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EK-345AA-IN-2
January 1990
115 pages
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VAXstation 3100 Upgrade Installation Guide Models 30 to 38 Models 40 to 48
Order Number:
EK-345AA-IN
Revision:
2
Pages:
115
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VAXstation 3100 Upgrade Installation Guide Models 30 to 38 Models 40 to 48 Order Number EK-345AA-IN-002 digital equipment corporation maynard, massachusetts Second Edition, January 1990 The information in this document is subject to change without notice and should not be construed as a commitment by Digital Equipment Corporation. Digital Equipment Corporation assumes no responsibility for any errors that may appear in this document. The software described in this document is furnished under a license and may be used or copied only in accordance with the terms of such license. No responsibility is assumed for the use or reliability of software on equipment that is not supplied by Digital Equipment Corporation or its affiliated companies. Restricted Rights: Use, duplication, or disclosure by the U. S. Government is subject to restrictions as set forth in subparagraph ( c ) ( 1 ) ( ii ) of the Rights in Technical Data and Computer Software clause at DFARS 252.227–7013. Copyright © Digital Equipment Corporation 1990 All Rights Reserved. Printed in U.S.A. FCC NOTICE: The equipment described in this manual generates, uses, and may emit radio frequency energy. The equipment has been type tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such radio frequency interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense may be required to take measures to correct the interference. The following are trademarks of Digital Equipment Corporation: DEC DEC/CMS DEC/MMS DECnet DECsystem–10 DECSYSTEM–20 DECUS DECwriter DIBOL EduSystem IAS MASSBUS PDP PDT RSTS RSX UNIBUS VAX VAXcluster VMS VT This document was prepared and published by Educational Services Development and Publishing, Digital Equipment Corporation. Contents About This Guide 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 vii Upgrading a Diskless Model 30 PV11U-AA Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the System for Installation . . . . . . . . . . . . . . . . . . Installing the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Power Supply Screws . . . . . . . . . . . . . . . . . . . . Installing the New Bezel Insert . . . . . . . . . . . . . . . . . . . . . . . Installing the Upgrade Label . . . . . . . . . . . . . . . . . . . . . . . . . Reinstalling the System Box Cover . . . . . . . . . . . . . . . . . . . . Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 7 12 13 15 15 15 Upgrading a Model 30 (No Diskette) PV11U-CA Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the System for Installation . . . . . . . . . . . . . . . . . . Installing the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the New Drive Plate . . . . . . . . . . . . . . . . . . . . . . . Configuring the Drives on the New Drive Plate . . . . . . . . . . Installing the RZ22/RZ23 Disk Drive(s) . . . . . . . . . . . . . . . . . Installing the TZ30 Tape Drive . . . . . . . . . . . . . . . . . . . . . . . Replacing the Power Supply Screws . . . . . . . . . . . . . . . . . . . . Changing the Medallion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Upgrade Label . . . . . . . . . . . . . . . . . . . . . . . . . Reinstalling the System Box Cover . . . . . . . . . . . . . . . . . . . . Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 16 17 26 31 33 34 38 43 44 44 44 44 iii iv Contents 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 4 Upgrading a Model 30 (With Diskette) PV11U-BA Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the System for Installation . . . . . . . . . . . . . . . . . . Installing the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the New Drive Plate . . . . . . . . . . . . . . . . . . . . . . . Configuring the Drives on the New Drive Plate . . . . . . . . . . Installing the RZ22/RZ23 Disk Drive(s) . . . . . . . . . . . . . . . . . Installing the RX23 Diskette Drive . . . . . . . . . . . . . . . . . . . . Replacing the Power Supply Screws . . . . . . . . . . . . . . . . . . . . Installing the New Bezel Window . . . . . . . . . . . . . . . . . . . . . Installing the Upgrade Label . . . . . . . . . . . . . . . . . . . . . . . . . Reinstalling the System Box Cover . . . . . . . . . . . . . . . . . . . . Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 45 46 54 59 61 62 65 70 71 73 73 73 Upgrading the Model 40 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 PV15U-AA Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the System for Installation . . . . . . . . . . . . . . . . . . Installing the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the MSC Module . . . . . . . . . . . . . . . . . . . . . . . . . . Changing the Medallion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Upgrade Label . . . . . . . . . . . . . . . . . . . . . . . . . Reinstalling the System Box Cover . . . . . . . . . . . . . . . . . . . . Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . A Upgrade and Return Forms Index 74 75 84 93 93 94 94 94 Contents v Tables 1 3–1 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RX23 SCSI ID Switch Settings . . . . . . . . . . . . . . . . . . . . . . . viii 66 About This Guide This installation guide describes how to install the upgrade options that are available for the VAXstation 3100 systems. The upgrade is available on both the model 30 and model 40 VAXstation 3100 systems. The VAXstation system becomes a VAXstation 3100 system models 38 and 48 once the upgrade is complete. Organization There are four upgrade kits available. Each chapter describes how to install one of the four kits. Chapter 1 2 Upgrade From To A diskless VAXstation 3100 model 30 system A VAXstation 3100 model 30 system without a diskette drive A diskless VAXstation 3100 model 38 system A VAXstation 3100 model 38 system without a diskette drive. This system may or may not contain a TZ30 tape drive. A VAXstation 3100 model 38 system with a diskette drive A VAXstation 3100 model 48 system 3 A VAXstation 3100 model 30 system with a diskette drive 4 A VAXstation 3100 model 40 system Intended Audience This document is only for Digital Customer Services personnel. vii viii About This Guide Tools and Equipment You need the following tools to service the VAXstation 3100 systems: Tools and Equipment Part Number Wrist strap and antistatic mat (included in Field Service antistatic kit) 29-26246-00 Related Documents You can order the following documents from Digital: Table 1 Related Documents Documents Order Number VAXstation 3100 Maintenance Guide VAXstation 3100 Maintenance Guide Addendum Models 38 & 48 VAXstation 3100 Model 40 Customer Information Kit Managing your VAXstation 3100 Model 30 Standalone VAXstation 3100 Hardware Information Model 30 VAXstation 3100 Hardware Information Model 40 Using your VAXstation 3100 Model 30 Satellite VAXstation 2000, MicroVAX 2000, VAXmate Network Guide EK-285AA-MG EK-344AA-AD EK-VS310-IL EK-260AA-OM EK-265AA-OM EK-266AA-OM EK-259AA-UG EK-NETAB-UG Digital personnel may order the documents shown in Table 1 from: Digital Equipment Corporation 444 Whitney Street Northboro, MA 01532 Attn: Publishing and Circulation Services (NRO3/W3) Order Processing Section About This Guide ix Conventions This document uses the following conventions: Convention Meaning Note Caution Provides general information Provides information to prevent damage to the equipment Part number PN 1 Upgrading a Diskless Model 30 This chapter contains installation procedures for upgrading a diskless VAXstation 3100 model 30 system to a diskless VAXstation 3100 model 38 system. 1.1 PV11U-AA Kit Contents The following table lists the contents and part numbers of the PV11U-AA kit: Kit Item Part Number Bezel insert for FCC shielding 74-37499-02 KA42-BA system module 54-19356-01 Owners manual, network guide, site planning guide EK-VSM30-DK VAXstation 3100 Upgrade Installation Guide EK-345AA-IN Upgrade label 36-15946-01 Power supply caution label 36-20124-01 Medallion, VAXstation 3100 M 38 Three power supply safety screws 12-30934-01 One screw is extra. 1 2 Upgrading a Diskless Model 30 1.2 Preparing the System for Installation To prepare the system for installation: Shut Down the System 1. Shut down the system software. 2. Run a self-test to verify the operation of the present configuration. >>> TEST F 1 3. Turn the system power switch off. Open the System Box CAUTION Wear a static wrist strap and use a static mat (PN 29-26242-00) when replacing FRUs. Upgrading a Diskless Model 30 3 1. Unscrew the two cover screws. COVER SCREW LOCATIONS MA-X0796-88 2. Slide the cover forward and up off the system box. 4 Upgrading a Diskless Model 30 Remove the Memory Module Remove the memory module from the four standoffs, then lift the memory module off the system module. Two connectors will disconnect as you lift the module. MEMORY MODULE MA-X0804-88 Upgrading a Diskless Model 30 5 Remove the Graphic Module (if present) Remove the graphic module from the four standoffs, then lift the graphic module off the system module. Two connectors will disconnect as you lift the module. GRAPHICS MODULE MA-X0803-88 Remove the System Module 1. Disconnect all cables from the back of the system box. 6 Upgrading a Diskless Model 30 NOTE Before disconnecting the power cable in the next step, be sure to release the connector latch on the back side of the power connector. 2. Disconnect the power cable and the battery cable from the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0805-88 3. Remove the eight screws from the system module. 4. Remove the system module by carefully popping off the two front corners of the two locating standoffs. CAUTION In the next step, you will swap the Ethernet ID ROMs on both the new system module and the old system module that you just removed. Be careful not to bend the pins on the ROM or not to mix up the ROM that goes on each system module. Upgrading a Diskless Model 30 7 5. Remove the Ethernet ID ROM from the system module you just removed. Set the ROM aside. Ethernet ID ROM Key Ethernet ID ROM MLO-002918 MA-X0872-89 6. Remove the Ethernet ID ROM from the new system module in the kit and reinstall it on the old system module. 7. Take the ID ROM that you just removed from the old system module and install it on the new system module. 1.3 Installing the Modules To install the modules: Install the New System Module NOTE When installing the new system module, install the connector end first through the openings in the rear of the box. Push the module back to load the connector ground tabs. Snap the module on both locating standoffs. All screw holes will then be aligned. 8 Upgrading a Diskless Model 30 1. Check the position of the S3 switch next to the LEDs on the back of the system module. Be sure S3 is in the down position. The down position enables the monitor to be the console, and the up position enables a terminal connected to the printer port to be the console. 2. Install the connector end of the system module through the openings in the rear of the box. Push the module back to load the connector ground tabs, then snap the module on both locating standoffs. All screw holes will then be aligned. 3. Install the eight screws on the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0805-88A 4. Connect the power cable and the battery cable to the system module. 5. Reconnect all cables to the back of the system box. Upgrading a Diskless Model 30 9 Reinstall the Memory Module Install the memory module(s) on the new system module as shown in the following two figures. The first figure is for 4 or 12 Mbyte (single) memory module; the second figure is for 8 or 16 Mbyte (dual) memory module. After the module(s) are installed, press down on top of the module’s connectors to firmly seat the connectors. 4 or 12 Mbyte (single) Memory Module Installation MEMORY MODULE MA-X0848-88A 10 Upgrading a Diskless Model 30 8 or 16 Mbyte (dual) Memory Module Installation 8 OR 16 MBYTE MEMORY MODULE SYSTEM MODULE "E" CLIPS (2 PLACES) 4 OR 12 MBYTE MEMORY MODULE MA-X1174-88A Upgrading a Diskless Model 30 11 Reinstall the Graphic Module (if present) Reinstall the graphics module on the new system module. After the module is installed, press down on top of the module’s connectors to firmly seat the connectors. GRA P HICS M ODULE MA-X0803-88A 12 Upgrading a Diskless Model 30 1.4 Replacing the Power Supply Screws To replace the power supply screws: 1. Remove the two phillips-head screws from the side of the power supply. 2. Install two of the three torx-head power supply safety screws (PN 12-30934-01) from the kit into the side of the power supply using the torx-head screwdriver. CAPTIVE SCREW WARNING LABEL A X F S S H D D A ,D G R V H E I F H N W V C JG B X F C V U S R DH G Y K D T T F H U G G H W R N IN G POWER SUPPLY CAPTIVE SCREW TORX-HEAD SCREWS MA-X0808-88A 3. Install the power supply warning label on the power supply. Upgrading a Diskless Model 30 13 1.5 Installing the New Bezel Insert To install the new bezel insert: 1. Remove the six screws on the cover of the system box, and remove the front bezel from the cover. PHILLIPS SCREWS MA-X0517-89 14 Upgrading a Diskless Model 30 2. Separate the bezel insert from the front bezel. MA-X0518-89 3. Install the new bezel insert from the kit on the front bezel by reversing steps 1 and 2. 4. Remove the VAXstation 3100 medallion from the system box cover. 5. Install the new VAXstation 3100 M 38 medallion from the kit in the cover. Upgrading a Diskless Model 30 15 6. Reinstall the front bezel on the cover, then reinstall the six screws. PHILLIPS SCREWS MA-X0517-89 1.6 Installing the Upgrade Label Install the upgrade label from the kit beside the original label on the back of the system box. 1.7 Reinstalling the System Box Cover To reinstall the system box cover: 1. Install the system box cover and tighten the two cover screws. 2. Refer to Chapter 1 of the maintenance guide. Run a self-test and the system exerciser to verify the status of the new system module. 1.8 Completing the Installation The VAXstation 3100 replaced components as well as the excess materials (if any) from the upgrade kit are the property of Digital. You and the customer will need to fill out the upgrade forms in Appendix A and return them to the appropriate locations, as described in Appendix A. 2 Upgrading a Model 30 (No Diskette) This chapter contains installation procedures for upgrading a VAXstation 3100 model 30 system without a diskette drive to a VAXstation 3100 model 38 system without a diskette drive. 2.1 PV11U-CA Kit Contents The following table lists the contents and part numbers of the PV11U-CA kit: Kit Item Part Number KA42-BA system module 54-19356-01 Owners manual, network guide, site planning EK-VSM30-DK VAXstation 3100 Upgrade Installation Guide EK-345AA-IN Upgrade label 36-15946-01 Power supply caution label 36-20124-01 Medallion, VAXstation 3100 M 38 Three power supply safety screws (one screw is extra) 12-30934-01 Drive plate, MSC module, 4 cables 70-26723-01 Thirteen screw/grommets (6-32) (RZ22/RZ23 mounting screws/grommets, four per drive) 12-31734-01 Only Used if a TZ30 Tape Drive is Installed: Five screw/grommets (metric M3) 12-31734-02 Bezel insert for the TZ30 tape drive 74-37501-01 TZ30 plate 74-39199-01 TZ30 mounting screws/grommets, one screw is extra. 16 Upgrading a Model 30 (No Diskette) Kit Item Part Number Two TZ30 plate mounting screws 90-09984-07 17 2.2 Preparing the System for Installation To prepare the system for installation: Shut Down the System 1. Shut down the system software. 2. Run a self-test to verify the operation of the present configuration. >>> TEST F 1 3. Turn the system power switch off. Open the System Box CAUTION Wear a static wrist strap and use a static mat (PN 29-26242-00) when replacing FRUs. 18 Upgrading a Model 30 (No Diskette) 1. Unscrew the two cover screws. COVER SCREW LOCATIONS MA-X0796-88 2. Slide the cover forward and up off the system box. Upgrading a Model 30 (No Diskette) 19 Remove the Drive Mounting Plate 1. Disconnect the power cable from the power supply and disconnect the cable on the mass storage controller (MSC) module that goes to the system module. MSC CABLE POWER CABLE SYSTEM MODULE A-BUS MSC MODULE POWER SUPPLY RZ23 TZ30 MA-X1172-88 2. Disconnect the external SCSI cable or the terminator from the SCSI port. 20 Upgrading a Model 30 (No Diskette) 3. Unscrew the four captive screws, loosen the three panhead screws, and remove the drive mounting plate. CAPTIVE SCREWS (4) DRIVE PLATE PANHEAD SCREWS (3 LOOSENED) MA-X0527-89A Remove the Drives from the Drive Plate 1. Disconnect all cables from all drives on the old drive mounting plate and set them aside. They will not be reused. 2. Remove all drives from the old drive mounting plate. The mounting screws and their grommets will not be reused. Upgrading a Model 30 (No Diskette) 21 Remove the Memory Module Remove the memory module from the four standoffs, then lift the memory module off the system module. Two connectors will disconnect as you lift the module. MEMORY MODULE MA-X0804-88 22 Upgrading a Model 30 (No Diskette) Remove the Graphic Module (if present) Remove the graphic module from the four standoffs, then lift the graphic module off the system module. Two connectors will disconnect as you lift the module. GRAPHICS MODULE MA-X0803-88 Upgrading a Model 30 (No Diskette) Remove the System Module 1. Disconnect all cables from the back of the system box. 2. Disconnect the MSC cable from the system module. MSC CONNECTOR MA-X0514-89 23 24 Upgrading a Model 30 (No Diskette) NOTE Before disconnecting the power cable in the next step, be sure to release the connector latch on the back side of the power connector. 3. Disconnect the power cable and the battery cable from the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0805-88 4. Remove the eight screws from the system module. 5. Remove the system module by carefully popping off the two front corners of the two locating standoffs. CAUTION In the next step, you will swap the Ethernet ID ROMs on both the new system module and the old system module that you just removed. Be careful not to bend the pins on the ROM or not to mix up the ROM that goes on each system module. Upgrading a Model 30 (No Diskette) 25 6. Remove the Ethernet ID ROM from the system module you just removed. Set the ROM aside. Ethernet ID ROM Key Ethernet ID ROM MLO-002918 MA-X0872-89 7. Remove the Ethernet ID ROM from the new system module in the kit and reinstall it on the old system module. 8. Take the ID ROM that you just removed from the old system module and install it on the new system module. 26 Upgrading a Model 30 (No Diskette) 2.3 Installing the Modules To install the modules: Install the New System Module NOTE When installing the new system module, install the connector end first through the openings in the rear of the box. Push the module back to load the connector ground tabs. Snap the module on both locating standoffs. All screw holes will then be aligned. 1. Check the position of the S3 switch next to the LEDs on the back of the system module. Be sure S3 is in the down position. The down position enables the monitor to be the console, and the up position enables a terminal connected to the printer port to be the console. 2. Install the connector end of the system module first through the openings in the rear of the box. Push the module back to load the connector ground tabs, then snap the module on both locating standoffs. All screw holes will then be aligned. Upgrading a Model 30 (No Diskette) 27 3. Install the eight screws on the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0805-88A 4. Connect the power cable and the battery cable to the system module. 5. Reconnect all cables to the back of the system box. 28 Upgrading a Model 30 (No Diskette) Reinstall the Memory Module Install the memory module(s) on the new system module as shown in the following two figures. The first figure is for 4 or 12 Mbyte (single) memory module; the second figure is for 8 or 16 Mbyte (dual) memory module. After the module(s) are installed, press down on top of the module’s connectors to firmly seat the connectors. 4 or 12 Mbyte (single) Memory Module Installation MEMORY MODULE MA-X0848-88A Upgrading a Model 30 (No Diskette) 8 or 16 Mbyte (dual) Memory Module Installation 8 OR 16 MBYTE MEMORY MODULE SYSTEM MODULE "E" CLIPS (2 PLACES) 4 OR 12 MBYTE MEMORY MODULE MA-X1174-88A 29 30 Upgrading a Model 30 (No Diskette) Reinstall the Graphic Module (if present) Reinstall the graphics module on the new system module. After the module is installed, press down on top of the module’s connectors to firmly seat the connectors. GRA P HICS M ODULE MA-X0803-88A Upgrading a Model 30 (No Diskette) 2.4 Installing the New Drive Plate To install the new drive plate: 1. Connect the MSC cable to the new system module. MSC CONNECTOR MA-X0514-89 31 32 Upgrading a Model 30 (No Diskette) 2. Loosen the three slide mount screws on the side of the new drive plate. 3. Remove the SCSI terminator from the MSC module on the drive plate. 4. Position the drive plate on the system box, making sure that the MSC cable is not trapped under the drive plate. Remove MSC Cabl e Remove Internal Power Cable Captive Screws (2) Power Supply Cable Captive Screws (3) Drive Plate Slide Mount Screws (3) Slide Mount Openings MLO-002905 MA-X0863-89 5. Tighten the five captive screws, then tighten the three slide mount screws. 6. Connect the MSC cable to the MSC module. Upgrading a Model 30 (No Diskette) 33 2.5 Configuring the Drives on the New Drive Plate Determine where you will install the drives on the drive plate as follows: If Then You are reinstalling one RZ22/RZ23 drive with the TZ30 tape drive the RZ22/RZ23 should be in position 3 with the TZ30 in position 2. You are reinstalling two RZ22/RZ23 drives with the TZ30 tape drive the RZ22/RZ23s should be in position 3 and 4 with the TZ30 in position 2. You are reinstalling three RZ22/RZ23 drives with no TZ30 tape drive the RZ22/RZ23s should be in position 2, 3, and 4. System Back Position 1 SCSI Mass Storage Controller Module Position 4 RZ23 Hard Disk 1 4 Position 2 TZ30 Tape Drive Position 3 RZ23 Hard Disk 2 3 System Front MLO-002894 MA-X0859-89 34 Upgrading a Model 30 (No Diskette) System Back Position 1 SCSI Mass Storage Controller Module Position 4 RZ23 Hard Disk 1 4 2 Position 2 RZ23 Hard Disk Position 3 RZ23 Hard Disk 3 System Front MLO-003329 MA-X0874-89 2.6 Installing the RZ22/RZ23 Disk Drive(s) To install the RZ22/RZ23 disk drive(s): Mount the Drives 1. Install four screw/grommets (PN 12-31734-01) on the bottom of the RZ22/RZ23 drive. Upgrading a Model 30 (No Diskette) 35 2. Insert the drive (with the power connector towards the front) on the four keyhole slide mount openings in its proper position on the drive plate. NOTE If you are mounting a drive in position 4, you need to remove the MSC module for access to the drive’s mounting holes. SCSI Signal Cable RZ23 Hard Disk Mount Keyhole Slide Mount Drive Plate Lever SCSI Mass Storage Controller Module MLO-002896 MA-X0860-89 3. Press the RZ23 hard disk down and slide it in the keyhole slide mount openings to lock it on the drive plate. The drive plate lever should pop up to lock the drive in place. 4. Repeat steps 1 through 3 for each drive that needs to be installed. 36 Upgrading a Model 30 (No Diskette) Cable the Drives The following figure shows the five connectors of the new power cable from the kit. The connectors are numbered for reference. 1. Connect the male connector 2 to the power supply. (3) SCSI Mass Storage Controller Module (4) (2) (5) Power Supply Cable Internal Power Cable RZ23 Hard Disk (1) Internal Power Cable MLO-002897 MA-X0861-89 2. Connect the other ends of the power cable to the RZ23 hard disk drives 1 , 3 , or 4 depending on the position of the drives. Upgrading a Model 30 (No Diskette) 37 3. If the larger (100 pin) end of the SCSI signal cable is not already connected to the SCSI port A on the MSC module, then connect it now. SCSI Port A SCSI Mass Storage Controller Module SCSI Signal Cable RZ23 Hard Disk SCSI Signal Cable Connector MLO-002898 MA-X0862-89 4. Connect the SCSI signal cable (PN 17-02439-01) to the RZ23 hard disk drives. 38 Upgrading a Model 30 (No Diskette) 2.7 Installing the TZ30 Tape Drive To install the TZ30 tape drive: Mount the Drive 1. Install four metric screw/grommets (PN 12-31734-02) on the bottom of the TZ30 tape drive. 2. Install the TZ30 plate on the left side of the drive, using one of the two TZ30 plate mounting screws. TZ30 Tape Drive Side Plate Phillips Screw MLO-003477 MA-X0934-89 3. Tuck the SCSI B port terminator cable under the MSC module. This cable terminates the SCSI B port and does not connect to any internal drives. Upgrading a Model 30 (No Diskette) 39 4. Insert the TZ30 tape drive on the four keyhole slide mount openings on the drive plate. Mount TZ30 Tape Drive Keyhole Slide Mount Drive Plate Lever SCSI Mass Storage Controller Module MLO-002891 MA-X0856-89 5. Press the TZ30 tape drive down and slide it in the keyhole slide mount openings to lock it on the drive plate. The drive plate lever should pop up to lock the drive in place. 40 Upgrading a Model 30 (No Diskette) Cable the Drive 1. If you have not already connected the power cable’s male connector 2 to the power supply in the previous section, then connect it now. 2. Connect the number 4 connector on the power cable to the TZ30 tape drive. Internal Power Cable SCSI Mass Storage Controller Module (3) Internal Power Cable Power Supply Cable (4) (2) (5) (1) TZ30 Tape Drive MLO-002892 MA-X0857-89 Upgrading a Model 30 (No Diskette) 41 3. Connect the SCSI signal cable (PN 17-02439-01) to the TZ30 tape drive. SCSI Signal Cable Connector SCSI Port A SCSI Signal Cable SCSI Mass Storage Controller Module TZ30 Tape Drive MLO-002893 MA-X0858-89 4. If the SCSI signal cable is not already connected to the SCSI port A on the MSC module, then connect it now. 42 Upgrading a Model 30 (No Diskette) Install the New Bezel Insert 1. On the cover of the system box, remove the six screws and remove the front bezel from the cover. PHILLIPS SCREWS MA-X0517-89 2. Separate the bezel insert from the front bezel. MA-X0518-89 Upgrading a Model 30 (No Diskette) 43 3. Install the new bezel insert from the kit on the front bezel by reversing steps 1 and 2. 4. Remove the VAXstation 3100 medallion from the system box cover. 5. Install the new VAXstation 3100 M 38 medallion from the kit in the cover. 6. Reinstall the front bezel on the cover and reinstall the six screws. 2.8 Replacing the Power Supply Screws To replace the power supply screws: 1. Remove the two phillips-head screws from the side of the power supply. 2. Install two of the three torx-head power supply safety screws (PN 12-30934-01) from the kit into the side of the power supply using the torx-head screwdriver. CAPTIVE SCREW WARNING LABEL A X F S S H D D A ,D G R V H E I F H N W V C JG B X F C V U S R DH G Y K D T T F H U G G H W R N IN G POWER SUPPLY CAPTIVE SCREW TORX-HEAD SCREWS MA-X0808-88A 3. Install the power supply warning label on the power supply. 44 Upgrading a Model 30 (No Diskette) 2.9 Changing the Medallion Perform the following steps to change the medallion if you have not already changed it. 1. On the cover of the system box, remove the six screws and remove the front bezel from the cover. 2. Remove the VAXstation 3100 medallion from the system box cover. 3. Install the new VAXstation 3100 M 38 medallion from the kit in the cover. 4. Reinstall the front bezel on the cover and reinstall the six screws. 2.10 Installing the Upgrade Label Install the upgrade label from the kit beside the original label on the back of the system box. 2.11 Reinstalling the System Box Cover To reinstall the system box cover: 1. Install the system box cover and tighten the two cover screws. 2. Refer to Chapter 1 of the maintenance guide. Run a self-test and the system exerciser to verify the status of the new system module. 2.12 Completing the Installation The VAXstation 3100 replaced components as well as the excess materials (if any) from the upgrade kit are the property of Digital. You and the customer will need to fill out the upgrade forms in Appendix A and return them to the appropriate locations, as described in Appendix A. 3 Upgrading a Model 30 (With Diskette) This chapter contains installation procedures for upgrading a VAXstation 3100 model 30 system that contains a diskette drive to a VAXstation 3100 model 38 system with a diskette drive. 3.1 PV11U-BA Kit Contents The following table lists the contents and part numbers of the PV11U-BA kit: Kit Item Part Number KA42-BA system module 54-19356-01 Owners manual, network guide, site planning EK-VSM30-DK VAXstation 3100 Upgrade Installation Guide EK-345AA-IN Upgrade label 36-15946-01 Power supply caution label 36-20124-01 Medallion, VAXstation 3100 M 38 Three power supply safety screws 12-30934-01 Drive plate, MSC module, 4 cables 70-26723-01 Thirteen screw/grommets 12-31734-01 SCSI/FDI module 54-19288-01 Cable, 34 pin flat 17-02221-02 RX23 SCSI adapter module mounting bracket 74-39094-01 Six screws for mounting the SCSI adapter module 90-09708-00 Five screws for mounting the RX23 90-10981-01 Front panel window bezel 74-39607-01 One screw is extra. 45 46 Upgrading a Model 30 (With Diskette) Kit Item Part Number RX23 bezel 12-32364-01 RX23 eject button 12-32363-01 3.2 Preparing the System for Installation To prepare the system for installation: Shut Down the System 1. Shut down the system software. 2. Run a self-test to verify the operation of the present configuration. >>> TEST F 1 3. Turn the system power switch off. Open the System Box CAUTION Wear a static wrist strap and use a static mat (PN 29-26242-00) when replacing FRUs. Upgrading a Model 30 (With Diskette) 47 1. Unscrew the two cover screws. COVER SCREW LOCATIONS MA-X0796-88 2. Slide the cover forward and up off the system box. 48 Upgrading a Model 30 (With Diskette) Remove the Drive Mounting Plate 1. Disconnect the power cable from the power supply and disconnect the cable on the mass storage controller (MSC) module that goes to the system module. MSC CABLE POWER CABLE SYSTEM MODULE MSC MODULE POWER SUPPLY RX23 MA-X0526-89 2. Disconnect the external SCSI cable or the terminator from the SCSI port. Upgrading a Model 30 (With Diskette) 49 3. Unscrew the four captive screws, loosen the three panhead screws, and remove the drive mounting plate from the system box. CAPTIVE SCREWS (4) DRIVE PLATE PANHEAD SCREWS (3 LOOSENED) MA-X0858-88 Remove the Drives from the Drive Plate 1. Disconnect all cables from all of the drives on the old drive mounting plate and set them aside. They will not be reused. 2. Remove all of the drives from the old drive mounting plate. The mounting screws and their grommets will not be reused. 50 Upgrading a Model 30 (With Diskette) Remove the Memory Module Remove the memory module from the four standoffs, then lift the memory module off the system module. Two connectors will disconnect as you lift the module. MEMORY MODULE MA-X0804-88 Upgrading a Model 30 (With Diskette) 51 Remove the Graphic Module (if present) Remove the graphic module from the four standoffs, then lift the graphic module off the system module. Two connectors will disconnect as you lift the module. GRAPHICS MODULE MA-X0803-88 52 Upgrading a Model 30 (With Diskette) Remove the System Module To remove the system module: 1. Disconnect all cables from the back of the system box. 2. Disconnect the MSC cable from the system module. MSC CONNECTOR MA-X0514-89 Upgrading a Model 30 (With Diskette) 53 NOTE Before disconnecting the power cable in the next step, be sure to release the connector latch on the back side of the power connector. 3. Disconnect the power cable and the battery cable from the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0805-88 4. Remove the eight screws from the system module. 5. Remove the system module by carefully popping off the two front corners of the two locating standoffs. CAUTION In the next step, you will swap the Ethernet ID ROMs on both the new system module and the old system module that you just removed. Be careful not to bend the pins on the ROM or not to mix up the ROM that goes on each system module. 54 Upgrading a Model 30 (With Diskette) 6. Remove the Ethernet ID ROM from the system module you just removed. Set the ROM aside. Ethernet ID ROM Key Ethernet ID ROM MLO-002918 MA-X0872-89 7. Remove the Ethernet ID ROM from the new system module in the kit and reinstall it on the old system module. 8. Take the ID ROM that you just removed from the old system module and install it on the new system module. 3.3 Installing the Modules To install the modules: Install the New System Module NOTE When reinstalling the system module, install the connector end first through the openings in the rear of the box. Push the module back to load the connector ground tabs. Snap the module on both locating standoffs. All screw holes will then be aligned. Upgrading a Model 30 (With Diskette) 55 1. Check the position of the S3 switch next to the LEDs on the back of the system module. Be sure S3 is in the down position (the down position enables the monitor to be the console and the up position enables a terminal connected to the printer port to be the console). 2. Install the connector end of the system module first through the openings in the rear of the box. Push the module back to load the connector ground tabs, then snap the module on both locating standoffs. All screw holes will then be aligned. 3. Install the eight screws on the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0805-88A 4. Connect the power cable and the battery cable to the system module. 5. Reconnect all cables to the back of the system box. 56 Upgrading a Model 30 (With Diskette) Reinstall the Memory Module Install the memory module(s) on the new system module as shown in the following two figures. The first figure is for 4 or 12 Mbyte (single) memory module installation; the second figure is for 8 or 16 Mbyte (dual) memory module installation. After the module(s) are installed, press down on top of the module’s connectors to firmly seat the connectors. 4 or 12 Mbyte (single) Memory Module Installation MEMORY MODULE MA-X0848-88A Upgrading a Model 30 (With Diskette) 57 8 or 16 Mbyte (dual) Memory Module Installation 8 OR 16 MBYTE MEMORY MODULE SYSTEM MODULE "E" CLIPS (2 PLACES) 4 OR 12 MBYTE MEMORY MODULE MA-X1174-88A 58 Upgrading a Model 30 (With Diskette) Reinstall the Graphic Module (if present) Reinstall the graphics module on the new system module as shown in the following figure. After the module is installed, press down on top of the module’s connectors to firmly seat the connectors. GRA P HICS M ODULE MA-X0803-88A Upgrading a Model 30 (With Diskette) 59 3.4 Installing the New Drive Plate To install the new drive plate: 1. Connect the MSC cable to the new system module. MSC CONNECTOR MA-X0514-89 60 Upgrading a Model 30 (With Diskette) 2. Loosen the three slide mount screws on the side of the drive plate. 3. Remove the SCSI terminator from the MSC module on the drive plate. 4. Position the drive plate on the system box making sure that the MSC cable is not trapped under the drive plate. Remove MSC Cabl e Remove Internal Power Cable Captive Screws (2) Power Supply Cable Captive Screws (3) Drive Plate Slide Mount Screws (3) Slide Mount Openings MLO-002905 MA-X0863-89 5. Tighten the five captive screws, then tighten the three slide mount screws. 6. Connect the MSC cable to the MSC module. Upgrading a Model 30 (With Diskette) 61 3.5 Configuring the Drives on the New Drive Plate Determine where you will install the drives on the drive plate as follows: If Then You are reinstalling one RZ22/RZ23 drive with the RX23 diskette drive the RZ22/RZ23 should be in position 3 with the RX23 in position 2. You are reinstalling two RZ22/RZ23 drives with the RX23 diskette drive the RZ22/RZ23s should be in position 3 and 4 with the RX23 in position 2. System Back Position 1 SCSI Mass Storage Controller Module Position 4 RZ23 Hard Disk 1 4 Position 2 RX23 Diskette Drive Position 3 RZ23 Hard Disk 2 3 System Front MLO-002894 MA-X0859-89A 62 Upgrading a Model 30 (With Diskette) 3.6 Installing the RZ22/RZ23 Disk Drive(s) To install the RZ22/RZ23 disk drive(s): Mount the Drives 1. Install four screw/grommets (PN 12-31734-01) on the bottom of the RZ22/RZ23 drive. 2. Insert the drive (with the power connector towards the front) on the four keyhole slide mount openings in its proper position on the drive plate. NOTE If you are mounting a drive in position 4, you need to remove the MSC module for access to the drive’s mounting holes. SCSI Signal Cable RZ23 Hard Disk Mount Keyhole Slide Mount Drive Plate Lever SCSI Mass Storage Controller Module MLO-002896 MA-X0860-89 Upgrading a Model 30 (With Diskette) 63 3. Press the RZ23 hard disk down and slide it in the keyhole slide mount openings to lock it on the drive plate. The drive plate lever should pop up to lock the drive in place. 4. Repeat steps 1 through 3 for each drive that needs to be installed. Cable the Drives The following figure shows the five connectors of the new power cable from the kit. The connectors are numbered for reference. 1. Connect the male connector 2 to the power supply. (3) SCSI Mass Storage Controller Module (4) (2) (5) Power Supply Cable Internal Power Cable RZ23 Hard Disk (1) Internal Power Cable MLO-002897 MA-X0861-89 2. Connect the other ends of the power cable to the RZ23 hard disk drives 1 or 3 , depending on the position of the drives. 64 Upgrading a Model 30 (With Diskette) 3. If the larger (100 pin) end of the SCSI signal cable is not already connected to the SCSI port A on the MSC module, then connect it now. SCSI Port A SCSI Mass Storage Controller Module SCSI Signal Cable RZ23 Hard Disk SCSI Signal Cable Connector MLO-002898 MA-X0862-89 4. Connect the SCSI signal cable (PN 17-02439-01) to the RZ23 hard disk drives. Upgrading a Model 30 (With Diskette) 65 3.7 Installing the RX23 Diskette Drive To install the RX23 diskette drive: Assemble the RX23 SCSI adapter assembly 1. Remove the old adapter bracket from the RX23 diskette drive. 2. Install the eject button on the RX23 drive. NOTE Before performing the next step, check the serial number on the RX23 drive. If it is SH91300639 or lower, the component leads under the drive may need to be trimmed before installing the front bezel on the drive. Trim the leads so that the bezel does not make contact with these leads. 3. Snap on the front bezel. 4. Mount the RX23 on the new SCSI adapter mounting bracket using four of the metric screws (PN 90-10981-01). See the following figure for reference. 5. Turn the SCSI adapter mounting bracket over and install the SCSI adapter module (component side down) using five of the screws (PN 90-09708-00). 6. Turn the SCSI adapter mounting bracket over again and connect the 34-pin cable (PN 17-02221-02) to the RX23 drive and to the SCSI adapter module. NOTE Once the RX23 drive and the SCSI adapter module is mounted on the mounting bracket, it becomes one FRU and cannot be ordered individually. Set the SCSI ID Switches 1. Locate the SCSI ID switches (1, 2, and 3) on the RX23 SCSI adapter assembly. 66 Upgrading a Model 30 (With Diskette) Mounting Screws (2) Mounting Screws (2) Switches Positions: SCSI ID 5 Up (Off) Down (On) 1 2 1 2 3 3 MLO-002886 MA-X0851-89 2. Use a pen or small pointed object to move the switches up or down as necessary to set the switches to the following positions: Switch 1 = down (on) Switch 2 = up (off) Switch 3 = down (on) Table 3–1 lists all possible settings for the RX23 diskette drive. Table 3–1 RX23 SCSI ID Switch Settings SCSI ID 1 2 3 0 Off Off Off 1 On Off Off 2 Off On Off 3 On On Off 4 Off Off On 1 5 On Off On 2 6 Off On On 3 On On On 7 1 Recommended ID for the RX23 diskette drive. 2 Reserved ID for SCSI controller. 3 Reserved for future use—do not use. Upgrading a Model 30 (With Diskette) 67 Mount the RX23 SCSI Adapter Assembly 1. Install four screw/grommets on the bottom of the drive. 2. Tuck the SCSI B port terminator cable under the MSC module. This cable terminates the SCSI B port and does not connect to any internal drives. 3. Insert the assembly on the four keyhole slide mount openings on the drive plate. Mount Keyhole Slide Mount RX23 Diskette Drive Drive Plate Lever SCSI Mass Storage Controller Module MLO-002887 MA-X0852-89 4. Press the RX23 SCSI adapter assembly down and slide it in the slide mount openings to lock it on the drive plate. The drive plate lever should pop up to lock the assembly in place. 68 Upgrading a Model 30 (With Diskette) Cable the RX23 SCSI Adapter Assembly The following figure shows the cable connectors numbered for reference. 1. If you have not already connected the male connector to the power supply in the previous sections, then connect it now. 2. Connect the number 5 connector on the power cable to the RX23 diskette drive. Internal Power Cable (3) Internal Power Cable (4) (2) Power Supply Cable (5) SCSI Mass Storage Controller Module (1) RX23 Diskette Drive MLO-002888 MA-X0853-89 3. Connect the number 4 connector on the power cable to the RX23 SCSI adapter module. Upgrading a Model 30 (With Diskette) 69 4. Connect the SCSI signal cable (PN 17-02439-01) to the RX23 SCSI adapter module. 50-Pin Connector 100-Pin Connector Cable Key Cable Key Attach SCSI Signal Cable Attach SCSI Signal Cable SCSI Mass Storage Controller Module SCSI Signal Cable Additional 50-Pin Connectors Power Supply RX23 Diskette Drive MLO-002889 MA-X0854-89 5. If the SCSI signal cable is not already connected to the SCSI port A on the MSC module, then connect it now. 70 Upgrading a Model 30 (With Diskette) 3.8 Replacing the Power Supply Screws To replace the power supply screws: 1. Remove the two phillips-head screws from the side of the power supply. 2. Install two of the three torx-head power supply safety screws (PN 12-30934-01) from the kit into the side of the power supply using the torx-head screwdriver. CAPTIVE SCREW WARNING LABEL A X F S S H D D A ,D G R V H E I F H N W V C JG B X F C V U S R DH G Y K D T T F H U G G H W R N IN G POWER SUPPLY CAPTIVE SCREW TORX-HEAD SCREWS MA-X0808-88A 3. Install the power supply warning label on the power supply. Upgrading a Model 30 (With Diskette) 71 3.9 Installing the New Bezel Window To install the new bezel window: 1. On the cover of the system box, remove the six screws and remove the front bezel from the cover. PHILLIPS SCREWS MA-X0517-89 2. Separate the old RX23 bezel insert from the front bezel. 72 Upgrading a Model 30 (With Diskette) MA-X0518-89 3. Install the new bezel window from the kit on the front bezel by reversing the previous steps 1 and 2. 4. Remove the VAXstation 3100 medallion from the system box cover. 5. Install the new VAXstation 3100 M 38 medallion from the kit in the cover. 6. Reinstall the front bezel on the cover and reinstall the six screws. Upgrading a Model 30 (With Diskette) 73 3.10 Installing the Upgrade Label Install the upgrade label from the kit on the back of the system box. Be sure not to cover over any existing labels. 3.11 Reinstalling the System Box Cover To reinstall the system box cover: 1. Install the system box cover and tighten the two cover screws. 2. Refer to Chapter 1 of the maintenance guide. Run a self-test and the system exerciser to verify the status of the new system module. 3.12 Completing the Installation The VAXstation 3100 replaced components as well as the excess materials (if any) from the upgrade kit are the property of Digital. You and the customer will need to fill out the upgrade forms in Appendix A and return them to the appropriate locations, as described in Appendix A. 4 Upgrading the Model 40 This chapter contains installation procedures for upgrading a VAXstation 3100 model 40 system to a VAXstation 3100 model 48 system. 4.1 PV15U-AA Kit Contents The following table lists the contents and part numbers of the PV15U-AA kit: Kit Item Part Number KA42-BA system module 54-19356-01 SCSI/SCSI controller 54-17445-05 Owners manual EK-VSM40-DK VAXstation 3100 Upgrade Installation Guide EK-345AA-IN Medallion, VAXstation 3100 M 48 Upgrade label 74 36-15946-01 Upgrading the Model 40 75 4.2 Preparing the System for Installation To prepare the system for installation: Shut Down the System 1. Shut down the system software. 2. Run a self-test to verify the operation of the present configuration. >>> TEST F 1 3. Turn the system power switch off. Open the System Box CAUTION Wear a static wrist strap and use a static mat (PN 29-26242-00) when replacing FRUs. 76 Upgrading the Model 40 1. Unscrew the two cover screws. COVER SCREW LOCATIONS MA-X0813-88 2. Slide the cover forward and up off the system box. Remove the Upper Drive Plate CAUTION You must note which cables connect to which drive when disconnecting them from the system. Write the type of drive and its position on a piece of tape and wrap the tape around the connector before disconnecting it. This will help you when reinstalling the drives. Upgrading the Model 40 77 1. Disconnect the power cables and the SCSI bus cables from the drives on the upper drive plate. POWER A-BUS SYSTEM MODULE B-BUS SCSI-A MSC MODULE RRD40 ADAPTER MODULE SCSI-B POWER SUPPLY RZ23 RZ23 RZ23 (SYSTEM DISK) UPPER DRIVE PLATE RRD40 TZ30 LOWER DRIVE PLATE MA-X0814-88 78 Upgrading the Model 40 2. Remove the RRD40 adapter module from the four standoffs (if installed). 3. Unscrew the five screws on the upper drive mounting panel and lift the top panel from the lower panel. CAPTIVE SCREWS (2) UPPER DRIVE MOUNTING PANEL CAPTIVE SCREWS (3) MA-X0536-89 Upgrading the Model 40 79 Remove the Lower Drive Plate 1. Disconnect the power cable from the TZ30 tape drive (if installed) and disconnect the mass storage controller (MSC) cable. POWER DATA SYSTEM MODULE SCSI-A MSC MODULE SCSI-B FROM SCS1-A POWER SUPPLY TZ30 LOWER DRIVE PLATE MA-X0537-89 80 Upgrading the Model 40 2. Unscrew the seven screws. LOWER DRIVE MOUNTING PANEL CAPTIVE SCREW (1) CAPTIVE SCREWS (3) PANHEAD SCREWS (3 LOOSENED) LOWER DRIVE MOUNTING PANEL MA-X0538-89 3. Slide the plate forward, then lift the plate from the system box. Upgrading the Model 40 81 Remove the Memory Module Remove the memory module from the four standoffs, then lift the memory module off the system module. Two connectors will disconnect as you lift the module. MEMORY MODULE MA-X0848-88 82 Upgrading the Model 40 Remove the Graphic Module (if present) Remove the graphic module from the four standoffs, then lift the graphic module off the system module. Two connectors will disconnect as you lift the module. GRAPHICS MODULE MA-X0847-88 Upgrading the Model 40 83 Remove the System Module 1. Disconnect all cables from the back of the system box. 2. Disconnect the MSC cable from the system module. NOTE Before disconnecting the power cable in the next step, be sure to release the connector latch on the back side of the power connector. 3. Disconnect the power cable and the battery cable from the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF PANHEAD SCREWS (3) GROUND TABS BATTERY CABLE LOCATING STANDOFF MA-X0849-88A 4. Remove the system module by carefully popping off the two front corners of the two locating standoffs. 84 Upgrading the Model 40 CAUTION In the next step, be careful not to bend the pins on the Ethernet ID ROM. 5. Remove the Ethernet ID ROM from the system module you removed. Check the position of pin 1 (notched) on the ROM. Install the ID ROM on the new system module in the kit. Ethernet ID ROM Key Ethernet ID ROM MLO-002918 MA-X0872-89 4.3 Installing the Modules To install the modules: Install the New System Module NOTE When reinstalling the system module, install the connector end first through the openings in the rear of the box. Push the module back to load the connector ground tabs. Snap the module on both locating standoffs. All screw holes will then be aligned. Upgrading the Model 40 85 1. Check the position of the S3 switch next to the LEDs on the back of the system module. Be sure S3 is in the down position (the down position enables the monitor to be the console and the up position enables a terminal connected to the printer port to be the console). 2. Install the connector end of the system module first through the openings in the rear of the box. Push the module back to load the connector ground tabs, then snap the module on both locating standoffs. All screw holes will then be aligned. 3. Install the eight screws on the system module. POWER CABLE PANHEAD SCREWS (5) LOCATING STANDOFF GROUND TABS PANHEAD SCREWS (3) BATTERY CABLE LOCATING STANDOFF MA-X0849-88A 4. Connect the power cable and the battery cable to the system module. 5. Reconnect all cables to the back of the system box. 86 Upgrading the Model 40 Reinstall the Memory Module Install the memory module(s) on the new system module as shown in the following two figures. The first figure is for 4 or 12 Mbyte (single) memory module installation; the second figure is for 8 or 16 Mbyte (dual) memory module installation. After the module(s) are installed, press down on top of the module’s connectors to firmly seat the connectors. 4 or 12 Mbyte Memory Module Installation MEMORY MODULE MA-X0848-88A Upgrading the Model 40 8 or 16 Mbyte Memory Module Installation 8 OR 16 MBYTE MEMORY MODULE SYSTEM MODULE "E" CLIPS (2 PLACES) 4 OR 12 MBYTE MEMORY MODULE MA-X1174-88A 87 88 Upgrading the Model 40 Reinstall the Graphics Module (if present) Reinstall the graphics module on the new system module. After the module is installed, press down on top of the module’s connectors to firmly seat the connectors. GR A P H I C S MOD U LE MA-X0847-88A Upgrading the Model 40 89 Reinstall the Lower Drive Plate 1. Connect the MSC cable to the new system module. 2. Position the lower drive mounting plate and tighten the seven screws. LOWER DRIVE MOUNTING PANEL CAPTIVE SCREW (1) CAPTIVE SCREWS (3) PANHEAD SCREWS (3 LOOSENED) LOWER DRIVE MOUNTING PANEL MA-X0538-89 3. Connect the data cable from the RRD40 adapter module to the RRD40 compact disk drive. 90 Upgrading the Model 40 4. Connect the SCSI bus cables and the power cables to the TZ30 (if installed) and connect the power cable to the RRD40 compact disk drive. POWER DATA SYSTEM MODULE RRD40 ADAPTER MODULE SCSI-A MSC MODULE SCSI-B FROM SCSI-A POWER SUPPLY RRD40 TZ30 LOWER DRIVE PLATE MA-X0815-88 5. Connect the MSC cable to the MSC module. Upgrading the Model 40 Reinstall the Upper Drive Plate 1. Position the upper mounting drive plate on the system box and tighten the five screws. CAPTIVE SCREWS (2) RRD40 CONTROLLER BOARD UPPER DRIVE MOUNTING PLATE CAPTIVE SCREWS (3) MA-X0859-88 2. Mount the RRD40 adapter module on the four standoffs. 91 92 Upgrading the Model 40 Reconnect the Upper Drive Plate Cables Connect the SCSI bus cables and the power cables to any and all RZ23s and connect the SCSI bus to the RRD40 adapter module. POWER A-BUS SYSTEM MODULE B-BUS SCSI-A MSC MODULE RRD40 ADAPTER MODULE SCSI-B POWER SUPPLY RZ23 RZ23 RZ23 (SYSTEM DISK) UPPER DRIVE PLATE RRD40 TZ30 LOWER DRIVE PLATE MA-X0814-88 Upgrading the Model 40 93 4.4 Replacing the MSC Module To replace the MSC module: Remove the MSC Module 1. Remove the RRD40 adapter module from the four standoffs. 2. Disconnect the SCSI cables from both SCSI port A and B. 3. Disconnect the MSC cable from the MSC module. 4. Unscrew the captive screw on the MSC module. 5. Remove the MSC module from the drive plate. Install the New MSC Module 1. Snap the MSC module in place on the drive plate. 2. Tighten the captive screw on the MSC module. 3. Reconnect the SCSI port A and B cables to the MSC module. 4. Mount the RRD40 adapter module on the four standoffs. 4.5 Changing the Medallion To change the medallion: 1. Remove the VAXstation 3100 medallion from the system box cover. 2. Install the new VAXstation 3100 M 48 medallion from the kit in the cover. 94 Upgrading the Model 40 4.6 Installing the Upgrade Label Install the upgrade label from the kit on the back of the system box. Be sure not to cover over any existing labels. 4.7 Reinstalling the System Box Cover To reinstall the system box cover: 1. Install the system box cover and tighten the two cover screws. 2. Refer to Chapter 1 of the maintenance guide. Run a self-test and the system exerciser on the new drive to verify its status. 4.8 Completing the Installation The VAXstation 3100 replaced components as well as the excess materials (if any) from the upgrade kit are the property of Digital. You and the customer will need to fill out the upgrade forms in Appendix A and return them to the appropriate locations, as described in Appendix A. A Upgrade and Return Forms The Customer Service Engineer who performs the upgrade must complete two of the three types of forms in this Appendix. The third form must be completed by both the customer and the Customer Service Engineer as decscribed below. • The Customer Service Engineer must return the Customer Service Upgrade Worksheet to the local contracts administrator. • The Customer Service Engineer must return one copy of the Customer Service Installation Receipt to the local CAS group and give one copy to the customer. • The Customer Service Engineer must work together with the customer to insure that the hardware is packaged properly for the return and that the proper return forms in this appendix are filled out. a. Have the customer return one copy of the Returns Material Checklist with all modules and hardware that must be returned. b. Have the customer contact CAS to verify the RA number and to notify CAS that equipment is ready to be returned. CAS will then contact US Area Distribution to arrange for pickup by a courier service. The return status will be monitored by Sales and CAS on a regular basis. Sales/DOM will authorize enforcement of additional charge in the event of a non-return (usually if equipment is not returned within 60 days). Labor Activity Reporting Use the labor code UPG31 for all labor activity reporting on all four of the upgrade kits. 95 96 Upgrade and Return Forms CUSTOMER SERVICE UPGRADE WORKSHEET This form acts as a verification of the work performed on the system and as a check on the procedures used. It can also be used for repricing the customer’s service contract. Return this form to your local contracts administration office for processing. CUSTOMER: OLD SYSTEM TYPE: NEW SYSTEM TYPE: SERIAL NUMBER: SERIAL NUMBER: MODULES/HARDWARE REMOVED: MODULES/HARDWARE REPLACED: 1. 1. 2. 2. 3. 3. 4. 4. 5. 5. 6. 6. 7. 7. 8. 8. 9. 9. 10. 10. 11. 11. 12. 12. 13. 13. 14. 14. 15. 15. Upgrade and Return Forms 97 98 Upgrade and Return Forms CUSTOMER SERVICE INSTALLATION RECEIPT This document acts as a customer receipt and as verification for Customer Service that the upgrade kit installation has been completed. CUSTOMER SERVICE: Complete both copies of this form and give a copy to the customer and a copy to local CAS for filing with the customer documents. CUSTOMER: Digital will contact you within the next few days. Keep this copy as your record of installation by DIGITAL. RETURN AUTHORIZATION NUMBER: NAME OF CAS CONTACT: CUSTOMER SERVICE CONTACT: CUSTOMER SERVICE PHONE NUMBER: CUSTOMER DEC NUMBER: CUSTOMER CONTACT: CUSTOMER ADDRESS: CUSTOMER PHONE NUMBER: VAXstation 3100 Model 40 ____ SYSTEM UPGRADED: VAXstation 3100 Model 30 ____ (check one) DATE INSTALLATION PERFORMED: MODULES PACKAGED FOR RETURN: (fill in appropriate lines) MODULE SERIAL NUMBER (Customer Signature) (Customer Service Signature) 1. 2. 3. 4. 5. Upgrade and Return Forms 99 100 Upgrade and Return Forms CUSTOMER SERVICE INSTALLATION RECEIPT This document acts as a customer receipt and as verification for Customer Service that the upgrade kit installation has been completed. CUSTOMER SERVICE: Complete both copies of this form and give a copy to the customer and a copy to local CAS for filing with the customer documents. CUSTOMER: Digital will contact you within the next few days. Keep this copy as your record of installation by DIGITAL. RETURN AUTHORIZATION NUMBER: NAME OF CAS CONTACT: CUSTOMER SERVICE CONTACT: CUSTOMER SERVICE PHONE NUMBER: CUSTOMER DEC NUMBER: CUSTOMER CONTACT: CUSTOMER ADDRESS: CUSTOMER PHONE NUMBER: VAXstation 3100 Model 40 ____ SYSTEM UPGRADED: VAXstation 3100 Model 30 ____ (check one) DATE INSTALLATION PERFORMED: MODULES PACKAGED FOR RETURN: (fill in appropriate lines) MODULE SERIAL NUMBER (Customer Signature) (Customer Service Signature) 1. 2. 3. 4. 5. Upgrade and Return Forms 101 102 Upgrade and Return Forms RETURNS MATERIAL CHECKLIST This form must be filled out and returned with the old modules/hardware in order to clear the customer’s account. DATE RETURN AUTHORIZATION NUMBER: CUSTOMER DEC NUMBER: CUSTOMER (COMPANY) NAME: CUSTOMER ADDRESS: CUSTOMER CONTACT: CUSTOMER TELEPHONE NUMBER: Include This Form With the Modules/Hardware Returned MODULES/HARDWARE BEING RETURNED 1. 9. 2. 10. 3. 11. 4. 12. 5. 13. 6. 14. 7. 15. 8. 16. Upgrade and Return Forms 103 104 Upgrade and Return Forms RETURNS MATERIAL CHECKLIST This form must be filled out and returned with the old modules/hardware in order to clear the customer’s account. DATE RETURN AUTHORIZATION NUMBER: CUSTOMER DEC NUMBER: CUSTOMER (COMPANY) NAME: CUSTOMER ADDRESS: CUSTOMER CONTACT: CUSTOMER TELEPHONE NUMBER: Include This Form With the Modules/Hardware Returned MODULES/HARDWARE BEING RETURNED 1. 9. 2. 10. 3. 11. 4. 12. 5. 13. 6. 14. 7. 15. 8. 16. Upgrade and Return Forms 105 106 Upgrade and Return Forms RETURNS MATERIAL CHECKLIST This form must be filled out and returned with the old modules/hardware in order to clear the customer’s account. DATE RETURN AUTHORIZATION NUMBER: CUSTOMER DEC NUMBER: CUSTOMER (COMPANY) NAME: CUSTOMER ADDRESS: CUSTOMER CONTACT: CUSTOMER TELEPHONE NUMBER: Include This Form With the Modules/Hardware Returned MODULES/HARDWARE BEING RETURNED 1. 9. 2. 10. 3. 11. 4. 12. 5. 13. 6. 14. 7. 15. 8. 16. Index E Ethernet ID ROM Location, 7, 25, 54, 84 PV11U-CA Upgrade Kit Contents, 16 Model 40 Upgrade Kit Contents, 74 R M Related Documents, viii Model 30 Diskless Upgrade Kit Contents, 1 PV11U-BA Upgrade Kit Contents, 45 T Tools Required, viii Index 1
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