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DEC-12-HR2A-D
December 1971
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DEC-12-HR2A-D PDP-1 MAINTENANCE MANUAL VOLUME II INSTALLATION AND MAINTENANCE DIGITAL EQUIPMENT CORPORATION • MAYNARD, MASSACHUSETTS Copyright © 1971 by Digital Equipment Corporation The material tion purposes this manual is for informaand is subject to change with- in out notice. The following are trademarks of Digital Equipment Corporation, Maynard, Massachusetts: DEC PDP FLIP CHIP FOCAL COMPUTER LAB DIGITAL CONTENTS Page CHAPTER 1 INSTALLATION 1.1 Planning 1-1 1.1.1 Site Considerations 1-1 1.1.2 Space Requirements 1-1 1.1.3 Floor Construction 1-1 1.1.4 System Layout 1-3 1.1.5 Fire and Safety Precautions 1-3 1.1.6 Installation Constraints 1-4 1.1.7 Environmental Considerations 1-4 1.2 System Configurations 1-5 1.2.1 Standard Configurations 1-5 1.2.2 System Expansion 1-6 1.2.3 I/O Interface 1-6 1.3 Predelivery Preparation 1-6 Preliminary Procedures 1-6 1.3.2 Shipping and Receiving Constraints 1-8 1.3.3 System Power Requirements 1-9 1.3.4 Source Power Requirements 1-9 1.3.5 Primary ac Power Cables 1-11 1-11 1.3.1 1.3.6 Service Outlets 1.3.7 Cabling 1-11 1.4 Unpacking, Installation and Inspection 1-12 1.4.1 General 1-12 1.4.2 Cabinet Unpacking 1-12 1.4.3 Cabinet Installation 1-13 1.4.4 Cabinet Inspection 1-13 1.4.5 Teletype Unpacking 1-14 1.4.6 Teletype Installation and Setup 1-14 1.4.7 Prewired Option Installation 1-15 1.4.8 Peripheral Equipment Inspection 1-15 1.4.9 Miscellaneous Items 1-15 1.5 Checkout 1-15 1.5.1 Preliminary Operating Checks 1-15 1.5.2 Teletype Test 1-16 1.5.3 Computer Memory Test 1-16 1.5.4 RIM Loader 1-16 1.5.5 Running MAINDECs 1-17 CHAPTER 2 MAINTENANCE 2.1 Introduction 2-1 2.2 Maintenance Equipment 2-1 iii CONTENTS (Cont) Page Z.Z. 1 Maintenance Test Programs 2-2 2.2.2 Mounting DIAL MAINTENANCE Tapes 2-3 2.3 Preventive Maintenance 2-3 i ^ i 2.3.1 Scheduled Maintenance 2-4 2.4 Corrective Maintenance 2-5 Z.4.1 Preliminary Investigation 2-6 A ^ 2.4.2 System Troubleshooting 2-6 Troubleshooting Techniques 2-6 2-6 **i Z.J. 1 Introduction O C I Z.j.z Console Checks o c o 2.5.3 T TXT/"" ~ ~ ~ LINC-Mode Processing 2-8 2.5.4 8-Mode Processing 2-9 2.5.5 TCI 2 Tape Subprocessor 2-9 2.5.6 TCI 2 Console Checks 2-10 2.5.7 Logic Troubleshooting 2-12 2.5.8 Module (Circuit) Troubleshooting 2.5.9 Repairs and Replacements 2.5.10 2.5.11 1 TV /T ,J ~T\ 2-7 1 O 1 o Z-13 A z-14 Validation Tests *> Log Book Recording ^ 1 A 2-14 1 CHAPTER 3 ADJUSTMENTS 3.1 Memory Current and Strobe 3-1 3.1.1 Initial Current Adjustments 3-1 3.1.2 Initial Strobe Adjustment 3-2 3.1.3 Memory Strobe Adjustments 3-2 3.1.4 Final Current Adjustments 3-4 3.1.5 Memory Margins and Final Strobe Adjustments 3-6 3.2 Power OK 3-6 3.2.1 Check Procedure 3-6 3.2.2 Adjustment Procedure 3-6 3.3 Extended Memory MCI 3-7 3.3.1 Set-up and Adjustment Procedure 3-7 3.4 Teletype Clock 3-8 3.5 LINCtape 3-9 3.5.1 Tape Timing Pulses 3-9 3.5.2 3-11 3.5.5 LTD XTLK Delay LTD TTOK Delay LTD TAPE FAIL Delay LTD ACIP Delay 3.5.6 Mark Clock Adjustment 3-16 3.6 TU55 Tape Transport TU55 Brake Adjustment TU55 Torque Adjustments 3-17 3.5.3 3.5.4 3.6.1 3.6.2 3-12 3-13 3-14 3-18 3-19 iv CONTENTS (Cont) Page O O 3.7 TU55 Transport Head Replacement and Adjustment Procedures 1U56 lape lransport 3.7.1 1 3.7.2 Oscillator Adjustment zT 3.6.3 3-21 O OA 3-14 O OA 3-14 U56 Brake Adjustment 3-26 3.8 Analog (AD 12) and Display (VR12,VC12) 3-26 3.8.1 Digital-to- Analog Adjustment Procedure (A615) 3-27 3.8.2 VR12 Size and Position Adjustments 3-29 3.8.3 Brightness and Brightness Preset Adjustment 3-29 3.8.4 Deflection Amplifier Quiescent Current Adjustment (VR12) 3-30 3.8.5 Analog-to-Digital Adjustment Procedure 3-30 3.8.6 Sample and Hold Adjustment Procedure (A404) 3-32 3.8.7 External Analog Channel Adjustment Procedure 3-32 3.9 Extended Analog (AGl2,AMl2) 3-33 3.9.1 Set-up Procedure 3-33 3.9.2 Adjustment Procedure 3-34 CHAPTER 4 FIELD INSTALLATION AND CHECKOUT OF PREWIRED OPTIONS 4.1 Unpacking A 1 4-1 4.2 Installation 4-2 4.2.1 Installation of Panels and Cables 4-6 4.2.2 Unit and Cable Installation for TU55 and VR12 4-8 4.2.3 TU56 Unit and Cable Installation 4-11 4.3 Checkout A A 4-14 4.3.1 Checkout of the DPI 2-B 4-14 4.3.2 Checkout of TC12-F 4-15 4.3.3 Checkout of the LINCtape System 4-15 4.3.4 Checkout of VR12 4-17 1 CHAPTER 5 TELETYPE MAINTENANCE MODELS ASR 33 AND 35 5.1 Equipment 5-1 5.2 Preventive Maintenance 5-2 5.2.1 Weekly Tasks 5-2 5.2.2 Preventive Maintenance Tasks 5-2 5.3 Corrective Maintenance 5-3 5.4 Teletype Parts 5-5 APPENDIX A MAINTENANCE AND SERVICE OPTIONS Service Contracts A-1 A.1.1 Service Contract Options A-1 A. 1.2 Eligibility for Service Contract Coverage A-2 A.l V APPENDIX (Cont) Page A 9 r\. Z. A-2 A Q rV.D A-2 A.4 Field Installation of Additional DEC Options A-3 APPFNDTX R riNTOMFR ACCFPTANOF B.l Special Customer Requirements B.2 Customer Programs B-l B.3 Special Customer Acceptance Testing B-l B.4 Diagnostics B-l B.5 System Software Acceptance 13-2 B-l APPENDIX C FORMS AND CHECKLISTS C.l Customer Acceptance Forms C-l C.2 Customer Data Forms C-l C.3 Software Trouble Reports C-2 C.4 DECUS Information C-2 C.5 Basic Accessory Checklist C-2 C.6 Optional Equipment Checklist C-2 C.7 Software Checklist C-2 C.8 Final Distribution of Forms C-2 APPFNPITY n ^OFTWARF ANH PRFWTRFH OPTTON HT AOlMfKTTr^ ILLUSTR ATIONS Figure No. Art No. Page Ppflp<;tal A- ^UvOlHi Flooring IKJyJ 1 11 lj-, J. 10-0479 1-2 1-2 Rarewav Flooring 10-0478 1-2 1-3 PDP-1 2 Fxnandfd Fmiinmptit T avont 12-0255 1-7 1-4 Minimum PDP-1 2 Fnuinment Floor Plan Recmirements 12-0256 1-7 1-5 Parkins? Ofttails 1-8 1-1 I u Title lhhpll Wall R PPPnf'QpIp tipptoi" Fiidcrfatn X1UUUC11 JXCOCp laV^lC f^nn ^LUIIICL-IUI Lslagialll T-Ti 09-04 1 1-10 1 1U Z-l integrated circuit vocation 1 Z-U 1 OD Z-l j 2-2 Integrated Circuit Pin Location - Top View 12-0134 2-13 3-1 Ground Reference 3-2 3-2 MEM START and STROBE 3-4 3-3 Positive Memory Current 3-5 3-4 Negative Memory Current 3-5 3-5 Teletype Clock (Sweep at .5 ms) 3-9 3-6 LTT TP0/TP2 Pulse Duration LTT TP3/TP4 Pulse Duration 3-10 3-7 vi 3-11 ILLUSTRATIONS (Cont) Figure rNO. i me ATI INO. Page 3-11 LTD XTLK Delay Time LTD TTOK Delay LTD Tape Fail Delay LTD ACIP Delay 3-12 Mark Clock 3-17 3-13 3-18 3-15 TU55 Brake Adjustment TU55 Torque Adjustment Tabs TU55 Stop Delay Adjustment 3-16 3-17 3-18 80 ms Brake Delay Adjustment 3-19 3-20 25 ms Oscillator Adjustment D/A Line Display 3-21 Sample and Hold Adjustments 3-22 A-to-D Display 4-1 PDP-1 2 Equipment Layout 4-2 4-8 TU55 LINCtape Transport VR12 TU55 and VR12 Mounting Assembly TU56 LINCtape Transport Front Assembly of TU56 Rear Plate Assembly of TU56 Top View of TU56 Rest Plate Assembly 5-1 Teletype Connections 12-0088 5-4 5-2 Teletype Signal Waveform and Bit Relationship 81-0010 5-5 3-8 3-9 3-10 3-14 4-3 4-4 4-5 4-6 4-7 12-0261 3-12 3-13 3-15 3-16 3-20 3-21 Skew Checker Schematic Diagram 12-0127 3-23 Skew Checker Output 12-0126 3-24 3-25 3-26 12-0086 3-27 3-28 3-31 12-0260 4-7 4-9 4-9 12-0253 4-10 4-11 12-0258 4-12 12-0257 4-12 12-0254 4-13 for the Character "U" TABLES Title 1 oUlC I^IU. Page 1-1 Standard PDP-1 2 Shipping Specifications 1-2 Hubbell Wall Receptacle Part Numbers 1-10 1-3 Power Cable Line Identification 1-11 2-1 Maintenance Equipment 2-1 2-2 Power Supply Specifications 2-5 3-1 Memory Diagnostics 3-8 3-2 Monitor Table for Channels 20 through 37 3-34 4-1 Prewired Options 4-1 4-2 Option MAINDECs Checklist 4-2 4-3 Option Module and Cable List 4-3 4-4 Interconnections of TU55 4-10 4-5 DC Voltage Connections 4-14 4-6 TU56 Logic Cable Connections 4-14 vii 1-9 TABLES (Cont) Table No. Page Title Format Conversion Table 4-15 4- 8 VR 12 Controls 4-17 5- 1 Teletype Maintenance Tools 5-1 5-2 Maintenance Programs 5-2 4-7 5-3 Spare Parts for Keyboard Model 33 ASR Teletype 5-6 D-l Options Diagnostics D-4 viii FOREWORD The PDP-12 Maintenance Manual, published in four separate volumes, is a guide for Field Service Engineers or other personnel involved with the care and maintenance of the PDP-12 Computer. The Maintenance Manual is organized as follows: VOLUME I PRINCIPLES OF OPERATION This volume contains a description of PDP-12 logic. An overall view of the system is presented in seven chapters entitled Central Processor, Memory, Input/Output, Teletype, LINC Devices, Tape Processor, and Prewired I/O Bus Options. The text describes logical relationships among the various elements of the PDP-12. VOLUME II INSTALLATION AND MAINTENANCE The first chapters of this volume describe the unpacking, installation, and preliminary check-out procedures for the PDP-12. The remainder of the volume comprises procedures used in the day-to-day maintenance, adjustment, and repair of the computer. VOLUME III LOGIC SCHEMATICS Volume III consists primarily of flow charts and block schematics that describe the PDP-12. The block schematics, lists, and flow charts in Volume III are reduced (11 in. x 17 in.) versions of engineering drawings. VOLUME IV MODULE SCHEMATICS The circuit schematics in Volume IV describe all the module types used in the PDP-12, including both the regular production DEC modules and those designed especially for the PDP-12. WARNING Maintenance procedures should be performed by qualified service personnel only. High voltages are present within the equipment and are potentially dangerous. All safety precautions must be observed. Inherent implosion protection is considered in the CRT design. However, the tube may be damaged if it is subjected to rough treatment or dropped while being removed from or installed in the display. Caution, therefore, must be exercised during these operations. CHAPTER 1 INSTALLATION This chapter presents planning, installation, and interface information for the PDP-12 and its options. 1.1 PLANNING 1.1.1 Site Considerations Adequate site planning and preparation can simplify the installation process and result in an efficient, reliable PDP-12 System installation. DEC Sales Engineers and/or Field Service personnel are available for counseling and consultation with customer-designated personnel regarding the installation. Site planning should include a list of the components to be used in the installation, such as: tape-storage cabinets, Teletype® supplies, work tables and any other items pertinent to the user's computer application. Primary planning considerations are: the availability and location of adequate power, and the existence of fire protection. If the existing environmental conditions dictate, air-conditioning and/or humidifying equipment installation can become part of the site-planning program (see Paragraph 1.1.7). 1.1.2 Space Requirements Space requirements are determined by the specific system configuration to be installed and, when applicable, provision for future expansion. To determine the exact area required for a specific configuration, a floor plan layout of the proposed computer room is helpful. When applicable, space must be provided for storage of tape reels, printer forms, card files, etc. In large installations where test equipment is maintained, DEC recommends that the test equipment storage area be within or adjacent to the computer room. 1.1.3 Floor Construction Although the PDP-12 System does not require special flooring, a raised floor is preferable for the following reasons: a. Minimum cost of future layout changes b. Protection of power and interconnecting cables c. Safety of personnel (no cabling to trip over) d. Enhancement of the computer site ^Teletype is a registered trademark of Teletype Corporation. 1-1 One type of flooring suitable for a PDP-12 site is the pedestal type shown in Figure 1-1. This flooring allows cable routing in any direction (e.g., under the floor); it also allows flexibility in the system layout, and minimizes cable lengths. Another type of flooring available is the raceway type shown in Figure 1-2. This type of flooring however, does not allow the cable routing flexibility provided by the pedestal type. 10-0479 Figure 1-1 Pedestal Flooring 10-047B Figure 1-2 Raceway Flooring The floor should be constructed to allow access to the cabling and be capable of withstanding the weight requirements of the system, personnel, and any other equipment which is to be positioned on the raised floor. 1-2 1.1.4 System Layout PDP-1 2 Systems can be ordered under three types of layout plans. The three types are: Plan A - din unmodified, standard PDP-1 2 System, or the PDP-1 2/10, /20, /30, /40 series. This plan provides a standard configuration, including standard cable lengths to free-standing peripherals (shown in System Drawings PDP1 2-0-1 through 5, Volume III of this maintenance manual); Plan B — a configuration similar to Plan A except that either the cabinet-mounted peripheral configuration, or the free-standing peripheral locations differ from DEC specifications; C- a special PDP-1 2 installation dictated by the customer's application and built by DEC's Computer Special Systems group. For such a plan, the customer should prepare a layout of PDP-1 Plan cabinet and peripheral equipment locations, and submit the layout to DEC for approval. If the PDP-1 2 computer console is to be remotely located, the distance from the console to the peripherals must be specified by the customer; the appropriate interconnecting cable can then be supplied by DEC. Operational requirements determine the specific location of the various free-standing peripherals of the system. The following points should be considered when planning the PDP-1 2 layout: a. Easy observation of I/O devices by operating personnel b. Adequate work area for installing tapes, disks, allowing access to console, etc. c. Proximity of the cabinets and peripherals to any humidity-controlling or air-conditioning equipment The final layout is then reviewed by the DEC Sales Engineer and factory engineering personnel to ensure that cable limitations are not exceeded, and that proper clearances are maintained. When applicable, the DEC Field Service Branch Manager provides a scaled layout of the Field Service Engineering equipment to be installed in the computer room. NOTE If additional system or console Teletypes are to be located more than six ft from the computer, inform the Sales Engineer and DEC will provide the additional cable lengths. 1.1.5 Fire and Safety Precautions The following fire and safety precautions are presented as an aid in providing an installation that affords adequate operational safeguards for personnel and system components. Compliance with industry-acceptable and local regulations are the responsibility of the system user. a. If an overhead sprinkler system is used, a "dry pipe" system is recommended. This type of system, upon detection of a fire, removes source power from the room and then opens a master valve to fill the room's overhead sprinklers. b. If the fire detection system is of the type that shuts off the power to the installation, a battery-operated emergency light source should be provided. c. If an automatic carbon-dioxide fire protection system is used, an alarm should sound on release of the d. C0 2 to warn personnel within the area. If power connections are made beneath the floor of a raised-floor installation, waterproof electrical receptacles and connections should be used. (continued on next page) 1-3 e. An adequate earth ground connection should be provided for the protection of operating personnel. NOTE In view of the value of this system, it may be advisable for the user to consult with his insurance underwriter concerning security, loss due to fire, flood, etc., or other related considerations. 1.1.6 Installation Constraints The route that the equipment is to travel from the receiving area to the installation site should be studied and measurements taken to facilitate delivery of the equipment. All measurements and floor plans should be made available to the DEC Sales Engineer to ensure that the equipment is packed to suit the installation site facilities. Any restrictions, (such as bends or obstructions in the hallways, elevator or room door openings, and floor loading restrictions, etc.) should be highlighted. If an elevator is to be used for transferring the PDP-12 and its related equipment to the installation site, the size and gross weight limitations of the elevator must be compared with those of the computer equipment. 1 . 1 .7 Environmental Consideration An ideal computer room environment has an air-distribution system which provides cool, well-filtered, humiditycontrolled air. The room air pressure should be kept higher than the pressure of adjacent areas, to prevent dust infiltration. Humidity and Temperature - The PDP-12 System is designed to operate in a temperature range of from 50°F (10°C) to 1 10°F (43°C), at a relative humidity of 20 to 90 percent with no condensation. However, typical sys- tem configurations using I/O devices, such as magnetic tape units, card readers, etc., require an operational temperature range between 65°F (18°C) and 80°F (27.5°C), with 40 to 60 percent relative humidity. Nominal operating conditions for a typical system are a temperature of 70°F ± 5°F (21°C), with a noncondensation relative humidity of 45 percent ± 5 percent. Air-Conditioning System - Paragraph 1 .3.3 describes the heat dissipation factors of the PDP-12 System. When used, computer room air-conditioning equipment should conform to the requirements of the "Standard for the Installation of Air-Conditioning and Ventilating Systems (nonresidential)", N.F.P.A. No. 90A; as well as to the requirements of the "Standard for Electronic Computer Systems", N.F.P.A. No. 75. Acoustical Damping - Some peripheral devices (such as line printers) have a high noise level. In installations that use a group of high noise-level devices, an acoustically dampened ceiling that reduces noise should be considered for personnel comfort. Lighting - A cathode-ray tube display device employing a variable intensity feature is a part of most PDP-12 Systems; the illumination surrounding the computer should, therefore, be capable of being varied to enable the operator to adjust the ambient light level for comfortable long-term viewing. Special Mounting Conditions - If the PDP-12 will be subjected to rolling, pitching, or vibration of the mounting surface (e.g., aboard ship), all cabinetry should be securely anchored to the installation floor by mounting bolts. Because such installations could require modifications to the system cabinets, DEC should be notified of the special condition upon placement of the order. 1-4 Cleanliness - The following precautions are recommended by DEC to ensure optimum PDP-12 operation: Do not use steel wool for cleaning floors in the computer room. The metal fibers can enter a. the cabinets and possibly short the electrical components. b. To prevent air flow interference, do not place any material on top of the system cabinets. c. Use a nonconductor-type nozzle when vacuuming to minimize the possibility of an electrical accident. d. Avoid spilling liquids (coffee, soda, etc.) on the equipment and operating controls. e. If available, filtered air should be provided to the computer room. Static Electricity - Static electricity can be an annoyance to computer room personnel and may (in extreme cases) affect the operational characteristics of the PDP-12 and related peripheral equipment. If carpeting is installed on the installation room floor, it should be of a type designed to minimize the effects of static electricity. Flooring consisting of metal panels or flooring with metal edges should be adequately grounded. 1.2 SYSTEM CONFIGURATIONS 1.2.1 Standard Configurations There are three standard PDP-12 System configurations; components are detailed in the Systems Drawings, Volume III of this maintenance manual. Drawing Number System a. PDP-1 2C Basic System PDP1 2-0-1 Sheet 2 of 4 b. PDP- 1 2B Intermediate System PDP 2-0- c. PDP-1 2A LINC System PDP1 2-0-1 Sheet 1 of 4 1 1 Sheet 1 of 4 NOTE The PDP-12/10, /20, /30, /40 configurations are listed below. PDP- 12/ 10 Basic Laboratory Instrument System PDP-12 Dual Instruction set Central Processor 4096 12-bit, 1.6 ms Core Memory Direct Memory Access Channel 6 Sense Switches Hardware Signed Multiply Instruction (9 jus) 1 5 Auto-Index Registers 1 2 Sense Line Inputs 30-in. Free-standing Cabinet AD 12 Analog to Digital DR12 33 ASR Teletypewriter, 10 Char/Sec Paper Tape Reader and Punch PDP-12/20 Laboratory Instrument Computer-LINC Includes all of the features of PDP-1 2/10 plus: TCI 2 TU56 VC14 VR14 API-1 2 Multiple level automatic priority interrupt (continued on next page) 1-5 PDP-12 Advanced LINC Includes all of the features of PDP-1 2/20 plus: MCI 2 4K memory extension KW12-A Real Time Clock PDP-12 Super LINC Includes all of the features of PDP-1 2/30 plus: FPP-12 Floating Point Processor System Expansion 1.2.2 As shown in the drawing referenced on Page 1-5 (Sheets 1 through 4), a PDP-12 System can be expanded by addition of the options which are housed in H961-C Expander Cabinets. A system can also be expanded with the use of stand-alone expander cabinets or free-standing peripherals. However, it is important that the maximum cable lengths between the PDP-12 Cabinet and any additional peripherals be carefully considered. Attention is directed to System Drawing PDP1 2-0-2, Sheet 2, which lists some of the cables and the lengths. Careful consultation with the DEC Sales Engineer will eliminate any problems that might otherwise be encountered when expanding a PDP-12 System. 1.2.3 I/O Interface A complete discussion of the interface requirements of the PDP-1 2 is presented in Chapter Six of the PDP-12 System Reference Manual (also supplied with each system). Discussed are: the I/O Bus, I/O Cables, logic level converters and their drive capabilities, etc. 1.3 PREDELIVERY PREPARATION The size of the system to be installed is the prime consideration in determining the degree of planning and site preparation required. The following general information is presented as a guide in site preparation and planning. Preliminary Procedures 1.3.1 Prior to receiving the equipment, the customer should: a. Determine the location of the installation and the system configuration. If applicable, make an installation layout diagram, using the information in Paragraph 1-2. Figures 1-3 and 1-4 illustrate PDP-1 2 Cabinet dimensions and equipment layouts. b. Determine the placement of air-conditioning, lighting, power receptacles, etc. c. Check the size of doors, passageways, elevators, etc., that could create receiving and/or installation problems. is ordered. d. If a problem is noted, DEC must be informed at the time the equipment Special packing/shipping provisions can then be implemented. Determine the power requirements of the entire system. This information is provided in Paragraph 1.3.3, System Power Requirements. The DEC Sales Engineer usually visits the installation site at the time of the sales order and again one month prior to delivery, to determine the specific requirements for moving system components from the delivery van to the installation site. Any installation site restrictions or constraints should be noted and reported to the DEC Sales Engineer. One week prior to delivery, installation of air-conditioning equipment, electrical and power facilities, lighting, etc. should be completed. 1-6 BAY 0 PDP-12 BAY A DEC TAPE STORAGE RACK #1809544 OR BLANK PANEL 1 BAY C 2. TU55 DS32 RF08 1 TU55 TU55 /56 . 1 2. MM8I 3. AF01 TU55/56 BAY B . DEC TAPE STORAGE RACK 1 TU55/56 TU55 /56 , 2. MM8I OR BLANK . 2. DS32 RS08 PANEL K W 12 PANEL OR BLANK PANEL TU55 1 2. MM8I 2. TU55 DS32 1 PC12 1 DF32 1 VR12 . . 72 AD12 PANEL PDP-12 CONSOLE 3 TABLE ^ . RS08 2. BAI2 . . MM8I 2. PCI 2 FAN PT08 | DR12 BLANK PANEL 724 P/S BA12 AG12 PANEL OR BLANK BLANK DM01 DW08-A FLOOR LINE NOTE: All dimensions in inches Figure 1-3 PDP-12 Expanded Equipment Layout (see Drawing PDP 12-0-2) I B X I EXPANDER C ADDITIONAL i CABINET H961-C H961-C , CABINETS H961-C . TELEPRINTER PAPER SUPPLY CONTAINER . H I * 37 37 KSR-35 ASR-35 I « 20 * 40- NOTE: All dimensions are in inches Figure 1-4 Minimum PDP-12 Equipment Floor Plan Requirements (See Volume III, Drawing PDP1 2-0-2) 1-7 1.3.2 Shipping and Receiving Constraints Unless otherwise specified to the DEC Sales Engineer at the time of the order, PDP-12 Systems are shipped in the following manner (see Figure 1-5): PDP-12 WRAPPED IN PLASTIC AND SHIPPED IN HEAVY CARDBOARD OR 1/2-in. PLYWOOD CONTAINER COMPUTER WOOD AND CARDBOARD CORNER PACKING WITH METAL STRAPPING TO PALLET 78-in. •oerrAt equipment corpqraticjn MAYNABD,. MASSACHUSETTS 7/16-in. BOLT (ONE EACH SIDE) SECURES PDP-12 TO PALLET MAXIMUM gross shipping weight 1300 lbs. (crated) (PDP-12 A with 2ea. H961-C cabinets). H961-C cabinet approximately 300 lbs. each. Figure 1-5 Packing Details Domestic and North America a. Motor Freight and Padded Van — PDP-1 2 Systems are shipped as a single integrated package. The largest configuration normally packed and shipped is the basic PDP-12 Cabinet and two H961-C Expander Cabinets, terminated and bolted together, and mounted on the same shipping pallet. If additional expander cabinets are included, they will be shipped terminated and bolted and (to the extent possible) on the same pallet, up to a total of three H961-C Ex- pander Cabinets. Free-standing or additional peripherals are shipped individually on their own pallets. Packing materials that are used in motor freight or padded van shipments are: plastic wrapping, cardboard packing, metal strapping, and a cardboard enclosure; bolted to a wooden shipping pallet. 1-8 Domestic and North American ( Cont) b. Air Freight - All air freight shipments are crated as described below. Foreign a. Air Freight and Sea Going — All air freight and sea-going shipments are terminated and mounted together on shipping pallets as described above; wrapped in plastic, secured with cardboard packing and metal strapping, and crated with 1/2-in. plywood. Table 1-1 provides general information concerning approximate shipping dimensions and gross weights. These specifications apply only to standard packing and shipping practices. If the user's constraints dictate, other ship- ping methods can be implemented. However, close liaison with the user, DEC Sales Engineer, and DEC manufacturing with reasonable lead time is required. Table 1-1 Standard PDP-1'2 Shipping Specifications Dimensions PDP-12 C,/10 Weight Height Width Depth 78 in. 45 in. 42 in. Storage Temperature 600 lb* 40° to 110°F (5° to 45°C) B, /20 78 in. 45 in. 42 in. 900 lb* 40° to 110°F A, /30 78 in. 45 in. 42 in. 1000 lb* 40° to 110° F /40, LDP 78 in. 45 in. 64 in. 1600 lb* 40° to 110°F 2 H961-C Expander Cabinets 78 in. 45 in. 82 in. 1800 lb* 40° to 110°F Expanded Systems * Includes the packing and crating materials. 1.3.3 System Power Requirements The total current required by the PDP-12 installation can be determined by adding together all current requirements associated with each cabinet and peripheral device. From this data, the type and quantity of ac power connectors and receptacles can be determined. A minimum of one ac connector for each cabinet and one ac con- nector for each free-standing peripheral should be provided. PDP-12 Cabinet Power Requirement - A standard PDP-12 Single Processor Computer System requires up to 3000 Btu/hr average, up to 6000 Btu/hr maximum, and up to 17.5 A at 1 15 Vac, 60 Hz. 1.3.4 Source Power Requirements The PDP-12 can be operated from a 100, 115, 200, 215, or 230V, 50 Hz ac power source; or from a 120/240V 60-Hz ac power source. The primary ac operational voltages should be maintained as closely as possible to the nominal value. Line-voltage tolerance must be maintained within ±10 percent of the nominal values, and the 50/60 Hz line frequency should not vary more than ±2 Hz. Primary power to the system should be provided on a line separate from lighting, air-conditioning, etc., so that computer operation will not be affected by voltage surges or fluctuations. 1-9 The PDP-1 2 Cabinet ground should be connected to the building power transformer ground. Any questions regarding power requirements and installation wiring should be directed to the DEC Sales Engineer. Primary Power Receptacles - The installation site primary power line must terminate in Hubbell Wall receptacles (or equivalent) to be compatible with the PDP-1 2 power line Hubbell connector. The Hubbell wall receptacle part numbers are shown in Table 1-2. Figure 1-6 shows the primary power wall receptacles and the points where the site primary power lines are terminated. One receptacle is required for each cabinet and each free-standing peripheral. Table 1-2 Hubbell Wall Receptacle Part Numbers Line Voltage Hubbell Receptacle Part Numbers 100-200 Vac, 50-60 Hz, 30A Service Receptacle 3330-G (3330 may be used) Cap 200-240 Vac, 50-60 Hz, 20A Service 333 1-G (3331 may be used) Receptacle 7310-G (7310 may be used) Cap 332 1-G (3321 may be used) SERVICE OUTLET 120V 6OH2 SINGLE PHASE 15A/U GND NEUTRAL FRAME GROUND CAUTION When neutral Is not available for the above service, a receptacle of the above design shall be used, but both parallel slots shall be short to prevent polar/zed parallel blade plugs (caps) from fitting. FRAME GROUND NEUTRAL OR LINE 2 LINE 1 RECEPTACLE No. 3330-G CAP No. 333t-G 1 1 5V 60Hz SINGLE PHASE 30A TWIST-LOCK FRAME GROUND NEUTRAL OR LINE 2 RECEPTACLE No. 7310-G CAP No.3321-6 230V 50Hz SINGLE PHASE 20A TWIST- LOCK Figure 1-6 Hubbell Wall Receptacle Connector Diagram 1-10 1.3.5 Primary ac Power Cables Primary ac power cables are three-wire cables that interconnect the installation-site source power to the PDP-12 power supplies. The cables are connected at the factory to the PDP-1 2 power supplies for either 50 Hz or 60 Hz operation. All cabinets (excluding cabinets having only DECtapes) have a self-contained power supply and an ac power cable. Each wire in the power cable is color-coded (refer to Table 1-3). The cable for the PDP-12 Model 724 Power Supply is connected to circuit breaker CB1 (see Drawing D-CS-724-0-1 Volume III). , Table 1-3 Power Cable Line Identification Pigtail Information Terminal Strip Nomenclature Wire Color Line Green Frame Ground Frame Ground White Neutral/Line 2 Neutral or Line 2 Black Line 1 Line 1 CAUTION a. The green wire is the cabinet frame ground and does not carry load current; however, it must be connected for safety reasons. This wire must be securely connected from the PDP-12 Cabinet to the grounding point on the primary power source. b. The white or light gray wire is the neutral lead (common, ac return, or cold lead) and must never be used for purposes of grounding the PDP-12 Cabinet. 1.3.6 Service Outlets Duplex ac convenience outlets should be provided to power test equipment when maintenance tasks are performed. The duplex outlet (see Figure 1-6) should be located near the PDP-12 and its related equipment, and should be rated at 120 Vac ±15 percent 50/60 Hz, 20A. These outlets should be separately fused. 1.3.7 Cabling DEC cabinet interconnecting cables are of standard lengths and are factory-installed. If the cabinets must be shipped separately because of shipping or receiving conditions, the cabinet interconnecting cables are reconnected at the installation site. The termination point of each cable is identified. Cables for an expanded system are measured and ordered in accordance with the DEC-approved installation layout. The part number and required cable length are specified by the DEC Sales Engineer for each cable or group in the PDP-12 System. BC08A-D and W033 cables provide signal connections between the computer and the optional equipment in expander cabinets or free-standing peripherals. These cables are connected by plugging the respective connectors into standard module receptacles. Cables connect to cabinets through a drop panel in the bottom of the cabinet. Subflooring, while recommended, is not absolutely necessary because cabinet levelers and casters elevate the cabinets high enough from the floor to provide sufficient cable clearance. Cable detail discussions are included in Chapter 5 of the PDP-12 System Reference Manual 1-11 1.4 UNPACKING, INSTALLATION AND INSPECTION 1.4.1 General The shipping containers may be handled by a fork-lift truck or other pallet-handling equipment. The containers should be taken to the installation site and placed near the final locations of the equipment cabinets. IMPORTANT Do not attempt to unpack or install the system until DEC has been notified and a Field Service Representative is present, or the equipment warranty may be affected. Consult with the DEC Sales Engineer concerning warranties. 1.4.2 Cabinet Unpacking The following procedures should be followed for unpacking the PDP-12 Cabinet: Step 1 Procedure Remove the outer shipping container. NOTE The container may be either heavy corrugated cardboard or 1/2-in. plywood. In either case, re- move all metal strapping first, and then remove any fasteners and cleats securing the container to the pallet. If applicable, remove the wood framing and supports from around the cabinet perimeter. 2 After removing the outer container (if applicable), remove the cardboard containing the console table. 3 4 Remove the polyethylene cover from the cabinets. Remove the tape or plastic shipping pins, as applicable, from the cabinet(s) rear panel door, and open the door. 5 On the PDP-1 2 Cabinet, unscrew the shipping locks which hold the module rack (plenum door). Open the plenum door and remove all packing materials from inside the cabinet. Strip the tape from the modules and remove the plastic foam packing. 6 Remove the travel clip from the front panel door. The clear plastic mask which covers the Data Terminal Panel may be removed or left in place, if desired, as added protection. 7 Unbolt the cabinet(s) from the shipping pallet. Access to the bolts, located on the lower supporting siderails, is through the rear panel doors. Remove the bolts. 8 Use wooden blocks and planks to form a ramp from the shipping pallet to the floor. 9 Raise the leveling feet above the level of the roll-around casters and carefully roll the cabinet(s) onto the floor. 10 Roll the system to the proper location for installation. 1-12 1.4.3 Cabinet Installation The PDP-1 2 Cabinets are provided with roll-around casters and adjustable leveling feet. It is not necessary to bolt the cabinet to the floor unless conditions indicate otherwise (e.g., shipboard installation). Cabinet installation procedures are as follows: Step Procedure 1 With the cabinets positioned in the room, install, if applicable, the filler strips between cabinet groups (filler strips are attached to the end of a cabinet group). Remove the four bolts securing the front and rear filler strips, butt the cabinet groups together while holding the filler strips in place, and rebolt through both cabinets and the filler strips. 2 Do not tighten the bolts securely at this time. Lower the leveling feet, making sure that the cabinet(s) are not resting on the roll-around casters but are supported on the leveling feet. 3 Level all cabinets with a spirit level and ensure that all leveling feet are seated firmly on the floor. 4 Tighten the bolts that secure the cabinet groups together and then recheck the cabinet leveling. Again ensure that all leveling feet are seated firmly on the floor. 5 Examine all modules and connectors in the main computer cabinet to be certain that they are all properly seated in their slots. Check to see that no packing material or other loose items may have fallen into the interior. 6 Connect the power cord to the 30-A Hubbell twist-lock receptacle. The computer is now ready for preliminary checkout. 1.4.4 Cabinet Inspection After removing the equipment packing material, inspect the equipment. Report any damage to the local DEC sales office. Inspection procedures are as follows: Procedure Step 1 Inspect the external surfaces of the cabinets and related equipment for surface, bezel, switch, and light damage, etc. 2 Remove any remaining shipping bolts from the rear door and open the rear door of the cabinet. Inspect the cabinet internally for console, processor, and interconnecting cable damage; loose mounting rails; loose or broken modules; blower or fan damage; loose nuts, bolts, screws, etc. 3 Inspect the wiring side of the logic panels for bent pins, cut wires, loose external components, and foreign material. 4 Remedy any defects found. Inspect the power supply for the proper seating of fuses and the proper seating of power-connecting plugs. 5 Remove any shipping bolts and tape from the side runners of the tape transports and display units, if part of the system. 6 Place the table under the control console. 1-13 1 .4.5 Teletype Unpacking Step 1 Procedure Open the Teletype carton, and remove the packing material. Remove the back cover from the stand. Remove and unwrap the copyholder, chad box, and power pack. Remove the stand from the shipping carton. Remove the Teletype console from the carton, holding it by means of the pallet attached to the bottom. Snap the power pack in place at the top of the inside front of the Teletype stand. stand. Remove the Teletype console from the pallet, and mount it on the Connect the Teletype console to the power pack (a six-lead cable attached at the console is connected to the power pack by means of a white plastic Molex 1375 Female Connector which mates with a male output plug on the power pack). Pass the three-wire power cable, and the seven-conductor signal cable (which is terminated in a type W076 Cable Connector Module) through the opening at the lower left-hand corner of the Teletype stand; then replace the back cover of the stand by means of the two mounting screws. 2 Dress the Teletype cable under the PDP-1 2 Cabinet, through the large opening and into logic frame slot N2. It is necessary that this cable be dressed through the cable clamp at the lower rear corner of the logic frame where the power cables are secured A second clamp may be desirable at the bottom of the PDP-1 2 Cabinet to ensure that sufficient strain relief is provided regardless . of Teletype position. 3 Connect the three-prong male connector of the Teletype power cable to the receptacle at the rear of the computer power supply chassis. 4 Install a roll of printed paper into the Teletype keyboard /printer, and install a tape in the punch as described in the Teletype technical manual. 1.4.6 Teletype Installation and Setup The following procedures describe the sequence for preparing the Teletype(s) for power turn-on. Procedures for installing paper in the printer and in the reader/punch are included in Paragraph 1 .5.2. Models 33 ASR and 33 KSR - Perform the steps listed below. Step Procedure 1 After unpacking the Teletype, lift the cover and remove the wires that secure the type carriage and punch levers. 2 Inspect the Teletype for external damage; loose screws, nuts, bolts, or code bars. NOTE Included with the DEC manuals are three Teletype manuals concerning the Teletype Model 33 ASR. Volume 1 gives instructions for installing the console and preparing it for operation. Teletype Console - The Teletype console has been modified at DEC, checked out, and repacked, using the original materials and containers. After assembling the Teletype console and stand, follow the instructions of 1-14 the Teletype manual Volume 1, Chapter 2; however, the following considerations must be observed as listed in the Procedure column: Procedure Step Disregard Sections 2.03 through 2.13 and 2.15 of the Teletype Manual. The answer-back drum need not be coded. 2 Disregard Sections 2.21 through 2.23; the electrical connections to the DEC- supplied cable and connector have been made. 3 Observe the notes in Sections 3.01 and 3.02. The paper is friction-fed. 4 Disregard Sections 3.16 through 3.21 and Section 4. NOTE At this point, the operation of the Teletype keyboard, printer, tape reader, and tape punch, may be tested off-line, following the procedure described in Paragraph 1.5.2. 1.4.7 Prewired Option Installation The installation of the internal options involves the addition of the logic modules in the proper prewired locations and is usually performed at the factory. The computer must be turned off before inserting or removing any modules in the logic frame. Refer to the module utilization drawings in Volume III of this Maintenance Manual for the locations of each module of all internal options; refer to Chapters 3 and 4 of this volume for specific installation and checkout procedures. 1 .4.8 Peripheral Equipment Inspection All peripheral equipment should be inspected for internal and external damage. This includes inspection of mag- netic tape and DECtape transport heads, motors, paper-tape sprockets, etc. CAUTION Do not operate any peripheral device that employs motors, tape heads, sprockets, etc., if the latter are damaged. 1.4.9 Miscellaneous Items Open the other cardboard boxes containing program tapes, Teletype paper, blank paper tape, manuals, etc. Check the contents of each box against its enclosed packing list. Note any missing items, and bring them to the attention of the DEC Sales Office. 1.5 CHECKOUT 1.5.1 Preliminary Operating Checks CB1 applies ac power to the power supply only, and may be left on continuously. Prior to applying power, measure each power Set the main circuit breaker CB1, located on the rear of the 724 Power Supply chassis, to ON. bus and ensure that no direct short exists across any bus (minimum 2 ohms). Insert the power key into the OFF/ON/LOCK switch lock on the computer console; turn the key to the position. The panel lights should glow in a random pattern; the fans inside the cabinet will start, and the Teletype motor will start unless the Teletype switch is turned OFF. 1-15 ON 1.5.2 Teletype Test Insert a roll of printer paper in the Teletype console, and a roll of paper tape in the tape punch (refer to the Teletype manual for the loading procedure). Turn the Teletype power switch ON. Set the LINE/OFF/LOCAL switch to LINE, and depress the tape punch ON button. Strike several keys; there should be no action by the punch or the printing wheel. Set the LINE/OFF/LOCAL switch to LOCAL. Strike each key in succession. Printer characters should appear on the Teleprinter paper, and corresponding codes should be punched in the paper tape. After a few inches of tape have been punched, press the punch OFF button. Press RELEASE; pull out several inches of the punched paper tape and tear it off. Place the punched tape in the paper-tape reader so that the beginning of the punched section appears at the reading station. Set the reader switch to START. original printed sequence should appear on the paper. As the tape is read, a duplicate of the When it appears that the Teletype is operating properly, stop the reader and remove the tape. Set the console switch to LINE. 1.5.3 Computer Memory Test Turn the console power key ON. Test the addressing and memory read/write functions as follows: Step Procedure 1 Set the LEFT SWITCHES to 0400. 2 Set the RIGHT SWITCHES to 0000 (all depressed). 3 Depress FILL once. 4 Depress and release FILL STEP eight (8) times. 5 Set the RIGHT SWITCHES to 7777 (all up). 6 Depress and release FILL STEP eight (8) times. 7 Depress EXAM once. 8 Depress and release STEP EXAM 16 times, and observe the contents of the MEMORY ADDRESS and MEMORY BUFFER register indicators after each time. The MA should start with 0400 to 0407, and 7777 while the MA steps from 0410 to 0417. NOTE Complete memory operating checks are contained in Paragraph 3.1. 1.5.4 RIM Loader Using the console switches, enter the RIM Loader in memory as follows: Step Procedure 1 Set the LEFT SWITCHES to 7756. 2 Set the RIGHT SWITCHES to 6032 (the first instruction of the RIM Loader program). Actuate FILL key once, followed by FILL STEP key. 3 Repeat Step 2 for each succeeding instruction in the program, as shown in the sample program following, but using only the FILL STEP key. Check the MA and MB indicators after each instruction is deposited. The MA should step from 7756 to 7775; the MB should contain the code of the instruction just deposited. (continued on next page) 1-16 Step Procedure 4 Check the entire program by repeating Step 1 then depressing the EXAM key followed by STEP EXAM (same as Step 3), examining the MB and comparing it with the program below. , /\aaress ^ivi/\j * iiio iruc 6032 7756 7757 7760 7761 7762 7763 7764 7765 7766 1161 7770 6031 5357 6036 7106 7006 7510 5357 7006 6031 5367 6034 7420 3776 3376 5356 7771 7772 7773 7774 7775 1.5.5 nun ^rvig Running MAINDECs The set of MAINDEC diagnostic programs is used to check out the operations of each section of the PDP-1 System. Each tape is in one of two formats: RIM or Binary. Each requires a different loading procedure. RIM - RIM (Read In Mode Loader) tapes are identified by the fact that channel 7 of the first and every fourth tape character is punched. Procedure Step MODE switch to 8 MODE. 1 Set the 2 Depress and release the I/O PRESET key. 3 Place the punched tape in the paper-tape reader, with leader (section of tape with only channel 8 punched) positioned at the Read station; push down the cap until it latches; be certain that the drive sprocket engages the feed holes. 4 5 6 Set the reader switch to START. Set the LEFT SWITCHES to 7756. Make certain that no stop keys (FETCH, EXECUTE, SING. CYCLE or STOP) are depressed. Press START LS. The tape will move through the reader as the program is loaded into memory. 7 When the trailer section of the tape (channel 8 punched) reaches the Read station, press and reset the console STOP key, move the reader switch to FREE, and remove the tape. The program is ready to run. BIN - BIN (Binary) tapes have leaders and trailers similar to RIM tapes, but they must be loaded by a special program. The Binary Loader is itself in RIM format, and is loaded by the procedure above. Once it is in memory, any Binary tape may be loaded as follows: 1-17 Step Procedure 1 Set the LEFT SWITCHES to 7777. 2 Set the 3 Depress and release the I/O PRESET key. 4 Mount the tape as described in RIM loading procedures. 5 Depress and release START LS. 6 When the program is loaded, the tape stops automatically when the first MODE switch to 8 MODE. trailer code is sensed. 7 After the tape stops, examine the Accumulator indicator lights. They should If they are not, try reloading the tape. (The state of the LINK all be off. indicator light is not significant.) Once it has been determined that both RIM and Binary tapes can be loaded successfully, run the MAINDECs in sequence as listed in Appendix D. Follow the operating instructions provided in the write-ups for each program. 1-18 CHAPTER 2 MAINTENANCE 2.1 INTRODUCTION This chapter provides instructions for the service and maintenance of the PDP-12 Computer System; these instructions are written for persons who are familiar with the PDP-12 equipment. Lengthy descriptions explain- ing the use of test equipment have been avoided, except where special test setups are required. This chapter is divided into the following sections: Section 1 Introduction Section 2 Equipment Section 3 Preventive Maintenance Section 4 Corrective Maintenance Section 5 Troubleshooting From a maintenance standpoint, the PDP-12 has combined two functional subsystems into a common processor: a PDP-8/I general-purpose computer and a LINC (Laboratory INstrument Computer). In such a system, inter- active hardware and software and modes of operation (8-Mode and LINC-Mode) demand that a systematic main- A systematic preventive tenance program be initiated upon installation and faithfully followed thereafter. maintenance program is a deterrent to system failures. Proper application of such a program is an aid to both maintenance personnel and the user because detection and prevention of probable failures can reduce maintenance and downtime to a minimum. All units of the PDP-12 System are designed to realize a high reliability. 2.2 MAINTENANCE EQUIPMENT Special tools and test equipment required for maintenance are listed in Table 2-1 . Except for DEC equipment, suggested commercial brands are given for purposes of specification only; their being mentioned in this manual does not constitute exclusive endorsement. Table 2-1 Maintenance Equipment Equipment Multimeter Oscilloscope Model or Type Specification 10K ohms/V - 20K ohms/V Triplett Model 310 DC to 50 mc with calibrated de- Tektronix Type 453 flection factors from 5 1 OV/div. mV to Maximum horizontal sweep rate of 0.1 jus/div. Delaying sweep is desirable and dual trace is a necessity. "(continued on next page) 2-1 Table 2-1 (Cont) Maintenance Equipment Equipment 1 Model or Type Specification Probes XI 0 with response characteristics matched to oscilloscope Clip-on Current Probe 2 m A, mV or 1 0 mA, mV Tektronix Type P6010 Tektronix Type P6019 with nn<i<iivp ^ClOOJ.Vt' tprminpitnr tt/i 11 unci IU1 Recessed Probe Tip Tektronix (2 ea.) Unwrapping Tool Wire-Wrap Tool 30 gauge Gardner-Denver 505-244-475 24 gauge Gardner-Denver 500130 30 gauge Gardner-Denver A-20557-29 24 gauge Gardner-Denver A-20557-1 30-Gauge Bit for Wrap Gardner-Denver 504221 Tool Sleeve for 30-Gauge Bit Gardner-Denver 500350 Spray Paint Yellow Spray Paint Green Spray Paint DEC black Module Extender (2) DEC No. W982 Jumper Wires Assorted lengths affixed with 30- and 24-gauge termi-point connectors Screwdriver 6-in. non-conductive shaft DEC Type 142 Field Service Kit Precision Voltage Source -lVto+lV0.1% Electronic Development Co. PDP-1 2 DIAL Maintenance LINCtape, Assorted Writeups and Back-up Paper Tapes* *Supplied with the PDP-1 2A, PDP-1 2B, /20, /30, and /40. 2.2. 1 Maintenance Test Programs Appendix D lists the software designated DEC**; collectively, these programs provide a complete check of the logic for the PDP-1 2, and the prewired options and software. Functionally, the programs fall into two categories: diagnostic and reliability. The diagnostic tests isolate the genuine go/no-go type of hardware failures that are easily recognizable. The reliability programs isolate failures **See Appendix D for a detailed listing. that are more difficult to detect because they are marginal in nature and/or occur infrequently or sporadically. The family of test programs is written so that, when run successively, they test the processor, beginning with small portions of the hardware and gradually expanding until they involve the entire system. The test programs are made up of numerous self-contained routines. In those programs that are diagnostic in nature, each routine is involved with a specific circuit or logic function. In the simplest form, for example, a single routine is used to check each leg of an AND gate. When the diagnostics have been run to completion, the processor has been exercised to the extent that it has been proved capable of executing all instructions. However, such proof is conditional, because it is based on the execution of instructions using pre-established constants as operands. Further tests are necessary to establish that the computer properly executes instructions, using operands and various combinations of operands other than those used in the diagnostics. this additional testing. The reliability test programs provide Primarily, each routine in the reliability test programs establishes a loop whereby a specific instruction or group of instructions is repeated many times. Each repeat is executed using operands, the magni- tudes of which are established by a pseudo-random number generator, or a binary upcount. This procedure makes certain that machine capabilities are checked under a maximum number of unique conditions. When an error is detected with diagnostics, the program halts or enters an error handling routine. The reason for the error may then be determined by using the console controls and indicators, maintenance switches, error typeouts on Teletype, and the program listings included in the software package. selecting error handling is defined in the 2.2.2 The use of the data switches for MAINDEC write-ups provided with the software package. Mounting DIAL MAINTENANCE Tapes The following procedure is to be used when loading tapes on the LINCtape transports: Step Procedure 1 Mount a LAP6-DIAL MAINTENANCE tape on any tape transport. Advance tape (right to left) out of the end zone (Approx. 6 ft). 2 Set WRITE ENABLE on, turn the thumbwheel switch (unit selector) to 0, depress REMOTE. 3 Set 0701 (RCG) in the LEFT SWITCHES, set 7300 in the RIGHT SWITCHES (all other switches to 0). MODE switch to LINC; depress I/O PRESET. 4 Set 5 Depress DO key; when tape motion stops, depress I/O PRESET followed by START 20. NOTE A copy of the DIAL MAINTENANCE LINCtape is provided to PDP-12A, PDP-12B, /20, /30 and /40 users. Users of PDP-12C, /10 configurations will be provided with the appropriate paper tapes. 2.3 PREVENTIVE MAINTENANCE Preventive maintenance consists of procedures that are performed prior to the initial operation of the computer, and periodically during its operating life. These procedures include visual inspections, cleaning, mechanical checks, and operational testing. A log which indicates the performance history and rate of deterioration must be kept for recording specific data; such a record can be used to determine the need and time for performing corrective maintenance on the system. 2-3 Scheduling of computer usage should always include specific time intervals that are set aside for scheduled maintenance purposes. Careful diagnostic testing programs can then reveal problems which may occur only intermittently during on-line operation. 2.3.1 Scheduled Maintenance The PDP-1 2 must receive certain routine maintenance attention to ensure maximum life and reliability to the computer system. DEC suggests a schedule of 000 hours for electrical inspection, and 500 hours (or every month) 1 for mechanical inspection. Daily Maintenance - The LINCtape heads and guides should be cleaned whenever they are dirty; typically, once a day. Weekly Maintenance - Time should be scheduled each week to operate the applicable MAINDEC programs as listed in Appendix D. Run each program for a minimum of five minutes; take any corrective action necessary at this time; and log the results. External cleanliness of the system should also be maintained on a weekly basis. Preventive Maintenance Tasks - The following tasks should be performed on at least a three-month schedule: Step 1 Procedure Clean the exterior and interior of the computer cabinet, using a vacuum cleaner and/or clean cloths moistened in nonflammable solvent. 2 Clean the air filter. Use a vacuum cleaner to remove accumulated dirt and dust, or wash with clean hot water. 3 Lubricate slide mechanisms and casters with a light machine oil. Wipe off excess oil. 4 5 Visually inspect equipment for general condition. Repaint any scratched areas with DEC black, yellow, green, or Krylon glossy white No. 1 501. Inspect all wiring and cables for cuts, breaks, fraying, wear, deterioration, kinks, strains, and mechanical security. Tape, solder, or replace any defective wiring or cable covering. 6 Inspect the following for mechanical security: key switches, control knobs, lamps, connectors, transformers, fans, capacitors, etc. Tighten or replace as required. 7 Inspect all module mounting panels to be sure that each module is securely seated in its connector. Remove and clean any module which may have collected excess dirt or dust. 8 Inspect power supply components for leaky capacitors, overheated resistors, etc. Replace any defective components after correcting any fault condition. 9 Check the output of the 724 Power Supply as specified in Table 2-2, Power Supply Specifications. Use a multimeter to make these measurements without disconnecting the load. The outputs of the supply are not adjustable; therefore, if any output voltage is not within tolerance, the supply is considered defective, and corrective maintenance should be performed. 10 Run all MAINDEC programs to verify proper computer operation. Each program should be allowed to run for at least five minutes. 1 1 Perform all preventive maintenance operations for each peripheral device included in the PDP-1 2 System, as directed in the individual maintenance instructions supplied with each peripheral device. 1 2 Enter preventive maintenance results in the log book. 2-4 Table 2-2 Power Supply Specifications Current Use 15V (rms)±20% 5A Panel Lights +5V, ± 5% 20A Voltage Logic V - 11 J + 10% 5 V — 1 \J /V Sense Amplifier Main Supply -15V ± 10% 5A Sense Amplifier Slice Reader Clock 6A -30V ± 10% Memory Supply, (-) Teletype +10V±20% 2.4 1A R-Series Modules CORRECTIVE MAINTENANCE The PDP-12 is constructed of reliable TTL M-series modules. Proven reliability of this circuitry ensures relatively little equipment downtime due to logic failure. If a malfunction occurs, maintenance personnel should analyze the condition and correct it as indicated in the following procedures. Table 2-1 lists the equipment and tools necessary for this task; however, the best corrective maintenance tool is a thorough understanding of the physical and electrical characteristics of the equipment. Personnel responsible for maintenance should be familiar with the system concept, the logic drawings, the theory of operation of the specific module circuits, and location of mechanical and electrical components. The first step in repairing a reported malfunction is to isolate the problem. In a hardware-software system en- vironment such as the PDP-12, the first step is to determine whether the problem lies in the hardware, the software, or both. The only practical way of accomplishing this is by maintaining good communications between the operator/programmer and maintenance personnel. Until the problem is isolated to either hardware or software, the cooperation of all parties concerned is essential. A step-by-step procedure should be used to trace the problem until a point is reached where all the inputs (conditions) to an element are correct, but the output is not correct. The faulty element should then be repaired. Where necessary, the element itself may be subjected to step-by-step fault location (from output to input) until the source of the problem is found. It is virtually impossible to outline all specific procedures for locating faults within digital systems such as the PDP-1 2. However, diagnosis and remedial action for a faulty condition can be undertaken logically and systematically in the following phases: a. Preliminary Investigation b. System Troubleshooting c. Logic Troubleshooting d. Circuit Troubleshooting e. Repairs and Replacement 1 Validation Tests g. Recording 2-5 2.4.1 Preliminary Investigation Before beginning troubleshooting procedures, explore every possible source of information. Gather all available information from those users who have encountered the same problem and check the system log book for any previous references to the problem or to a similar one. Do not attempt to troubleshoot by using complex system programs. Run the MAINDEC programs and select the shortest, simplest program available to exhibit the error condition. MAINDEC programs are carefully written to include program loops for assistance in system and logic troubleshooting. 2.4.2 System Troubleshooting Once the problem is understood and the proper program is selected, the logical section of the system at fault should be determined. Obviously, the program which has been selected gives a reasonable idea of what section of the system is failing. However, faults in equipment which transmits or receives information, or improper connection of the system, will frequently yield indications similar to those caused by computer malfunctions. Reduce the program to its simplest scope loop and duplicate this loop in a dissimilar portion of memory to verify, for instance, that an operation failure is not dependent upon memory location. This process can aid in distinguish- ing memory failures from processor failures. Use of this technique often pinpoints the problem to a few modules. System troubleshooting is the first step towards isolating and repairing a machine malfunction. cannot be started, refer to Section 2.5.2. If the machine If the machine is running, determine that hardware, not software, is causing the problem. If the problem is occurring with DEC software (LAP6-DIAL, FORTRAN, etc.), obtain a certified copy of the program, in good condition, and attempt to repeat the malfunction. problem indicates a logic failure. Generally, a recurring If the problem occurs only with the user's software, an analysis of the failing program must be made. Use of the FETCH STOP, EXECUTE STOP, and SINGLE STEP is recommended. Some other items to check in the user's software are special bit assignments and functions. Are TRAP, being used properly? Are memory fields being used properly? i.e., Is the program NO PAUSE, etc., making unwarranted assumptions; assuming that the accumulator will be clear on start-up, etc.? In general, attempt to isolate the problem to a major system; then exercise that system with the MAINDEC diagnostics. If necessary, proceed to logic troubleshooting and repair. 2.5 TROUBLESHOOTING TECHNIQUES 2.5.1 Introduction A prerequisite to this section is a thorough understanding of the information in Section 2.4. This section assumes a cold start, i.e., the machine has just been unpacked (see Chapter 1), or it was previously shut off. is arranged in a definite order of precedence, and should be followed as closely as possible. WARNING Maintenance procedures should be performed by qualified service personnel only. High voltages are present within portions of the equipment and are potentially dangerous. All safety precautions must be observed. Inherent implosion protection is considered in the CRT design. However, the tube may be damaged if it is subjected to rough treatment or dropped while being removed from or installed in the display. Caution, therefore, must be exercised during these operations. 2-6 The procedure 2.5.2 Console Checks Assuming a cold start, check the following console functions. If any malfunctions occur, repair the problem before continuing with the procedure. Procedure Step 1 2 Power on - Are IR bits 0, 1 and 2 set (on), and is the CP in 8 MODE; is RUN off*, and is power up to specification (refer to Table 2-2)? , I/O PRESET - Does the AC clear? Does it set the INST FIELD and DATA FIELD to 2 and 3, respectively? Are the INSTRUCTION REGISTER bits 0, 1 and 2 still set to the one state (on) (ignore any other bits) ? Can both modes be selected? Do all other indicators remain unchanged? , 3 FILL - Do the RIGHT SWITCHES transfer to the MB? Do the LEFT SWITCHES transfer to the MA? 4 EXAM - Do the LEFT SWITCHES transfer to the MA? Do the contents of the location addressed by the 5 MA transfer to the MB? FILL STEP - Do the RIGHT SWITCHES transfer to the MB? Do the RUN and INT PAUSE lights illuminate? Do the contents of the MA increment? Do the contents of the new location addressed by the MA transfer to the MB? 6 STEP EXAM - Do the contents of the MA increment? Do the contents of the new location addressed by the 7 8 MA transfer to the MB? AUTO RESTART - Can FILL STEP and STEP EXAM be auto-restarted? Does the AUTO light illuminate? Set the MODE switch to 8 MODE and depress and release I/O PRESET. While depressing both the AUTO and the FILL STEP keys, sequentially set the AUTO RESTART DELAY - COARSE (starting at position 4) to position 3; then to position 2, then to position 1 . Note that the MEMORY ADDRESS AUTO RESTART DELAY COARSE selector is moved through the four positions. Check the AUTO RESTART DELAY - FINE vernier adjustment in all COARSE positions. register fills (counts up) at a slower rate as the 9 Examine memory for any bits that may be picked up. 10 Set RIGHT SWITCHES to 7777 (all Is); repeat Steps 8 and 9. 1 1 Examine memory for any bits that may be dropped. 2 Depress SING STEP key. 13 Depress START 20. 1 14 a. Does the MA = 0020? b. Does the PC = 0021? c. Does the MB = 7777? d. Does the IR = 7777? Reset SING STEP; clear memory; depress STOP key. (continued on next page) *Unless the KP12 Power Fail Option is installed and switched ON. 2-7 Procedure Step 15 1 1 6 7 Depress START 400. a. Does the MA = 0400? b. Does the PC = 0401? c. Does the MB = 0000? d. Does the IR = 0000? Reset STOP; depress CONT. a. Does the RUN light illuminate? b. Does the MA and PC cycle through 4K or memory? c. Do the AC indicators glow dimly? d. Are the FETCH and EXECUTE indicators set (glow)? Set and reset STOP key; depress I/O PRESET key with MODE switch set to LINC Mode; fill LINC memory field 2 with 0016s (NOP). 18 Depress the STOP key. 19 Depress START 20. 20 21 a. Does the MA = 4020? b. Does the PC = 4021? c. Does the MB = 0016? d. Does the IR = 0016? Reset the STOP key; depress CONT. a. Does the RUN light illuminate? b. Do the MA and PC cycle through 1 K of memory? (4000-5777) c. Does the AC remain cleared? Depress SING STEP. Does the computer stop? 22 Depress CONT repeatedly. Does the computer appear to stay in the FETCH state? 23 Depress and hold AUTO RESTART; depress CONT; release all switches. Does the computer cycle through 1 K of memory at a rate determined by AUTO RESTART DELAY, COARSE and FINE adjustments? 24 Set several different instructions into the LEFT SWITCHES; depress DO. (Be sure that the CP is in the proper mode for each instruction.) Does the CP react to each instruction as expected? If the CP performs these operations successfully, manual timing, memory timing, and CP timing are approximately correct. Proceed with system troubleshooting. 2.5.3 LINC-Mode Processing LINC-Mode processing encompasses the entire LINC instruction set, the A/D converters, and D/A converters. Troubleshooting the LINC-Mode portion of the PDP-12 is best achieved by using the diagnostic programs stored on magnetic tape, thus providing the most rapid method of exercising the processor. 2-8 If the LINCtape portion of the computer is inoperative and the tapes cannot be read in any manner, refer to Paragraph 2.5.5, TCI 2 Tape Subprocessor. Other methods of reading tape include reading entire tests manually, or reading single blocks. If necessary, read a block using the RDE instruction, thereby bypassing the checksum logic. A confidence check of module and timing stability can be made by using MAINDEC-1 2-DOBA (Instruction Test). This program exercises most of the instructions and addressing modes used in LINC-Mode processing. If no failure can be found with this test, use of the more advanced diagnostics is necessary. Refer to Appendix D for a description and applications of these tests. Aggravation (vibration or heating) of the system is advisable only when an intermittent failure cannot be found with the LINC-Mode diagnostics. Vibrate the modules, using a nonconducting rod 8 to 12 in. long. Extreme caution should be followed when vibrating memory or single modules. 2.5.4 8-Mode Processing 8-Mode processing includes the entire PDP-8 family instruction set, memory, Teletype, and most of the available (standard and optional) peripherals. Since most of the 8-Mode diagnostics are relatively short, it is not necessary to have either the TCI 2 (LINCtape Control) or the LINC-Mode processing facility operational. However, if they are available, use of the LINCtape DIAL MAINTENANCE diagnostics is recommended. The 8-Mode MAINDEC diagnostic programs are written and arranged so that each test will, in turn, exercise and verify those portions of the processor logic to be used in each succeeding test. Therefore, they should be used in order: Instruction test 1 A, 2, 2A, 2B, Random JMP-JMS, Random JMP, Random ISZ, followed by the peripheral MAINDEC programs. If memory problems are suspected, and the system employs the Extended Memory MC-12 option, the standard MAINDEC tests should be employed first and the problem extensively checked to be sure that timing and currents are correct; then the extended memory tests can be employed. Note that the 8-Mode diagnostics use less addressing logic than the LINC-Mode diagnostics. Teletype and peripheral equipment can be evaluated and checked by running the specific diagnostic program for each item. Before attempting to exercise a peripheral with its specific diagnostic, a check of the IOP logic should be made to verify pulse width, height, and timing. 2.5.5 TC12 Tape Subprocessor Troubleshooting the tape subprocessor must begin at the operator's console. Using the DO switch, exercise all of the tape instructions. Follow the tape state indicators and compare them with the tape flow diagram (TCI 2-0-10). Watch the tape movement and direction. Is it in accordance with the tape state indicators on the console? Re- view the problem repeatedly to be certain that the problem is understood and that you know what the tape subprocessor and tape transport are doing! Tape Register Control Test MAINDEC-1 2-D3 AD, Parts I and II, checks almost all of the tape logic, with the exception of the reader-writers. If a problem can be duplicated using this diagnostic, the scope loop option may be useful. If a problem in timing or data transfer seems to exist, programming a long read or write loop will give the most stable scope trace. For example: 2-9 *4020 4020/0700 4021/1000 4022/1020 4023/0001 4024/1140 4025/0021 4026/1460 4027/7777 4030/6020 4031/1020 4032/1000 4032/1021 4034/6020 RDC /READ AND CHECK 1000 /QN & BLOCK NUMBER LDAI /INCR BN 0001 ADM /INITIALIZE LOC21 /WHEN IT REACHES 7777 SAEI 7777 JMP 20 LDAI 1000 STCI 1 JMP 24 /RESTART This routine reads contiguous blocks from 0 to 777, thus allowing time to check timing and data transfers before turnaround. 2.5.6 TC12 Console Checks Step 1 Procedure Clear memory (using the FILL-STEP, AUTO, and RIGHT SWITCHES = 0000). 2 With all tape units set to OFF LINE, set MODE switch to LINC and depress I/O PRESET. 3 Place 0700 in the LEFT SWITCHES, and 0000 in the RIGHT SWITCHES. 4 Depress DO. 5 a. Do the LEFT SWITCHES transfer to the IR? b. Do the RUN and INT PAUSE lights glow? c. Does the TAPE IR go to 000? d. Does the IP (In Progress) light glow? Set the following constants into the LEFT SWITCHES; depress I/O PRESET and DO. Observe that all combinations of bits transfer to the TAPE IR. a. 0701 (TAPE IR = 001) b. 0702 (TAPE IR = 010) c. 0703 (TAPE IR = 011) d. 0704 (TAPE IR = 100) e. 0705 (TAPE IR = 101) 0706 (TAPE IR = 110) g- 6 0707 (TAPE IR = 111) Mount a marked tape on tape unit 0; place 0700 in the LEFT SWITCHES; 0777 in the RIGHT SWITCHES; depress I/O PRESET. (continued on next page) 2-10 Procedure Depress DO. a. b. Does the tape begin to move backwards initially (left to right)? Does the tape then reverse direction and clock into the SEARCH mode? Inability to sense direction may be caused by loss of the mark track, a bad direction flip-flop, or loss of block numbers. The tape changing direction in random fashion generally indicates that the block numbers are not being read correctly (i.e., bad mark track). c. While in the SEARCH mode, does the MB = 0777? (This is the block number from the RIGHT SWITCHES.) Does the IR = 0700? d. At the end of the SEARCH mode, does the tape transport enter the BLOCK mode? e. / At the completion of the instruction, does the MA = 4377, indicating correct address transfer and memory incrementation? Does the IR clear to 0s? (MB will equal data transferred from tape to Does the TAPE INST = 000? location 4377.) g. Does the AC = 7777 at the completion of the tape instruction? AC ¥= 7777 indicates a failure of the TAC-to-AC transfer. If the tape instruction cycles from SEARCH to BLOCK to IDLE to SEARCH, a bad checksum on the tape is indicated. Try using another block number in RIGHT SWITCHES bits 03 through 1 1 Set 0701 into the LEFT SWITCHES, set 7000 into the RIGHT SWITCHES, and depress DO. a. b. At the completion of the instruction, does the MA go to 7777? Note the number in the MB and examine the location addressed by the MA (=7777); this location should contain what was in the MB, indicating proper data transfer. c. Does the IR clear to 0000? Clear memory; set 0705 into the LEFT SWITCHES, 7000 into the RIGHT SWITCHES; and depress DO. a. b. Does the tape clock into SEARCH-BLOCK modes twice (once for WRITE, once for CHECK)? Does the MA count from 4000 to 0000? If so, this indicates proper cycle break. c. Does the AC set to 7777 at the end of the instruction, indicating a good checksum? Set 0701 into the LEFT SWITCHES, 7000 into the RIGHT SWITCHES. Depress DO. a. Does the MA count to 7777? b. Examine locations 4000 to 7777. Are they all 0s? a Fill memory with 7777 and repeat Steps 10, \0a., and 10Z>. Memory should still be all 0s. Failure at this point indicates either bad reader-writers or poor memory. (continued on next page) 2-11 Step Procedure 11 When tapes have been verified up to this point, execution of the RDC, WRC, RCG and WRG instructions should be checked, using varied combinations of the instructions with the I-bit both on, and off, and various quarter and block numbers. NOTE Execution of a tape instruction with the I-bit on, using the DO key, does not cause tape motion to continue due to RUN being cleared. Execute MAINDEC-1 2-D3DA-PB, TAPE EXERCISER, to confirm LINCtape 12 control reliability. 2.5.7 Logic Troubleshooting Logic troubleshooting in the PDP-12 is best accomplished using the technique of "reverse signal tracing". That is, when a malfunction has been isolated to a section of logic, some duplication of that type of failure using either the DO-AUTO switch combination, a small program, or a scope loop option in a diagnostic MAINDEC should be performed. Then, by comparing the logic engineering drawings with the machine status, and tracing the faulty signal back to the failing gate, that portion of logic which is causing the failure becomes evident. NOTE An unconnected input to a gate, if not tied to a terminator, floats at approximately +2.0V. Before attempting to troubleshoot the logic, make sure that proper and calibrated test equipment is available. Always calibrate the vertical preamplifier and probes of the oscilloscope before using. Make certain that the oscilloscope has a good ac ground, and keep the dc ground from the probe as short as possible. Use the oscilloscope to trace signal flow through the suspected logic element. Oscilloscope sweep can be synchronized by control pulses or by level transitions which are available at individual module terminals on the wiring side of the logic. Care should be exercised when probing the logic to prevent shorting between pins. Shorting of signal pins to power supply pins can result in damaged components. Within modules, unused gate inputs are held at +3V. WARNING Standard safety practices should be observed when working with energized equipment. Remember that peripherals are not always connected to the mainframe power control and may be energized when the PDP-12 is off. 2.5.8 Module (Circuit) Troubleshooting Engineering schematic diagrams of each module are supplied with the PDP-12 System and should be referenced for detailed circuit information. Copies of engineering schematic diagrams are contained in Volume III of this Maintenance Manual. Visually inspect the module on both the component side and the printed-wiring side to check for overheated or broken components, etc. If this inspection fails to reveal any signs of trouble or fails to confirm a fault condition observed, use the multimeter to measure resistance. CAUTION Do not use the lowest or highest resistance ranges of the multimeter when checking semiconductor devices. The XI 0 range is suggested. Failure to heed this warning may result in damage to components. 2-12 Measure the forward and reverse resistance of diodes. Diodes should measure approximately 20 ohms forward and more than 1000 ohms reverse. (Front-to-back ratio should always be greater than 10 to L) If readings in each direction are the same and no parallel circuit paths exist, replace the diode. Measure in both directions the emitter-collector, collector-base, and emitter-base resistances to transistors. Short circuits between collector and emitter or an open circuit in the base-emitter path cause most failures. A good transistor indicates an open circuit in both directions between collector and emitter. Normally 50 to 100 ohms exist between the emitter and the base, or between the collector and the base in the forward direction, and an open circuit condition exists in the reverse direction. E2 To determine forward and reverse direc- tions, consider a transistor as two diodes connected back to back. In this analogy, PNP transistors would have cathodes con- nected together to form the base, and both the emitter and collector would assume the function of an anode. In NPN transistors, the base would be a common-anode connection; and both the emitter and collector would be the cathode. Multimeter polarity must be checked before measuring re- E6 E5 sistance because many meters apply a positive voltage to the common lead when in the resistance mode. Since integrated circuits contain complex circuits with only the input, output, and power terminals available, static E2 multimeter testing is limited to continuity checks for shorts between terminals. Integrated circuit checking is best done E4 under dynamic conditions and using a module extender to make terminals readily accessible. Using PDP-12 engineering drawings (Volume III) and the M-series module schematics (Volume IV), an integrated circuit is located on a circuit board in the following manner: Figure 2-1 Integrated Circuit Location Hold the module with the handle in your left hand (the component side facing you). Integrated circuits are numbered starting at the contact end of the board in the upper right corner; the numbers increase toward the handle. When a row is complete, the next integrated circuit is located in the next row 14 13 12 11 10 9 8 n n n n n n n at the contact end of the board (refer to Figure 2-1). The pins on each integrated circuit are located as shown in Figure 2-2. u u u u u u u 1 2.5.9 Repairs and Replacements 2 3 4 5 6 7 I2-0I34 NOTE DEC recommends replacing defective modules with modules of known quality on a one-for-one basis and returning the suspect module to a DEC field Figure 2-2 Integrated Circuit office for subsequent repair and/or replacement. If, however, for expediency, field repairs must be per- formed, it is imperative to take the following precautions. 2-13 Pin Location - Top View When soldering semiconductor devices (transistors, diodes, or rectifiers, any of which may be damaged easily by heat, physical shock, or excessive electrical current), take the following special precautions: Use a heat sink, such as a pair of pliers, to grip the lead between the nearest joint and device a. soldered. Use a 6V iron with an isolation transformer. Use the smallest iron adequate for the work. Use of an iron without an isolation transformer may result in excessive voltages present at b. the iron tip. Perform the soldering operation in the shortest possible time, to prevent damage to the com- c. ponent and delamination of the module-etched wiring. Integrated circuits may be easily removed by using a solder puller to remove all excessive d. solder from contacts. Then, by straightening the leads, lift the integrated circuit from its terminal points. If it is not desirable to save the defective integrated circuit for test purposes, then the terminals may be cut at the integrated body and each terminal removed from the board individually. Be sure to orient the new integrated circuit in the same position as the removed one. CAUTION Never attempt to remove solder from terminal points by heating and rapping modules against another surface. This practice usually results in module or component damage. Always remove solder with a solder-sucking tool. When removing any part of the equipment for repair and replacement, make sure that all leads or wires which are unsoldered, or otherwise disconnected, are legibly tagged or marked for identification with their respective terminals. Replace defective components with parts of equal or better quality and tolerance. In all soldering and unsoldering operations in the repair and replacement of parts, avoid placing excessive solder or flux on adjacent parts or service lines. When the repair has been completed, remove all excess flux by washing junctions with a solvent such as trichlorethylene. Be very careful not to expose painted or plastic surfaces to this solvent. 2.5.10 Validation Tests Always return repaired modules to the location from which they were taken. If a defective module is replaced by a new one during a repair period, tag the defective module, noting the location it was taken from and the nature of the failure. When repairs are complete, return the repaired module to its original location and determine whether or not the repairs have corrected the problem. To confirm the fact that repairs have been completed, run all tests which originally showed up the problem. If modules were moved during the troubleshooting period, return them to their original positions before running the validation tests. Any time that a module is replaced by one from spares, return the module to its original location to confirm its defectiveness before initiating a repair procedure. 2.5.1 1 Log Book Recording A log book is supplied with each PDP-12 System. Corrective maintenance is not complete until all activities are recorded in the log book. Record all data, indicating the symptoms displayed by the fault, the method of fault detection, the component at fault, and any comments which would be helpful in maintaining the equipment in the future. The log should be maintained on a daily basis, recording all operator usage and preventive maintenance results. 2-14 CHAPTER 3 ADJUSTMENTS Adjustments of the PDP-12 should not be undertaken until it has been confirmed that a failure is due to misalignment of one or more of the following adjustments rather than to a faulty component. Where pertinent, Volume III system drawings will be referenced with the last three letters of the drawing designation enclosed in parentheses. NOTE The measurements and adjustments in the following paragraphs are analog in nature, and are not of the on-off, high-low, or twostate conditions. The values stated are nominal and may vary up to ±10%, depending on the specific configuration of the system, or the device being checked. 3.1 MEMORY CURRENT AND STROBE Testing and adjusting of the PDP-12 memory section are accomplished by running the memory address tests and memory checkerboard tests. Adjustment of the read/write currents may be necessary to tune the memory for optimum performance. Paragraphs 3.1.1 through 3.1.5 provide the checks and adjustments that can be performed in the field. 3.1 .1 Initial Current Adjustments Procedure Step 1 Turn on the computer, but do not execute any programs. 2 Adjust the oscilloscope as follows: Channel 1 only a. Trigger: b. Mode: Channel 1 c. Channel 1 d. : 5V/Division Set ground reference sweep on 1 cm above center horizontal graticule (see Figure 3-1). e. 3 Sweep: 0.5 ms Connect scope probe to Channel 1 location F2M2. , Adjust the rightmost trimpot (if there are two) on module G826, locations E2 and F2, for approximately -12V. Turning the trimpot counterclockwise increases the voltage (refer to Paragraph 3.2.1). 3-1 CHAPTER 3 ADJUSTMENTS Adjustments of the PDP-12 should not be undertaken until it has been confirmed that a failure is due to misalignment of one or more of the following adjustments rather than to a faulty component. Where pertinent, Volume III system drawings will be referenced with the last three letters of the drawing designation enclosed in parentheses. NOTE The measurements and adjustments in the following paragraphs are analog in nature, and are not of the on-off, high-low, or twostate conditions. The values stated are nominal and may vary up to ±10%, depending on the specific configuration of the system, or the device being checked. 3.1 MEMORY CURRENT AND STROBE address tests and Testing and adjusting of the PDP-12 memory section are accomplished by running the memory memory for the tune to necessary be may currents read/write memory checkerboard tests. Adjustment of the optimum performance. Paragraphs 3.1.1 through 3.1 .5 provide the checks and adjustments that can be performed in the field. 3.1.1 Initial Current Adjustments Procedure Step 1 Turn on the computer, but do not execute any programs. 2 Adjust the oscilloscope as follows: Channel 1 only a. Trigger: b. Mode: Channel 1 c. Channel 1: 5V/Division d. Set ground reference sweep on 1 cm above center horizontal graticule (see Figure 3-1). e. 3 Sweep: 0.5 ms Connect scope probe to Channel 1 location F2M2. , Adjust the rightmost trimpot (if there are two) on module G826, locations E2 and F2, Turning the trimpot counterclockwise increases the voltage (refer to Paragraph 3.2.1). 3-1 for approximately -1 2V. Figure 3-1 Ground Reference 3.1.2 Initial Strobe Adjustment Step Procedure Turn off the computer and remove power. 2 Remove module M360 at location E14 (MCT) and turn the potentiometer fully CCW. 3 Turn the potentiometer CW five full turns. 4 Return the module to location El 4. The above action sets STROBE approximately. For further fine adjustment, see Paragraph 3.2.1 3.1.3 Memory Strobe Adjustments Step Procedure Load the RIM LOADER in core memory by use of the console keys and switches as follows: a. Set starting address 7756 in the LEFT SWITCHES. b. Set 6032 (first instruction) in the RIGHT SWITCHES. c. Depress FILL, followed by FILL STEP. d. Set the next instruction in the RIGHT SWITCHES. e. Depress FILL STEP. / Repeat Steps Id. and \e. until the program is loaded. (continued on next page) 3-2 Procedure Step 1 RIM LOADER (cont) Address Instruction 7756 7757 7760 7761 7762 7763 7764 7765 7766 7767 7770 7771 7772 7773 7774 7775 /6032 /CLEAR AC & KBD FLAG /6031 KCC KSF 15351 JMP. 1 /6036 KRB /7106 /7006 CLL RTL RTL /7510 SPA JMP. -6 15351 /SKIP ON KBD FLAG /NOT UP; WAIT /CLEAR AC, KBD, READER BUF-*AC /CLEAR LINK, ROTATE 2 LEFT /ROTATE TWO LEFT (AC and LINK) /LEADER CODE? /YES, READ NEXT BYTE /NO, ROTATE TWO LEFT (AC and LINK) /6031 RTL KSF /5361 JMP. -1 /6034 KRS /NOT UP; WAIT /READER BUF^AC /IS THIS AN ADDRESS WORD? /NO, USE INDIRECT /YES, SET UP ADDRESS /JUMP BACK 11006 /SKIP ON KBD FLAG /7420 SNL 13116 13316 DCAI +3 DCA +2 /5356 JMP . . . -17 2 Set 7756 in the LEFT SWITCHES. 3 Set 0000 in the RIGHT SWITCHES. 4 Insert the basic CHECKERBOARD LOW in the Teletype reader (M AIN DEC-08-D 1 L 1 ) 5 Turn the Teletype ON LINE. 6 Set the reader to START. 7 Set the 8 Depress the I/O PRESET. 9 Depress the START LS. 10 After the paper tape has been read in, halt the computer. 1 1 Set 0005 in the LEFT SWITCHES. 12 Set 0 1 0 1 in the RIGHT SWITCHES. 13 Depress I/O PRESET; then START LS. 14 Set the oscilloscope as follows: MODE switch to 8 MODE. Channel 1 only a. Trigger: b. Mode: c. Sweep: 0.1 ms d Slope: Positive; Coupling: LF Reject; Source: Internal e. On the scope, set the Channel 1 GND reference 1 cm above the ALT center graticule. f. On the scope, set the Channel 2 GND reference 2 cm below the center graticule. g. The oscilloscope should appear as shown in Figure 3-1 (continued on next page) 3-3 Step Procedure 5 Attach the Channel 1 scope probe to B 1 6 J 1 (CPTP START MEMORY H). 16 Attach the Channel 1 scope probe to E14S2 (MCT STROBE FIELD 0 H). 1 Set the leading edge of the MEM START (MCT) as shown in Figure 3-2. Adjust the STROBE approximately 550 ns after MEM START. 'WWFigure 3-2 MEM START and STROBE 3.1.4 Final Current Adjustments Step 1 Procedure Perform the set-up procedure for the memory strobe (Steps 1 through 3 in Paragraph 3.1.3). 2 The oscilloscope is set as follows: Channel 1 only a. Trigger: b. Mode: Channel 2 only c. Channel 1 d. Channel 2: 50 mV/cm e. Channel 2 GND reference: 2 cm below center graticule (see : 2V/cm Figure 3-1) 3 / Current probe terminator to 2 mA/mV g. Sweep: 2 /is h. Slope: Positive; Source: Internal /. Attach the current probe to Channel 2. Attach the Channel 1 scope probe to B16J1 (CPTP START MEMORY H). (continued on next page) 3-4 Procedure Attach the current probe to the loop provided from C1K1 to C7T2, with the arrow toward C7T2. Adjust rightmost trimpot R28 on module G826 (locations E2 and F2) until +5%, as shown in Figure 3-3. (Turning the the positive waveform is 320 mA potentiometer CW increases the current.) At the scope, set the Channel 2 GND reference 2 cm above the center graticule and observe the negative waveform. As shown in Figure 3-4, it should be approximately 350 mA +5%.. ;/vH" " ""I Figure 3-3 Positive Memory Current Figure 3-4 Negative Memory Current 3.1.5 Memory Margins and Final Strobe Adjustments Step 1 2 Procedure Repeat the set-up procedure for the memory strobe (Paragraph 3.1.3). With the Memory Checkerboard Program properly running, the memory margins and final strobe adjustments are made as follows: a. b. Monitor the strobe relationship to MEM START. Slowly increase the STROBE until the program fails. Record this reading. c. Turn the potentiometer two turns in the opposite direction and restart the program. d. Slowly decrease the STROBE until the program fails again. Record this value. The final STROBE adjustment is D + 1/2 (B-D). For example: if the bottom reading (2d. ) was 400 ns, and the top (2b.) was 500 ns, the STROBE setting would be approximately 450 ns after the If current is incorrect, bits may be picked up or lost. If STROBE is not correctly adjusted, whole words may be Reading may also produce all MB bits set when they should be cleared. lost. 3.2 MEM START. POWER OK The Regulator Control Module, G826 (location E and F02), may require adjusting if applying or removing primary power causes the contents of memory to be destroyed or the RUN flip-flop to be erroneously cleared. 3.2.1 Check Procedure If the E02J2 output is +3V, the regulator control has detected a power failure on the +5 or -15V bus. Check the +5 and -15 V power supplies; if the outputs are within specification (see Table 2-2), adjust the G826 Module as directed in Paragraph 3.7.2. NOTE There are two types of G826 Modules. The revision H modules employ one trimpot (located on the right) for setting memory currents. The POWER OK adjustment is a single-turn potentiometer, located in the center of the module and requiring a double extender card to permit adjustment. On later revision K modules, the POWER OK adjustment (a 10-turn helipot), is located between the module plastic handles, permitting adjustment without requiring the extender card. 3.2.2 Adjustment Procedure While observing an oscilloscope or meter at E02J2 (POWER OK H), turn the potentiometer CCW until the signal goes high (+3 V) (MCT). Then slowly turn the potentiometer clockwise until the signal just goes low; continue a few degrees (approximately one hour on a 1 2-hour dial) more for the single-turn revision H modules, or 1 /2 turn more for the 1 0-turn helipot revision K modules. Run the Power On/Off MAIN DEC program to check the adjustment. Tap the module to determine if the potentiometer is stable. Apply a small daub of paint or nail polish to seal the setting of the potentiometer. 3-6 If POWER OK becomes high, symptoms may include loss of the instruction and data fields, 0 0 -» RUN flip-flop, 1 3.3 contents of AC, 8 Mode and 1 -+ FETCH (i.e., I/O PRESET). EXTENDED MEMORY MC12 If the MCI 2 Memory Extension Control (alone, or with the MM8I-A and/or MM8I-B options) is included in the user's system, the following procedure should be performed as a part of the memory current and strobe adjust- ments. 3.3.1 Set-up and Adjustment Procedure Step 1 Procedure Repeat Steps 1 through 1 3 of the Memory Strobe Set-up Procedure (Paragraph 3.1.3). 2 Be certain the Checkerboard Program operates properly in the lower memory. 3 Halt the Computer. 4 Load the following program, using the procedure specified in Step 1 of the Memory Strobe Set-up Procedure: CHANGE DATA FIELD TO 0 TAD INDIRECT LOC 0070 CHANGE DATA FIELD TO DCA INDIRECT LOC 0070 INCREMENT LOC 0070 7700/620 1 7701/1670 7702/62 1 1 7703/3670 7704/2270 7705/5300 7706/7402 7670/0000 1 JMP . -5 HALT TRANSFER COMPLETE 5 Set 0005 in the RIGHT SWITCHES. 6 Set 0 1 0 1 in the LEFT SWITCHES. 7 Set 1 in the INST FIELD. 8 Depress the START LEFT SWITCHES. 9 Connect the Channel 2 probe of the scope to E15S2 (MCT STROBE FIELD 1 H). NOTE Do not depress the I/O PRESET. The adjustment procedure is identical to Initial Current Adjustments and Final Current Adjustment Procedure (Paragraphs 3.1.1 and 3.1.4, respectively). Upon completion of the Memory Adjustments, run the following MAINDECs (see Table 3-1). If a failure occurs, tune memory to run these diagnostics by varying current and STROBE adjustments approximately ±10%. 3-7 Table 3-1 Memory Diagnostics MAINDEC Program Function CBH DEC-08-D1L2-PM Tests Stack 0 for noise at low end CBL DEC-08-D1L1-PM Tests Stack 0 for noise at high end ADDRSHI DEC-08-D1 BZ-PM Tests Stack 0 low end addressing ADDRSLO DEC-08-D1R1-PM Tests Stack 0 high end addressing MEMDATA DEC-12-D1EA-PB Test Stacks 0+1 for random data (see Writeup DEC-12-D1EA-D) EXT CB DEC-08-D1DA-PB Tests Stacks 0+1 for noise EXT AT DEC-08-D1HA-PB Tests Stacks 0+1 for addressing JMPSELF DEC-12-D1BA-PB Tests Stacks 0+ 1 for address select speed NOTE PB — Paper- tape Binary PM - Paper-tape RIM D — Document 3.4 TELETYPE CLOCK Procedure Step 1 Oscilloscope set-up: Normal a. Trigger: b. Mode: Channel 2 only c. Sweep: d. Slope: Positive; Coupling: LF Reject; Source: Internal e. Channel 2 GND reference: 2 cm below center graticule / Channel 2: 2V/cm 1.0 ms 2 Connect the Channel 1 scope to N8R2 (TTO TTI CLOCK H). 3 Connect the Channel 2 scope probe to N8K2 (TTO CLOCK L). Adjust the potentiometer on M452 L-J N8 for a frequency of 4.5 ms (TTO). Turning the potentiometer CCW decreases the clock frequency. (Refer to Figure 3-5). The 4.5 ms clock synchronizes the CP with the Teletype data transmission; thereby assuring that bits will not be picked up or lost during transmission. NOTE Diagnostics, DEC-08-D2PE-PB (Teletype Test Part 1) and DEC-08-D2QD-PB (Teletype Test Part 2) should be run to check the Teletype. For more information, see Chapter 5. 3-8 Figure 3-5 Teletype Clock (Sweep at .5 ms) 3.5 LINCtape Paragraphs 3.5 through 3.7.2 provide the checks and adjustment procedures for the LINCtape control and tape transports. Maintenance personnel must be thoroughly familiar with the LINCtape transports and associated control circuitry before attempting any maintenance checks or adjustments. NOTE Adjustments to the LINCtape are performed only after a thorough cleaning of the tape guides and tape heads, thereby minimizing tape skew, a frequent source of LINCtape problems. 3.5.1 Tape Timing Pulses When the tape reaches its normal operating speed, tape timing pulses are generated and used for synchronization of all LINCtape operations. NOTE This procedure is only a check to make certain that all the tape timing pulses are present. Replacement of a module is the only corrective adjustment. Step 1 Procedure Load the following program in core memory via the console keys and switches: a. Set 0000 in the LEFT SWITCHES (0000 / = Starting Address). b. Set 7300 in the RIGHT SWITCHES (7300 is the first instruction). a Depress FILL; then depress FILL STEP. d. Set 7404 in the RIGHT SWITCHES (7404 is the next instruction). e. Depress FILL STEP key. (continued on next page) 3-9 Procedure (cont) / Repeat Steps Id. and \e. until the program is loaded. /CLEAR THE AC & LINK RIGHT SWITCHES TO THE AC TAPE MAINTENANCE IOT JMP -3 AND REPEAT PROGRAM 0000/7300 0001/7404 0002/6151 0003/5000 Set 0000 in the LEFT SWITCHES. Set 0040 in the RIGHT SWITCHES (simulates LTT TP0). Set the MODE switch to 8 MODE, I/O PRESET. Depress START LS (LEFT SWITCHES). Set up the oscilloscope as follows: Channel 1 only a. Trigger: b. Mode: Alternate c. Slope: Negative; Source: Internal d. Sweep: 0.5 ms e. Channels 1 and 2: 2V/cm Connect the Channel 1 scope probe to C18M1 (LTT TP0 L) and the Channel 2 scope probe to C20N1 (LTT TP2 L). As shown in Figure 3-6, LTT TP0 should be a negative pulse, approximately 100 ns duration. LTT TP2 L should be a negative pulse, approximately 1 /xs in duration (LTT). Set 0020 in the RIGHT SWITCHES (simulates LTT TP3). Connect the Channel 1 scope probe to C18N1 (LTT TP3 L) and the Channel 2 scope probe to (LTT TP4 L) on C19N1 Set the scope sweep to 0. 1 jus. LTT TP3, as shown in Figure 3-7, should be a negative pulse of approximately 100 ns duration. LTT TP4 should be the same duration (LTT). Figure 3-6 LTT TP0/TP2 Pulse Duration 3-10 Figure 3-7 3.5.2 LTT TP3/TP4 Pulse Duration LTD XTLK Delay The Cross Talk (XTLK) delay (LTD), when initialized, ensures that there will be only one TTO or TT1 for a given zero crossover on the tape (during read and write). XTLK is the most important TCI 2 adjustment and must be correct. Procedure Step 1 Load the program as specified in the Set-up Procedure in Paragraph 3.5.1 2 Set 0040 in the RIGHT SWITCHES (simulates TPO). 3 Set 0000 in the LEFT SWITCHES and depress the 8 4 Depress I/O PRESET and START LS switches. 5 Set up the oscilloscope as follows: 6 MODE switch. Channel 1 only a. Trigger: b. Mode: Alternate c. Slope: Negative; Source: Internal d. Sweep: e. Channel 1 GND reference at the center graticule f. Channel 2 GND reference 3 cm below the center graticule 1 jus Connect the Channel 1 scope probe to C28U1 (LTT TPO L) and the Channel 2 scope probe to C28H2 (LTD XTLK H). Adjust the right potentiometer of M307 (location C28) for 9 us (LTD). Turning the potentiometer CCW increases the delay time, as shown in Figure 3-8. fX 0#rs£^ W ^£ *fi**P The crosstalk delay ensures that only data on the tape is being read. If the delay is improperly adjusted, data may not be read; if data is read, it may not be correct and the LINCtape control may not find the correct block, or improperly write data onto tape. 3-11 -9/xs- Figure 3-8 3.5.3 LTD XTLK Delay Time LTDTTOK Delay The TTOK (Tape Timing OK) monitors tape speed, inhibiting any data transfers (Read or Write) if proper tape velocity over the read/write heads is not maintained. The 48 ms TTOK delay ensures that tapes are moving at correct speed (within 50 percent) and that TPO and TP3 are being read. If the tape rocks in one position, or if IDLE and SEARCH are intermittent, the TTOK delay may be suspected. Procedure Step 1 1 Halt the computer; turn off power. 2 Remove W603, at location F 16. 3 Restore power. 4 Load the program as directed in Paragraph 3.5.1. 5 Set 0000 in the LEFT SWITCHES. 6 Set 0040 in the RIGHT SWITCHES (simulating LTT TPO). 7 Set the AUTO RESTART delay as follows: a. Set the COARSE selector to 3. b. Set the FINE control to FAST. 8 Set SING STEP and START LS. 9 Depress AUTO and hold it down. 0 Depress CONT; then release the AUTO key. 1 1 Set the oscilloscope as follows: Channel 1 only a. Trigger: b. Mode: Channel 2 only (continued on next page) 3-12 Procedure Step 1 1 (cont) c. Slope Negative Source Internal d. Sweep: 5 jus e. Channel 2 GND reference 1 cm below the center graticule /. Sweep Mode: Normal : ; : 1 2 Connect the Channel 1 scope probe to C28U1 (LTT TPO L) and the Channel 2 scope probe to C28E2 (LTD TTOK L). 1 3 If this delay is set for 48 fxs (LTD), refer to Step 16. Adjust the left potentiometer of M307 (location C28) for 48 jus. Turning 14 the potentiometer CCW increases the delay. 1 5 Refer to Figure 3-9. 16 Halt the computer, remove power. 17 Reinstall the W603, at location F16. Figure 3-9 LTD TTOK Delay LTD TAPE FAIL Delay 3.5.4 A Tape Fail Delay signal results in a tape motion stop if: a. The tape transport programmed to run is not selected, b. The tape timing (TTO) pulses are lost. The delay is set up as follows: Procedure Step Turn off the computer power and remove M304 Module at location CI 7. 1 2 • Restore power to the computer. (continued on next page) 3-13 Step Procedure 3 Load the program as directed in Paragraph 3.5.1 4 Set 0000 in the LEFT SWITCHES. 5 Set 0040 in the RIGHT SWITCHES (simulating LTT TPO). 6 Set the AUTO RESTART delay as follows: a. Set COARSE control to position 2. b. Set FINE control to SLOW. 7 Set SING STEP; then set START LS. 8 Depress AUTO and hold it down. 9 Depress CONT; then release AUTO. 10 Set the oscilloscope as follows: 1 1 1 2 Channel 1 only a. Trigger: b. Mode: Channel 2 only c. Sweep: 50 ms d. Slope: Negative; Source: Internal e. Set Channel 2 reference /. Set Channels 1 and 2 to 2V/cm g. Sweep Mode: Normal GND to center graticule Connect Channel 1 scope probe to C30U1 (LTT TPO L). Connect Channel 2 scope probe to C30F2 (LTD TAPE FAIL L) (LTD). 13 If the delay is 300 ms, refer to Step 16. 14 Slowly increase the FINE AUTO RESTART delay until the trace is stable. Increasing the AUTO RESTART delay past 300 ms inhibits the delay. Ad- just the right potentiometer of the M307 Module, at C30, for 300 ms. Turning the potentiometer CCW increases the delay. 15 Refer to Figure 3-10. 16 Halt the computer; remove power. 7 Reinstall the M304 Module at location CI 7. 1 3.5.5 LTD ACIP Delay The ACIP (Acceleration In Progress) delay signal inhibits tape timing during any change in tape direction (starting or tape turn-around). If the ACIP delay is not adjusted correctly it may result in the inability to read blocks, or in erratic tape motion. 3-14 Figure 3-1 0 LTD Tape Fail Delay Procedure Step 1 Load the following program: CLEAR AC & LINK TAD K20 AC = 0020 0000/7300 000 1 / 1 006 0002/61 52 0003/7006 0004/61 52 TAPE MAINT. IOT (set motion backward) ROTATE 2 LEFT, AC = 0100 TAPE MAINT. IOT (set motion reverse) JMP -5 & REPEAT 0005/5000 0006/0020 . K20 2 Set 0000 in RIGHT SWITCHES. 3 Set the AUTO RESTART delay as follows: a. Set the COARSE selector to 2. b. Set the FINE control to SLOW. MODE switch to 8 MODE and depress I/O PRESET. 4 Set the SING STEP, 5 Depress START LS; depress and hold AUTO key. 6 Depress CONT; then release AUTO. 7 Set the oscilloscope as follows: 8 Channel 1 only a. Trigger: b. Mode: Channel 2 only c. Sweep: 20 ms d. Slope: Negative; Coupling: LF Reject; Source: Internal e. Channel GND reference 1 cm below the center graticule / Channels 1 and 2 to 2V/cm Connect Channel 1 scope probe to C30K2 (LMU DIRECTION 0 L). (continued on next page) 3-15 Step Procedure 9 Connect Channel 2 scope probe to-G3/E2 (LTD ACIP L). 10 Adjust the left potentiometer of the M307 Module, at location C30 (LTD), for a 180-ms delay. Turning the potentiometer 11 Refer to Figure 3-11. Figure 3-1 1 3.5.6 CCW decreases the delay. LTD ACIP Delay Mark Clock Adjustment The mark clock (LTS) establishes tape timing and mark track signals when formatting virgin tape. If the MARK flip-flop period is longer than 7.5 jtxs ± 5 percent when virgin tape is marked, the marking process will not finish before end-of-tape is reached. If the MARK flip-flop duration is shorter than 7.5 /-is, data will not transfer to virgin tape correctly, i.e., running a PIP copy program. CAUTION Remove all tapes before starting this adjustment. Step Procedure 1 Halt the computer. Turn off the power. 2 Install a jumper from E21K2 to E21T1. 3 Turn on the computer. 4 Set up the oscilloscope as follows: Channel 1 only a. Trigger: b. Mode: Channel 1 only c. Sweep: 1 ijls (continued on next page) 3-16 Procedure Step 4 (cont) 5 6 d. Slope: Positive; Source: Internal e. Channel 1 / GND reference of Channel : 2V/cm 1 at the center graticule Connect Channel 1 scope probe to E21D2. Adjust the M401 Module at location E21 for 7.5 lis as shown in Figure 3-1 2. Turning the potentiometer CCW increases the clock frequency. 7 Turn off the power and remove the jumper installed in Step 2 of the Set-up Procedure. i Figure 3-12 Mark Clock NOTE The diagnostics TCI 2-1 and TC 12-11 should be used as a final test on the TCI 2 LINCtape Control. 3.6 TU55 TAPE TRANSPORT NOTE Before any mechanical adjustments are performed, user maintenance personnel are directed to check the model of the tape transport provided with their system. Some PDP-12 systems are equipped with the TU55 tape transports; other PDP-12 systems employ the TU56 transport. Users are directed to the TU55 or TU56 Maintenance Manuals for complete mainten- ance information concerning the tape transports. Each of the LINCtape transports contains a pair of tape reel hubs driven by an induction motor. The tape motors quickly. Correct are relatively high torque and low inertia, which allows the tape to be started and stopped lifted off the operation of the tape system requires the tape to be rapidly started and stopped, without its being the most heads. Tape lifting can be a frequent source of problems for the LINCtape system, and also one of difficult to discern. 3-17 The following mechanical adjustment procedures (Paragraphs 3.6.1 through 3.6.3) provide those mechanical adjustments that can be performed by competent field maintenance personnel. The hub shaft assembly and motor should be adjusted so that they spin freely, with no appreciable amount of friction, do not bind, and are mechanically quiet when operating. 3.6.1 TU55 Brake Adjustment Step 1 Procedure Turn off the power to the transport that is to be adjusted. Tapes should not be mounted on the transports. 2 Slide the transport fully forward. 3 Remove the 1 15-Vac line cord from the transport. NOTE The brake shoes are located on the motor shafts as shown in Figure 3-13. The brake shoes follow the rotation of the motor shaft (hubs). ALLEN SET SCREWS Figure 3-13 BRAKE SHOE TU55 Brake Adjustment (continued on next page) 3-18 Procedure Step 4 Insert a .004-in. feeler gauge between the brake shoe and brake surface. 5 Adjust the brake for proper clearance by loosening the two Allen setscrews on the brake shoe and moving the brake in and out along the shaft. 6 7 After the adjustment is made and the Allen setscrews are secured, rotate the hub several revolutions by hand to be certain that there is no binding and that the motor turns freely. Set the FUNCTION control to LOCAL and pulse the DIRECTION switch. properly adjusted brake should produce a minimum of "clicking." 3.6.2 8 Repeat this procedure for each hub on all the TU55 transports. 9 Reinstall 1 15-Vac line cord. TU55 Torque Adjustments The following equipment is required: a. VOM or VTVM with a set of insulated clip leads b. Small long-shaft (6-in.) screwdriver c. Oscilloscope Stop-Torque Adjustment Procedure Step 1 Line voltage (ac) to TU55 on. 2 Scratch tape installed on both hubs. 3 Brake gap set as described in Paragraph 3.6.1 4 Switch the unit to LOCAL. 5 Connect the VOM to the tab terminals of Module G850 at location Al 2 (right motor) as shown in Figure 3-14. Expect a reading of approximately 60 Vac. 6 Depress FWD 7 Adjust trimpot nearer the G850 handle for meter reading of 50 Vac. 8 Connect the VOM to the terminals of Module G850 in location Al 1 (left motor) as shown in Figure 3-14. 9 Depress the REV «- switch and release. 10 Adjust the trimpot nearer the G850 handle for a meter reading of 60 Vac. switch and release. 3-19 A Trailing Torque Adjustments Step 1 Procedure Connect the VOM to tab terminals of the G850 Module in location A12 (right motor). 2 3 Expect 85 Vac. Rewind the scratch tape so that the right reel is nearly full. Depress and hold the REV <- switch so that the tape is winding onto the left reel as the following adjustment is made. 4 Adjust the potentiometer farthest from the G8 50 Module handle. Make certain that the tape is still in motion while the adjustment is made. Adjust for 85 Vac. 5 Connect the VOM to the tabs of the G850 Module in location Al 1 (left motor). 6 Wind the scratch tape so that the left reel is nearly full of tape. 7 Depress and hold the FWD switch so that the tape is winding onto the right reel as this adjustment is made. 8 Adjust the potentiometer farthest from the G850 Module handle for a meter reading of 85 Vac (Figure 3-15). during the adjustment. 3-20 Make certain that the tape is still in motion FRONT OF TAPE TRANSPORT R303 MODULE TRIMPOT R9 DELAY ADJUST TU55 Stop Delay Adjustment Figure 3-15 Stop Delay Adjustment Procedure Step 1 Switch the tape unit to LOCAL. 2 Set the oscilloscope as follows: Trigger: b. Mode: Channel 1 c. Channel 1 d. Sweep : : 2V/cm 10 ms 3 Connect the scope probe to A04D. 4 Depress and release FWD 5 3.6.3 Channel 1 a. switch. Adjust potentiometer R303 for approximately 80 ms delay, as shown in Figure 3-15, or until tape snapping is minimal. TU55 Transport Head Replacement and Adjustment Procedures These procedures outline the steps necessary to effect a field (on-site) replacement and/or alignment of the read/write tape head on the TU55 Tape Transport. The need for adjustment is indicated when the following specifications are exceeded: 3-21 a. The tape head is to be vertically aligned between the tape guides, projecting 1 /8 in. above the guide edges. b. The maximum amount of tape skew should not exceed ± 3 jus. Head Removal Step Procedure 1 At the tape transport control panel, set the REMOTE/OFF/LOCAL switch to the OFF position and remove ac power to the computer. 2 Disconnect the ribbon connector from the G851 Relay Board. 3 Remove one of the two head clamps; loosen the other clamp. 4 Remove the tape head from the transport. Head Installation Step Procedure 1 Replace the tape head with a new assembly, reversing Steps 3 and 4 above. 2 Secure the mounting clamps. 3 While tightening the clamps, make certain that the tape head is vertically aligned between the tape guides and that it is projecting 1 /8 in. above the tape guides. NOTE This procedure applies only to GJM heads or Western magnetic tape heads. Set the selector switch on the skew checker to GJM. (Refer to Figure 3-16). Head Skew Adjustment Step Procedure 1 Mount a DEC-certified master skew tape on the transport. 2 Connect the skew checker to the tape head ribbon connector and the tape transport dc supply terminals. a. Pin A of the checker connector should mate with the pin closest to the larger end of the tape head connector. b. In most installations, the power wiring is color-coded to correspond with the TU55 wiring. In some transports, however, the +10V lead may be read; in this case, this will be a green wire connection to the checker. c. Connect the oscilloscope probe to the point marked SKEW. Connect the scope ground to the point marked GND (black). Adjust the scope for a l-jus/cm horizontal sweep and a lV/cm vertical sensitivity. (continued on next 3-22 Figure 3-16 Skew Checker Schematic Diagram Procedure Step 2 (cont) d. Restore ac power to the computer and place the tape transport REMOTE/OFF/LOCAL switch to the LOCAL position. While observing the oscilloscope, move the master skew tape back and forth across the tape head. Note that the output of the skew checker (as presented on the scope) does not exceed ±3 jus. (Refer to Figure 3-17). e. If the skew appears to be on the edge of the tape guides or slightly out of specification, some skew adjustment can be made by moving the tape head slightly to one side or the other and/or alternately loosening and retightening the mounting screws of the tape head clamps. In most cases, this action changes the skew ±1 lis. If a large amount of skew is present, shimming of the tape head becomes necessary. 3 Shim the Tape Head a. To determine the direction in which to shim, lightly press against the moving tape on either side of the head. If skew is reduced when pressing at the right side of the head, shim the right rail of the head block. If the skew is reduced when pressing at the left side of the head, remove the shim stock from the right rail. Use 1/2-mil shim stock (available as "Scotch Tape Marker"), and shim only the right rail of the head. (continued on next page) 3-23 \ \ 4-ht-h v Mill! 1 1 i 1 i NOTE A RAGGED TRAILING EDGE IS CAUSED BY TAPE BOUNCE : 12-0126 Figure 3-17 Skew Checker Output Procedure Step 3 (cont) b. After shimming the head, realign the tape head (as directed in Steps 2 and 3 of Paragraph 3.6.3, Head Installation) and re- check the skew. The skew must be less than 3 /us in both directions.. 3.7 TU56 TAPE TRANSPORT Complete service and adjustment and other maintenance information can be found in the TU5 6 Maintenance Manual DEC-OO-HRTA-D. For convenience of maintenance personnel, the TU56 Brake and Oscillator Adjustments are provided below: 3.7.1 TU56 Brake Adjustment Procedure Step 1 Mount a scratch tape on the transport. 2 Tilt the tape transport front panel forward. 3 Set the oscilloscope as follows: Normal a. Trigger: b. Mode: Channel 1 c. Sweep: d. Slope: Positive; Coupling: LF Reject; Source: Internal e. 10 ms Trace for Channel 1 GND reference adjusted on the center horizontal graticule / Set Channel 1 to 2V/cm (continued on next page) 3-24 Step Procedure 4 Connect the Channel 1 scope probe to B08F2. (See drawing D-BS-TU56-0-TLD). 5 Enter the following routine: MTB 4020/0703 4021/0300 4020/6020 Block 300 JMP .-2 I/O PRESET START 20 Unit Set to UNIT 0 The above routine will cause the tape unit to oscillate (or rock) between two blocks, causing the brake delay to be repeatedly displayed (about 3-times/s) on the scope. This rocking action will permit the viewer to conclude the brake delay ad- justment procedure without repeatedly advancing and rewinding the tape hubs manually. 6 To adjust the left hub brake delay, turn the upper potentiometer for a delay of 80 ms (see Figure 3-1 8). 7 Connect the scope probe (Channel 1 ) to B08T2, 8 To adjust the right hub brake delay, turn the lower potentiometer for a delay of 80 ms (see Figure 3-18). 9 Repeat the procedure for each pair of tape hubs. Figure 3-18 80 ms Brake Delay Adjustment 3-25 3.7.2 Oscillator Adjustment Procedure Step 1 Set the oscilloscope as follows: Normal a. Trigger: b. Mode: Channel 1 c. Sweep: 5 ms d. Slope: Positive; Coupling: LF Reject; Source: Internal e. Channel 1 GND reference adjusted on the center horizontal graticule 2 / Channel 1 to 2V/cm g. Connect the scope probe to A03M2 of the TU56 transport logic Adjust the potentiometer to 25 ms as shown in Figure 3-19. Figure 3-19 25 ms Oscillator Adjustment 3.8 ANALOG (AD12) AND DISPLAY (VK12, VC12) Paragraph 3.8.1 provides the checks and adjustments to be performed in the field. Included are the A/D circuits (preamps and optional multiplexer channels) and the VR12 display and control adjustment procedures. The information contained in this adjustment manual provides for only those adjustments which are to be performed to the A/D circuits and the video display circuits jointly. Complete maintenance information for the VR1 2 display system is available in the VR12 Point Plot Display Maintenance Manual (DEC-CR-H6AA-D). 3-26 3.8.1 Digital-to-Analog Adjustment Procedure (A615) Step 1 Procedure Load the following program: 4020/0 1 62 4021/6020 DISPLAY A POINT & INCREMENT JMP -1 & REPEAT . 2 Set the RIGHT and LEFT SWITCHES to 0. 3 Set the 4 Turn on the VR12 and set the brightness potentiometer approximately 3/4 MODE switch to LINC; depress the I/O PRESET; depress ST 20. of a turn from off. CHANNEL SELECT to and 2. 5 Set the 6 Depress START 20. 7 A straight line will be displayed. If the line is of uniform brightness and con- 1 tinues from one side of the screen to the other without gaps, refer to Step 2 of this procedure. If the line displayed appears as E of Figure 3-20, refer to Step 1 of Adjustment Procedure, Paragraph 3.8.2. A, 16 SEGMENT B, 8 SEGMENT C, 4 SEGMENT D, 2 SEGMENT E, OPTIMUM DISPLAY Figure 3-20 D/A Line Display The four most significant bits of Module A615, Digital-to-Analog Converter, are adjustable (R37 through R40 in Figure 3-21); bit 3 being the most significant, and bit 6 being the least significant. A misadjusted A615 displays a line either with gaps or overlays, or a combination of both. Figure 3-20 provides an example of all four signifi- cant bits being set too short. Data bit 3, being too short, divides the line into two equal halves (D). Data bit 5 divides the line into 8 segments (B) and, likewise, bit 6 divides the line into 16 equal segments (A). 3-27 R37 Figure 3-21 R38 R39 R40 Sample and Hold Adjustments Procedure The A615 is adjusted, starting with bit 6, the least significant bit, and adNote the 16 segments of A of Figure 3-20. Adjust potentiometer R37 of Module A615, locations E and F37 (bottom of A615), until only eight segments are displayed as shown in B of Figure 3-20. justing toward the most significant bit, bit 3. Adjust potentiometer R38 until only four segments are displayed, as shown in C of Figure 3-20. Adjust potentiometer R39 until only two segments are displayed, as shown in D of Figure 3-20. Adjust potentiometer R40 until the line is complete (straight and unbroken). Potentiometers R39, R38, and R37 may require minor touching up, as some interaction is possible; the overlays are adjusted in the same manner except that the settings must be decreased. After setting Module A61 5 at locations E and F37, halt the computer and turn off the power. Swap Module A61 5 in locations E and F37 with the Module A615 in locations E and F36. Repeat the entire A615 Adjustment Procedure. 3-28 3.8.2 VR12 Size and Position Adjustments Procedure Step Size can be adjusted to the user's requirements by adjusting the X- and Y- 1 Position potentiometers. On Module M7 2 1 1 (locations C and D37), set the three switches for normal operation as listed below: a. Set PRR switch to FAST. b. Set WIDTH switch to MIN. c. Set POL switch to - 3.8.3 Brightness and Brightness Preset Adjustment Load the display test (using the LAP6-DIAL MAINTENANCE tape) as follows: Procedure Step 1 Mount a LAP6-DIAL MAINTENANCE tape on any tape transport. 2 WRITE ENABLE on, turn the thumbwheel switch to 0, REMOTE depressed. 3 Set 070 1 in the LEFT SWITCHES (RCG). 4 Set 7300 in the RIGHT SWITCHES (all other switches are set to 0). 5 Set 6 Depress DO key; when tape motion stops, depress I/O PRESET; then MODE switch to LINC; depress I/O PRESET. START 20. (At this point, a 1 should be displayed at the left of the screen. Directly across from it, a bar (-) will also be displayed. this does not occur, check to be sure that CHANNEL 1 If is selected and the BRIGHTNESS potentiometer is fully CW.) 7 On the Teletype, type LINE FEED (an arrow will appear at the bottom left of the screen). > LO DISPTST, > 0). 8 Type LO (space) DISPTST; then 0 (Example: 9 Type a carriage return. 10 Depress I/O PRESET to LINC mode; depress START 20. The first display is a full-screen grid pattern. 1 1 When the grid pattern appears on the screen, at the Teletype, type an F. (This action freezes the pattern being displayed.) NOTE For a more detailed explanation, refer to the DISPLAY TEST write-up (M AINDEC- 1 2-D6B A-D) CHANNEL SELECT control to and 2. 12 Set the 3 Set the BRIGHTNESS control fully CW. 14 Remove the retaining pin, at the rear of the computer. 1 1 5 1 Slowly slide the VR1 2 video display unit forward until it stops. (The BRIGHTNESS PRESET adjustment is located on the top of the VR12.) (continued on next page) 3-29 Step 6 1 Procedure Adjust the BRIGHTNESS PRESET control for the highest brightness level level possible that does not cause blooming of the presentation. CAUTION Excessive brightness or blooming can shorten the life of the CRT. The FOCUS adjustment is located next to the BRIGHTNESS PRESET control, and should be adjusted for the sharpest overall presentation. 3.8.4 Deflection Amplifier Quiescent Current Adjustment (VR12) Step 1 2 3 Procedure Load the display test as specified in the adjustment procedure, but do not freeze the pattern. The test cycles through three different display patterns. When the X pattern appears on the display, type an F to freeze the pattern. Set the potentiometers on both G912 Deflection Amplifiers fully CCW by inserting a screwdriver with an insulated shaft into the hole on the heat sink. 4 Adjust the potentiometer for straight lines at the crossover points and for a minimum amount of noise. 3.8.5 Analog-to-Digital Adjustment Procedure Step 1 Procedure Mount a LAP6-DIAL MAINTENANCE tape on the right hub of any available LINCtape transport. 2 On the transport, set WRITE ENABLE on, turn the thumbwheel switch to 0, and REMOTE to on. 3 Set 070 1 in the LEFT SWITCHES (RCG). 4 Set 7300 in the RIGHT SWITCHES. 5 Set all other switches to 0. 6 Set the MODE switch to LINC and depress I/O PRESET and DO switch. When the tape motion stops, proceed to next step. 7 Depress START 20. (At this point, a 1 is displayed to the left of the screen. A program may be in the LAP6-DIAL work area; if this is true, the last number of the program is displayed at the left of the screen.) 8 At the Teletype, type a LINE FEED. An arrow will be displayed at the bottom left of the screen. 9 After the arrow appears, type LOADTST,0 then RETURN. The A/D TEST is 10 a self-starting program. Turn knobs 00-07 fully CW. Channels 00 through 07 should read +777 g (see Figure 3-22). (continued on Page 3-32) 3-30 3-31 Step 1 1 Procedure Note the starting position of knob 00. Turn the potentiometer slowly CCW, monitoring Channel 00 on the screen until it reads +776 The change must g occur 3/4 to 1-1/2 turns from the full CW position. Repeat this procedure . with the potentiometer set fully CCW. If, by slowly turning knob 0, the least significant number can be made to hold solidly, proceed. But, if both top (+) and bottom (-) are within the ranges specified, refer to the adjustment procedure for the external Channels 10 through 17. If the above test fails (potentiometers fail to be within the above limits), refer to the Sample and Hold Adjustment Procedure. 3.8.6 Sample and Hold Adjustment Procedure (A404) CAUTION Do not adjust any other controls except those specifically mentioned in Paragraph 3.8.7 and shown in Figure 3-21. If compensating trimpots located on Module A404 are disturbed, the module must be returned to DEC for proper calibration. NOTE This adjustment affects all the external analog channels. Step 1 Procedure Load the A/D TEST as specified in Steps 1 through 9 of the Set-up Procedure, Paragraph 3.8.5. 2 After making certain that the A/D TEST is running properly, halt the computer and turn off the power. 3 Remove Module A2 1 4 at location E33 4 Install a jumper from 5 Turn on the computer and depress the I/O PRESET. 6 Depress START 20. This should restart the A/D TEST. 7 D32R2 to D32F2. While monitoring Channel 17, adjust the COARSE AD J (see Figure 3-21) Module A404 (locations E and F34) until Channel 1 7 displays 000 (see Figure 3-2 1 ). Then adjust the FINE ADJ until the sign of the Channel 1 000 display oscillates between + and - This oscillation indicates proper . adjustment. 8 Halt the computer and remove the power. 9 Remove the jumper installed in Step 4 of the Set-up Procedure, above. 10 Proceed to the External Analog Channel Adjustment Procedure. 3.8.7 External Analog Channel Adjustment Procedure To perform the following procedure, use a precision dc mV standard, or equivalent (Electronic Development Corp. Model MV-1005), and a standard input jack. 3-32 Procedure Step 1 Load the A/D TEST as outlined in Steps 1 through 9 of the Set-up Procedure, Paragraph 3.8.5. 2 Allow the voltage source five min. to warm up. 3 Connect the input cable to the output voltage terminals of the voltage source. 4 Set the output polarity switch to 0. 5 Monitor Channel 10, and adjust the right OFFSET potentiometer of Module A214, at location E30, for a -000. Turning the trimpot (shown in Figure 3-21) CCW increases the number. 6 Set the EDC (mV standard) for 0.9850. 7 Set the OUTPUT selector to +. 8 Adjust the right GAIN potentiometer for a reading of +776 g ; turning the potentiometer CW decreases the number. 9 Set the OUTPUT selector to - 10 This value should be -776. If it is not, adjust the OFFSET until the + and - values are equal. The GAIN should be adjusted for a stable reading of + and - 776 8 3.9 . The optimum zero value should be an oscillating + - sign. 11 Set the EDC for 0.995V. 12 If the 13 Repeat the above procedure for the remaining channels. GAIN is properly adjusted, the + and - values will equal 777 g Location Left Potentiometers Right Potentiometers E30 Channel 1 1 Channel 10 E31 Channel 13 Channel 12 E32 E3 3 Channel 15 Channel 14 Channel 1 7 Channel 1 . EXTENDED ANALOG (AG12, AM 12) 3.9.1 Set-up Procedure Channels 20 through 37 require an extra panel mounted on the bottom left of the PDP-1 2 Data Terminal Panel. The cables plug into the following locations: Channels Location 20 through 27 20 through 37 F30 F31 The conversion box used to adjust these channels contains a cable with a G783 Connector mounted on one end, and a 8-position (Channel 0 through 7) potentiometer connected at the other end. An Amphenol Jack leads to the proper receptacles on the Data Terminal Panel from this 8-channel potentiometer. 3.8.7 is used with the following addition: SENSE SWITCHES set to 00=1 played. 3-33 ; The procedure in Section Channels 20 through 37 will be dis- 3.9.2 Adjustment Procedure Step 1 2 Procedure Monitor Channel 20 by plugging the cables for the conversion box into F3 and setting the 8-position potentiometer to Channel 0 (see Table 3-2). The EDC setting and the adjustment for Channels 20 through 27 remain the same as for 10 through 17. 3 To adjust Channels 30 through 37, insert the G783 cables from the conversion box into slot F30, and repeat the procedure as outlined in Paragraphs 3.9.2 and 3.8.7. Table 3-2 Monitor Table for Channels 20 through 37 . Channels Switch Setting 20 and 30 21 and 31 0 22 and 32 2 1 23 and 33 3 24 and 34 4 25 and 35 5 26 and 36 6 27 and 37 7 3-34 CHAPTER 4 FIELD INSTALLATION AND CHECKOUT OF PREWIRED OPTIONS Table 4-1 contains a list of the prewired options which are discussed in this chapter. Table 4-1 Prewired Options Name Type AD12 AG12 AMI 2 DP12-A DP12-E DR12 KE12 KP12 KT12 KW12-A KW12-B KW12-C MC12 TC12 TC12-F TU55 TU56 VC12 VR12 XY12 503 4.1 A-D Control Preamplifier Expanded Multiplexer TTY Dataphone TTY Dataphone (EEA-level) Relays and Control Extended Arithmetic Element Power Fail Restart Time-Sharing Option Real Time Clock Simple Clock (limited frequency range) Simple Clock (no frequency range) Memory Extension Control MAGtape Control Extended Tape Control Single Unit DECtape Double Unit DECtape Scope Control Scope Incremental Plotter Scope UNPACKING When unpacking any prewired options, the following procedure should be used. Procedure Step 1 Unpack the kit and inspect it for any shipping damage. 2 Compare the kit contents with the packing list enclosed in the package. Notify the DEC Sales Office if any discrepancy is noted. 4-1 4.2 INSTALLATION When installing prewired options, the general procedure below is used. CAUTION Remove power before installing any prewired options, to prevent possible circuit damage to the modules, panels, and units. Installation procedures should be performed by qualified service personnel only. WARNING High voltages are present within the equipment and are potentially dangerous. All safety precautions must be observed. Procedure Step 1 2 Before installing any option in the field, remove power from the PDP-12. Ensure that the CP and memory are at the ECO (Engineering Change Order) level required for the proper operation of the option (refer to the DEC ECO Log). 3 Prior to installation, run all of the appropriate MAINDECs listed below for the option(s) to be installed (Table 4-2). Install the modules and cables for the option as listed in Table 4-3. Table 4-2 Option MAINDECs Checklist AD12 Time Pre-Diagnostic Check Option CPTS3 5 min AM12 INSTST 5 min DP12-A 2A 2 min DP12-B CPTS3 TTY1 and 2 N/A AG12 DR12 2 min 2A 5 min CPTS3 INSTST 5 min KE12 All diagnostics applicable to system configuration 2 min each KP12 Memory ON/OFF N/A KT12 All diagnostics applicable to system configuration Time is test-dependent KW12-A 2B 2 min KW12-B 2B 2 min KW12-C 2B 2 min 5 min (continued on next page) Table 4-2 (Cont) Option MAINDECs Checklist Time Pre-Diagnostics Check Option MC12 CBL CBH 5 min ADDRSLO 5 min ADDRSH1 5 min 5 min 5 min rLll u 5 min TC12 All tests applicable to PDP-12 configuration Time is test-dependent TC12-F 2A CPTS2 CPTS3 TCI 2-1 TCI 2-2 2 min MARK 12 As Required PTP fOPY 2 min 2 min 5 min 5 min fTTNTT fl -> TTNTT 1 1 0 min Aj 1 VV^H KALI V t-VJ. TU55 Power Checks As Required TU56 Power Checks As Required VC12 All tests applicable to PDP-12 configuration N/A XY12 2A 2 min 2B 2 min CPTST CPTS2 CPTS3 2 min i 5 min 5 min Table 4-3 Option Module and Cable List AD12 1 AG12 2 Location Note Module Option A214(4-ea) Preamplifier E30, E31,E32,E33 A131 (2-ea) A215 A404 A811 Multiplexer D32, D33 Filter D34 Sample & Hold A/D Converter E-F34 C-D35 M760 Control C36 G783 G783 Analog Cable Relay Cable F33 F32 A214(8-ea) Preamplifier E26, E27, E28, E29, F26, G783 G783 Channels 30-37 F30 Channels 20-27 F31 F27, F28, F29 Notes: 1. Panel AD 12 is shipped with both the AD 12 and DR12. 2. The AG 12 is a separate panel. (continued on next page) 4-3 Table 4-3 (Cont) Option Module and Cable List Module Option A 1.31 (2-ea) AM12 DP12-A DP12-B 3 i^ndnneis jU j / D30,D31 rJU VJ / OJ Ljianneis zu-z / r5 1 G718 Jumper (110 baud) M706 M707 W076 Receiver Nil M-N09 M-N10 M405 M706 M707 1V1 1 \J 1 M91 f\ 1V1 LlU WU/O DR12 1 KE12 Location OD V-J / 3 Note Multiplexer Transmitter Table Crystal Receiver Ttqi emit tpf - ! Nil M-N09 M-T\J1 IVl-lN 1 n u nipriupsi Ml IN 1 7 Z Cable N03 M216 Flip-Flops L04 G783 G783 Analog Cable F33 F32 Relay Cable Mil Ml 13 (3-ea) Ml 15 (2-ea) Mil / t M121 Ml 60 (3-ea) M216 M906 Flip-Flops M37 (Remove) K27 ivr i z- iVl / ocnmiii i rigger KT12 M117 M216 Flip-Flops KW12-A M103 Ml 13 (2-ea) Ml 15 M117 M216 (2-ea) M217 (3-ea) M304 (2-ea) M405 M7 19 (3-ea) Notes: L33 1 1. 3. L35,L36,M33 L34, L29 MJ4, LiU L31 L37, M35,M36 H27 H29 D24, D29 Amplifier D23 D22 E09,F19 E03,E04,E07 D27, D28 Crystal F18 Channel Select F20, F21,F22 Flip-Flops Panel AD12 is shipped with both the AD12 and the DR12. DP12-A - When the DP12-A is used to drive a Teletype at 1 10 baud, the M405 (location N 1 1 ) and M216 (location N12) are not used. The G718 Module is placed in location Nil, thereby connecting the PDP-12 Teletype to the DP12 input and output module. DP12-B - When the DP12-B is used at other baud rates (0 -+ 10,000), the crystal clock (M405, Nil) is selected to be 128 times the baud rate. For baud rates between 10,000 - 100,000, the wire from N12L2 to N12M1 is removed, and a wire from N12L2 to Nl 1D2 is added. The crystal clock rate is then selected to be 16 times the baud rate. Use cable BC01 A-25 for interconnection to Dataphone. (continued on next page) 4-4 Table 4-3 (Cont) Option Module and Cable List Option KW12-A (cont) KW12-B KW12-C MC1 Location Note Module F24 M503 M617 M623 Schmitt Trigger Level Converter D26 G783 Cable W023 Jumper Board (Delete) F25 E07 M401 M103 M870 RC Clock F18 Selector D25 Control F25 M405 M103 M870 Crystal Selector F18 D25 F25 G020 (6-ea^ Delete A07, A08, A09,B07,B08, W023 Delete M26 I\CMS l\JL d A07, A08, A09,B07,B08, B09 A13, B13, B14 A14, A15, B15 M216(3-ea) Flip-Flops M27 M28 M32 M29,M30,M31 M360 M617 (5-ea) M720 Delay E15 M22, M23, M24, M25, M26, Non-Exist Memory 411 4K STACK C-D11,C-D13 Sense Stack Cable A-Bll A-B12 jj i / B09 G021 (6-eal H99R H-paI IVl 1 1 J> M1 IVl 1 9 L1 M169 W025 W025 TP1 9 M1 1 1 Inhibit Stack Cable A35,C21 A33,C24,D16 O-en} Ml 12 (3-ea) Ml 13 C7-ea) A26, A36, B24,B26, B38, D29,C16 A27, A32,B27,B34,C25, Ml 15 H-ea^l C27 C29 5 M1 7 (R-en\ IVl 11/ \0 KsCL) A25, A37, B33, B35, B36, C23, E16, E17 Ml 19 (2-ea) P99 A34 B25 B32 C26 E19 1 Ayr 1 91 f ^_**cA M16U M161 M169 M212 M222 (6-ea) R9Q Decoder Flip-Flops A29 A16 A38 Registers A-B18, A-B19, A-B20, M216(9-ea) Flip-Flops A-B21, A-B22, A-B23 A28, A30, B31,B37,D19, M304 (5-ea) Schmitt Trigger C17,C18,C19,C20,D18 D20, E18,E20, E25 (continued on next page) 4-5 Table 4-3 (Cont) Option Module and Cable List Ontion Nntp IVf nHiilp TC12 M307 (2-ea) M401 M602 M617 (4-ea) M901 (cont) TP 9 -F 1 JL/UCd llOIl C28, C30 Delays E21 Schmitt Trigger B30 A23, A24,B23,B28 Connector Cable A40 G853 G882 (5-ea) Unit Selector F10 Readers/Writers F04, F05, F07, F08, F09 W023 W032 Cable (Con) E05 Cable E-F06 W512(3-ea) Level Converters F13, F14,F15 W520 W603 Comparator Fl 1 Amplifier R107 Delay F16 F12 MZ O Flip-Flops C32, C33 M101 M113 Ml 15 Interface C38 D29 M2 16 (2-ea) Flip-Flops M711 (5-ea) A615 (6-ea) G783 G783 Control D38, E38 C-D37 E-F36, E-F37 F38 F39 1 TU55 4 1 U JO VC12 D/A Converter VR 12 Cable 503 Cable VR12 4 XY12 M704 W023 M-N05 N04 Control Cable 503 4 Notes: 4. This option has modules already installed. Remove the tape and install the cables as described in Paragraph 4.2.1. 4.2.1 Installation of Panels and Cables Panels are installed for the KW12-A, AG12, AD12, and DR12 options. These panels are installed on the PDP-12 as shown in Figure 4-1 Use the following procedure when mounting these panels: Step 1 2 Procedure Remove screws and nylon washers from blank panel and save them. Remove blank panel carefully, so as not to scratch the face of the panel or damage any components (silicon wafer switches, wires, or jacks). Install new panel. (continued on next page) 4-6 0R12-A < nrr uti tadc iMrt STORAGE RACK #1809544 OR BLANK PANEL utv I TU55/56 A TU55/56 B Art STORAGE RACK #1809544 OR BLANK PANEL KW12 PANEL OR VR12 BLANK PANEL 503 AD12 PANEL OR C PDP-12 CONSOLE TABLE \ DR12 PANEL 724 P/S AM12 AG12 PANEL OR BLANK 12-0260 Figure 4-1 PDP-12 Equipment Layout Step Procedure 3 Before tightening screws, align panel sides parallel to panel above and below it, and equalize any space between upper and lower panels. 4 Tighten screws, making sure nylon washer is between screw head and panel. 5 Remove any plastic covering which may have adhered to the front of the panel. 6 Inspect all switches and jacks for damage. 7 Check all knobs and jacks for proper alignment, tightness, and operation. If a knob adjustment is necessary, loosen Allen set screws and adjust accordingly, then retighten Allen set screws. If jacks are loose, check for damage, then tighten nuts. Be careful not to scratch front of panel. 8 For the KW12-A panel, a red wire will be taped to the cable on the back of the Remove the tape and route wire to the ON/OFF switch. This wire is a + 10V tap from the switch to the panel. Locate + 10V on the switch and install panel. wire. Install the white ground wire to the 6.3 Vac transformer in the 724 Power Supply. (continued on next page) 4-7 Step Procedure 9 Uncoil cables and remove any excessive tape at this time. Route cables through the trough to the CP and memory. Install cables in their respective slots. 10 With the plenum door fully open, secure cables together with tie wraps. 1 1 Shut door, retying cables if necessary to prevent interference. 12 If cables are not marked, mark them at this time with slot location. 4.2.2 Unit and Cable Installation for TU55 and VR12 The TU55 (Figure 4-2) and VR12 (Figure 4-3) have mounting racks with slides attached, as shown in Figure 4-4. These slides must be mounted before attempting to install the unit. The following procedure describes the installation of the units. Step 1 Procedure Assume a single cabinet (Bay 0) PDP-12 System configuration (Figure 4-1). Sections marked A, B, and C respectively in Figure 4-1 initially contain blank filler panels. 2 Remove the blank panels by grasping both sides of the panel and pulling straight out. 3 4 Remove the blank snap brackets. For mounting two TU55s and a VR1 2, mount clip-nuts and insert screws in the 3rd, 6th, 1 1th, 14th, 19th, 22nd, 27th, 30th, 35th, 38th, 43rd, and 46th holes on each side of the frame. 5 Do not tighten screws at this time. Orient the left bracket (shown in Figure 4-4) to align the four slots with the top four screws. 6 Pushing inward and upward, tighten screws. Use the same procedure for the other brackets. 7 Extend the right and left tracks on slide brackets all the way forward until they stop. 8 Align tracks on TU55 with cabinet brackets and slide unit in until it locks (loud click will be heard). CAUTION The VR12 weighs 70 lbs; therefore, two men are required to lift and install it in the PDP-12. 9 10 To install VR12, follow Steps 7 and 8 above. Slide all units inward and check for clearance. Readjust one side at a time until units properly clear one another. 1 1 Check all knobs and switches as described in Steps 6 and 7. Remove tape from modules and check them for complete insertion in their respective locations. 1 2 Connect TU55s together with ac cord in back of TU55 (3-ft cord). Connect bottom TU55 to power supply (6 ft). Route last cable neatly and use tie wrap when necessary. (continued on Page 4-10) 4-8 4-9 Figure 4-4 TU55 and VR12 Mounting Assembly Step Procedure 13 Connect 3-ft dc cable to the top of the TU55 with green wire to +10V, black wire to GND, and blue wire to - 15V connectors. Route cable to bottom TU55 and connect as described above. Connect 6-ft dc cable to power supply and route neatly (using tie wraps) to bottom TU55. 14 Ensure the TU55 transports can still be fully extended until they lock in the maintenance position, without strain or interference with dc or ac cables. 15 Logic connection for the TU55s is as shown in Table 4-4. Cables such as those in A6 and A3 through B3 are 3 ft in length. Cables in the A5 and A2 through B2 are 6 ft in length. Be sure the cables do not interfere with opening of the TU55 and the rear plenum door. 16 Adjustments to the TU55 can be found in Paragraph 3.6. 17 The VR12 ac power cord (4 ft) should be routed to the power supply in such a manner that it does not interfere with the opening of the VR1 2. The cable in slot F38 is connected to the back of the display. All switches on the back of the display should be set in the downward position. The M71 1 Display Module switches should be set as described in Paragraph 3.8. Table 4-4 Interconnections of TU55 Top TU55 Location Bottom TU55 Location A6 A6 A5 E05 A-B3 A-B2 E-F06 A-B3 4-10 Mem Logic Location 4.2.3 TU56 Unit and Cable Installation The TU56 transports are mounted similarly to the TU55, except that special brackets are used. These special brackets, however, do not allow the TU56 (Figure 4-5) to be extended on tracks as the TU55. CAUTION TU56 weighs approximately 70 lbs; therefore, two men are required to lift and install it. Figure 4-5 TU56 LINCtape Transport Procedure Step 1 Performs Steps 1 through 4 of Paragraph 4.2.2. 2 Insert clip-nuts in both the front and rear frames in the 18th and 36th holes (from the top). See Figure 4-6. 3 Install rear plate support block as shown in Figure 4-7. 4 Install rest plate front support as shown in Figure 4-6. 5 Align holes at rear of rest plate with those at rear of rest plate support block, as shown in Figure 4-8. Insert screws. 6 Tighten rear and front plate support block screws. 7 Slide the TU56 (Figure 4-5) onto rest plate and push unit in. 8 Turn lock nuts on sides of door until door can swing open (downward). (continued on Page 4-13) 4-11 Figure 4-6 Front Assembly of TU5 FRONT FRAME REAR FRAME FRAME SECTION INSERT BOLT IN THIS END REAR PLATE SUPPORT BLOCK NOTE : Locate support block in 36th hole from the top. Figure 4-7 Rear Plate Assembly of TU56 4-12 FRONT FRONT FRAME REST PLATE SUPPORT BLOCK REAR REST PLATE NOTE: Screws A and B are located Figure 4-8 in the 36th hole from the top. Top View of TU56 Rest Plate Assembly Step Procedure 9 Align (with help because of its weight) the bottom TU56 with the clip-nuts and insert screws. 10 Tighten screws, using a long Phillips screwdriver. 1 1 Adjust front door to open without hitting the equipment panel below it. 1 2 If door does not shut firmly, readjust lock slots on top of the TU56. 1 3 Connect dc cord to back of TU56 as in Table 4-5 . Connect dc cord to power supply. CAUTION With the TU56, the green wire is +5V, not +10V as for the TU55. Be certain when connecting end of cable in power supply, that green is connected to +5V. 14 Connect ac cords similarly as with the TU55, but route and tie these cables to the cabinet frame (the TU56 does not move). Connections are discussed in Step 12, Paragraph 4.2.2. 15 Route logic cable connections and place as shown in Table 4-6. 16 Partial adjustments of the TU56 are provided in Paragraph 3.7 of this manual. 4-13 Table 4-5 DC Voltage Connections Voltage Wire Color -15V Blue GND Black +5V Green Table 4-6 TU56 Logic Cable Connections Top TU56 Location A06 A05 A06 A-B09 A-B10 A-B09 Mem Logic Location E05* E-F06 *This cable is not a 1-to-l cable. 4.3 Bottom TU56 Location When inserting, place end marked TU56 in TU56 slot. CHECKOUT There are 20 prewired options for the PDP-12. The options (listed in Table 4-3) are checked out using the Adjustment Procedures in Chapter 3 and the write-ups supplied. Only the DP12-B, TC12-F, TU55, TU56 and VR12 options will be discussed here. 4.3. 1 Checkout of the DP12-B Before commencing checkout of the DP12-B, determine the baud rate by using the following formulas. For baud rates of 1 10 to 10,000: B = F/128 where B = baud rate F = frequency of M405 crystal For baud rates of 10,000 to 100,000: B = F/16 where B = baud rate F = frequency of M405 crystal If the baud rate is in the 10,000 to 100,000 range, the wire from N12L2 to N12M1 is removed. A jumper is then Run PT08 Dataphone Test (DEC-08-D8PA-PB) for the ranges of 100 ^ 100,000. For further information, see the PT08 test write-up (DEC-08-D8PA-PB). installed from Nl 2L2 to Nl 1D2. 4-14 4.3.2 Checkout of TC12-F Procedure Step 1 Load the TC12-F diagnostic (MAINDEC-1 2-D3EA-P3) and, following the instructions contained in the write-up, allow the test to run for ten minutes minimum. 2 Load the TC 1 2-F conversion program PRTC 1 2-F ( 1 2-YIYB-PB) and, after following the procedure in the write-up, convert a copy of the LAP6-DIAL tape included in this kit to PDP-10 format and then back to PDP-12 format (see Table 4-7). 3 Restart the LAP6-DIAL editor contained on the last converted PDP-12 format tape and type -> CL J ^AP; PRTC 2-F, 0 i 1 4 5 . When the work area is clear, type . Mount a scratch tape (LAP6-DIAL format) on UNIT 1 When the program has been added to the working area, type -> AS 2 When the program has assembled without an error, type LO } Then depress I/O PRESET - LINC MODE - START 20. The first frame . . of the PRTC 1 2-F program should be displayed. This completes the checkout and acceptance of the TCI 2-F option. Table 4-7 Format Conversion Table 4.3.3 Read from Format Block Number Number of Blocks Write to Format Block Number PDP-12 PDP-10 0 1000 8 526 8 PDP-10 PDP-12 0 0 0 Checkout of the LINCtape System PDP-12 LINCtape Systems are comprised of the TCI 2 LINCtape Automatic Control; and, a. TU55 transports or, b. TU56 transports or, c. TU55 and TU56 transports together; with or without a VR1 2 Point Plot Display System. Therefore, the LINCtape System configuration is important to note when using the following procedure: NOTE If the system has only one TU55, with or without a Display, use only the VR12 MARK12 section to test the tape unit. If the LINCtape system has any other combination of tape transports and video display, all of the following procedures are used. 4-15 Step Procedure 1 If the system has two TU55s or two TU56s, skip to Step 3. 2 If the system has a TU55 and TU56, check out both sections of the TU56 then do the TU55 with one TU56 section selected. first, 3 Turn UNIT SELECT switches until UNIT 0 is the bottom (or right tape transport) and UNIT 1 is the top (or left tape transport). 4 Place LAP6-DIAL MAINTENANCE tape (DEC-12-D7AC-UO) on UNIT 0 and install a scratch tape on UNIT 1 as described in Paragraph 2.2.2. 5 Start LAP6-DIAL as directed in Paragraph 2.2.2. 6 Type + LO MARK 12, 0 7 Ensure that WRITE ENABLED on both selected transports is selected, and J . that both units are in REMOTE. 8 If a video display is in the system, the MARK 2 program will be displayed on 1 the screen; skip to Step 10. If not, continue through Step 9. a. Displayed is the following: 1 - STD LINCTAPE FORMAT 2-128 WORD FORMAT b. Press Teletype key 1 for standard LINCtape format. c. Press Teletype key LINE FEED to exit to d. e. MARK 12 program. Tape on UNIT 1 will vibrate. Press the MARK key on the PDP- 12 Console. When program is finished (tapes will stop) the following will be displayed (approximate running time - 3 min). 1 1 GOOD COPY" - MARK ANOTHER TAPE 2 - EXIT TO DIAL / Press Teletype key 2 and LINE FEED. 9 When tape stops, type •-> LO PIP, 0 ) 10 Advance tape on UNIT 1 to the left about 3 ft. 1 1 When UNIT 0 stops, the following will be displayed. . PIP — A - AUXILIARY MODE B - BINARY MODE S - SOURCE MODE 12 TypeA$ ) . (continued on next page) 4-16 Procedure Step 13 PIP will then display the following: PIP C - COPY SPECIFIED BLOCKS D - DUPLICATE UNIT 0 ON UNIT 1 S - COPY SYSTEM 14 1 5 TypeD J . UNIT 0 will rewind. Then UNIT will rewind to block 000 and begin The approximate copy time is 5 min. If copying UNIT 0 on UNIT 1 1 . the tape stops before the 5 min is up, without initiating a return and LINE FEED to the Teletype, an error has occurred. Displayed will be the following: TYPE OF ERROR ERROR: BLOCK NUMBER XXX A - ACCEPT AS IS R - TRY AGAIN S - SKIP PAST FAULTY BLOCK If the failure persists, try to Try to recopy the block by typing R ; skip past faulty block and investigate tape. . 1 6 1 7 Reverse the UNIT SELECT numbers and repeat Steps 9 through 1 5 When more than two LINCtape transports are available in the system, repeat the applicable steps for all combinations of units. 4.3.4 Checkout of VR12 The VR12 is illustrated in Figure 4-3. Table 4-8 contains a description of the front knobs and adjustments. Refer also to Paragraph 3.8 for VR12 adjustments. Table 4-8 VR1 2 Controls Function Control CHANNEL Selects one or both channels for scope display BRIGHTNESS Controls level of brightness XGAIN XPOS YGAIN YPOS Controls horizontal size of display Controls horizontal position of display Controls vertical size of display Controls vertical position of display To checkout the VR12, use DISPTST on the LAP6-DIAL maintenance tape (DEC-12-D7AC-UO). Also use PIP and MARK12 displays. Check the displays for the following: 4-17 a. Evenness of lines b. Continuity of lines and characters c. Clarity of lines and characters d. Focus e. Brightness / Flicker g. Ml 1 1 switch settings 4-18 CHAPTER 5 TELETYPE MAINTENANCE MODELS ASR 33 AND 35 This chapter contains information pertinent to the maintenance of the Teletype Models 33 ASR and 35 ASR, and associated control logic. 5.1 EQUIPMENT Table 5-1 lists the special tools needed for maintenance of the Teletype. All of these items can be obtained from Digital Equipment Corporation or from the Teletype Corporation. Table 5-1 Teletype Maintenance Tools Part No. Item 110443 110444 82711 117781 94644 94645 161430 181465 172060 180587 180588 183103 180993 182697 151392 142555 142554 151384 8 oz. scale 32 oz. scale 64 oz. scale Set of gauges Offset screwdriver Offset screwdriver Handwheel Handwheel adaptor Contact adjustment tool Gauge Gauge Gauge Bending Tool Extractor Tweezer Spring hook (push) Spring hook (pull) Screw holder Table 5-2 lists the maintenance programs supplied by DEC to aid in maintaining the Teletype Models 33 ASR and 35 ASR and associated control logic. 5-1 Table 5-2 Maintenance Programs DEC Number Program Test MAINDEC-8I-D2PB Reader Use Function test and exercisor for the 33 and 35 ASR Teletype paper-tape reader MAINDEC-8I-D2QB Punch Function test and exercisor for the 33 and 35 ASR Teletype paper-tape punch MAINDEC-8I-D2RB Keyboard Function test and exercisor for the 33 and 35 ASR Teletype keyboard MAINDEC-8I-D2TB Combination Exercisor program used to test simultaneously the 33 and 35 ASR Teletype printer and punch 5.2 PREVENTIVE MAINTENANCE Preventive maintenance of the Teletype is scheduled on the same frequency as discussed in Chapter 2. CAUTION Do not use alcohol, mineral spirits, or other solvents to clean plastic parts with protective decorative finishes. A soft cloth should be used to remove dust, oil and grease on parts or subassemblies that are usually clean. To clean plastic surfaces, use any one of several household cleaner-waxer liquids, such as "Jubilee" or "Jato". To clean the printer platen, a lacquer thinner is recommended. During an overhaul, subassemblies and metal parts can be cleaned in a bath of trichlorethylene. Proper lubrication should be performed often. 5.2.1 Weekly Tasks Step Procedure 1 Inspect the platen and paper guide; wipe clean, using a soft dry cloth. 2 Clean external areas of the paper-tape punch and reader, using a soft brush or cloth. 3 Remove and empty the paper-tape punch chad box. 4 Run Teletype combination test (MAINDEC-8I-D2TB) for approximately 15 minutes. 5.2.2 Preventive Maintenance Tasks Step 1 Procedure Inspect the platen and paper guides. Clean the platen, using a lacquer thinner to restore its surface. 2 3 Clean ribbon guides and replace the ribbon if necessary. Remove the cover and check for vibration effects such as loose nuts, screws, retaining clips, etc. (continued on next page) 5-2 Procedure Step 4 Remove distributor rotor and clean disk surface, using cotton swabs moistened in freon or trichlorethylene. 5 Check selector magnet coil for signs of overheating. 6 Clean between the selector magnet pole piece and armature with bond paper to remove any lubricant or dirt. 7 Clean and lubricate the Teletype as outlined in Teletype Bulletin 273B. Follow instructions literally to prevent over-lubrication. 8 The following adjustments should be checked; the pages cited are from Bulletin 273B, Volume 2. Part Number Page Numfc Trip Shaft 574-122-700 13 Trip Lever 574-122-700 14 Brush Holder (Distributor) 574-122-700 15 Clutches 574-122-700 Code Bar Reset 574-122-700 16-24 30-34 Print Suppression 574-122-700 35 Blocking Levers 574-122-700 37 Print Suppression 574-122-700 43 Carriage Drive Bail 574-122-700 44 Print Trip Lever 574-122-700 61-62 Dashpot 574-122-700 78 Final Printing Alignment 574-122-700 85 Line Feed 574-122-700 89-95 Keyboard Trip Lever Reader Trip Lever 574-122-700 574-124-700 6-9 Detent Lever 574-124-700 Sensing Pin 574-124-700 15 Tape Lid Latch Handle Feed Pawl 574-124-700 18 574-125-700 11 Registration 574-125-700 12 Part 1 5.3 141 10 9 Run each of the Teletype MAINDEC Programs for at least two passes each. 0 Check that the tape holes are being punched cleanly. CORRECTIVE MAINTENANCE Figure 5-1 is a simplified schematic drawing of the control circuits for the Teletype. Details of the cable connector are included to show how a Teletype is modified to operate with the PDP-12. During off-line operation, the key- board distributor effectively drives the printer selector magnet. As a result, any character received from the key- board or paper-tape reader is automatically reproduced on the printer and paper-tape punch. During on-line operation, this continuity is broken and a Teletype receiver (M706) is used to accept the input from the reader or keyboard while a Teletype transmitter (M707) is used to drive the printer and paper-tape punch. The clock (M452) develops a TTI clock (880 Hz) and a TTO clock (220 Hz). 5-3 a o a G C o U >. •+-* .1 a: RANSMI M707 H >- cvj 5-4 These clocks are used to shift the bits through the transmitter and receiver buffers. Adjustment is made by viewing the TTO clock output with the oscilloscope probe on N08K2 and adjusting the trimpot for a 4.5-ms to 4.6-ms repetition rate. Most Teletype problems can be traced to one of the four areas listed: a. 33 and 35 ASR Keyboard or Reader b. 33 and 35 ASR Printer or Punch c. M706 Reader d. M707 Transmitter Isolation of bit-related problems is fairly simple. Off-line duplication can usually determine whether the problem is in the Teletype or the control logic. Steps may also be taken to isolate the problem to subassemblies within the Teletype. Picking up bits during a Read operation can be caused if any of three sets of contacts, which are tied in parallel, are defective. tact disk. Reader, keyboard, and answer-back contacts provide parallel inputs to the distributor con- Bit pick-up problems can be isolated to one of these three areas by disengaging the related contact from the suspected contact set. Printer/punch problems can sometimes be isolated by comparing the printed character with the output of the paper-tape punch. If the printed character agrees with the punch output, and both are incorrect, then the problem lies in the selector mechanism or in the Teletype Transmitter Module (M707). If the printed character and the paper-tape punch output disagree, and the paper-tape punch output is correct, the problem lies within the printer assembly. Figure 5-2 illustrates the Teletype interface with the computer. ACCUMULATOR POP-12 4 3 6 5 7 / START 1 1 1 UNIT UNIT ' ^2 ~- UN IT UNIT 3 ^ 4 \ 5/ 6 - • N " \ 7 2 UNIT UNIT UNIT UNITS OF TIME | I 1 UNIT UNIT UNITS 1 Figure 5-2 Teletype Signal Waveform and Bit Relationship for the Character "IT 5.4 TELETYPE PARTS Users who do not have personnel trained in the maintenance and repair of Teletype units should keep a complete spare Teletype unit near the computer. If the on-line unit becomes defective, substitute the spare to avoid com- puter down-time. However, many users have facilities for the maintenance of Teletype units, in which case it is suggested that spare parts be stocked as listed in Table 5-3, and that one of each of the Teletype maintenance tools listed in Table 5-1 be stocked. All of these items can be obtained from the Digital Equipment Corporation, or from the Teletype Corporation. 5-5 Table 5-3 Spare Parts for Keyboard Model 33 ASR Teletype Item Quantity Part Number l Circuit Board 18 1821 i Tape Feed Sprocket i Lever, universal 182240 120167 180979 181420 181411 181409 181007 181002 2 . Fuse (3. 2 A) 2 Distributor Brush 1 Belt-Driven Gear 1 Drive Gear 2 Belt \ 1 Shaft 2 Bearing 5-6 o 183071 APPENDIX A MAINTENANCE AND SERVICE OPTIONS Digital Equipment Corporation's Field Service organization offers a wide range of services for DEC equipment Customers may choose from a broad selection of service contract options and Per-Call Service or Depot users. Repair Maintenance plans to ensure optimum operating efficiency for their DEC equipment. SERVICE CONTRACTS A.l Service contracts are tailored to the user's individual operation. In addition to providing all the necessary parts, labor, and test equipment required for remedial maintenance, service contracts also ensure system reliability by providing scheduled, systematic preventive maintenance. Planning and budgeting are greatly simplified because these contracts allow the user to fill his maintenance needs at a fixed, monthly charge. A. 1 1 Service Contract Options . On-call service contract coverage provides remedial maintenance when the customer notifies DEC of a system malfunction. Preventive maintenance is scheduled and performed during the period selected by the user. The principal period of coverage consists of eight consecutive hours of on-call coverage during the period 7 a.m. through 6 p.m., Monday through Friday. The user can extend his coverage from the principal period by selecting: a. 1 2 consecutive hours of on-call coverage b. 1 6 consecutive hours of on-call coverage c. 20 consecutive hours of on-call coverage d. 24 consecutive hours of on-call coverage Coverage of 24 consecutive hours, Monday through Friday, begins on Monday of each week at 7 a.m. and terminates on Saturday of each week at 7 a.m. The Saturday and Sunday periods of coverage consist of eight consecutive hours of on-call coverage during the period 7 a.m. through 6 p.m. As with the principal period of coverage, Saturday/Sunday coverage can be extended to 12, 16, 20 and 24 hours. An on-site resident engineer plan can be implemented if the size, complexity, and/or critical nature of an installation require such a plan. work week. The services of a resident engineer consist of 40 hours of coverage during the normal In addition, all necessary spare parts, materials, and test equipment are physically stationed at the user's site to further ensure prompt and efficient remedial and preventive maintenance services. Monthly rates for contracted coverage are supplied on request. There are no additional charges for travel in connection with service contracts except for remote installations. Remote installations are defined as installations located at a distance greater than 100 miles from a DEC Field Service Office. A-1 A. 1.2 Eligibility for Service Contract Coverage A pre-service contract inspection is required for installations that were not under DEC's maintenance responsibility immediately prior to the requested commencement date of the service agreement. All charges associated with this inspection (including travel, labor, and parts) are billed to the user at the prevailing standard DEC rates. mum charge A mini- No inspection is required for service agreements that are scheduled to commence immediately after the expiration of a standard DEC warranty or service contract. is associated with the pre-service contract inspection. A.2 PER-CALL COVERAGE Per-call coverage is designed to permit the users of DEC equipment to obtain service on a time and materials basis. Requests for per-call coverage are considered after requests for service contract coverage; thus, only users with their own service capabilities or users who are not critically tied to their equipment are encouraged to use this form of coverage. All charges for per-call coverage are computed on a portal-to-portal basis. Commercial travel expenses related to the performance of services are billed as incurred. Material and parts consumption associated with per-call coverage is charged to the user at the prevailing prices listed in the DEC Spare Parts Catalogue. Labor charges for per-call service are on an hourly basis and are available on request. A minimum charge for per-call service applies to each service call; in addition, DEC neither implies nor guarantees the availability of per-call coverage outside the hours of 7 a.m. through 6 p.m., Monday through Friday. Users in need of extended periods of coverage are encouraged to use the many service contract options available. Users receive an invoice for all service rendered under per-call coverage. It is the responsibility of the user to in- form the DEC Field Service Office servicing the equipment of any special billing instructions related to the use of Such notification must be rendered before the commencement of any services on the part of DEC; in the absence of such notification, invoicing shall be accomplished in accordance with procedures deterper-call coverage. mined by DEC. Installations requiring Purchase Orders for the authorization of work performed on a time and materials basis are encouraged to submit a blanket order for one year's duration to cover such services. There will be no additional charge for processing and administering such blanket orders. Terms for all services provided on a per-call basis are net 30 days. In addition to the charges outlined above, customers are also charged for all federal, state, municipal, or other government, excise, sales, use, occupational, or like taxes, future, incurred as a result of the performance of per-call service. now in force or enacted in the Installations enjoying tax exemption are re- quested to present their current exemption certificate number at the time that per-call service is rendered or with the submission of the blanket Purchase Order. A 3 DEPOT REPAIR Depot repair facilities have been strategically located throughout the world to enable users of DEC equipment to receive prompt, efficient service on many standard DEC options. Depots are also fully equipped to service and completely rebuild, if necessary, ASR and KSR Teletypes. Further, users of DEC equipment interested in purchasing rebuilt ASR and KSR Teletypes, or using their existing Teletypes on a trade-in basis toward the purchase of new machines, are urged to contact their nearest DEC Field Service Office for further information. Depots are fully equipped and staffed with experienced personnel to offer rapid and economical repair services to the DEC customer. At the user's option, a national transportation firm, contracted by DEC, can be used to route equipment to and from the depot facility. Charges for depot service, in addition to freight and insurance both ways, are computed per hour for labor, parts, and material consumed. There is no minimum charge for the use of the depot repair facility. A-2 Customers wishing to use the depot facilities are requested to contact the nearest depot and furnish the following: a. Customer name b. Customer address c. Purchase Order number d. Billing address e. Name and telephone number of individual / Type, Model Number, and Serial Number of equipment to be serviced g. Brief description of service problem or malfunction h. Mode of transportation to be used (DEC carrier or other) Upon receiving the above information, the depot issues a return authorization number that enables the user to ship the equipment for servicing. A.4 FIELD INSTALLATION OF ADDITIONAL DEC OPTIONS Customers wishing to expand their existing systems by purchasing additional DEC options may elect to have the installation of the new equipment performed at a fixed rate to facilitate the budgeting and purchasing processes. Field installation rates are available on request. To compute the installation charges for an option or group of options, the total charge is equal to the sum of the option installation charges plus a one-time travel charge. For the purpose of performing field installations, remote locations are defined as areas outside those areas normally serviced by DEC or its subsidiaries. Requests for installations in remote locations are considered on an individual basis. Field installations are performed from 7 a.m. to 6 p.m., Monday through Friday. charge is associated with a field installation. A-3 A minimum APPENDIX B CUSTOMER ACCEPTANCE Customer acceptance of the PDP-12 consists of a demonstration of machine operation by running all diagnostics and an operating test of the system software. Some of the symbolic tapes provided with the software package are not used; these tapes are usually subroutines used in conjunction with main programs, and are verified when produced. B.l SPECIAL CUSTOMER REQUIREMENTS Any special customer acceptance requirements must be submitted to DEC at least 30 days prior to final acceptance. All customer acceptance requirements must be approved by the DEC PDP-1 2 Product Line Manager and Product Support Manager. Approved customer-specified acceptance requirements are listed on the construction requisition with proper reference to detailed documents. B.2 CUSTOMER PROGRAMS Acceptance tests are not contingent upon any customer programs unless these programs and their write-ups are supplied at least 30 days in advance of final acceptance, and are approved by the DEC PDP-12 Product Line Manager; this statement includes those programs and documents the customer deems "classified material". The programs must include ASCII and binary tapes, write-ups, and listings. These tapes are returned to the customer with the machine. In the event of difficulties, the customer must agree to send a capable representative to DEC in Maynard, Mass. The DECUS library receives copies of all programs submitted, and the librarian obtains written customer approval before publication. B.3 SPECIAL CUSTOMER ACCEPTANCE TESTING All special on-site acceptances must be listed on the construction requisition with reference to detailed documents and will be exactly duplicated in-plant prior to shipment. Any special apparatus and test descriptions necessary for acceptance must be supplied, with full documentation, to DEC thirty days prior to customer acceptance. This documentation shall include: programs, listings, prints, block schematics, circuit schematics, manuals, and comprehensive operating and interfacing instructions. Any deviations must be waived by the DEC PDP-12 Product Line Manager and the DEC Field Service Manager or their assigned representatives. B.4 DIAGNOSTICS All diagnostics are operated in the order and for the time duration specified for the appropriate PDP-12 machine configuration. If a machine configuration is not standard, then the appropriate diagnostics for the option are supplied; these programs are run for the amount of time indicated for the PDP-12 System. B-1 A diagnostic program tape and write-up are included with any standard or special option. A standard option is an option supplied by DEC but not included as a basic option of a PDP-12 System (e.g., a line printer). Special options are defined as hardware designed from customer specifications to fulfill a specific requirement, or standard option that is modified in any way. tions. An acceptance procedure and accessory checklist are provided for such op- The installation information includes the interfacing of the option to the PDP-12. The acceptance procedure outlines the programs to be run and the time duration for acceptance of the option. The accessory checklist contains a list of all manuals, prints, programs, etc., that are normally supplied with the option. Consult the appropriate diagnostic write-up for operating procedures and correct operation indications. B.5 SYSTEM SOFTWARE ACCEPTANCE The system software acceptance is provided in a system acceptance document for the appropriate PDP-12 System. Each document is designed to demonstrate the operation of the system software for the particular configuration, to exercise the machine to its fullest capabilities, and to use the various routines supplied in the software. NOTE All PDP-1 2 programs have been previously checked and certified as being error free. Successful completion of Sections B.4 and B.5 shall constitute system acceptance. Discrepancies must be listed as "exceptions" on the Customer Acceptance Form. B-2 APPENDIX C FORMS AND CHECKLISTS A large envelope, enclosed with the PDP-12 Accessory Kits, contains the following items: a. Customer Acceptance Forms b. Key Sheet c. Customer Data Forms d. Software Trouble Reports e. DECUS Information / Basic Accessory Checklists g. Optional Equipment Checklists h. Software Checklists /. Final Distribution Lists Each of the items listed is discussed in the following paragraphs. The sole intent of this information is to produce uniformity in customer acceptance procedures. C. 1 CUSTOMER ACCEPTANCE FORMS The Customer Acceptance Forms are logged at DEC in Maynard, Massachusetts, prior to equipment acceptance. The form lists the equipment items that are included in the shipment. The customer name, the DEC installation code, the DEC order number, and the customer purchase orders are also included on the form. Personnel installing the equipment must check the keyed equipment serial numbers listing against the serial number on the equip- ment and enter the serial numbers in the appropriate column on the Customer Acceptance Form. All serial numbers, including those on vendor-supplied material, are verified in this manner. All future PDP-12 System additions, modifications, and inquiries are solely dependent on the accuracy of the Key Sheet, which lists all system components by model and serial number, and the Acceptance Forms. Upon successful completion of acceptance testing, any "exceptions" are listed in the appropriate section on the Customer Acceptance Form. The "exceptions" should include missing manuals or prints and any hardware, etc., that was not acceptable. C.2 CUSTOMER DATA FORMS The Customer Data Form is used to establish an accurate mailing list and customer contact file. The form should be completely filled out and the appropriate copy returned to DEC's Field Service Organization in Maynard, Massachusetts. C-1 C.3 SOFTWARE TROUBLE REPORTS Software Trouble Reports enable the customer to communicate directly with the DEC Software Group. Any software problems should be described in detail and, if possible, examples attached. CA DECUS INFORMATION The DECUS information and introductory letter familiarizes the user with the Digital Equipment Computer Users Society. C.5 The letter invites membership and includes application forms. BASIC ACCESSORY CHECKLIST The Basic Accessory Checklist contains an accurate list of all items that are normally supplied with the basic PDP-12. DEC personnel check each item on this list with the customer, and the customer then signs the complete form. The appropriate copy is then returned to DEC in Maynard, Massachusetts. The remaining copies should be distributed as indicated on the bottom of the form. Specified items that are not included should be listed as "exceptions" on the Customer Acceptance Forms, C.6 OPTIONAL EQUIPMENT CHECKLIST Accessory checklists for each option are supplied. The Basic Accessory Checklist procedures apply. C.7 SOFTWARE CHECKLIST The Software Checklist enclosed has been checked at the factory and is rechecked with the customer. Any items missing should be listed as "exceptions". This form is also signed by the customer and returned to DEC in Maynard, Massachusetts. Requests for additional copies of programs should be submitted to the DEC Program Library. C.8 FINAL DISTRIBUTION OF FORMS The return-addressed envelope is sent to DEC in Maynard, Massachusetts with the following completed forms: a. Customer Acceptance Forms b. Customer Data Forms c. Basic Accessory List d. Optional Equipment Checklist e. Software Checklist f. Installation Report g. Final Distribution Lists All of the items above, except b. and/, require the customer's signature. Only items listed as "exceptions" are replaced at no cost. All other items must be substantiated by a Customer Purchase Order. A complete set of prints is supplied with the PDP-1 2 System. The Key Sheet should be used to reference the Master Drawing List (MDL) for each subsection (I/O, CP, MEMORY) or option in the PDP-12 System. Wire lists, parts lists, and mechanical assembly prints are not supplied with any print set. These may be obtained only by special order. C-2 APPENDIX D SOFTWARE AND PREWIRED OPTION DIAGNOSTICS The following is a list of PDP-1 2 Software, designating exactly what tapes and write-ups are involved in the PDP-1 2 Software Kit. Included also is the list of MAINDECs for the Prewired Options. Also included is a list of the programs available on the LINCtapes (Pages D-5 - D-1 1). For a complete discussion of user programs available on the PDP-1 2, refer to Chapter 7 of PDP-1 2 System Reference Manual (DEC-1 2-SRZA-D) (note that later revisions may be shipped). PDP-12 SOFTWARE NOTE Document -DN Document Change Notice -D -PA Paper Tape ASCII -PB Paper Tape BINARY -PM Paper Tape READ-IN-MODE -UO LINCtape LINC-8 PROGRAMMING MANUAL I-L85 PROGRAMMING LANGUAGES INTRODUCTION TO PROGRAMMING LOGIC HANDBOOK FORMS AND CHECKLIST ENVELOPE GETTING ON THE AIR WITH YOUR PDP-12 LINCTAPES (see Pages A-9 - A-15) LAP6-DIAL USER PROGRAMS DEC-1 2-SE2D-UO DEC-1 2-SE3A-UO DEC-1 2-SE4A-UO DEC-1 2-SE5A-UO DEMO PROGRAMS DEC- 1 2-UXZ A-UO DEC- 1 2-MRZA-UO MAINDEC- 1 2-D7AC-UO MAINTENANCE PROGRAMS MAINDEC-1 2-D8GA-UO PDP-12 SIGNAL PROC. MANUALS DEC-1 2-UW1A-D DEC- 1 2-UW1 A-DL DEC- 1 2-UW2 A-D DEC-1 2-UW3A-D DEC-12-UW4A-D DEC-1 2-UW5 A-D DEC-1 2-UZSA-D DEC-1 2-UZ1 A-D CATACAL CATACAL ADDENDUM ADTAPE AND ADCON TISA SINPRE MAGSPY SIGNAL AVERAGER USER'S GUIDE (continued on next page) D-1 PDP-12 SYSTEMS-DEMO MANUALS PDP-12 SYSTEM REFERENCE MANUAL DEC-12-SRZA-D DEC-12-SE2D-D DEC-12-FISA-D DEC-12-FZFA-D DEC-12-FZDA-D DEC-12-ESYB-D LAP6-DIAL MANUAL FRED MILDRED CONVERT LINC-8 SIMULATOR TRAP PROCESSOR DEC-12-SI1B-D MARK 12PATCH CREF12 PRTC12-F DEMO 12 USER'S GUIDE DEMO 12 USER'S GUIDE ADDENDUM DEMO 12 MONITOR SYSTEM TECHNICAL REFERENCE MANUAL DEC-12-Y1TA-D DEC-12-YU2A-D DEC-12-FRZA-D DEC-12-YIYA-D DEC-12-UXZA-D DEC- 1 2-UXZ A-DN DEC-12-MRZA-D PDP-8 SYSTEM SOFTWARE SOFTWARE PERFORMANCE SUMMARY VOLUME 2: #3 SYSTEM USER'S GUIDE DEC-08 -NGGC-D DEC-08-CDDB-D DEC-08 -CDDB-DN DEC-08-COCO-D DEC-08 -ESAB-D DEC-08 -ESAB-DN DEC-08 -LB A A-D DDT DDT CHANGE NOTICE ODT-8 SYMBOLIC EDITOR SYMBOLIC EDITOR CHANGE NOTICE BINARY LOADER (TWO COPIES) "HELP" LOADER READ-IN-MODE LOADER 4K FORTRAN READ-IN-MODE (RIM) PUNCH DEC-08-LHAA-D DEC-08-LRAA-D DEC-08 -AFCO-D DEC-08 -PMPO-D DEC-08 -YXY A-D DEC-08-YPPA-D BINARY PUNCH OCTAL MEMORY DUMP PDP-12 MAINTENANCE MANUALS PDP-12 CP TEST 2 (SKIP AND DATA HANDLING) INSTRUCTION TEST PART PDP-12 CP TEST 3 JMP SELF 1 PDP-12 CHECKERBOARD FLOAT & O'S THROUGH MEMORY PDP-1 2 TAPE CONTROL TEST (PART of 2) 1 'S 1 VR12 DISPLAY TEST A TO D TEST PDP-12 RELAY REGISTER TEST PDP-12 OPERATING PROCEDURE MAINDEC-1 2-DOAB-D MAINDEC-1 2-DOBA-D MAINDEC-1 2-DOC A-D MAINDEC-1 2-D1BA-D MAINDEC- 2-D D A-D MAINDEC- 2-D EA-D MAINDEC-1 2-D3AE-D MAINDEC-1 2-D6BA-D MAINDEC-1 2-D6CB-D MAINDEC- 12-D8AB-D MAINDEC-1 2-D9C A-D 1 1 1 1 INSTRUCTION TEST INSTRUCTION TEST 2 M AINDEC-8I-DO C-D PDP-8 INSTRUCTION TEST PART 2B MAINDEC-08-DO2B-D MAINDEC-08-DO4B-D M AINDEC-08-DO5 B-D 1 1 MAINDEC-8I-D02B-D RANDOM JMP TEST RANDOM JMP-JMS TEST (continued on next page) D-2 RANDOM ISZ TEST MEMORY ADDRESS TEST BASIC PDP-8, 8/1 MEMORY CHECKERBOARD PDP-8 MEMORY POWER ON/OFF TEST FAMILY-OF-ASR 33/35 TELETYPE TESTS PART 1 FAMILY-OF-ASR 33/35 TELETYPE TESTS PART 2 MAINDEC-08-DO7B-D MAINDEC-08-D1BO-D MAINDEC-08-D1LO-D MAINDEC-08-D1AC-D MAINDEC-08-D2PE-D MAINDEC-08-D2QD-D PDP-12 SYSTEM TAPES FORTRAN COMPILER FORTRAN SYMBOL PRINT FORTRAN OPERATING SYSTEM SAMPLE PROGRAM FORTRAN SYM DESK CALCULATOR DEC-08-AFC1-PB DEC-08-AFA2-PB DEC-08-AFC3-PB FOCAL, 1969 & INIT 4K INIT UTILITY OVERLAYS FOR FOCAL, 1969 (4 WORD, 8K) DEC-08-AJAE-PB DEC-08-AJ 1 E-PB PAL III PAL III EXTENDED SYMBOLS DEC-08-ASC1-BP DEC-08-ASC2-PA DDT-8 MACRO-8 LOW SPEED DEC-08-CDDB-PB DEC-08-CM A 1 -PB ODT (LOW) ODT (HIGH) DEC-08-COC1-PB DEC-08-COC2-PB SYMBOLIC EDITOR DEC-08-ESAC-PB BINARY LOADER (2 COPIES) DEC-08 -LB A A-PM HELP BOOTSTRAP LOADER HELP GENERATOR DEC-08-LH A 1 -PB DEC-08-LHA2-PB READ-IN-MODE (RIM) PUNCH LOW MEMORY -33 HIGH MEMORY RIM PUNCH -33 DEC-08-PMP1-PB DEC-08 -PMP2-PB OCTAL MEMORY DUMP BINARY PUNCH-TELETYPE (ASR-33) DEC-08-YPPA-PB DEC-08 -YX 1 A-PB PDP-8 FLOATING POINT PACKAGE BASIC PACKAGE (BASIC I/O PLUS PACKAGE 1 : INTERPRETER PACKAGE 2: BASIC PACKAGE PLUS CONTROLLER PACKAGE 3: BASIC PACKAGE PLUS EXTENDED FUNCTIONS PACKAGE 4: BASIC PACKAGE PLUS CONTROLLER & EXTENDER FUNCTIONS DEC-08-YQ1B-PB DEC-08 -YQ2B-PB DEC-08-YQ3B-PB DEC-08-YQ4B-PB PDP-12 DIAGNOSTICS MAINDEC- 12-DOAB-PB MAINDEC- 12-DOBA-PB MAINDEC- 12-DOCA-PB MAINDEC- 12-D1BA-PB MAINDEC- 12-D1DA-PB MAINDEC- 12-D1EA-PB MAINDEC- 12-D3AE-PB PDP-1 2 CP TEST 2 (SKIP AND DATA TEST) INSTRUCTION TEST 1 CP TEST III JMP SELF PDP-1 2 CHECKERBOARD FLOAT 1 'S and O'S THROUGH MEMORY TAPE CONTROL TEST (continued on next D-3 DISPLAY TEST (VR12) DR12 RELAY REGISTER TEST MAINDEC-1 2-D6BA-PB MAINDEC-1 2-D6CB-PB MAINDEC-1 2-D8AB-PB INSTRUCTION TEST M AINDEC-8I-DO C-PB A-TO-D TEST 1 1 INSTRUCTION TEST PART 2B MAINDEC-08-DO2B-PB RANDOM TMP TF^T iVl-rVirN LJIZiK^ m ATNnFr-na-noAR-PR UO-L/vJH-DT D RANDOM JMP-JMS TEST RANDOM ISZ TEST PDP-8 MEMORY POWER ON/OFF TEST MEMORY ADDRESS TEST (LOW) MEMORY ADDRESS TEST (HIGH) BASIC PDP-8, 81 BASIC MEMORY CHECKERBOARD (LOW) BASIC PDP-8, 81 BASIC MEMORY CHECKERBOARD (HIGH) FAMILY OF 8 ASR 33/35 TELETYPE TEST PART FAMILY OF 8 ASR 33/35 TELETYPE TEST PART 2 TAPE CONTROL TESTS PART PART 2 1 1 M AINDEC-08-DO5 B-PB MAINDEC-08-DO7B-PB MAINDEC-08-D1AC-PB MA1NDEC-08-D1B1-PM MAINDEC-08-D 1 B2-PM MAINDEC-08-D1L1-PM MAINDEC-08-D1 L2-PM MAINDEC-08-D2PE-PB MAINDEC-08-D2QD-PB MAINDEC-1 2-D3AC-PB MAINDEC-1 2-D3AC-D Table D-l Options Diagnostics Mnemonic DEC Number PDP-12 Extended Memory EXTMC12 writeup DEC-12-D1AC-PB DEC-12-D1AC-D Tests Control Logics Control DEC-08-D1CA-PB DEC-08-D1CA-D Tests Control Logics DEC-08-D 1 DA-PB DEC-08-D 1 DA-D Tests Extended Memory DEC-08-D 1 H A-PB DEC-08-D1HA-D DEC- 12-D8E A-PB Tests Addressing for DEC-12-D8LB-PB DEC-12-D8CB-D Tests all Igoic for DEC-08-D6CB-PB DEC-08-D6CB-D Plotter Test DEC-08-12-U-PA DEC-08-12-U-D Plotter subroutine writeup EAE 3A DEC-08 -DO A A-PB Tests Extended writeup DEC-08-DOAA-D Arithmetic Control Option and Program Name Use MCI 2 Extended Memory EXTMC Control (81) writeup Extended Memory EXTCB Checkerboard writeup Extended Memory EXTAT Address Test writeup KW12-B-C clock KW12 KW12 D8CB Clock Control test writeup Calcomp 1 Calcomp writeup Calcomp 2 OCALCOMP for Extended Memory for Extended Memory Stacks for noise Extended Memory Stacks KW12 Tests KE12 EAE Test, Part 3A logic EAE Test, Part 3B EAE 3 B writeup DEC-08-DOBA-PB DEC-08-DOBA-D More extensive test of EAE Control logic (continued on next page) D-4 Table D-l (Cont) Option Diagnostics Mnemonic DEC Number FOCAL 4K DEC-08-AFCO-PB DEC-08-AFLO-D Memory DEC-08 -KFXB-PB DEC-08-KFXB-D Memory Option and Program Name FOCAL FOCAL 4K writeup FOCAL 8K FOCAL 8K writeup PNRFAIL KP12 Use FOCAL using 4K of FOCAL using 8K of DEC-08-DIK1-PB DEC-08-D1K1-D writeup Tests ability to retain anu restart progrdin di tcr power failure KT12 Hardware test Monitor Man. DEC-T8-D8AA-PB^ DEC-T8-D8AA-D DEC-T8-D8BB-D DEC-T8-D8BB-PB DEC-T8 -M RFB-D J i Teletype tests DEC-08-D2AA-PB'> writeup DEC-08-D2AA-D Option test writeup writeup DP12-A Tests Time Sharing System control logic and hardware | Tests Dataphones | > Extended Tape rrmtrnl locric and punch and read logic writeup DEC-08-D8PA-PB DEC-08-D8PA-D J PRTC12-F DEC-1 2-YIYA-UO Tape Conversion Test TCV12-F DEC-1 2-D3EA-PB Tests TC12-F logic Program DEC-1 2-YIYA-D DEC-1 2-D3EA-D PT08 Test DP12-B Control Extended Tape Control TC12-F writeup Diagnostic User Programs DEC-12-SE2D-UO Binary Source Name BN BLKS 470 246 504 14 PIP L8SIM DIAL-MS MAGSPY BLKS 247 21 656 7 122 20 1 36 MARK 12 171 PATCH PRTC 2-F 542 566 CONVERT 142 27 DIAL V2 DIAL-MS4 245 1 1 BN 47 24 65 DIAL-MS3 DIAL-MS2 114 6 74 20 (continued on next page) D-5 DEC-12-SE2D-UO (Cont) Binary Source Name BN BLKS DTAL-MS1 GENASYS CATACAL SIGAVG 711 65 SINPRE 16 36 CNTRL2 CNTRL4 DIALMS 653 3 12 4 11 1 BN BLKS 54 240 665 20 5 21 DEC-12-SE3A-UO Name Binary Source BN BLKS PIP MARK 12 FOCAL4K FOCAL8K 173 1 172 1 534 17 L8SIM QANDA CONVERT MAGSPY DIALV2 FORCOM FRED FORSYS BINLOAD PATCH 226 206 702 205 201 FMC8-PA FMDA-PA FMEA-PA FMFC-PA FMGB-PA FMHA-PB FMIA-PA FMJA-PA FMKA-PA IOUASCII 11UASCII 15UASCII 14UASCII 7 ; 21 116 207 22 213 520 216 3 10 20 3 5 553 525 3 1 154 16 1 202 3 Z't J A 230 12 617 7 642 3 176 573 4 577 10 3 145 7 607 10 142 3 1 3 2 1 4 635 5 112 4 645 5 21-U-BIN 21UASCII 19UASCII 18UASCII 21 \ 2 631 247 470 477 40 530 227 626 532 212 BLKS 1 PRTC12-F FMAA-PA FM8A-PA BN 107 3 103 4 (continued on next page) D-6 DEC-12-SE3A-UO (Cont) Name 22 UAoCll O^TT A QPTT O/ITT A C/^TT OOT T A QfTT 2yUAS>Cll CT T \ OPTT 25UAaCll 28UASCII <-) Source Binary BN BLKS 652 76 3 BN BLKS 742 20 3 5 655 64 12 663 10 673 7 6 MILDRED YQIA-PB YQ2A-PB YQ3A-PB YQ4A-PB 25F-EAE1 25F-EAE2 25F-EAE3 25F-EAE4 ! 7 11 7 0 11 745 55 45 11 35 11 756 11 7 7 DEC-12-SE4A-UO Name Binary Source BN BLKS BN BLKS 252 16 242 232 220 536 10 ADTAPE 6 71 ADCON 470 46 SIGAVG1 SIGAVG2 SIGAVG4 NMRSIM NMR2 NMR3 556 40 52 CAT2 CAT3 77 61 630 65 160 SINPRE 10 12 20 715 727 12 CAT IE CAT1 736 7 7 DEC-12-SE5A-UO Name Binary Source BN BLKS 470 73 TIP2 173 55 MILDRED NMRSIME CATACALE 563 35 TISA TIP1 BN BLKS 250 20 153 20 132 21 (continued on next page) D-7 Demonstration Programs DEC- 1 2-UXZ A-UO Binary Source Name BN BN BLKS BLKS n LOADER. SEG01-3. i SEG11-4. INITLIZ. 4 i i 1 A 4 1 1 GREETIN. 1 1 1 1 BALLOON. 1 ! 1 c 9 z SEG04-4. 1 / 1 DMOINDX. ZU z 99 ZZ 9 Z Q AND A. .DA-DTST • 9 Z t Z4 9A Z4 A 4 ^9 9 .DFRQANA DJ 9 .DDIAL .FFREQ12 tj 1 1 1 1 63 UJ 2 46 50 52 2 170 3 2 173 3 176 3 201 5 206 210 216 220 993 996 2 .DDATA12 .DMAGSPY .EWAVES .EB.BALL .EBASMEM .FSOLACE 53 .FMUSIC .FKALEID cc 1 54 56 J KJ 1 .FDRAW12 .FECHASK .FSPCWAR j i 2 O1 9 z .TDAYCOM 00 1 .TSTPWCH .TCLOCK SCRATCH. o/ 9 Z H/ 1 i IKJj jU 1 £1 263 c 522 2 GREETING INDEXSRC DIAL-V2 1 1 0J 1 S3 1 n 7? 1 1 / i i u i £ 1 1 J 1 1 1 1 /O Aid 4 U AD DEMO ^? 1 6 O PIP i 2 3 9^n ZjU Zjo / jZo cot/ DZ 6 4 MARK12 EX.PROG. o / JZU 1 1 ZI 9 Z 014 BINLOAD JjJ L8SIM JH-U CONVERT FOCAL8K FOCAL4K CAROLS LOADER 543 5 23 635 2 INITLIZE 641 17 SEGO 663 34 SEG1 725 36 550 573 617 637 660 717 763 771 5 BALLOON 04-01-70 527 21 11 2 3 7 6 2 (continued on next page) D-8 DEC-12-MRZA-U0 Source Name OMAGSPY T\ T» A 117 1 <~\ DRAW 12 KALIED Binary BN BLKS u l rv 160 37 540 520 6 kj 1 REMAKE BALLOON H-DIAL "nn X H-FRQANA 514 515 2 H-FREQ12 521 2 Tt A T A H-B.BALL 517 H-ECHASK 523 527 H-DAYCOM H-STPWCH H-DRAW12 H-SOLACE H-CLOCK H-BASMEM H-MAGSPY RN 141 17 507 5 1 1 2 1 530 1 531 2 533 1 534 1 561 1 137 2 H-A-DTST 136 1 DATA 12 ECHASK 244 17 535 3 H-DATA12 621 3 MARK 12 127 7 PIP 470 17 EX.PROG. 525 1 AD DEMO 5 LOADER 526 630 635 2 INITLIZE 102 17 557 546 3 SEGO 637 34 613 6 SEG1 44 217 562 263 36 25 551 6 KW12SUBC STPWCH FROANA INDEXSRC 1 2 31 5 Maintenance Programs DEC-12-D7AC-UO (basic diagnostics) Name Binary Source BN BLKS BN BLKS 251 17 470 477 502 7 MARK 12 604 603 RIMLDR 605 BINLDR CBL CBH 606 607 104 505 245 4 ADDRSLO 612 510 3 PIP 3 3 3 (continued on next page) D-9 DEC-12-D7AC-UO (Cont) Binary Source Nornp RN RT BN BLKS ADDRSHI ADDRS12 103 1 241 4 611 1 513 2 RANISZ 101 1 515 5 n A XT TTkjf T* RANJMF 102 1 235 4 522 233 4 1 1 231 2 13 1 526 217 203 1 541 6 1 547 15 JMPJMS T7 T T? JMPSLLr T ft <f"r»0 MbMDAATA 1 AyrTTTi/TlA T\TCT 1 1NST1 TMCTO A TXTCTOD t? A COD 100 610 613 614 77 726 602 106 1 1 1 105 CPTSTl CPTST2 CPTST3 TTY1 TTY2 TC12F DP12A PWRFAIL EXTMC EXTAT EXTCB EXTMC TAPECNTL ADTST RELAYTST 1 712 713 725 714 715 30 27 716 717 720 2 12 14 14 1 167 1 564 4 1 146 21 131 15 I I 1 1 721 1 35 1 799 I 570 7 615 13 121 10 630 577 14 3 113 6 644 654 10 11 4 107 S6 21 34 723 665 5 672 4 DISPTST 33 KW12TST KW12BC 724 727 32 676 46 702 707 31 36 ONOFF CALCOMP 4 10 5 3 10 DEC-12-D8GA-UO (option diagnostics) Binary Source Name BN BLKS BN BLKS PIP 42 251 17 MARK 12 41 7 RIMLDR BINLDR 37 470 477 502 505 5 DB12 DC02 DC04 HSRDPUN DF32DD 40 250 242 512 230 523 147 155 154 150 3 3 6 11 12 21 (continued on next page) D-10 DEC-12-D8GA-UO (Cont) Name DF32DL T> T?f\0 T\T\ Source BN i Binary BLKS si 604 ] BN BLKS 216 203 544 12 13 4 RF08MD LINEPNTR 605 177 CARDREAD 151 PECITRE 146 PECITIT 145 PECITDRT PECITDT 144 557 170 565 156 576 152 143 D-ll 13 6 7 11 12 6 i INDEX A D Customer Programs, B-l D/A (AD 12) Adj. & Checks, 3-26 D/A Adj. Procedures, 3-27 Diagnostics, B-l Daily Maintenance, 2-4 Software, B-2 Data Forms, Customer, C-l Acceptance Forms, Customer, C-l DECUS Information, C-2 Testing, B-l Demonstration Programs, List, D-8 Acoustical Damping, 1-4 Depot Repair, A-2 A/D Adjustments, 3-30 A/D Sample & Hold Adj., 3-30 Adjustments, Chapter 3, 3-1 Diagnostics Memory, 3-8 Prewired Option Software List, D-l Memory Current & Strobe, 3-1 Air Conditioning, 1-4 Display Brightness & Preset Adj., 3-29 Analog Adj., Extended, 3-33 Size Analog and Display Adj. & Checks, 3-26 (VR12) Adjust. & Checks, 3-26 Analog Channel Adj., External, 3-32 & Position Adj., 3-29 DP12-B Checkout, 4-14 B BIN, Loading, 1-17 E 8-Mode Processing, 2-9 Environmental Consideration, 1-4 C Equipment Checklists, Optional, C-2 Cabinet Maintenance, 2-1 Installation, 1-13, 1-5 Inspection, 1-13 Unpacking, 1-12 Cabling, 1-11 Checklist, Software, C-2 Checkout, 1-15 Expanded Equipment Layout, 1-7 Expansion, System, 1-6 Extended Analog Adj. (AG12, AM12), 3-33 Extended Memory MCI 2 Adjustments, 3-7 External Analog Chan. Adj., 3-32 Checks F Console, 2-7 8-Mode Processing, 2-9 LINC-Mode Processing, 2-8 TCI 2 Console, 2-10 TCI 2 Tape Sub processor, 2-9 Circuit Breaker CB1, 1-15 Cleanliness, 1-5 Configurations, System, 1-5 Fire and Safety Precautions, 1-3 "Floating" Signals, 2-2 Floor Construction, Planning, 1-1 Floor Plan Requirements, 1-7 Forms, Distribution of, C-2 Forms & Checklists, C-l Console Checks, 2-7 H Constraints, Installation, 1-4 Corrective Maintenance, 2-5 Teletype, 5-3 Customer Acceptance, B-l Humidity, 1-4 INDEX (Cont) I Test Programs, 2-2 Tools, Teletype, 5-1 I/O Interface, 1-6 Initial Memory Current Adjustments, 3-1 Initial Strobe Adjustments, 3-2 Mark Clock Adj., 3-16 Memory Current Adjustments, Initial, 3-2 Inspection Current Adjustments, Final, 3-4 Cabinet, 1-13 Current and Strobe Adjustments, 3-1 Peripheral Equipment, 1-15 Diagnostics, 3-8 Installation, 1-1 Extended, Adjustments, 3-7 Margins & Final Strobe Adjustments, 3-6 Cabinet, 1-13 Options, 1-15 Strobe Adjustments, 3-2 Prewired Options, 4-1 Tests, 1-16 Teletype, 1-14 Module Troubleshooting, 2-12 Constraints, 1-4 Mounting LINCtape, 2-3 L LAP6-DIAL Maintenance, 3-29 LAP6-DIAL MAINTENANCE Tapes, Mounting, 2-3 Lighting, 14 O Operating Checks, Preliminary, 1-15 Option Checkout, 4-14 LINC-Mode Processing, 2-8 Installation, 1-15 LINCtape Module and Cable List, 4-3 ACIP Delay Adj., 3-14 Optional Equipment Checklists, C-2 Adjustments, 3-9 Options LTD Tape Fail Delay Adj., 3-13 LTD TTOK Delay Adj., 3-12 LTD XTLK Delay Adjustments, 3-1 DEC Field Installation, A-3 MAINDEC list, 4-1 System Checkout, 4-15 P Loading BIN, 1-17 Packing Details, 1-8 RIM Loader, 1-16 Panels & Cables, Installation of, 4-6 Log Book, 2-14 Pedestal Type Flooring, 1-1 Logic Troubleshooting, 2-12 Peripheral Inspection, 1-15 Planning, Installation, 1-1 M MAINDECs, Loading, 1-17 Maintenance, Chapter 2,2-1 Corrective, 2-5 Daily, 2-4 LAP6-DIAL, 3-29 Preventive, 2-3 Power Cable Line Identification, 1-11 Cabling, 1-11 OK Adjustment, 3-6 Receptacle Part Numbers, 1-10 Receptacles, 1-10 Requirements, Source & System 1-9 Supply Specifications, 2-5 Scheduled, 2-4 Weekly, 2-4 Service Options, A-l Predelivery Preparation, 1-6 Preliminary Operating Checks, 1-15 Equipment, 2-1 Preparation, Predelivery Procedures, 1-6 Programs, list of, D-9 Preventive Maintenance, 2-3 Programs, Teletype, 5-2 Teletype, 5-2 Tasks, Preventive, 2-4 Tasks, 2-4 INDEX (Cont) P (cont) Space Requirements, 1-1 Special Mounting Considerations, 1-4 Prewired Options Specifications, Power Supply, 2-5 Installation, 4-1, 1-15 Software Diagnostics, D-l Standard Configurations, 1-5 List of, 4-1 Strobe Adjustments, 3-2 Unpacking, 4-1 System Checkout, 4-14 Configurations, 1-5 Printer/Punch Corrective Maintenance, 5-5 Expansion, 1-6 Layout, Planning, 1-3 Programs Power Requirements, 1-9 Customer, B-l Demonstration list of, D-8 Troubleshooting, 2-6 Maintenance list of, D-9 T Maintenance Test, 2-2 User list of, D-5 Tape Timing Pulses Adjustment, 3-9 R TC12-F Checkout, 4-15 TCI 2 Raceway Type Flooring, 1-2 Console Checks, 2-10 Receiving Constraints, 1-8 Tape Subprocessor Checks, 2-9 Teletype Receptacles, Power, 1-10 Repairs & Replacements, 2-13 Clock Adjustments, 3-8 Requirements, Power, Console Installation, 1-14 1-9 Corrective Maintenance, 5-3 RIM Loader, Loading, 1-16 Running MAINDECs, 1-17 Equipment, 5-1 Installation, 1-14 Keyboard Spares, 5-6 S Maintenance, 5-1 Maintenance Programs, 5-2 Safety and Fire Precautions, 1-3 Scheduled Maintenance, 2-4 Service Contracts Depot Repair, A-2 Eligibility, A-2 Options, A-l Per-Call Coverage, A-2 Service Outlets, AC, 1-11 Maintenance Tools, 5-1 Preventive Maintenance, 5-2 Replacement Parts, 5-5 Test, 1-16 Unpacking, 1-14 Temperature, 1-4 Test Programs, Maintenance, 2-2 Tests, Shipping and Receiving Constraints, 1-8 Computer Memory, 1-16 Shipping Methods Teletype, 1-16 Domestic & North America, 1-8 Overseas & Air Freight, 1-9 Site Considerations, Planning, 1-1 Software Validation, 2-14 Trouble Reports, Software, C-l Troubleshooting Logic, 2-12 Acceptance, B-2 System, 2-6 Prewired Option Diagnostics,, D-l Modules, 2-12 Checklist, C-2 Trouble Reports, C-2 Techniques, 2-6 TU55 Soldering Techniques, 2-14 Brake Adj., 3-18 Source Power Requirements, 1-9 Head Installation, 3-22 INDEX (Cont) T (cont) TU55 (cont) Head Removal, 3-22 Head Skew Adj., 3-22 Interconnections, 4- 1 Stop Delay Adj., 3-21 Stop Torque Adj., 3-19 Tape Transport Adj., 3-17 Torque Adj., 3-19 Trailing Torque Adj., 3-20 Transport Head Replacement Adj., 3-21 Unit & Cable Installation, 4-8 TU56 Brake Adjustment, 3-24 LINCtape Transport, 3-24 Oscillator Adj., 3-26 Unit & Cable Installation, 4-1 U Unpacking Installation & Inspection, 1-12 Teletype, 1-14 User Program List, D-5 V Validation Tests, 2-14 VR12 Brightness & Preset Adj., 3-29 Checkout, 4-17 Deflection Adj., 3-30 Display Focus Adj., 3-30 Size & Position Adj., 3-29 Unit and Cable Installation, 4-8 W Weekly Maintenance, 2-4
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