V to E4 E4 This is the voltages in W7000 value. PWR20/3-23 to the circuit high, 6 of so input are sensing go When causing pin low. E3. the 1low, to decrease rises, When inputs the that of a E3 the goes normal have high If the input so that pin to go low, E1 is an high. This causes which in turn shuts down the delay during rated value. the is LED D15, D16, rectifiers. The outputs are ripple of component with a High-frequency noise is to pin 2 C10. divider is input The on Q5. and turns positive at When Q5 ground. Pin 11 of determined by voltage thereby inhibiting E1 E1 a E4 1is 8 of E4 R12. D4 and D5 Q3 point, at at to a dc R32-R33. 5. PWR20/3-24 Pin EI of 1 9 level input of Q3. positive capacitor C15 12 capacitor resistor base the approximately pin and R8 This dc a primary). Hz 60 emitter goes pin full-wave to produce resistor and divider gate form three R11, turns on, is reach of When pin to fault 863 the 8 is enables This voltages attenuated by is of E1 At this direction. (for filtered by goes positive, ripple the reset as pin long together Hz 360 R10, function sequence. to and D19 tied Zener diodes cancelled by When of consisting E3 of 4 pin high, Detector D18, D17, D11, Diodes go 1lit. longer Voltage Low AC basic the W7000 as E4 will output condition. POWER UP no Its high, lights of system. power-up the low after (D24) LED The indicating a W516 3.2.4 to go then amplifier. initially to be line and high, 8 goes time grounded, pin E3 operational circuits, goes decreases, of 2 POWER UP the voltage LM301 a provide line charges is in a essentially Vdc, as E1 is of also now low, When and the its peak of the collector ripple voltage voltage rises to is reached, +5.7 Vdc. Q5 This turns off, allows pin 9 of E1 to go high, permit£ing the sampling of volta ge on pin 2 of E1. voltage If the on pin output of after the Q2 voltage 1, (AC then Q4 continues. As prescribed limits, one-shot drops AC E2 below LOW goes low. At as 2 the C15 of E2 the discharges long the prescribed negative to limit, down greater triggers, then the keeping C15, and remains If than and discharge, no longer for cycle within input system time the the E2 the the transition charge triggered. shutting is voltage continues continually E1 capacitor input is high, pin one-shot LOW) peak, on and voltage triggers; at least the Field 13 seconds. 3.2.5 A G8017 detailed schematic Maintenance on various board Indicator Print fault contains used as and duty a and falling NE555 is shown (V through R10 greater than CC) and the Indicator when a shown oscillator, the accurately The Figure is first R11. When used to simplified be with When frequency two triggered block The {(E2). free-running can turn occurs. circuit controlled circuit A is malfunction stable both in Driver timing waveforms. in is monolithic capacitor. on power The G8017 NE555 are reset When the indicators highly resistors of Set. an cycle Driver external and diagram of the begins to charge 3-5. threshold applied, the capacitor capacitor voltage voltage (i.e., PWR20/3-25 C8 rises greater than to a value ® T Vee 5 o CONTROL VOLTAGE THRESHOLD (3] - U COMPARATOR N 1 1 | . C8 SR LT 10uf 7 Ve RH- | i 47K 1 t | S 3R \ ] i4 | TO PIN6 = \ | Vee . 2 COMPARATOR ——0 TRIGGER ] ! L AAA~- 7 l RiIO 62K 4 FLIP-FLOP }——o RESET OUTPUT STAGE ls ouTPUT 1 = GROUND 10-1834 Figure 3-5 NE555 Timer, Simplified PWR20/3-26 I Block Diagram approximately 2/3 discharging C8 the voltage across less than is the cut off output falling as of Vee)s, through C8 the is approximately and C8 at pin C8 charges is capacitor discharge less 1/3 recharges 3 the of than the trigger the R10 an exponential and discharges. PWR20/3-27 triggered, transistor Vce)» through is (pin voltage discharge and R11. waveform 7). In When (i.e., transistor effect, rising and 3.3 861-D POWER CONTROL The 861-D Power Control controls application of ac power from the 863 Power Control to the 2040 front-end device power supplies and controllers and Floppy Disk (i.e., the PDP-11/40, LA36 DECwriter system). Block Diagram Analysis 3.3.1 A block diagram of the 861-D Power Control is shown in Figure 3-6. Major sub-assemblies include a power line filter, circuit breaker and relay assembly, pilot control board, and switched (with spike suppression) functions 1. are performed: Control large amounts of power by control signals of small 2. and unswitched outlets. Four basic power content; Distribute primary power to controlled devices conveniently; (front end power supplies and controls) and 3. Filter primary power to controlled devices; 4. Remove primary power from controlled devices in case of overload or temperature conditions automatically. Operation of the 861-D is summarized as follows: When the circuit breaker (CB7) is turned on, power 1is supplied to the unswitched outlets and to the switched outlets, when the LOCAL/OFF/REMOTE switch is in the LOCAL position. The circuit breaker opens automatically when an overload condition exists at a power outlet or within the power control. PWR20/3-28 A —————ad 98 —————of pC — N ———» r"HASE.Z_— Al LINE FILTER g2 @3 PILOT CIRCUIT LAMPS BREAKER RELAY wfi§w|¢¢¢¢| N L_.___. GND ——» r!;I-TA.S-E?— 15560 POWER REQUEST —— EMERGENCY SHUTDOWN ——y COMMON —» b PILOT CONTROL LOCAL /OFF/ REMOTE ——»f THERMAL SWITCH —e 10-2201 Figure 3-6 861-D Power Control, PWR20/3-29 Block Diagram LOCAL/OFF/REMOTE switch with the means to When the power controller outlets is not are the regardless thermally controlled condition and or outlets resets the controller 3.3.2 Detailed 3-7 Control. is Refer Maintenance power a drops conditions the LOCAL the pilot lamps position also to is when of an on signal are lighted connected the power the to the control to disable the overtemperature The switch ambient 120° is outlets switch. provided the below of I3) it switched SHUTDOWN (I1 - cable the in POWER switched position, EMERGENCY power event opens at temperature 1600 at F the F. Description simplified Print with controller. Circuit where accordance the the bus is When the switch automatically power Figure in a switch use, input of are LOCAL/OFF/REMOTE activated at to when three controller breaker connected Bus outlets. in to only All disabled. and in switched enabled mains, circuit A is are SHUTDOWN disabled asserted. whenever line it outlets schematic drawing diagram D-CS-861-D-1 Set. | When the W bus. or and ) enabled energized 9% are EMERGENCY Switching switched o and position Remote the ~ REQUEST REMOTE the to switched 4 the the is power N in position, the TM is OFF provides X the control 4] The of in the the 861-D Field Power nA?ETC;;\‘CUIT1— I PHASE! I (00601 l : _] IS | T| | L*L. LINE [TINE FILTER (1212320) —|;°“° LSRN N L4 ' STk L T Py2 e EBZOA 1 | PLd o ] l O e !4;flg. : ' RED ' { l L | L~ ! T ! {f\g| | | WHT | L l | . ¥ | 2 - T 4 -l | ) ;- ! —1“2.1! Il'- 5.[3-} ' L4 I | | | | | L J7 [os ———————— 1 Ko PILOT CONTROL 5411522 D5 l + 'T ' ' 3 re-— J' ! | ——d_J 3 1=t lzon(------ ¢ '-%;--—+-zoal | I I | l | : IPHAses 'PHASES | I CIRCUIT‘I CIRCUIT 2 L : > o3y ¢ yor ' LOCAL LOFF ON{ -£ - ' Bk ;IlcmL 2 : T A s l T\ 3 'J l.-f—--{>20a '-fi;-" -ZOA: -(:----(-:’-20A| ! L l | ) oy | | 1 1O ' | - | ' IL_' 11 +—| | {0y | lCIRCUITZ 1T | IR 1 ICIRCUIT1 o | | I‘(l'-(—“-zoA VPHAS 2 E PH—S—Z—-: ICIRCUITZ | RemOTE I ‘*TON ' l [ | | Vv, & LU JRL RIS 10-2202 Figure 3-7 Simplified 861-D Functional Schematic PWR20/3-31 The 861-D ampere, block Power 120 uF Vac line chokes Power on the capacitors and frequency these in low of the each phase to neutral) to 30 ampere connected are 30 to element the controlled amperes, line by CB7 power outlets (Phase These outlets are closed. The normally with K1 relay When is on K1 is the inductive in pilot amplitude loads, at of the paths to chokes is Each side the breaker CB7. All lines at (from connects loads and unswitched) current through any line connect across the whenever the the load. output circuit of CB7 each connect K1. The field coil Vac from the (Kp) is board is applied connected across of voltage spikes, the outputs of the PWR20/3-32 output exceeds Four CB7. breaker from relay Vac impedance switched from 120 The the line two high high the 120 (both power 120 a indicators removing lines are for across of the lines. ground present light. circuit five terminal contains of filter present three control capacitors this the on by in filter, output contact each the energized energized, The side voltage 1) energized the outlets. reduce four open each contained 24 the between If trips, to connect control CB7. applied filter of power is 3-phase, This components; output Power impedance If 5-wire, filter. series components. 4-pole, line Also the a a Control. which provide line is power ground. connected capacitors to Vac mounted 0.1 Control to is a associated of CB7 if a energized. across the when the relay remaining lines switching control. 3.3.3 Pilot Figure 3-7 shows schematic. which Control The allows power functions are the The field circuit (D4, D5) turn-on of control shown at the to by lines bottom the of Shutdown) line lines from Request) (from the lines When the pins 3 thermal associated of full-wave 1 are the of a and 2 DEC Control. These the the voltage applied coil of connect to the 3 secondary is the power of of disable bus; pin switch) are connected switch and is current center-tapped relay transformer. a relay. board, as connector full-wave (Emergency 1 power 3 each the DEC pins rectifier field Pin connected, rectifier of the with circuitry turn-off full-wave J3) figure. Pin LOCAL/OFF/REMOTE and portion a J2 from the circuit K1. the the line Power controlling center-tapped transformer. emergency 861-D by simplified contains center-tapped (J1, rectifier (Power and consists the board board the relay basically Three in Description control accomplished coil Circuit control outlets loaded connects pilot pilot remote switched to the Board is bus. the Two to enable additional J4-1 and J4-2, 2. in the flows field This REMOTE through coil action and position the D1 closes and lower to the relay Kp on the pilot control board and causes an énergizing potential to be power applied across the field coil control. PWR20/3-33 associated with K1 in the This energizes pins 3 and 2 the are connected through the coil different D3 in to the through the 3 at coil and D2 to 2 before Energizing K1 is and Shutdown), the 3). center-tapped through resultant that required for therefore, is removed When current The potential, and power 2 returning than less is (Phase of transformer. coil from the flows field D2 and current holding not Phase 2 and outlets. provides prevent are upper halves supply relay outlets (Emergency directions closed. controlled Diode and field the relay present lower power controlled a current closing path the connected but no in relay the in lower section of the where pins 3 between pins 1 instances connection exists and 3. rest of automatically when the Placing the provides a connection the to energize line on the coil Request normally the close system. for pin and 3 regardless DEC Power maintenance Bus. of This purposes. the the This function switch disabling 1is the resets below the same Control. Power drops in the 3). switch switch between K1, and switch, The temperature LOCAL/OFF/REMOTE used the | the F > and 1609 £ 861-D above 2 861-D the to ambient air performs pins w Temperatures (connects J4) w the to at N exposed Shutdown ( o Emergency switch TM~ thermal 0 as the o Closing 1200 LOCAL lower state ON F. position, portion of the switch position of Power 1is 3.4 The H7420 H7420 POWER Power (-15 V), H754 supply The the H7420 1. A Supply memory, step-down control power KL10-C), for 3-8 is type flow by sensors for two providing fans, V, line clock, fail dc H745 various +8 AC power. parts: regulators provides power V), with major that a (+5 (+15 V) Regulators to into the H744 board +15 Circuit V LO ac and power (not used and DC LO warning. Description a simplified schematic diagram of the H7420 Power Supply. Field Maintenance Refer also Print to H7420 Step-Down The H7420 Power Supply Vac primary the supply power the drawing D-CS-H7420-0-1 in the Set. 3.4.1.1 to air divided required A Detailed Figure with transformer board. signals 3.4.1 and control the used functionally voltages 2. is (+20 V, -5 V), and H770 CPU, is SUPPLY Transformer operates input. desired Jumpers with either on terminal voltage, PWR20/3-35 as shown. a 115 strip Vac TB1 or 230 adapt in 5 DCLO 15-24 VAC cLK Je-1 1% v RS o 2.2 }20-3ov1\c 9¢-€/0zdMd CIRCUIT BREAKER SN o FANS T 81: S Fa-Fa ‘ N Le 3 {|~ AC ) (] Sl L | ~. ‘N ~ X 2 J3_1= 20-30VAC J3-5_ J}i"}20-3OVAC 9 37 3-8 }20-3OVAC - " y2-8 '2 s2-10 | 20-30VAC 42-9_ £ie F1 182,384 (H742-A) y3-3 13 F AN 1. For 115V operation, 4 8 _ 4 T Js_z;:}zo-sovac > 280 C ¢ NOTES: Jumper L . @—1 f‘%fimc< Y¢ , /‘. FOR 230VAC CONNECTOR §1§ . /,’ 331 For 230V operotion, Jumper 283 (H742-8B) 2. Balun hos dc resistance of 10 ohms maximum, each winding. Inductonce is opprox. 20 mh (@ 1khz. 10-18%5% Figure 3-8 H7420 Power Supply, Simplified Schematic RERR GND ACLO v T +15v 20-30VAC ?: I Spe okl - [N od Ow LN L-—- POWER CONTROL Line power is transformer and 15-24 20-30 and Vac three primary; balun input for the 115 Vac with 5 and UNbalanced the for fans is provided 115 or connected 6) and J1-2). is the The to (sheet of 4). Chip E1 3 is integrated voltage a +45 precision circuit reference transformer prime the T1 purpose of this control noise tripping and cooling fan fan input. secondary to the power BALanced from of Vac the the control to power line, power-fail board. Output Vdc Vdc the input 4 to from Vac sheet +25 H7420 20-30 D-CS-5411086-0-1, receives the between (refer Vdc/+8 to power out 20-30 board, Vac board +15 control 230 control a provide (cabinet) The contains of external H7420 power Primary for filter Volt power Power 3.4.1.2 +15 the secondaries the inadvertent power to taken is device on TB1 regulators. preventing Circuits power either and through transformer is assembly (J1-1 thereby The Vac (terminals board T1. regulator operation A applied of to 4) circuit of the regulator. from the voltage comprises amplifier, a schematic H7420 This rectified regulator. power switching 20-to-33 This supply regulator Vac input DEC723 temperature-compensated error amplifier, series-pass power transistor, and current limiter; VéUT (pin 10) is not used in this application. PWR20/3-37 The voltage applied to the base controls the current through controls the current flow Q6, Q7) in the Transistor Q6 is a is level provide The Q7 +15 output overall a shifter. vVvdc for circuit that through voltage pass of the the other regulator diode is a D17 is used of the regulator output capacitor regulator output filter. Free-wheeling of ground providing In a emitter decay operation, C10). This device, voltage on C10. and across type and the of These off, D12 at circuit is output (average) thus reference to to supplying back voltage. whether the to input E1 where turns output it pass voltage increases. PWR20/3-38 a of By voltage is The may output compared transistor level up is used Q7 thus square-wave the LC an appears varying D12, make off, basically regulation. E1, diode D12 shuts square-wave voltage the sent most diode Q7 the period, and for generating terminals. sensed R11 components when output is and with "free-wheeling" the controlled, according turned of at or fixed L1. applied (L1, conduction for is filter average to is which averaging path Q7 Q7 voltage pre-driver; standard and the consists is choke clamp (04, E1. and to E1 subsequently transistors Q4 regulators the and in curcuit. switching L1, transistor transistor, transistor; Zener power as the be an Q7 varied voltage with a on and decreases or off, During one full operation follows: Q7 is +35 vdc) is applied +15 Vdc This level, constant build up through this output voltage output (which is on +20 Vdc a linear constant L1. At V causes the same at point) this clamped to ground. L1 becomes forward biased is to ensure Q7 off, by current then the increase be turned once Q7 is off; as already of at L1. current to capacitor causing C10 the When the approximately the emitter of decays through D12, back emf of the effective on and off in turned off and the value of a across increase. reaches Q7 can ramp output to turning is present voltage, E1) by is operates (approximately output time, and monitored used the current shuts Q4 voltage a E1 Pre-driver high regulator If voltage (+15 a the across L1. changing is and Vdc, which to then dc absorbs +15.2 turned cycle, a Q7 L1. gain of relatively Q7 short period. Conversely, to decrease, is reached, again, a predetermined causing beginning voltage is E1 to another superimposed turn on. cycle of on the predetermined maximum (+15.2 values When maximum and by when circuit E1. the the minimum action is is also referred causes operation. Vdc) and is and to PWR20/3-39 turns as is minimum reached, E1 voltage approximately This output reached, output a E1 Q7 begins +14.8 Vdc Q7 to conduct Thus, a ripple detected as (+14.8 Vdc) turns on. "ripple Q7 This off type regulator. of The overcurrent and R1 through however, when amperes, the RETURN sensing R6. the Transistor output current line, turns it draws transistor in E1, turns on Q1. latched on. base Q1 of turns Q2 Also, is current Q2 current R6, not D2, and on, in the diode D1 is series effectively shutting E1 off and as on, the Q1 +15 V pass stopping voltage divider (R2, provides current to Q2 line allows biased a begins approximately This 4 R4 the turns D1 conducting; approximately R5 turns Q2, off Q2 and Q1, normally exceeds on. When of shuts reaches off. Q2 through Transistor Now consists sensed Q2 correctly; regulation. circuit E1 to 4 to decrease. volts, turn on keep R1) When the which Q1 shuts off, again and begin a new cycle. The overvoltage components: crobar Zener circuit consists D18, R37, diode Q9, of the following R40, C13 and input to thyristor 08. Under (Q8) D18 normal is is conditions, at ground too small approaches +18 base to of Q9 voltage to D18 Vdc, Zener diode D18 The emitter of +18 junction becomes current. A current and V. R37) drop triggers V continues forward voltage +15 the cause resistor the because trigger to sensing shorts the the output biased, is conduct. to thyristor, to When across to R40. turning and it diode +15 V 1line clamping (through rise. ground PWR20/3-40 the conducts, Q9 thyristor Zener As Q9 'begins created line across the the current the emitter/base turn This on. remains on and pass draws gate The on thyristor until capacitor C10 3.4.1.3 H7420 The LT CL discharges. line Clock clock C-CS-5411086-0-1) rectifier bridge output a is the input used in which the Time Clock 3.4.1.4 A in of sheet when to a power A of 4). power bus; or AC AC and Zener square wave (47 to drive F03 LO a is The AC failure of 63 leq diode at Hz). the PDP-11/40 is The line The KW11-L full-wave D19. the the option of schematic clock Line output Time Clock processor described in clock frequency the power of is Option, backplane. KW11-L Line differential and LO shown on signals warn failure) of to DC LO. allow the filtered AC the LO storage in is of processor processor Sufficient secondary by diode similar amplifier, exists, ac shown failure asserted time volatile time (line on the exists data peripherals. from a by an is D-CS-5411086-0-1, power signals in DC is circuits If 20-33 operate LO sensing sequence. The and schematic followed input power Circuits fail conditioning two Sensing the supply then the LO allowing the rectified of DC imminent, and Vac and is these circuits R22 KW11-L between is one detailed power LO from to diagram 3-9. perform derived circuit manual. H7420 3 to volt slot the simplified Figure (refer source KL10~-C mounts output D11, 0-to-4 power Operation is Output FET pack manner; switches PWR20/3-41 of H7420 D11 each and and transformer C8. contains associated Both Ti1 sensing a circuits. o L~ 1 T I l | i M ] 20-33VAC ) Ly=—d . 0‘3“5-“’ - Ter 3 R27 D14 % siv Rcs $R26 3ms DIFFERENTIAL DIFFERENTIAL AMPLIFIER AMPLIFIER i 4 = Q11,Q12 R25 c19 | H7a20 AC Lo =¥ ;'] AC LOJ 4- |o>|\ | oc Lo 2oy Lfiu-z e Lo J44iij> Figure 3-9 FET o >'>49- l ———— oo $ R29 ] SWITCHES Q13,Q16 R28 cer SWITCHES J-8 Ji-1 o= H7420 10- 2233 AC LO and Simplified DC LO Sensing Diagram PWR20/3-42 Circuits, A common D13 and reference D14; 4.3 Vdc between difference the that resistor AC of the between LO Q16 the in the DC at LO is R25 derived by and places R28 common base differential two is V) R26, at‘the two circuit (10.2 network (approximately) (Q13/Q12) in voltage amplifiers. is a lower differential diodes a fixed connection amplifiers slightly Zener that the A major base potential amplifier of Q11 than circuit. The operation of both senéing circuits depends upon the voltage across and on C8. When discharges or off. or is shut to a down, by the the 20 base it to cut of causes processor logic The AC so DC LO to voltage Vdc, Q12. more The and The grounds the LO applied backplane to the the sensing level circuit with at it a (1 in the power can a primary "trips." PWR20/3-43 charges is switched of rising when known rate, fails as decreases negative forward bias decrease at or power voltage voltage through a becomes causes sequence the Q11 lines operates circuit, which of processor power-fail is the C8 emitters resultant This AC R27 increased removal conduct. the at If of the power example, decays base ac to For constant. the capacitor through value. is sensing voltage Q11/Q12 time of applied signal that LO voltage off. Q19 which LO whenever RC causes AC rate dc conduct The known the to 8. sensed, known it conduct, being of causes Q12 is amplifier approximately respect LO the waveform determined to at Thus, differential falling AC the Q15 and and 2) on in Q11 Q12 collector Q18 at with to pins 3 cable harness fail initialize be and and started. similar manner difference to being the the either a power grounded ground from before is the the AC and LO ac failure the removed power-fail turn-on 1if DC from lines. initialize turn-off input starts or shutdown, LO lines the DC The DC LO LO logic. are. sequences. to decrease the AC As lines signal Figure s example, * For LO as lines a result are power 1is restored, before it is is 3-10 also shows the removed applied the of to H7420 the power —l:— 95 132 VAC —op— 0 - | ! | o} c 1 | 0 —it 0 o] [" “""* [ | ! | | ° :' ! | L0200 +15V, | | Il I~ MAX. l | | ']' is removed. +8V --- ' 15 *ov +—e DC LO (H7420) | | | 0-1 | o—l—-—r—r—- -15V } ‘ t— J | | ' | LO (H7420) (H745) T TT A T t | 04---! 7 AC ! | | (H7420) | o-1 | -5V OFF 5V ;L +5V (H744) : +3.5v ~15V (H745) i Tt j processor operation LO POWER ’ +3.5v for 70ms after AC Ll l —— +5v LO VAC - is internally inhibited e ! o] [ Ac Lo t | ON +5V (H744) -» DC : I POWER . | +{5V +15V (H7420) .001 Lo 025 | .030‘.__ | IMAXI F— ‘max—=1 | —o; I<—| 002 NOM. TIMES SHOWN ARE IN SECONDS a. TURN ON b. TURN OFF CcP-201S Figure 3-10 H7420 Power-Up and Power-Down PWR20/3-45 Sequencing 3.5 H744 REGULATOR VOLT +5 The H744 Regulator circuit is shown in the Field Maintenance Print Set (drawing D-CS-H744-0-1) and includes a regulator an overcurrent sensing circuit, circuit, and an overvoltage The schematic shown is for a +5 Vdc Regulator, crobar circuit. where output pins J1-2 gnd J1-5 provide +5 Vdc; pins J1-3 and J1-4 are grounded. To obtain a -5 Vdc regulated output at pins J1-3 and J1-4, pins J1-2 and J1-5 are grounded. The following paragraphs describe the positive regulator circuit, over-current sensing circuit and overvoltage crobar circuit. Detailed Circuit Description 3.5.1 As shown in the schematic (D-CS-H744-0-1), the 20-30 Vac input from the associated H7420 Power Supply is rectified by full-wave bridge D1 to provide a dc voltage (24 to 40 vdc, across filter capacitor C1 depending on line voltage) and bleeder resistor R1. This dc voltage is regulated by the circuit comprising transistors Q2 through Q5 and monolithic integrated circuit E1, which is a precision voltage regulator. Filter capacitor C1 (31,000 uF) is used to obtain a delay of approximately 20 ms in the event of power failure. H744 +5 V Regulator Circuit 3.5.1.1 Figure 3-11 is a simplified diagram of precision voltage regulator E1. This DEC723 integrated circuit comprises a temperature—compensated voltage reference amplifier, . A¢ v ouT {pin series-pass power transistor, and current limiter; 10) : is not used o 1 3 amplifier, error this application. FREQUENCY v+ | TIN 4) COMPENSATION 1&) Nve?bpufi o mm VREF o) (1 ERROR TEMPERATURE ¢ AMPLIFIER COMPENSATED 7%’ ZENER ‘ SERIES PASS TRANSIS TOR VOLTAGE REFERENCE (10 AMPLIFIER p—————ovour Y'Y (9) —T ovz NONINVERTING (5] CURRENT INPUT LIMITER (Part no. 1910415) Lo (2) V_ (3) CURRENT LiMiT CURRENT SENSE 10-1976 Figure 3-11 H744 Precision Simplified Voltage Diagram PWR20/3~-47 Regulator E1, The voltage applied to the base controls the current through controls the current flow through Q5) Q2 is pass a level a the the raw power transistor transistor, the voltage other and regulator are diode D2 is used Most of the input collector-emitter of Q5. This i1s above that required E1 supplied vdc The for E1. voltage +15 Vdc is well input to is subsequently pre-drivers; with E1 (Q2 circuit. Q4 Zener in transistors and input operate. the Q3 +15 the that through overall transistor; shifter. provide across in of Q5 and and voltage R2 is necessary 1is to absorbed because for while Q5 E1 to still retaining the ability to switch pass transistor Q2 on or off by drawing current down The output circuit of through the H744 switching reqgulators and choke and capacitors make L1, up used to thus In the output regulator providing operation voltage a Q2 which decay is is consists output path turned applied on emitter Regulator of C8 for and across to is of Q5. standard "free-wheeling" and filter. emitter of Q2 the clamp the C9. These for most diode DS, components Free-wheeling diode D5 is shuts off, ground when Q2 L1. off, D5 at generating the input a of square-wave the LC filter (L1, C8 and C9). This type of circuit is basically an averaging device, and voltage at the the square-wave output voltage terminals. PWR20/3-48 appears as an average By varying voltage The the may output compared with Q2 level limits +5.05 be (see Vdc During conduction varied voltage transistor voltage Q2 is a fixed on and Figure full Q2 is +30 1s applied +5 Vdc) Vdc This and level, up C9 absorb level (which is E1 dc through output shuts (+5 L1 forward biased Q@2 can be a L1. V at turning by the increase turned on pass whether Defined are and a high L1. output +25 Vde is a linear time, current decays back emf to the in L1. present across L1. ramp current to capacitors C8 of voltage, of causing When PWR20/3-49 Q2 of is which Q2 the +5.05 Pre-drivers relatively time. as at D5, gain lower operates increase. through a and approximately effective off upper already emitter of output is output and the is (approximately the same off; voltage If causes it approximately regulator reaches and turns the E1) the where cycle, point) then E1 regqulation. E1, t1%). the Q2 to output this by to vdc constant At back voltage. the (average) supplying 5 changing current to (i.e., across monitored off, used vdc output thus increases. for on fed according or voltage this ground. are off, turned then constant build reference operation follows: and 3-12) +4.95 the controlled, sensed decreases and one or period, to short a the output vdc, clamped to becomes Q3 and ensure period Q4 that of Q2 OFF ' _______ — _REGULATED N 4.95V (TYPICAL) OUTPUT ov 11-0098 Figure 3-12 H744 Regulator Waveforms Conversely, to once decrease, a is reached, again, Q2 is causing E1 superimposed maximum values When by E1. +4.95 V action is 3.5.1.2 The is R25, R26, on +5.05 H744 Overcurrent to sensing Programmable the forward R4 ohms) anode of to PUT Q7, transistor Q7) Q7 Q2 off. to below amperes removed. allowed in that to turn on. This of Q1, output the the across current biased output output voltage voltage is is turns is regulator continues to then discharges until repeats. PWR20/3-51 E1 at at condition is again the the pass as maintained regulator overload to decreased the C4 is 30 (present which the Q1 exceeds off, and R6, C4 fixed current through causing potential a on, R2 resistor to cycle circuit sensing Q1 until the of and Transistor turn programmed The off regulator." the is Q2 type if mode and turns Circuit new on, Vdc) however, E1 Vdc ripple (+4.95 C4. the a as and to begins +4.95 detected Q7, protected. Capacitor E1 consists (approximately) this is (PUT) to on. Q2 Thus minimum "ripple charges Thus, ensure "short-circuit" oscillate equal turns required 35 C4 and and Sensing sufficient voltage This causes Q2 to conduct reached, a output approximately output turns voltage When the operation. Vdc) as UJT amperes, charging. of circuit conducting; begin of is E1 refered not gate V also is value the (+5.05 normally (0.02 and cycle reached, overcurrent off to furn on. another predetermined when turned predetermined beginning voltage is is 3.5.1.3 The H744 Overvoltage overvoltage components: crobar Zener Crobar circuit diode D3, Circuit consists SCR D7, D8, of the R21, following R22, R23, C7 and the SCR (D7) 1is Q6. Under at normal ground small to +6 Vdc, of Q6 conditions, because cause Zener to registor € D3 the voltage to conduct. diode V. The R21) the D3 trigger input to across Zener diode As +5 conducts emitter continues of to Q6 rise. the (D8 V line also), (through When is too approaches clamping current the D3 the base sensing emitter/base junction becomes forward biased, Q6 begifls to turn on and pass current. A voltage and drop triggers +5 V line to C9 discharge. is the created SCR ground. across (D7), The R23. turning SCR it remains It draws on. The on until gate SCR current shorts capacitors the C8 and 3.6 H745 The H745 Print -15 Regulator Set volts. VOLT circuit (drawing The REGULATOR is shown D-CS-H745-0-1) following paragraphs in and the Field supplies describe the Maintenance regulated negative -15 regulator circuitry. 3.6.1 As H745 shown from in the bridge D1 dc the to voltage which is Filter a Q2 capacitor 3.6.1.1 This through 20 H745 3-13 is DEC723 a (24 to 40 vdc, depending on capacitor C1 and bleeder resistor R1. Q5 VOUT (pin applied series 10) to is ms in the Volt the pass base by full-wave line comprising integrated circuit E1, regulator. is event used of in of transistor, power a delay of failure. precision regulator E1. a reference this obtain power comprises voltage power a to Circuit diagram circuit the circuit monolithic Regulator used of the uF) simplified not by and (31,000 temperature-compensated amplifier, input voltage voltage integrated Vac rectified C1 -15 20-30 is regulated precision approximately Figure is Power the Supply dc filter Description (D-CS-H745-0-1), H7420 provide across transistors Circuit schematic associated voltage) This Detailed amplifier, and current application. transistor in error limiter; The voltage E1 controls the current through that transistor, afid subsequently controls the current the flow overall through voltage the other regulator transistors circuit. PWR20/3-53 (Q2 through Q5) in FREQUENCY v+ COMPENSATION 9 9 INVERTING _ 4) (12) INPUT ) (3 ERROR e (n LY, AMPLIFIER TEMPERATURE Ve COMPENSATED &’ ZENER ‘ SERIES PASS TRANSISTOR VOLTAGE REFERENCE AMPL IFIER G ¥ (10) ovourt (9) 0o VZ NONINVERTING . (5) CURRENT INPUT LIMITER {Part no. 1910415) o §4! (2) V- (3) CURRENT CURRENT LIMIT SENSE 10-1976 Figure 3-13 H745 Precision Simplified Voltage Diagram PWR20/3-54 Regulator E1, Transistor Q2 and Q5 is +15 V input an a are the used H744 allows (=15 the standard D4, choke make up as H745 The and a decay regulator by Transistor LC basically E1 filter Q2 is (L1, with transister voltage Q2 level a fixed on and voltage or D4 when on and applied at the and reference or These is 05, the This level diode components used shuts Q2, to off, off, thus fed type according output PWR20/3-55 D4 at controlled circuit input is voltage terminals. By (average) supplying back to E1 a the thus to decreases. is square-wave voltage. around generating across the centers which output controlled, off, Q2 operation transistor period, sensed increases Diode the varied compared C9. in Regulator. of and be transistor and as example, consists and device, may reversed, For H745 from addition, is C8 ground NPN In Regulator This voltage are E}. H745 C9). conduction E1 H745 derived ground and Q2 to the L1. is C8, the is the filter. turned varying voltage of pre-drivers; below regulators to which average operate pass as output to PNP regulator appears The the for averaging an in Q2 and voltage an is is C2 components. capacitors conditions, to an output path inputs are Regulator, operation is a Q4 H744 shifter, circuit of and across various switching collector square-wave but regulator normal the level E1 applied the output linear of of output L1 the is Q3 the correct Regulator most the E1. it Unlike noninverting a for providing Under for Regulator, Vdc). clamp and polarities is transistor; shifter. source; inverting V pass required the +5 a level external which is regulation. E1, where turns pass whether the it output is Defined are lower and approximately During one follows: full Q2 1is already at ramp of current the same time, point) E1) Q2 to current by the L1. the of off Conversely, once to (more decrease approximately This causes Q2 across then dc (more a voltage the output of the a 1is output -15.15 Q2 Vdc, is clamped D4, which gain to ensure relatively short turned and positive), Vdc conduct 1is off a Q4 again, L1. V off, this by turning Choke to that Q2 can of L1 biased used causing At at forward output beginning linear are predetermined reached, a is monitored period the as output Vdc (-15 becomes and t1%). changing ground. Q3 Q2 -15 shuts to the through is Predrivers of If 1level E1 output vdc operates this (which =15 causes negative) the voltage L1. absorb for (i.e., constant causing L1. in to up through -14.85 Q2 applied Vdc negative C9 effective and high 3-14) regulator and approximately emf the C8 When decays a Figure -14.85 constant capacitors then on and build voltage, and level, This to (see cycle, 1is Vdc collector increase turned -15 the back on Vdc) increase. reaches off; vVvdc operation a across and -15.15 -30 present current limits turned (approximately is upper be time. voltage begins value of E1 turn on. cvcle of to another operation. Thus, a ripple voltage is'superimposed on the output and is detected as predetermined maximum (-15.15 Vdc) and minimum (-14.85 Vdc) values by E1. Wfien -15.15 V is reached, E1 turns This type Q2 of off and circuit when -14.85 action is V 1is also regulator." PWR20/3-56 reached, referred Ei to turns as a Q2 on. "ripple POWER ON ov Q2 OFF Q2 ON Q2 OFF | | | | -39V | | | ov i | — —-——Q2 ON | | i [ Y - = \_15.‘5\/ =- REGULATED QUTPUT 10-2236 Figure 3-14 H745 Regulator PWR20/3-57 Waveforms 3.6.1.2 The H745 Overcurrent overcurrent R23, sensing Programmable UJT circuit (PUT) normally not conducting; amperes, the forward R2 ohms) (0.04 begin the is charging. gate of turns on. off. Thus, ensure PUT E1 is the that (approximately) When C3 Q7) equal biased and regulator mode until the overload then discharges H745 crobar current anode is on, is C3 to (present 07, Q7 transistor Q2 as of at required below 10 to amperes "short-circuit" to is again 15 causing maintained is 1is resistor pass decreased Q1 R18, exceeds potential turns R3, sensing potential the oscillate removed. allowed to in this new Capacitor turn on, C3 and Zener Protection circuit diode D6, consists SCR D5, R19, of the R20, following R21, C7, C11, Q6. Under normal conditions, close to V because to cause is output to which is the a R2, Transistor Q1 condition E1 Q1, turn continues Overvoltage overvoltage components: and to of repeats. 3.6.1.3 The until if regulator The cycle to current the C3. across voltage output and charges off, Circuit consists however, sufficient protected. the Q7 vqltage output the Sensing too -15 small approaches -18 approximately current 3 sensing the the D6 trigger voltage to drop conduct. Vdc, Zener V the base of resistor R19) appears at diode D6 input As to across the conducts, ¢6. PWR20/3-58 The to the SCR Zener -15 V (DS5) is diode D6 line clamping emitter rise, (through although it 1is the line base that goes more is actually negative. becoming When the biased correctly, Q6 turns created across R21. gate SCR (D5), ground, C8 and turning stopping C9 it draws negative base/emitter becomes It more on. A and on. The SCR shorts the output. The SCR remains on discharge. PWR20/3-59 the junction voltage current as drop triggers -15 V until line -15 V of Q6 1is the to capacitors 3.7 H754 The H754 Print circuit, two and pin regulator, As an (20-30 pins Vac) J1-7 and voltage the 1s an J1-8. In this integrated an the Maintenance a regulator overcurrent pin sensing With pin J1-3 outputs regulator, overvoltage J1-2 -5 Vdc. shunt crobar circuitry. Description (D-CS-H754-0-1), input H7420 to circuit ac by includes and and addition rectified Field circuit. Vdc associated regulated monolithic +20 sensing schematic from the circuits, describe Circuit in and crobar outputs paragraphs rectification, boosting regulator J1-5 the shown D-CS~-H754-0-1) overcurrent in is overvoltage Detailed shown REGULATOR circuit shunt following 3.7.1 VOLT (drawing grounded, The -5 Regulator Set circuit +20, to the the Power a circuit E1, is a to doubler, 50-60 comprising which connects full-wave voltage approximately circuit input Supply providing is ac Vdc. Q2, The dc Q5 and Q3, precision voltage regulator. 3.7.1.1 Figure H754 3-15 regulator +20, is E1. a -5 V simplified This DEC723 temperature-compensated amplifier, VOUT (pin series 10) is applied to current through current flow the overall the Regulator pass not base that through voltage diagram integrated voltage power used of in the precision circuit transistor, this power other regulator of reference transistor, the Circuit comprises amplifier, and current application. error limiter; voltage E1 controls the subsequently controls the transistors circuit. PWR20/3-60 a The transistor and voltage in (Q2, 903, and Q5) in FREQUENCY COMPENSATION ml& INVERTING _ &) INPUT (8) VREF o— " (n ERROR AMPLIFIER TEMPERATURE COMPENSATED 73 Ve ZENER SERIES PASS TRANSISTOR VOLTAGE REFERENCE AMPLIFIER (10} [ VOouT 7Y (9) ————o V2 NONINVERTING . (5) CURRENT INPUT LIMITER (Port no. 1910415) Lm (2) V- CURRENT LiMIT (3) CURRENT SENSE 10-197¢ Figure 3-15 H754 Precision Simplified Voltage Diagram PWR20/3-61 Regulator E1l, Transistor Q2 is shifter. a level provide +15 absorbed because E1 to Vvdc the the by drawing The output one for +20 V the -5 Q10 and The basic +20 Circuitry for Q2 to used the to the consists of the Q5. is R3 voltage is This shunt for is necessary while Q2 on -5 transistors for still and off Q5. regulator the Q5 to required supplied of and and transistor two comprises Q5 that emitter other comprises with above E1 through pre-driver; input of well pass is +25 connected between output C9 and filter. V is switch output ground -5 of a V Q4, transistors circuits: ocutput. Q10, Q6 The and and Q11; Q9. Both transistors. are output Most is is when V across pass this of C16. These Diode D6 shuts Vdc to +20 vdc). output, transistors consists Q2 (-5 diode Q9 D6, components with The a and Q10. choke L1 make is used to clamp off, thus providing up the a and the emitter decay path L1. for In pass this D3 input output, capacitors toward Vdc down regulator to regulator +15 regulator are connection E1. yoltage regulator shunt Q9 V diode Q3 collector-emitter ability regulators output for circuitry shunt shunt The transistor; Zener input current the V pass the raw operate. a (V,) across retaining of 1is operation, Q2 is is applied This voltage which (L1, C9 and C16). device, and the average voltage turned on and across off, D6 at generating the type circuit is square-wave voltage (+25 at the input to the PWR20/3-62 input basically shunt V) a of an appears sgquare-wave the LC filter averaging as regulators. an By varying voltage the may Q2 be conduction varied The output voltage compared with transistor voltage During Vdc L1. If Q2 one is a is constant causes a C16 absorb level output (which shuts toward -5 V. turning biased increase the on to decrease, reached, Q2 current by the off once a in Q2 a is E1 to level across L1. to pass the output build-up, to 1is two (-5 V up to +20 V), constant through L1. capacitors voltage, increase. causing When off; the emitter of through emf of L1. of Q2 to gain ensure short turned off and value of on. PWR20/3-63 D6, the Vdc, clamped Q3 is used Q2 can be of output 26 becomes that period the which Pre-driver relatively turn 1is C9 the approximately Q2 then voltage reaches decays across shunt E1) then as applied the output and operates (approximately This build point) predetermined causing turns is by back effective and Conversely, monitored it input) (before current this voltage Vdc current changing at E1 regulation. where whether doubler present current V supplying regulator high +25 this the L1 a of is forward turned is at a the output ramp (+25 off, and regulator Vdc with output E1 voltage linear Coincident and of already +35 cycle, on the to (average) increases. turned basic regulators) or thus voltage. according operation because the off, output sensed by E1, reference decreases full Q2 or the controlled, (+25 V)‘is fixed on level follows: 60 a or period, to time. voltage approximately 24 begins Vdc is This causes Q2 to conduct again, beginning another cycle the shunt of operation. The voltages regulator on the -5 V -5 +20 V relative V this because Vvdc. Transistor the tabs until was increases, to the Q6 current If the more V output of the this +20 sensed at causing the ground, from with go depending the +20 V voltage respect more while at negative regulator is fixed Q6 and bases of to begin conducting, the +20 met, -5 V and V and Q6 ends the to -5 at Q4. ground V output is conducting; this period. If the Q10 conduct to balance and and increases output to two the Q9 is during Q4 the between between transistors tc current basic condition conducting V output current (in negative -5 balance Q4 drawn constant, go is and respect the the When not of conducts, increasing Q4 with change thus restored. vary remains causes Q6 of outputs. tends This bases amount current output ground; +25 the circuits) regulator the also at -5 V current the outputs. 3.7.1.2 H754 Overcurrent The overcurrent UJT (PUT) 08, sensing Q13, Transistor Q1 total current peak not exceeds across conducting; current sensing 1 M S ~ w N o on. o of Q1, Programmable circuitry. associated approximately r Q1 normally Circuit consists and R4, L turns voltage circuit = forward is Q14, Sensing however, 14 if amperes, resistor R4 the the (0.04 ohms) This establishes a fire PUT voltage Q8. The the reference Now diode Q14, D6 which determined action The (E1, conducts and on the output allows the off-time the duty current 3.7.1.3 is H754 Two crobar +20 V The +20 circuits and Zener normal at V because to cause D7 +24 Vdc, Zener diode +24 V. -5 small The continues rise. biased properly, created across SCR (D9), the -5 to E1 V line and Q5. and, in -5 the V circuit D9, across As it on. The through SCR D3, H754: R24, input Zener the +20 to the on-time. The 10 V on. amperes. PWR20/3-65 for the the A C7 and the SCR (D9) is too the D7 base shorts of resistor and the Q7 1is to R23) becomes drop is triggers +20 Q7. approaches voltage the following R25, junction cu;rent shorts of line sensing also one diode clamping turn gate load. consists emitter/base draws this regulator. When It the R23, trigger to turn, Circuits conducts, begins on period approximately current R25. turning to to (through Q7 In a turns increases, SCR the for Q2. current the conduct. R37 off overload for the shutting above than one D7, pulled greater Crobar crobar then to be employed D7 to on Li. proportion voltage to emitter to the is sufficient through Q8 and Q2 R38 thereby keeps limited conditions, the 5), current of in diode Under E1 4 are overvoltage components: of pin Overvoltage requlator V thus pin voltage as cycle and This by changing R7 the Q13. increases across on voltage turns off-time output voltage V +15 line volt the to source loses E1 When output. stopping Q2, off thus (C9) capacitor the on until SCR remains The shuts which off shuts it (V.), V +15 discharges. manner. Under conduct. As again on, a voltage drop is the SCR which then shorts The SCR remains connector. To set disconnect the power up, load, top, the on is the H754; side of located on the is next to power down output voltages, the discharges. (C9) capacitor line. the system, the adjust for a 25 V reading and -5 V outputs with the 20 V potentiometer set the -5 between its output power up, and Regulator adjustment (i.e., (R21) actually from +20 VvV, 25 controls necessary sets the -5 (&) H754 (R17) | the potentiometer is procedure [6)] V This (e} +20 again. load, [#8) outputs the >~ the reconnect [\] down, TM Power line V -2 Then V +20 V the +20 (R17). -5 the g between to line -5 V turns triggers It (R21) -5 V potentiometer the Q12 R25. the (R17) The +20 V adjustment As Adjustments Voltage H754 3.7.1.4 line created across the on until on. turn V -5 the As to begins Q12 increase, to continues Q12. of base the clamps and on turns not D14 negative), (more increases line -5 V the does D14 diode Zener conditions, normal similar in a functions crobar circuit -5 V overvoltage V] The V the V to and check and because overall to ground. -5 ground V), adjust the output of while the output. 3.8 H770 The H770 Print VOLT crobar 3.8.1 Detailed input in from and the the depending on D1 resistor circuit comprising circuit E1, capacitor Figure 20 H770 3-16 regulator E1. is a Voyr (pPin is in applied to current through the in current the the the that flow overall of Q4 in the to by and the a delay of failure. of precision circuit amplifier, and transistor and current error limiter; voltage controls subsequently controls transistors Q3 pre-drivers; PWR20/3-67 in The a E1 circuit. shifter. voltage comprises application. other are C1 integrated obtain power reference this regulator Q5 Vdc, regulator. transistor, power the a by Circuit diagram power (24-40 monolithic used Vac rectified regulated voltage of is 20-30 capacitor is and event transistor, and remote overcurrent the Supply filter is voltage through an a circuit. voltage integrated used voltage pass-transistor; 06 Regulator DEC723 base dc voltage uF) simplified not a precision ms series-pass 10) dc (31,000 This Maintenance includes crobar Power across through temperature-compensated amplifier, H7420 C1 V and Field (D-CS-5411207-0-1), provide a the Description This Q3 +15 is to R1. which in circuit, overvoltage voltage) bleeder 3.8.1.1 an Circuit line shown regulator associated bridge approximately a schematic full-wave Filter is D-CS-5411207-0-1) circuit, circuit shown circuit (drawing sensing As REGULATOR Regulator Set on/off +15 (03 1is a and Q6 through 1is a the Q6) level FREQUENCY T“3) (12) INVERTING _ ‘4) INPUT COMPENSATION v+ (6) (n) ERROR VREF ©URE Ve AMPLIFIER TEMPERAT COMPENSATED /& ZENER SERIES PASS ) TRANSISTOR VOLTAGE (10) REFERENCE 1 p— o v ouT AMPLIFIER A 9 (9 NONINVERTING (5) CURRENT LIMITER INPUT {(Part no. 1910415) 7 (3) (2) n CURRENT CURRENT V- LIMIT SENSE 10-1976 Figure 3-16 H770 Precision Voltage Regulator E1, Simplified Diagram PWR20/3-68 Transistor Q2 application System has of up Zener to a five D2 is This is necessary that required Q3 L@ of Transistor A ground and Q6 still on or Q8 provides Q6 output turning diode D3 shuts off, by the raw only after Control +15 However, across the the the V the input cooling of The voltage +15 Vdc is ability to drawing current down fans from this input of well input the 2040 for derived most the collector/emitter turn-on Q8 which, in held off J1-3/J1-5. an open +15 V is applied of the H770 regulators make up used off for at L1, thus remote appears choke is E1. controls ensures is circuitry components this on, on Power Q3 on; switching D3, to 863 off, (i.e., output the that to switch Q6. above E1 is pass through the c. With Q3 by turns operate. off off. in Q2 retaining turns removed diode to J1-1 is most E1 E1. turns because at regulated The Q2 absorbed for while transistor emitter 1is transistor seconds; passed to supplied to (5) When voltage E1 Vdc energized speed. diode switching +15 been approximately are is to and the at J1-1), and output providing the a to no When the output of output path PWR20/3-69 +15 Q2 Vvdc signal resulting J1-3/J1-5. standard for "free-wheeling" C8 and filter. of both on, pins is circuit. crobar turned capacitors decay turns and Regulator emitter crobar turn, is consists regulator clamp Q8 the Q3 for to L1. C9. These Free-wheeling ground when Q3 In operation, generating a sgquare-wave is turned on and off, Q3 voltage which is applied across D3 at the input of the LC filter This type circuit is basically an averaging (L1, C8 and C9). device square-wave voltage and the the output (average) as an average By varying Q3 conduction voltage at the output perminals. period, appears voltage may be varied or controlled, thus supplying regulation. The output voltage 1is sensed and fed back to E1, where it is compared with a fixed reference voltage. E1 turns pass transistor Q2 on and off, according to whether the output voltage level decreases or increases. Defined upper and lower limits (see Figure 3-17) for the output are approximately +15.45 vVdc and +14.55 Vdc (i.e., +15 vdc *3%). During one full operation cycle, the regulator operates as follows: Q3 is turned on and a high voltage +30 Vdc) is applied across L1. +15 vVdc level, (approximately If the output 1is already at a then a constant +15 Vdc is present across L1. At the same time, C8 and C9 absorb this changing current and voltage, causing the output level increase. When the output (+15 V at this point) (which is monitored by E1) approximately +15.45 Vdc, E1 to reaches shuts off, turning Q3 off; the emitter of 03 is clamped to ground. LI current then decays through D3, which becomes forward biased by the back emf of L1. Pre-drivers Q4 and Q5 are used to increase the effective gain of 03 to ensure that Q3 can be turned on and off in a relatively short period of time. PWR20/3-70 Q3 OFF _______ — _REGULATED [ OUTPUT +14.55v ov 10-2235 Figure 3-17 H770 Regulator PWR20/3-71 Waveforms Conversely, when to decrease, is reached, again, a Q3 1s causing E1 superimposed maximum values When when is E1. +14.55 also V 1is H770 overcurrent R20 through Q@1 is normally 20 amperes, R4 (0.03 ohms) charging. anode of gate of Q9, transistor required 25 to amperes protected. as V a Q9 turns off. ensure Thus, that to the E1 regulator Q3 is E1 on. +14.45 Vdc Q3 to conduct Thus, a ripple detected minimum the consists as (+14.55 turns This Q3 type (PUT) across of Q1, R3 Q9, and C4. if turn Q1 to potential a biased output output and the Vvdc) off of and circuit on, the continues causing voltage is regulator to resistor C4 to voltage which is exceeds (present off, at at turns the as maintained oscillate the pass decreased is RS, Transistor sensing fixed current through output current programmed is the (approximately) The and however, charges on. and begins regulator." UJT voltage to voltage Sensing sufficient equal operation. turns circuit C4 causes reached, "ripple output approximately This Vdc) is E1 the output conducting; When Q9) Q3 (+15.45 forward 1is begin PUT the Programmable not the of of on sensing R22, value cycle Overcurrent The and on. +15.45 to off turn reached, referred 3.8.1.2 to another predetermined by turned predetermined beginning voltage 1is below "short-circuit" in this new mode until the overload condition is'removed. Capacitor C4 then discharges cycle repeats. until E1 1s again allowed PWR20/3-72 to turn on, and the 3.8.1.3 The H770 overvcltage components: and crobar Zener normal ground small circuit diode D5, to conditions, because cause approximately the D5 to Circuit consists SCR +18.6 D4, of D12, the following R13, R14, (through current When emitter-base the begins to across R14. turning it turn remains It on. on of Q07 The to across Zener diode As +15 output the diode +18.6 gate current the capacitors the conducts R15, SCR D5 C7 forward (D4) is 1is too line (D12 emitter continues becomes A V The R13) current. shorts D5 Vdec. resistor pass SCR until to junction and draws input Zener sensing on trigger voltage Vdc, the base the conduct. clamping SCR Crobar Q7. Under at Overvoltage of to also), Q7 rise. biased, Q7 voltage drop is created and triggers the SCR (D4), +15 V C8 PWR20/3-73 and line C9 to ground. discharge. The H760 POWER the H760 Power Two models of 1. H760A - 2. H760B Basically, models SUPPLY - Supply are available: 120 Vac, 3-phase @ 60 Hz Vac, 3-phase @ 50 Hz 240 two main differences between two the supply power exist: H760B H760A Diode 208 assembly Vac phase B obtain fans from phase A and T2 and T3 have connections at input 1 from Vac obtain fans phase B and lines. Primary windings of Primary windings of terminals 240 assembly neutral lines. transformers T1, Diode transformers T1, T2 and T3 have connections at input terminals and 2. jumper 2 and 1 and 4, between plus a terminals 3. The H760A and H760B Power Supply schematics are shown in the Field Maintenance Print Set D-CS-H760B-0-1, (drawings D-CS-H760A-0-1 respectively). and The following paragraphs reference those schematics and some additional simplified drawings. 3.9.1 Detailed Circuit Description Ferroresonant transformers are used to regulate changes in line voltage. PWR20/3-74 The the transformer primaries are outputs wired 3-phase are Figure 3-18). The Square waves, which change load by - (7009878) The 20 a H760A then 208 H760A to the Sf diode the ms eénergy (208 in the due With vdc when Vdc distribution is A CPU and Primary and aiso uF to phase cabinet. the 240 and CPU the Vac H760B, is J1-2); 240 Vac is applied applied to the fans and Vac is 240 in applied to power is diode uF, to cabinet. PWR20/3-75 the 30%) the 1is removed. by is fans 120 assembly That diode and filter respectively). to vac CPU 1is provided input 120 the - H760A supply power the the (+10% in vac, fans the 60 in Hz, the identical J1-1 is and cabinet to the In the case assembl!y ceiling J1-2) applied ceiling fans in the CéU cabinet via J1-3 and J1-7. of of power (through Only essentially the lines. to (see Assembly input power are line 30,000 of B applied operation while Capacitor outputs the applied the delta, Outputs to output, (50,000 is 3-phase rectified. holdup the a full-wave volts +15 in transformers C2 phase Vac) -11 the When power the fans for shows Vac the variations. and H760B. from voltage 20 C1 3-19 and are to holdup capacitors Figure 100%) added of ms outputs approxmiatel 1.5 y (25% capable for wired fans; (through fans in J1-1 the £1o e -12vDC n @ 490A > B £ 112 O, 2 ! 13 4 T3 A T2 ni 7 ) (@ 4A +15V ° 4 3 S ~ RTN = D4 }E -1sv(@ 2A o T2 5 < 03 L6 je > 13 08 d < 12 o] 14 E TM T3 T 07 S Lind Oa D13 os RTN D2 L 5 < L7 D6 D16 D10 3 D15 D9 5 T3 < D17 DN < < ¢ 7 D18 D12 10-186%5 Figure 3-18 H760A Power Supply, Simplified Schematic H760A H7608 DIODE ASSEMBLY FANS Oa N P 120 X /3 =208VAC Pg QC DIODE ASSEMBLY FANS I 240 x / = 415VAC ) ._I 120VAC ¢C N J 240VAC (CONNECTIONS J1 J1 TO r— [ros— o H76!1 COOLING FANS T0O 4 FANS S TO CABINET FLUSHING S‘UPPIJED) o ! 2 CPU COOLING ASSY BE ’ 2 4 5 3 3 FANS || 7 7 ~ o~ 10-1969 Figure 3-19 Distribution of Power PWR20/3-77 to Fans in H760A and H760B 3.10 CAPACITOR ASSEMBLY The Capacitor Assembly is shown in the Field Maintenance Print Set (E-AD-7009878-0-0 and D-CS-7009475-0-1). The following paragraphs reference the circuit schematic. 3.10.1 Detailed Circuit Schematic The Capacitor Assembly is connected between the H760 Power Ssupply and the H761 Series Pass Assembly. Thirteen (13)0.3 Farad capacitors are connected in parallel to achieve an overall capacitance of 3.9 Farads. The output voltage under full load is approximately -11 Vvdc *10% when the assembly is connected to the H761. When the input voltage to the Capacitor Assembly drops below this value (e.g., during normal shut-down or a power failure), the capacitors discharge exponentially through the parallel resistance load, which is only a fraction of an ohm (see Figure 3-20). A delay of 20 ms is thus obtained before the discharge voltage decays to a value of about -7.5 Vdc. During this 20 ms period, critical information may be appropriately stored in memory for reuse after power j00) 1 ~J w \\ N o 1 Y restoration. VOLTS -12vDC b — o —_— e e — =10.5vDC ! ! | ! ! | | | ! | | 0 _+zo Msec F_ TIME —e» 10-1866 Figure 3-20 Capacitor PWR20/3-79 Discharge Curve The function -11 Vdc of input ASSEMBLY PASS SERIES H761 3.11 the from H761 the is H760 (D-CS-7009475-0-1) into regulated outputs include negative (9) Figure as shown in The -5.2 Vdc K; the -5.2 nine -2.0 Detailed The Series H761 to the Capacitor (13) the lines are unregulated, CPU. highly These outputs Vdc =-2.0 (4) four single Assembly separate, 2040 and labelled are Circuit Pass Quantity and thirteen Vdc outputs 3.11.1 convert lines, 3-21. outputs Vdc to A, B, C, D, E, labelled A, B, C, and F, H, J, and D. Description Assembly comprises six subassemblies: Subassembly Name 1 G8013 +10 3 G8010 -5.2 2 G8011 3 Reference (Quad) V Control (Triple) -2.0 V Control (Triple) 7009405 -5.2 V Heat Sink Ass'y (Quad) 2 7009404 -2.0 V Sink Ass'y (Dual) 1 G8014 DC Low Vbltage Detector The Y15 Vdc Reference from the H760 Power Supply is and to The -12 Vdc and -2.0 V V from Heat all of the the -5.2 V and Capacitor Assembly Sink. PWR20/3-80 Heat input to the +10 V -2.0 V Control is input to Circuits. each -5.2 V [ —2.001 | ] —z.oTl I (NOT USED) —f -208 L8-€/02dMd - -5.2 Jw 15y +10 v _ (+10V) _REF INHIBIT LOW VOLTAGE DETECTOR (68014) SENSE '03 RTN — TM [ P SENSE 310 I Ll I el -5.241 -5.20 -5.2¢C OVER- _____ LOAD N TERMINAL BOARD r—--- , :' E HEAT SINK 70094 SCR (GATE) (7009405) | ] 1 -12V RTN r IN H761 | Lyt ] ~ VOLTAGE |-——( NOT USED) -5.2 fl -5.2F | -52 A DRIVE 3 ~ ~- -5.2k 528 l CONTROL RTN—s] REFERENCE | \gTn) (68010) -15v (coon3) +—15V —o OPEN — :: -2.0v -5.2¢ 5.2 91 2.0A -5.2 E ] [ -5.2 A -5.2V J { - -5.2L | -5.2 € 1 -5.2 D | [ © rer I 5.2 H -5.2 F] [ + (7009404) -5.2K ] [ R HEAT SINK ~-572q [ l -20¢C -2.0B e EB ] -2.0v CONTROL (G8011) _20A ] [ -2.00 { l + -52V L = I 1 CIRCUIT | SCR IRTN ! l BREAKER TRIPPED | -5.2V SENSE -5.2v 2VOP OPEN SENSE | 4 i | - SCR RTN | 10-186 4 Figure 3-21 H761 Regulated Simplified Series Diagram Pass Assembly, A +10 -2.0 is V V reference Control. voltage The labelled YREF 1is supplied to each voltage to the reference B; the one to the -5.2 -5.2 V V =-2.0 V Controls and Controls is labelled IREF C. The an outputs SCR of gate, each which control are circuit applied to comprise an of each heat sink is applied lines are tied from the load back to the detector 1is present circuit "open an overvoltage that is sense" and its the sense lines associated and lines is to event a sense Direct the +10 V that from 3.11.1.1 Two the -2.0 with the dc is broken are made V This identical V dc to the is are 10 sink. and in each heat ohm V the A of regulators at voltage the sense" detector. is fed inhibit back signal and off V Control set sink the The Because -2.0 resistor "open on (load). V purpose -2.0 of output separates "open in sense"” the load. lines A to single the which at the +10 V on ensures proper regulators. utilized the 2040 system configuration, the -2.0 V the V heat and (G8013) with outputs Controls; A turned -5.2 Reference an signal lines. each detector are -5.2 disconnected low voltage CPU sense The and or output circuits Reference board, V the between between the regulators respect +10 low the lines. -5.2 and to circuit. sense" controls Reference. the time, V to connected Control protect line directly is "open connections -5.2 output tied drive associated output Controls, a *TREF on the G8013 labelled *REF B and *REF the *REF C output is B output controls. PWR20/3-82 is applied to C. In applied to the =-5.2 Vv Consider the Figure 3-22. appears on operation The both input to 6.2 because V E1 is decreases, pin E1 2 of causing Q2 to Vdc, the reference To to necessary =5.2 is V is 2 of +10 that applied the by Q6. reference Q6 is the a -2.0 +10 inhibit line always turned V V (See +6.2 when +6.2 \Y Pin V, Q@1 the 3 and to the As on differential of E1 is at voltage the output of conduct, thereby reference voltage voltage V. voltage in reference a pin and -2.0 increases result, Q1 2 to control be before -5.2 of the the of E1 above causes 6.2 line V Zener, to about off and to The the grounded, Section is 0.5 PWR20/3-83 on after regulators. which Q6 effectively When This bringing the inhibit reference 1is *REF B circuit, which so Controls, that the for Q6 more the is V -5.2 is the controls activated, Volt. it +10 3.11.1.6 operation). V line and the voltages, turned inhibit inhibit reference off. causes Controls. permanently +6.2 shown when the regulators output V If reference -5.2 the turned Vdc Volts). increasing the off the +10 as level. means When circuit, (i.e., below above and the and E1 zero the goes -2.0 V to of This If C is diode. more, desired clamping furnishes inhibit E1 on, removed, 2 drops 2. sequence of and E1 voltage accomplished turned the pin regulators operation *REF output Zener conduct the properly 3 positive. up pin decrease pins the goes +10 reference of 6) pulling the approximately (pin and of has its equivalent details of 1is +15 $1.5k < ! Q2 $10K < ©+REF C $sn ) $511 ) 2700t 1 3 + 1; S $15K 2 2003« < < ¢ | 3909 Qt -_T 4 -15 INHIBIT C o—1 8 6 E | 1n825 ¥ 6.2v +15 $ 315K o —REF C 10- 1063 Figure 3-22 +10 V Reference, Simplified Schematic of *REF C Circuit PWR20/3-84 3.11.1.2 -5.2 Referring three to Vdc Controls drawing identical D-C5-G8010-0-1, circuits subassemblies provide necessary 2040 and an for (G8010) on the each nine operation. overvoltage to Figure 3-23, the -5.2 point is at +10 Vdc, while the Pin 3 of E1 is of the 10K because goes the more output and 0 +SENSE pin 3 of decreasing the current through associated heat sink. current regulator such circuits includes a Vdc Control Circuit. The and -SENSE If the increases the 2 Q1, of E1 more to which regulator through -5.2 at effect If the -5.2 negative, and the the less with Vdc. ground conduct Q1 +REF dividing is is goes decreases at grounded. Q2 Vv is voltage are causes -5.2 point the goes current or of Pin E1 This drive Three are circuit points follows. occurs, Vv there Each because 6) reverse subassembly. -5.2 resistors. and negative, (pin Vdc 5.2K -REF that detector. Refer at notice less, drive V E1 thereby for negative, the the increases. Thus, fluctuations in the the load. Overvoltage detection inadvertent short lines. As the -0. is provided circuit V. of (Minus a to more protect against negative supply Overvoltage) point an to goes the more negative, the base of Q9 goes moré negative, turning it on. The gate of the SCR in positive and lines approximately the to current breaker in turns through the H761 on the the associated SCR, -1.5 heat thereby Volts. it is removed or in the The by supply PWR20/3-85 sink clamping SCR goes the remains tripping a shorted to more -5.2 on until circuit it. Vv -5.2 DRIVE e +REF Qt 1 (+10V) 100 - REF i€ M- 1 2 8 €l 3] SENSE, B Q2 - +15v +i15Vv = M 10 e 220 2 4 10 OPEN 7 352k 52K3 - -15V > 3 33 v Bl 3 10k 10K $ - 0.01ut 1K (RTN) A A sammmJ + OVERVOLTAGE (+0V.) osGE> + - 10 ) 3903 032 SENSE RTN | 268 3 Q9 ¥s AV SCR -5.2V - OVERVOLTAGE (- 0.V.) (GATE) 10-1862 Figure 3-23 Typical G8010 Simplified -5.2 Vdc Schematic PWR20/3-86 Control Circuit, The LED in the indication that determining long as 10 the or sense V), ohm which supply module is resistor of are is disconnected, 3.11.1.3 to identical regulator the Vdc circuits 3-24, point is at is 10K and and regulator at 0 2K negative, pin on the has also no aids in output. As output, the LED 3 if the each To maximum prevent of the sense a sense lead supply only and an voltage this, leads is a and broken increases Vdc, while the Vdc because of E1 Pin are goes remain 2040 Vdc the of by grounded. more is at the negative, follows. PWR20/3-87 such unused) =-2.0 Each Circuit. point If are V circuit detector. voltage E1 there Two operation. Control -SENSE 2 that subassembly. overvoltage -2.0 points notice (some for the of each to (G8011) four resistors. +SENSE of goes circuit. Thus, necessary Figure E1 output D-CS-G8011-0-1, provide +10 sink. circuits to 6) associated the Controls Refer (pin the It an mV. a -REF provides voltage. regulator between output includes the D3) which at open, added drawing subassemblies of and (diode output overvoltage heat 300 -2.0 Referring the the approximately 3 has present leads tripping output three circuit on. the (=11 the voltage remains If overvoltage is at The -2.0 +REF vdc. Pin dividing effect of ground because the -2.0 goes and the V E1 more output DRIVE Ql 1 + REF (+10V) - REF 1 0.01uf 1K (RTN) )4 1 22 N8 E1 7 3l 4 Q2 AA r— & +15v 1 -15V | +15V 3 2k 2K 3 10 = OPEN — "W SENSE, 33 3 10k 10K $ - 00 10 A A A et e + OVERVOLTAGE (+0V.) osGE> > 2 SENSE RTN 10 <€ Q9 ! - + | 368 68 3 ¥ 2av SCR (GATE) -2.0v - OVERVOLTAGE (- O.V.) 10-2234 Figure 3-24 Typical G8011 -2.0 Vdc v Simplified Schematic PWR20/3-88 Control Circuit, This causes through the Q17, -2.0 current or Q2 V to conduct which goes Q1 with more negative, on. The gate As negative, the reverse is the the -0. Q9 SCR in the lines approximately the current breaker in the that in which through the H761 overvoltage the on supply module continually on, -1.5 or in the as negative, voltage heat SCR the increases a shorted to provides It also no is the goes it sink goes more the -2.0 V on until circuit it. an aids output. present to turning remains tripping D3) has If an point clamping The voltage. regulator long supply supply (diode current negative by sink. and against thereby removed heat protect associated is output drive current load. more Volts. the occurs, Overvoltage) goes it which as more SCR, circuit has and the to (Minus of and to V. a base positive turns of associated the the provided circuit the of the in short lines. for fluctuations inadvertent decreasing drive Thus, detection V thereby increases. Overvoltage -~2.0 the less through decreases is less, The indication in determining The at LED LED the is associated output. If the (=11 10 sense V), ohm output tripping resistor of the disconnected, 300 leads are the open, the output overvoltage is added between heat sink. Thus, the output of the circuit. each if goes a sense supply mvV. PWR20/3-89 of to To the maximum prevent sense lead is increases voltage this, leads and broken, or by a the approximately V Heat -5.2 3.11.1.4 identical other is shown circuits is, causes the -V.0. a The limit the current less; on limiting in Q2 thus, rating of breaker the trips, the current in to the -V.O0. Q2. the clamping power 1is in -v.0. the to internal shuts off power to (D1) output to 1is -1.5 Vdc. removed. two steps. a point which circuit breaker, SCR The main current is the breaker 110% -11 to trips. switch in the breaker sending a ground signal to the 863 Power Control. signal the Regulation is performed the causes output to go more negative. until increases 1is in current is provided by a circuit breaker in the current circuit an increase Conversely, function of effectively SCR remains Current Assembly. an overvoltage condition, In the event of turned on, in conduct to Four a power Darlington amplifier with A decrease transistors therefore, overall the associated -5.2 V Control which forms and Q6. the comprise output goes more positive. in Q2 3-25. (D-CS-7009405-0~1) Q5, four in Figure the applied to Q2, Q4, Sink of schematic of The drive output of Q3, -5.2 V Heat one A simplified Assemblies Sink Assembly V line. 125% PWR20/3-90 the When the closes, This ground the H760 Power Supply and H761. of If consequently r——_—f l Fe-——a ' I -12Vo_rv¢'v'\{:\ ; e L -12v rar | SR18 I Sk TRIPPED 00— $R20 2100 $Ri SR2 §.07 $.07 — SR9 SR3 307 SR4 | 4 SRI0 25.1 R1 ER R21 $.07 R22 12 12 Ri2 5.1 5.1 Qi Q3 Q4 Qs Qs /7702 DRIVE o— A ct .01 > Rt7 e —{ L C2 T.Oo1t SCR,___ (GATE) ]-Vv.0. (-5.2vac) 3RI9 $a7 fi} SR30 k01 247 L C6 220 SCR RTN 10-186¢ Figure 3-25 Typical -5.2 V Heat Sink, PWR20/3-91 Simplified Schematic The circuit breaker is a magnetic mechanical device and (trip time at 500% of rating is therefore is relatively slow trip under short-circuit be damaged. Therefore, ohm resistors, The 5.1 t During the time that the circuit breaker needs to 10 ms). conditions, the transistors could a faster current limiter is needed. 12 ohm resistors, and Q1 form this circuit. Current drawn by the Darlington is sensed through the 0.07 ohm resistors and then summed by the 5.1 ohm resistors. When the voltage across the 0.07 ohm resistors is above the Vpe at 01, Q01 conducts, decreasing the base drive to Q2. This causes 03, 94, Q5, and Q6 to conduct less, achieving current limiting. The circuit breaker is the main current limiter, while the transistor circuit provides transient current limiting. The 0.07 ohm resistors are current sensors and also ensure better Q5, and Q6. sharing of current among Q3, Q4, The series combination of C1 and R17 minimizes parasitics; filters. are networks C2/R19 and C6/R30 -2.0 V Heat Sink Assembly 3.11.1.5 A simplified schematic of one of the -2.0 V Heat Sink Assemblies is shown in Figure 3-26. Two identical (D-CS-7009494-0-1) circuits comprise the overall Assembly. The drive output of the associated -2.0 V Control circuit is applied to Q2, which forms a power Darlington amplifier with Q3, Q4, Q5, Qo, Q7, and Q8. . PWR20/3-92 I l r--=9 ! _‘ZVQ_IY\"Y\_;-:\ e%'gfl}é; L-TR|PpEoo—-—~———- oy -12v | SR14 SRI6 <RI l $1K SR2 2100 §.4 SR7 SR8 $5.1 Q3 £E6-€/029Md SR3 2 3 R9 $5.1 )04 R4 3 lmo $5.9 5.1 Q5 3RS 1 T{Eij)ps SR6 R173 SRI8 S 123 12 SRI1 SR12 35,1 >07 S8 >01 Q8 /? Q2 DRIVE o— { I > c1l .01 R13 43 WA —{]-v.0. (-2.0vdc) ToOot SCR. (GATE) 347 *E 3rR19 kD1 322 JLc3 220 —oSCR RTN 10-1859 Figure 3-26 Typical Simplified -2.0 Vdc Schematic Heat Sink, The circuit except for is the essentially the same addition two transistors power-dissipation the in transistors the the -5.2 other output in is, In on, Q2 V in more causes the therefore, event of Current limiting the rating trips, sending a ground signal consequently circuit is relatively the a slow short-circuit is a the conditions, faster resistors, 12 ohm is placed an in thus, Sink, for across (5) volts Q2 causes the -V.O0. increase in negative. current Regulation Q2. the SCR (D1) 1is turned to -1.5 Vdc. The SCR two the steps. which the 863 to -11 is 110% to 125% of trips. When the the H760 breaker Control. Power V current the Power the main in breaker in The line. If the closes, This Supply and H761. that a Q8) in output switch power (trip Therefore, and current more breaker point to off breaker time a breaker, signal the in circuit to (Q7 five condition, -V.0. Heat removed. internal shuts to The During by the the performed circuit breaker ground is go V versus less; current overvoltage increases the of is in Conversely, to -5.2 volts conduct output power provided of decrease to function until current A clamping on is -V.0. (8) the configuration, Sink. an remains Eight positive. a effectively limit this transistors goes the purposes. Heat six of as magnetic time at circuit the current resistors, mechanical 500% of breaker transistors limiter and Q1 PWR20/3-94 is device rating needs form to could needed. this is be The and 10 trip therefore ms). under damaged. 5.1 circuit. ohm Current drawn resistors voltage Q1 Q5, the and then across the conducts, Q4, by Q6, summed 0.1 Q7, and while transistor ensure circuit The 0.1 better and Q8. The series 3.11.1.6 DC The G8014 DC Maintenance paragraphs The -2.0 Low Detector Detector circuit will be turned before V outputs are board the are allowed to are allowed is +10 V on -5.2 accomplished they 3, limiter, sensors Q5, and Q6, also 07, parasitics: in The the Field following schematic. regulators off causes current Q4, shown (D-CS-G8014-0-1). the 91, (G8014) is the and Q3, the filters. to When detector are current at ohm current current minimizes LOW) outputs. -2.0 R13 DC is the and this segquencing V C1 achieving 0.1 When Vpe This transient among the the Q2. main provides current above to less, are through resistors. is the of regulators, -5.2 of Voltage function is resistors Voltage Set ohm drive conduct C3/R19 reference (labelled Vdc Power Low Print primary signal ohm and sensed 5.1 base circuit combination C2/R15 the breaker sharing networks the Q8 . to The limiting. by is ohm resistors decreasing limiting. the Darlington by to provide so after -5.2 Vdc the that the Vdc regulators. sensing the more negative to turn on. PWR20/3-95 inhibit Reference all float. an level of than -4.75 Unused inputs the to v, the -5.2 a of comparator E2 goes Q1 is into tied turning off Reference and regulators. until the -4.75 Vdc. the output in positive than low and turns Q1 off. more goes V output If the base detector the shuts down When power =-5.2 Vdc circuit of Q11 is turns the Q11 Q1 V, the in Figure 3-22. the +10 in for -2.0 Vdc the negative Q1 V in the detector are all more output The collector of +10 V reference applied, regulators on -4.75 is off than s oscillation in ‘any Internal hysteresis eliminate of the comparator. Supply voltages of +11 Vdc and -6.2 Vdc D5, D6, for operation of E2 and D7 on the detector and Q1 are provided by diodes board. The Y15 V input to the diodes comes from the H760 Power Supply. PWR20/3-96 3.12 AIR The 2040 FLOW System approximately in diameter. the CPU SENSORS and air-flow air 3-1/2 They I/0 3.27. Sensing is inches are accomplished module the a head of temperature A by several small change it self to cooled until heat. As air air reduced, to begins increase. reaches This the rapid used to so flow, stability to long as that sensor are protective has a low a resistance point, for A applied cooling air remains both and in housing critical this voltage cm) temperature a At in shown in reaches (1.27 diagram magnitude it inch switches locations wiring positive curve. of 1/2 vane a as its point the in on resistance correspondingly across flows, stable the at it causes sensor its is low point. normal cooling it temperature. sufficiently resistance Below in a by wvarious typical sensor orders long at mounted temperature/resistance changes a using This increases, cm) solid-state simplified of sensor probe. (8.9 are positioned cabinets. coefficient is sensors characteristics Figure its flow be less At and trigger an and point, gate the the elevated and subsequent a to efficient disturbed, critical rise damage in equipment heat transfer sensor module temperature, resistance current the 863 PWR20/3-97 can causes With the temperature the increases reduction Power result. is Control. module sharply. sensed and + DEVICE SOLID STATE AIR FLOW SENSING POWER SUPPLY — SECTION SWITCH ¢ )\ A. SIMPLIFIED WIRING DIAGRAM 170 = 160 140 v 130 W TRIP REGTON 120 a 115._.-_-._.4-—. §§ — @ e v | — e —f — 510 & S 100 70 REG S 60 50 100 300 S00 700 100 900 L. FT/MIN VELOCITY 8. AIR FLOW VERSUS TEMPERATURE 10-1860 Figure 3-27 Air Flow Sensor PWR20/3-98 Characteristics As shown left of in Figure 3-27 the dashed curve, region is sensor will and is the 500 to air the right indicate flow a (b), of the "tripping" and the the dashed problem if region "non-tripping" curve. the is 200 feet/minute. feet/minute, the sensor will PWR20/3-99 For or not if indicate to is the a the "hold" example, temperature However, is 1000 air fault. the F flow Reader’s Comments DECSYSTEM-20 POWER SYSTEM SYSTEM DESCRIPTION EK-PWR20-SD-001 Your comments and suggestions will help us in our continuous effort to improve the quality and usefulness of our publications. What is your general reaction to this manual? written, cete.? In your judgment is it complete, accurate, well organized, well Is it casy to use? CUTOUT ONDOTTED LINE What features are most uscful? What faults do you find with the manual? Does this manual satisty the need you think it was intended to satisfy? Doces it satisfy your nceds? Why? Would you please indicate any (actual errors you have found. Plecase describe your position. Name Organization Strecet Department City State Zip or Country FIRST CLASS | PERMIT NO. 33 BUSINESS REPLY MAIL NO POSTAGE STAMP NECESSARY IF MAILED IN THE UNITED STATES Postage will be paid by: Digital Equipment Corporation Technical Documentation Department 146 Main Street Maynard, Massachusetts 01754 MAYNARD, MASS.
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