Digital PDFs

EK-VM430-CG-C01

October 1992

88 pages

Original

1.2MB

Document:	VAXserver/VAX 4000-Series System Conversion Guide
Order Number:	EK-VM430-CG
Revision:	C01
Pages:	88
Original Filename:

OCR Text

VAXserver/VAX 4000-series System
Conversion Guide
Order Number: EK-VM430-CG. C01

October 1992
This is a revised manual.

October 1992
The information in this document is subject to change without notice and should not be
construed as a commitment by Digital Equipment Corporation. Digital Equipment Corporation
assumes no responsibility for any errors that may appear in this document.
The software described in this document is furnished under a license and may be used or copied
only in accordance with the terms of such license.
No responsibility is assumed for the use or reliability of software on equipment that is not
supplied by Digital Equipment Corporation or its affiliated companies.
Restricted Rights: Use, duplication, or disclosure by the U.S. Government is subject to
restrictions as set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer
Software clause at DFARS 252.227-7013.
© Digital Equipment Corporation 1992.
All Rights Reserved.
U.S.A.
The postpaid Reader’s Comments forms at the end of this document request your critical
evaluation to assist in preparing future documentation.
The following are trademarks of Digital Equipment Corporation: DECnet, MicroVAX, VAX,
VAXcluster, VAXserver, VMS, and the DIGITAL logo.

This document was prepared using VAX DOCUMENT, Version 2.0.

Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii

1 VAXserver/MicroVAX 3300/3400 Conversion
1.1
1.2
1.3
1.4

Summary of Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Installing the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1
1–2
1–3
1–3

2 VAXserver/MicroVAX 3500/3800 Conversion
2.1
2.2
2.3
2.4

2–1
2–3
2–3
2–4

3 VAXserver/MicroVAX 3600/3900 Conversion
3.1
3.2
3.3
3.4

3–2
3–3
3–3
3–4

4 VAXserver 4000-200 Conversion
4.1
4.2
4.3
4.4

4–1
4–2
4–3
4–3

iii

5 VAX/VAXserver 4000-300, -400, and -500 Conversion
5.1
5.2
5.3
5.4
5.5
5.6
5.6.1
5.6.2
5.6.3
5.6.4

Summary of Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Installing the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and Replacing the BA440 Backplane . . . . . . . . . . . . . .
Open the Front Door of the Enclosure . . . . . . . . . . . . . . . . . .
Open the Back Side of the Enclosure . . . . . . . . . . . . . . . . . . .
Install a New Backplane into the BA440 Enclosure . . . . . . . .
Replace the Outer Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–1
5–2
5–2
5–3
5–4
5–8
5–8
5–12
5–14
5–15

A Mandatory Module Return Procedure and Forms
A.1
A.2
A.3

Return Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Administrative Services (CAS) District Offices . . . . . .

A–1
A–2
A–11

Removing Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Console Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing CPU I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU and Memory Label Locations . . . . . . . . . . . . . . . . . . . . .
Conversion and Serial Label Location . . . . . . . . . . . . . . . . . .
Label Locations on System Without Panels . . . . . . . . . . . . . .
Medallion Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Media Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing OCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing CPU I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routing Internal DSSI Cable . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion and Serial Label Locations . . . . . . . . . . . . . . . . .
Label Locations on System Without Panels . . . . . . . . . . . . . .
Medallion Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opening Cabinet Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–4
1–5
1–6
1–8
1–9
1–10
1–11
2–4
2–5
2–6
2–7
2–8
2–10
2–12
2–13
2–14
3–4

Index
Figures
1–1
1–2
1–3
1–4
1–5
1–6
1–7
2–1
2–2
2–3
2–4
2–5
2–6
2–7
2–8
2–9
3–1
iv

3–2
3–3
3–4
3–5
3–6
4–1
4–2
4–3
4–4
4–5
5–1
5–2
5–3
5–4
5–5
5–6
5–7

Removing CPU I/O Panel Console Cable . . . . . . . . . . . . . . . .
Removing CPU I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU and Memory Label Locations . . . . . . . . . . . . . . . . . . . . .
Conversion Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . .
Medallion Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Console Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing CPU I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attaching CPU Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion and Serial Label Locations . . . . . . . . . . . . . . . . .
Medallion Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . .
Medallion Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door and Outer Shell Removal . . . . . . . . . . . . . . . . . . . . . . .
Bus Cable Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the BA440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–5
3–6
3–8
3–9
3–10
4–4
4–5
4–6
4–7
4–8
5–5
5–6
5–7
5–9
5–10
5–12
5–13

Preface
The following table lists the conversion kits needed to upgrade the various
VAXserver- and MicroVAX-series systems described in this guide.
Kit

Upgrade from...

To...

660XR-XX

VAXserver 3300/3400

VAXserver 4000-200

MicroVAX 3300/3400

VAX 4000-200

VAXserver 3500/3800

VAXserver 4000-200

MicroVAX 3500/3800

VAX 4000-200

VAXserver 3600/3900

VAXserver 4000-200

MicroVAX 3600/3900

VAX 4000-200

VAXserver 4000-200

VAX 4000-200

670XR-AA

VAXserver 4000-300

VAX 4000-300

675XR-XX

VAX 4000-300

VAX 4000-400

VAXserver 4000-300

VAXserver 4000-400

VAX 4000-300

VAX 4000-500

VAXserver 4000-300

VAXserver 4000-500

VAX 4000-400

VAX 4000-500

VAX 4000-300

VAX 4000-600

VAXserver 4000-300

VAXserver 4000-600

VAX 4000-400

VAX 4000-600

VAX 4000-500

VAX 4000-600

VAXserver 4000-500

VAXserver 4000-600

680XR-XX

690XR-XX

Note
The kit variant code, -XX, indicates any variation.

vii

Intended Audience
This document is intended for Digital Services personnel and licensed
self-maintenance customers.

Customer Responsibilities
Customers should not install the conversion kit unless they are qualified
self-maintenance customers. Only qualified maintenance personnel should
perform the installation procedure. If you are not a qualified self-maintenance
customer, call Digital Services to schedule a system conversion.
It is the customer’s responsibility to perform a software backup before a Digital
Services representative arrives at your site.
When the conversion is complete, return the old CPU module to Digital.
Appendix A contains forms that need to be completed by the Digital Services
representative and signed by both the customer and the Digital Services
representative.

Digital Services Responsibilities
The Digital Services representative should contact the customer to ensure that
the customer’s software is backed up before arriving at the site.
After installation of the conversion kit, the Digital Services representative
must complete the following forms (found in Appendix A) and remove them
from this document by tearing them along the perforated line. The forms must
be signed by both the customer and the Digital Services representative.
•

Digital Services Worksheet

•

Installation Receipt–Customer Copy

•

Installation Receipt–Digital Services Copy

•

Return Material Checklist

The Digital Services representative should give the customer the signed
Installation Receipt–Customer Copy. The representative should include the
signed Installation Receipt–Digital Services Copy with the CPU module that is
being returned to Digital to ensure the customer receives credit.

viii

Organization
This document contains five chapters and one appendix:
Chapter

Description

Describes how to install the conversion kit 660XR-XX on a VAXserver
3300/3400 system or a MicroVAX 3300/3400 system.

Describes how to install the conversion kit 660XR-XX on a VAXserver
3500/3800 system or a MicroVAX 3500/3800 system.

Describes how to install the conversion kit 660XR-XX on a VAXserver
3600/3900 system or a MicroVAX 3600/3900 system.

Describes how to install the conversion kit 660XR-XX on a VAXserver
4000-200 system.

Describes how to install the conversion kits 670XR-AA, 675XR-XX,
680XR-XX, and 690XR-XX on a VAX/VAXserver 4000-300, -400, and
-500 system.

Appendix A

Contains forms to be returned to Digital with the old module and a
list of the Customer Administrative Services (CAS) district offices.

Conventions
The following conventions are used in this guide:
Convention

Meaning

NOTE

Provides general information about the current topic.

CAUTION

Provides information to prevent damage to equipment or
software.

P/N

Part Number

Related Documents
The following is a list of related documents:

Documentation

Order Number

BA440/BA430 Enclosure Maintenance

EK-348AB-MG

KA660 CPU System Maintenance

EK-498AA-MG

KA670 CPU System Maintenance

EK-347AB-MG

KA675/680/690 CPU System Maintenance

EK-454AA-MG

VMS License Management Utility Manual

AA-LA33A-TE

1
VAXserver/MicroVAX 3300/3400
Conversion
This chapter describes how to convert from a VAXserver 3300/3400 system to a
VAXserver 4000-200 system and from a MicroVAX 3300/3400 system to a VAX
4000-200 system using a 660XR-XX conversion kit.
Caution
The MS650-AA memory module will not function with a KA660-XX
CPU module. When a KA640 CPU module is removed and the system
is converted to a KA660-XX system, install an MS650-BA (16-Mbyte)
memory or MS650-BB (8-Mbyte) memory.

1.1 Summary of Conversion
The tasks required to convert from a VAXserver 3300/3400 system to a
VAXserver 4000-200 system and from a MicroVAX 3300/3400 system to a VAX
4000-200 system are summarized as follows. To begin the actual conversion, go
to Section 1.2.
1. Have the customer back up the system software.
2. Run diagnostics to verify system operation.
3. Unpack and inventory the conversion kit.
4. Remove the front panel.
5. Remove the CPU I/O cover cables.
6. Remove the CPU I/O cover.
7. Remove module covers from the memory slots, if memory needs to be
upgraded.
8. Disconnect the CPU module cables.
VAXserver/MicroVAX 3300/3400 Conversion 1–1

VAXserver/MicroVAX 3300/3400 Conversion
1.1 Summary of Conversion
9. Remove the old CPU module.
10. Install the new KA660-AA/BA (M7626) CPU module.
11. Upgrade the old memory modules to MS650-BA/BB, if necessary.
12. Reconnect all CPU cables.
13. Reinstall the CPU I/O panel.
14. Reinstall the CPU I/O cover cables.
15. Replace the front panel.
16. Install the new medallion and labels.
17. Run diagnostics to verify system operation.
18. Have the customer verify that the system boots and operates correctly.
19. Complete the forms in Appendix A.

1.2 Unpacking the Kit
To unpack the kit:
1. Make sure there is no external damage to the shipping container, such as
dents, holes, or crushed corners.
2. Unpack the conversion kit and check its contents against the shipping
invoice.
Caution
Wear an antistatic wrist strap and use an antistatic mat during module
handling to prevent static discharge and damage to modules. The wrist
strap and mat are in the antistatic kit in the Digital Services toolkit.

3. Unpack the CPU module and place it on a grounded antistatic mat.
4. Save the packing material to use when you return the old module to
Digital.
5. If any item is missing or damaged:
a. Contact the customer’s sales representative.
b. Contact the customer’s delivery agent.

1–2 VAXserver/MicroVAX 3300/3400 Conversion

VAXserver/MicroVAX 3300/3400 Conversion
1.3 Before Installing the Kit

1.3 Before Installing the Kit
Before installing the kit:
1. Have the customer back up the system software before the Digital Services
representative arrives. It is the customer’s responsibility to back up the
system software.
2. Turn on the system power and run diagnostics to verify system operation.
3. Turn off the system power before installing the kit.

1.4 Installing the Kit
To install the conversion kit:
1. Turn the front panel key switch to the bottom position, lower the access
door, and turn the power switch on the CPU box to off (0).
2. Turn off the system power to any expander boxes connected to the system.
3. Remove the front panel as shown in Figure 1–1.

VAXserver/MicroVAX 3300/3400 Conversion 1–3

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
Figure 1–1 Removing Front Panel

Lift and
Remove Panel

Latch
MLO-002609

1–4 VAXserver/MicroVAX 3300/3400 Conversion

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
4. Remove the console cable as shown in Figure 1–2.
5. If the Ethernet cable is present, remove the Ethernet cable from the I/O
panel.
Caution
Use the antistatic wrist strap and the antistatic mat when working
with the modules.

Figure 1–2 Removing Console Cable

Console
Cable

Locking Tab

Squeeze Locking Tab
and Pull From Jack
MLO-002610

VAXserver/MicroVAX 3300/3400 Conversion 1–5

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
6. Release the CPU I/O panel as shown in Figure 1–3. Disconnect the cable
that connects the CPU module to the I/O panel, and set the panel aside.
Figure 1–3 Removing CPU I/O Panel
To Release: Push In and Turn
Counterclockwise 1/4-Turn
To Fasten: Push In and Turn
Clockwise 1/4-Turn

Attach Antistatic
Wrist Strap to
System Chassis
MLO-002615

7. Disconnect the CPU module cables.
8. Remove the old CPU module from slot 1.
9. Install the new KA660-AA/BA CPU module in slot 1.
Note
If there are any MS650-AA memory modules installed in the system,
then remove the modules from the system and install either MS650-BA
or MS650-BB memory modules.
A 3-connector memory cable is included in the memory kit for a
2-memory module connection.

1–6 VAXserver/MicroVAX 3300/3400 Conversion

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
10. If memory needs to be upgraded, remove the module covers from the
remaining memory module slots.
11. Remove the 50-pin daisychain memory cable that connects the memory
modules to the CPU module, if applicable.
12. Install the new memory modules, if applicable, and reconnect the 50-pin
daisychain memory cable.
13. Reconnect the memory modules and DSSI cables to the CPU module.
14. Reconnect the CPU I/O panel and install over slots 1 and 2.
15. Reinstall the module covers over memory module slots.
16. Attach the new CPU and memory labels to the CPU I/O panel as shown in
Figure 1–4.
17. Attach the new CPU and memory labels, if applicable, to the memory
module covers as shown in Figure 1–4.

VAXserver/MicroVAX 3300/3400 Conversion 1–7

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
Figure 1–4 CPU and Memory Label Locations
MS650
BA/BB
M7622
BA/BB

KA660
A A/BA
M7626
AA/BA

MS650
B A/BB
M7622
BA/BB

Option

MLO-003907
LJ-00487-TI0

18. Replace the front panel.
19. Turn on the system power and run system diagnostics to verify system
operation.

1–8 VAXserver/MicroVAX 3300/3400 Conversion

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
20. Place the new serial label over the existing serial label, as shown in
Figure 1–5 for a pedestal system.
Figure 1–5 Conversion and Serial Label Location

Hz
W

50-60
670
708A
Listed
E.O.P. Equip.

Made in U.S.A.
Fabrique aux Etats-Unis
Also classified by Underwriters
Laboratories Inc. in accordance with
IEC Publications 435 and 380.

This epuipment complies with the requirements in Part 15 of FCC Rules for a Class A computing device.
Operation of this equipment in a residential area may cause unacceptable interference to Radio and TV
reception requiring the operator to take whatever steps are necessary to correct the interference.

FTZ C-386/87
C83/7/903A

36-27838-02-F01

220-240
4.7

Product Conversion Label

DEC

Series BA213 CPU MOD

Model
SN
V
A

Existing Conversion
Label
JTT
Label

JTT
From:
To:
By:

Date:

36-15846-01-C1

Existing
Serial Label

MLO-002613
LJ-00573-TI0
LJ-02438-TI0

21. Place the new JTT label (P/N 36-33180-XX) on the system or place over
existing label, if it is present, as shown in Figure 1–5 for a pedestal system,
and Figure 1–6 for a rack-mountable system.

VAXserver/MicroVAX 3300/3400 Conversion 1–9

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
Note
Two labels are shipped with the conversion kit. Install the JTT label,
P/N 36-33180-18, for a BA213 enclosure; install the JTT label, P/N
36-33180-19, for a BA215 enclosure.

22. Attach the new logo model label over the existing logo model label as shown
in Figure 1–6 for rack-mountable systems.
23. Attach the conversion label, as shown in Figure 1–5 for a pedestal system,
and Figure 1–6 for a rack-mountable system.
Figure 1–6 Label Locations on System Without Panels

MicroVAX 3400

JTT

Existing
Logo/Model
Label

From:
To:
By:

Date:

36-15846-01-C1

Product Conversion Label

Conversion
Label

1–10 VAXserver/MicroVAX 3300/3400 Conversion

MLO-003960
LJ-00531-TI0
LJ-02491-TI0

VAXserver/MicroVAX 3300/3400 Conversion
1.4 Installing the Kit
24. Remove the old medallion by using a flat-blade screwdriver to lift the
medallion off the front panel.
25. Attach the new medallion to the front panel as shown in Figure 1–7.
Figure 1–7 Medallion Location
VAXserver 4000-200
VAX 4000-200

MLO-002614
LJ-00486-TI0

26. Have the customer reinstall the system backup data.
27. Fill out the forms in Appendix A.

VAXserver/MicroVAX 3300/3400 Conversion 1–11

2
VAXserver/MicroVAX 3500/3800
Conversion
This chapter describes how to convert from a VAXserver 3500/3800 system to a
VAXserver 4000-200 system and from a MicroVAX 3500/3800 system to a VAX
4000-200 system using a 660XR-XX conversion kit.
Caution
The MS650–AA memory module will not function with a KA660–XX
CPU module. When a KA650 or KA655 CPU module is removed and
the system is converted to a KA660-XX system, do the following:
1. Install an MS650–BA (16-Mbyte) memory or MS650–BB (8-Mbyte)
memory module.
2. Remove the H3600 CPU I/O panel and install the H3602 I/O panel.
The H3602 panel is included in the conversion kit.

2.1 Summary of Conversion
The tasks required to convert from a VAXserver 3500/3800 system to a
VAXserver 4000-200 system and from a MicroVAX 3500/3800 system to a VAX
4000-200 system are summarized as follows. To begin the actual conversion, go
to Section 2.2.
1. Have the customer back up the system software.
2. Run diagnostics to verify system operation.
3. Unpack and verify the contents of the conversion kit.
4. Remove the front panel and media faceplate.
5. Remove the operator control panel (OCP).
VAXserver/MicroVAX 3500/3800 Conversion 2–1

VAXserver/MicroVAX 3500/3800 Conversion
2.1 Summary of Conversion
6. Remove the CPU I/O cover cables.
7. Remove the CPU I/O panel.
8. Remove the module cover from the KFQSA module. Remove the module
covers from the memory slots, if memory needs to be upgraded.
9. Disconnect the CPU memory cable.
10. Remove the old CPU module.
11. Install the new KA660 (M7626) CPU module.
12. Upgrade the old memory modules to MS650-BA/BB, if necessary.
13. Reroute the internal DSSI cable, if applicable.
14. Install the DSSI handle.
15. Reconnect the cables to CPU and memory modules.
16. Install the new H3602 CPU I/O panel and reconnect the panel cables.
17. Reinstall the memory module covers.
18. Install the module cover labels.
19. Install the OCP and media faceplate.
20. Install the front panel.
21. Run diagnostics to verify system operation.
22. Install the new medallion and labels.
23. Have the customer verify that the system software boots and operates
correctly.
24. Complete the forms in Appendix A.

2–2 VAXserver/MicroVAX 3500/3800 Conversion

VAXserver/MicroVAX 3500/3800 Conversion
2.2 Unpacking the Kit

2.2 Unpacking the Kit
To unpack the kit:
1. Make sure there is no external damage to the shipping container, such as
dents, holes, or crushed corners.
2. Unpack the conversion kit and check its contents against the shipping
invoice.
Caution
Wear an antistatic wrist strap and use an antistatic mat during module
handling to prevent static discharge and damage to modules. The wrist
strap and mat are in the antistatic kit in the Digital Services toolkit.

3. Unpack the CPU module and place it on the grounded antistatic mat.
4. Save the packing material to use when you return the old module to
Digital.
5. If any item is missing or damaged:
a. Contact the customer’s sales representative.
b. Contact the customer’s delivery agent.

2.3 Before Installing the Kit
Before installing the kit:
1. Have the customer back up the system software before the Digital Services
representative arrives. It is the customer’s responsibility to back up the
system software.
2. Turn on the system power and run diagnostics to verify system operation.
3. Turn off the system power before installing the kit.

VAXserver/MicroVAX 3500/3800 Conversion 2–3

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit

2.4 Installing the Kit
To install the conversion kit:
1. Turn the front panel key switch to the bottom position, lower the access
door, and turn the power switch on the CPU box to off (O).
2. Turn off the system power to any expander boxes connected to the system.
3. Remove the front panel as shown in Figure 2–1.
Figure 2–1 Removing Front Panel

Lift and
Remove Panel

Pull Out Latch
MLO-002283

Note
To connect the internal DSSI-based ISE drives (if present) to the KA660
CPU module, you must reroute the DSSI cable. If the ISE drives are
not DSSI-based, then ignore steps 4 through 6 and begin with step 7.

2–4 VAXserver/MicroVAX 3500/3800 Conversion

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
4. If the external DSSI cable is used in the system, then disconnect it from
the external connector on the media faceplate.
5. Remove the media faceplate as shown in Figure 2–2.
Figure 2–2 Removing Media Faceplate

Mass Storage
Captive Screws (5)
LJ-00540-TI0

VAXserver/MicroVAX 3500/3800 Conversion 2–5

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
6. Remove the operator control panel (OCP) as shown in Figure 2–3.
Figure 2–3 Removing OCP

Control Panel
Assembly Screws

LJ-00541-TI0

2–6 VAXserver/MicroVAX 3500/3800 Conversion

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
7. Remove the console cable as shown in Figure 2–4.
Caution
Wear the antistatic wrist strap and use the antistatic mat when
working with modules.

Figure 2–4 Removing Console

Console
Cable

Locking Tab

Squeeze Locking Tab
and Pull From Jack
MLO-002610

VAXserver/MicroVAX 3500/3800 Conversion 2–7

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
8. Release the CPU I/O panel as shown in Figure 2–5. Disconnect the cable
that connects the CPU to the I/O panel, and set the panel aside.
Figure 2–5 Removing CPU I/O Panel

To Release: Push In and Turn
Counterclockwise 1/4-Turn
To Fasten: Push In and Turn
Clockwise 1/4-Turn

Attach Antistatic
Wrist Strap to
System Chassis
MLO-002615

9. Disconnect the CPU module cables.
10. Remove the old CPU module from slot 1.
11. Install the new KA660-AA/BA CPU module in slot 1.
Note
If the VAXserver/MicroVAX 3500/3800 system does not have an internal
DSSI (KFQSA-SA), then go to Section 3.4, steps 12 through 15, for
installing the DSSI handle and terminator, and return to step 18.

2–8 VAXserver/MicroVAX 3500/3800 Conversion

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
12. Remove the module cover from the KFQSA module. Remove the module
covers from the memory slots.
13. Disconnect the socket end of the internal DSSI cable that is connected to
the KFQSA module.
14. Reroute the cable up through the notch at the left-front of the mass storage
shelf.
15. Run the cable down through the space to the left of the tape drive as shown
in Figure 2–6.
Caution
Make sure the excess cable does not touch the ISE when it is installed.
Otherwise, the shock-absorbing function of the mounting bracket will
be impeded.

16. Connect the DSSI internal cable into the outer connector (J2) on the new
CPU module.
17. Install the DSSI handle (P/N 70-26020-01) above the KFQSA module by
connecting the internal cable on the handle to the KFQSA module. The
DSSI handle is included in the conversion kit.
If you are not connecting the DSSI handle to external drives, then connect
a DSSI external terminator (P/N 12-29258-01) to the handle’s outer
connector.
18. If memory needs to be upgraded, then remove the 50-pin daisychain
memory cable that connects the memory modules and the CPU module.
19. Remove old memory modules and install the new memory modules.
A 3-connector memory cable is provided in the memory kit for a 2-memory
module connection.
20. Connect the appropriate memory cable from the CPU inner connector to all
the memory modules.
The new CPU module has two internal flat cables and one round cable that
must be connected.
21. Connect the CPU I/O panel cable to the H3602 CPU I/O panel.

VAXserver/MicroVAX 3500/3800 Conversion 2–9

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
22. Install the new H3602 CPU I/O panel.
Figure 2–6 Routing Internal DSSI Cable
Place Cable Through Hole

LJ-00542-TI0

2–10 VAXserver/MicroVAX 3500/3800 Conversion

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
23. Attach the new CPU module label to the CPU I/O panel as shown in
Figure 1–4.
24. Install the memory module covers.
25. Attach the new memory module labels to the memory module covers as
shown in Figure 1–4.
26. Reconnect the cables to the CPU I/O panel.
27. Reinstall the OCP.
28. Reinstall the media faceplate.
29. If the external DSSI cable is used in the system, then reconnect it to the
external connector on the media faceplate.
30. Reinstall the front panel.
31. Run diagnostics to verify system operation.
32. Place the new serial label over the existing serial label as shown in
Figure 2–7 for pedestal systems.
33. Place the new JTT label, P/N 36-33180-18, on the system or place over
existing label, if it is present. The JTT label placement is shown in
Figure 1–5 for a pedestal system, and Figure 1–6 for a rack-mountable
system.
Note
Two labels are shipped with the conversion kit. Install the JTT label,
P/N 36-33180-18, for a BA213 enclosure.

VAXserver/MicroVAX 3500/3800 Conversion 2–11

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
Figure 2–7 Conversion and Serial Label Locations

Hz
W

To:
By:

Date:

50-60
670

Made in U.S.A.
Fabrique aux Etats-Unis

708A
Listed
E.O.P. Equip.

Also classified by Underwriters
Laboratories Inc. in accordance with
IEC Publications 435 and 380.

FTZ C-386/87
C83/7/903A

DEC
36-27838-02-F01

220-240
4.7

From:

Series BA213 CPU MOD

Model
SN
V
A

Product Conversion Label
36-15846-01-C1

Conversion
Label

Existing Serial Label
MLO-003959
LJ-00532-TI0

2–12 VAXserver/MicroVAX 3500/3800 Conversion

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
34. Attach the new logo model label over the existing logo model label as shown
in Figure 2–8 for rack-mountable systems.
35. Attach the new conversion label as shown in Figure 2–7 for pedestal
systems, and Figure 2–8 for rack-mountable systems.
Figure 2–8 Label Locations on System Without Panels

Existing
Logo/Model
Label

From:
To:
By:

Date:

36-15846-01-C1

Product Conversion Label

Conversion
Label
MLO-003960
LJ-00533-TI0

VAXserver/MicroVAX 3500/3800 Conversion 2–13

VAXserver/MicroVAX 3500/3800 Conversion
2.4 Installing the Kit
36. Remove the old medallion using a flat-blade screwdriver to lift it off the
front panel. Attach the new medallion as shown in Figure 2–9.
Figure 2–9 Medallion Location

VAX 4000-200

MLO-003643
LJ-00489-TI0

37. Have the customer reinstall the system backup data.
38. Fill out the forms in Appendix A.

2–14 VAXserver/MicroVAX 3500/3800 Conversion

3
VAXserver/MicroVAX 3600/3900
Conversion
This chapter describes how to convert from a VAXserver 3600/3900 system to a
VAXserver 4000-200 system and from a MicroVAX 3600/3900 system to a VAX
4000-200 system using a 660XR-XX conversion kit.
Note
VAXserver/MicroVAX 3600 and VAXserver/MicroVAX 3900 systems are
cabinet systems.

Caution
The MS650-AA memory module will not function with a KA660-XX
CPU module. When a KA650 or KA655 CPU module is removed and
the system is converted to a KA660-XX system, do the following:
1. Install an MS650-BA (16-Mbyte) memory or MS650-BB (8-Mbyte)
memory module.
2. Remove the H3600 CPU I/O panel and install the H3602 I/O panel.
The H3602 panel is included in the conversion kit.

VAXserver/MicroVAX 3600/3900 Conversion 3–1

VAXserver/MicroVAX 3600/3900 Conversion
3.1 Summary of Conversion

3.1 Summary of Conversion
The tasks required to convert from a VAXserver 3600/3900 system to a
VAXserver 4000-200 system and from a MicroVAX 3600/3900 system to a VAX
4000-200 system, are summarized as follows. To begin the actual conversion,
go to Section 3.2.
1. Have the customer back up the system software.
2. Run diagnostics to verify system operation.
3. Unpack and verify the contents of the conversion kit.
4. Open the system cabinet door.
5. Disconnect the CPU I/O panel cables.
6. Remove the CPU I/O panel.
7. Remove the module covers from the remaining memory slots, if memory
needs to be upgraded.
8. Disconnect the CPU memory cable, and remove the old CPU module.
9. Install the new KA660 CPU module.
10. Upgrade the old memory modules to MS650-BA/BB, if necessary.
11. Reconnect the CPU memory cable.
12. Install the grant card kit, if applicable, and the DSSI handle.
13. Install the DSSI external terminator.
14. Install the new H3602 CPU I/O panel, and reconnect the CPU I/O panel
cables.
15. Reinstall the memory module covers.
16. Install the module cover labels.
17. Close the cabinet door.
18. Run diagnostics to verify system operation.
19. Install the new labels and medallion.
20. Have the customer verify that the system boots and operates correctly.
21. Fill out the forms in Appendix A.

3–2 VAXserver/MicroVAX 3600/3900 Conversion

VAXserver/MicroVAX 3600/3900 Conversion
3.2 Unpacking the Kit

3.2 Unpacking the Kit
To unpack the kit:
1. Make sure there is no external damage to the shipping container, such as
dents, holes, or crushed corners.
2. Unpack the conversion kit and check its contents against the shipping
invoice.
Caution
Wear an antistatic wrist strap and use an antistatic mat during module
handling to prevent static discharge and damage to modules. The wrist
strap and mat are in the antistatic kit in the Digital Services toolkit.

3.3 Before Installing the Kit
Before installing the kit:
1. Have the customer back up the system software before the Digital Services
representative arrives. It is the customer’s responsibility to back up the
system software.
2. Turn on the system power and run diagnostics to verify system operation.
3. Turn off the system power before installing the kit.

VAXserver/MicroVAX 3600/3900 Conversion 3–3

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit

3.4 Installing the Kit
To install the conversion kit:
1. Turn the cabinet door key switch to the bottom position, lower the access
door, and turn the power switch on the CPU box to off (0).
2. Turn off the system power to any expander boxes connected to the system.
3. Open the system cabinet door as shown in Figure 3–1.
Figure 3–1 Opening Cabinet Door

1 Push Latch Right

Swing Door Open
MLO-003746

3–4 VAXserver/MicroVAX 3600/3900 Conversion

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
4. Remove the console cable as shown in Figure 3–2.
Caution
Wear the antistatic wrist strap and use the antistatic mat when
working with modules.

Figure 3–2 Removing CPU I/O Panel Console Cable

Console
Cable

Locking Tab

Squeeze Locking Tab
and Pull From Jack
LJ-00579-TI0

VAXserver/MicroVAX 3600/3900 Conversion 3–5

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
5. Release the CPU I/O panel as shown in Figure 3–3. Disconnect the cable
that connects the CPU module to the I/O panel, and set the panel aside.
Figure 3–3 Removing CPU I/O Panel
To Release: Push In and Turn
Counterclockwise 1/4-Turn
To Fasten: Push In and Turn
Clockwise 1/4-Turn

Attach Antistatic
Wrist Strap to
System Chassis
MLO-002615

6. Remove the module covers from the remaining memory slots, if the memory
needs to be upgraded.
A 3-connector memory cable is provided in the memory kit for a 2-memory
module connection.

3–6 VAXserver/MicroVAX 3600/3900 Conversion

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
7. Remove the 50-pin daisychain memory cable that connects the memory
modules to the CPU module.
8. Remove the old CPU module from slot 1.
9. Install the new KA660-AA/BA CPU module.
10. Remove the old memory modules. Install the new memory modules (if
required).
11. Install the appropriate memory cable from the CPU inner connector (J1) to
all the memory modules.
12. Install a grant card kit (M9047-SA) in the slot after the last memory
module.
Note
If the system is fully populated with modules, then install the DSSI
handle over the slot that contains the last memory module.

13. Install the DSSI handle internal cable (from the handle inner connector) to
the new CPU module outer connector (J2).
The new CPU module has two internal flat cables and one round cable that
must be connected.
14. Install the DSSI handle (P/N 70-26020-01) over the grant card or memory
slot.
15. Install the external DSSI cable, if present, to the DSSI handle (outer
connector).
If you are not connecting the DSSI handle to external drives, then
connect a DSSI external terminator (P/N 12-29258-01) to the handle outer
connector.
16. Connect the CPU I/O panel cable to the H3602 CPU I/O panel.
17. Install the new H3602 CPU I/O panel.
18. Install the memory module covers.

VAXserver/MicroVAX 3600/3900 Conversion 3–7

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
19. Reconnect the cables to the CPU I/O panel.
20. Attach the new CPU module and memory module labels to the CPU I/O
panel as shown in Figure 3–4.
21. Attach the new memory module labels to the memory module covers.
Figure 3–4 CPU and Memory Label Locations
MS650
BA/BB
M7622
BA/BB

KA660
A A/BA
M7626
AA/BA

MS650
B A/BB
M7622
BA/BB

Option

MLO-003907
LJ-00487-TI0

22. Close the system cabinet door.
23. Turn on the system and run system diagnostics to verify system operation.

3–8 VAXserver/MicroVAX 3600/3900 Conversion

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
24. Place the new serial label over the existing serial label as shown in
Figure 3–5.
Figure 3–5 Conversion Label Location
Existing Serial Label

Hz 50-60
W 1070

Made in U.S.A.
Fabrique aux Etats-Unis

708A
Listed
E.O.P. Equip.

Also classified by Underwriters
Laboratories Inc. in accordance with
IEC Publications 435 and 380.

FTZ C-385/87
C83/7/903A

36-27838-18-H01

220-240
8.0

DEC

Series H9644 CPU MOD

Model
SN
V
A

From:
To:
By:

Date:

36-15846-01-C1

Product Conversion Label

Conversion Label

MLO-003961
LJ-00534-TI0

VAXserver/MicroVAX 3600/3900 Conversion 3–9

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
25. Add the JTT label, P/N 36-33180-18, to the BA213 front panel as shown in
Figure 1–6 for a rack-mountable system.
26. Attach the conversion label as shown in Figure 3–5.
27. Remove the old medallion using a flat-blade screwdriver to lift it off the
cabinet door.
28. Attach the new medallion as shown in Figure 3–6.
Figure 3–6 Medallion Location

VAX 4000-200

MLO-002621

LJ-00536-TI0

3–10 VAXserver/MicroVAX 3600/3900 Conversion

VAXserver/MicroVAX 3600/3900 Conversion
3.4 Installing the Kit
29. Have the customer reinstall the system backup data.
30. Fill out the forms in Appendix A.

VAXserver/MicroVAX 3600/3900 Conversion 3–11

4
VAXserver 4000-200 Conversion
This chapter describes how to convert from a VAXserver 4000-200 system to a
VAX 4000-200 system using a 660XR-XX conversion kit.

4.1 Summary of Conversion
The tasks required to convert from a VAXserver 4000-200 system to a VAX
4000-200 system, are summarized as follows. To begin the actual conversion,
go to Section 4.2.
1. Have the customer back up the system software.
2. Run diagnostics to verify system operation.
3. Unpack and inventory the conversion kit.
4. Remove CPU I/O panel cables.
5. Remove CPU I/O panel.
6. Disconnect the CPU module cables.
7. Remove the old CPU module.
8. Install the new KA660-AA (M7626) CPU module.
9. Reconnect the CPU module cables.
10. Reinstall the CPU I/O panel.
11. Reconnect the CPU I/O panel cables.
12. Install the CPU label to the I/O panel.
13. Install the conversion label.

VAXserver 4000-200 Conversion 4–1

VAXserver 4000-200 Conversion
4.1 Summary of Conversion
14. Install the new medallion.
15. Run diagnostics to verify system operation.
16. Have the customer verify that the system boots and operates correctly.
17. Complete the forms in Appendix A.

4.2 Unpacking the Kit
To unpack the kit:
1. Make sure there is no external damage to the shipping container, such as
dents, holes, or crushed corners.
2. Unpack the conversion kit and check its contents against the shipping
invoice.
Caution
Wear an antistatic wrist strap and use an antistatic mat during module
handling to prevent static discharge and damage to modules. The wrist
strap and mat are in the antistatic kit in the Digital Services toolkit.

3. Unpack the CPU module and place it on a grounded antistatic mat.
4. Save the packing material to use when you return the old module to
Digital.
5. If any item is missing or damaged, then:
a. Contact the customer’s sales representative.
b. Contact the customer’s delivery agent.

4–2 VAXserver 4000-200 Conversion

VAXserver 4000-200 Conversion
4.3 Before Installing the Kit

4.3 Before Installing the Kit
Before installing the kit:
1. Have the customer back up the system software before the Digital Services
representative arrives. It is the customer’s responsibility to back up the
system software.
2. Turn on the system power and run diagnostics to verify system operation.
3. Turn off the system power before installing the kit.

4.4 Installing the Kit
To install the conversion kit:
1. On a BA215 system, turn the front panel key switch to the bottom position
and remove the front panel as described in Chapter 1. Turn off the system
power switch to the BA215 system.
2. On a BA430 system, unlock the front door by turning the front door key
switch to the bottom position. Swing open both access doors, and turn off
the power switch to the BA430 system.
3. Turn off the system power to any expander boxes connected to the system.

VAXserver 4000-200 Conversion 4–3

VAXserver 4000-200 Conversion
4.4 Installing the Kit
4. Disconnect the console cable from the I/O panel as shown in Figure 4–1.
5. If the Ethernet cable is present, then disconnect the Ethernet cable from
the I/O panel.
Caution
Wear the antistatic wrist strap and use the antistatic mat when
working with modules.

Figure 4–1 Removing Console Cable

Console
Cable

Locking Tab

Squeeze Locking Tab
and Pull From Jack

4–4 VAXserver 4000-200 Conversion

LJ-00576-TI0

VAXserver 4000-200 Conversion
4.4 Installing the Kit
6. Release the CPU I/O panel as shown in Figure 4–2. Disconnect the cable
that connects the CPU to the I/O panel, and set the panel aside.
Figure 4–2 Removing CPU I/O Panel
To Release: Push In and Turn
Counterclockwise 1/4-Turn
To Fasten: Push In and Turn
Clockwise 1/4-Turn

Attach Antistatic
Wrist Strap to
System Chassis
LJ-00538-TI0

7. Disconnect the CPU module cables.
8. Remove the old CPU module from slot 1.
9. Install the new KA660-AA CPU module in slot 1.

VAXserver 4000-200 Conversion 4–5

VAXserver 4000-200 Conversion
4.4 Installing the Kit
10. Reconnect the CPU module cables.
11. Reinstall the CPU I/O panel over slot 1.
12. Reconnect the CPU I/O panel cables.
13. Install the new CPU label to the CPU I/O panel as shown in Figure 4–3.
Figure 4–3 Attaching CPU Labels
MS650
B A /B B
M 7 6 22
B A /B B

KA660
A A /BA
M7626
A A /BA

MLO-003907
LJ-00539-TI0

14. Turn on the system power and run system diagnostics to verify system
operation.
15. Close the system door (BA430) or reinstall the front panel (BA215).

4–6 VAXserver 4000-200 Conversion

VAXserver 4000-200 Conversion
4.4 Installing the Kit
16. Place the new serial label over the existing serial label as shown in
Figure 4–4.
17. Attach the conversion label as shown in Figure 4–4.
Figure 4–4 Conversion and Serial Label Locations

Existing
Serial Label

220-240
8.0

Hz 50-60
W 850

Series BA400 CPU MOD

Made in U.S.A.
Fabrique aux Etats-Unis

This device complies with Part 15 of FCC Rules Operation is suspect to the following two conditions
(1) This device may not cause harmful intereference and,
FTZ C-250/89
(2) This device must accept any intereference received including intereference that may cause
undesired operation.
DOC Canada CSA

708A
Listed
E.O.P. Equip.

DOC Canada CSA

VCCI 1

A305
116A

KA660

Product Conversion Label
From:
To:
By:

Date:

36-15846-01-C1

Model
SN
V
A

Conversion
Label

LJ-00575-TI0

18. Remove the old medallion and color strip (BA430 only) by using a flat-blade
screwdriver to lift it off the front panel.

VAXserver 4000-200 Conversion 4–7

VAXserver 4000-200 Conversion
4.4 Installing the Kit
19. Install the new medallion for the BA430 as shown in Figure 4–5. Refer to
Figure 1–7 to install the new medallion for the BA215.
Figure 4–5 Medallion Location

VAX
4000-200

LJ-00530-TI0

20. Have the customer reinstall the system backup information.
21. Fill out the forms in Appendix A.

4–8 VAXserver 4000-200 Conversion

5
VAX/VAXserver 4000-300, -400, and -500
Conversion
This chapter describes how to convert from a VAX 4000-300, -400, and -500
system to a VAX 4000-400, -500, and -600 system; from a VAXserver 4000-300,
-400, and -500 system to a VAXserver 4000-400, -500, and -600 system; or from
a VAXserver 4000-300 system to a VAX 4000-300 system. To upgrade these
systems, use one of the conversion kits: 670XR-AA, 675XR-XX, 680XR-XX, or
690XR-XX. The VAXserver 4000-300 system uses the 670XR-AA conversion kit.

Caution
Wear the antistatic wrist strap and use the antistatic mat when
removing or installing the KA670, KA675, KA680, and KA690 modules.

Note
The L4001-type memory modules will not function with the KA675-XX,
KA680-XX, or KA690-XX CPU modules. When a KA670 CPU is
removed and the system is converted to a KA675, KA680, or KA690
system, memory must be upgraded to L4004-type memory.

5.1 Summary of Conversion
The tasks required to convert from a VAX/VAXserver-300, -400, and -500
system to a VAX/VAXserver 4000-300, -400, -500, and -600 system, are
summarized as follows. To begin the actual conversion, go to Section 5.3.
1. Have the customer back up the system software.
2. Run diagnostics to verify system operation.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–1

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.1 Summary of Conversion
3. Unpack and verify the contents of the conversion kit.
4. Open the front door, shut down the operating system, and turn the power
switch on the CPU box to off (0).
5. Open the H3604 console cover and disconnect the internal H3604 cables.
6. Remove the old CPU module. Remove the memory modules (L4001-XX), if
applicable.
7. Install the new CPU module. Install the memory modules (L4004-XX), if
applicable.
8. Reconnect the internal H3604 cables.
9. Close the H3604 console module.
10. Reconnect the H3604 external cables, if any were removed.
11. Install the new medallion and labels.
12. Run diagnostics to verify system operation.
13. Have the customer verify that the system software boots and operates
correctly.
14. Complete the forms in Appendix A.

5.2 System Requirements
The system must have VMS software, Version 5.5 or higher, to support the
KA670, KA680, and KA690 CPUs, and Version 5.5-2 or higher to support
the KA675 CPU. Also, the system must have a Rev. K01 or higher BA440
backplane (P/N 54-19354-01) to support the KA675, KA680, and KA690 CPUs.

5.3 Unpacking the Kit
To unpack the kit:
1. Make sure there is no external damage to the shipping container, such as
dents, holes, or crushed corners.
2. Unpack the conversion kit and check its contents against the shipping
invoice.

5–2 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.3 Unpacking the Kit
Caution
Modules can be damaged by static discharge if an antistatic wrist strap
is not worn or an antistatic mat is not used during handling. The wrist
strap and mat are in the antistatic kit in the Digital Services toolkit.

3. Unpack the CPU module and memory modules and place them on the
grounded antistatic mat.
4. Save the packing material to use when you return the old modules to
Digital.
5. If any item is missing or damaged:
a. Contact the customer’s sales representative.
b. Contact the customer’s delivery agent.

5.4 Before Installing the Kit
Before installing the kit:
1. Have the customer back up the system disk before the Digital Services
representative arrives. It is the customer’s responsibility to back up the
system disk.
2. Run diagnostics to verify system operation.
3. Turn off the system power before installing the kit.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–3

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.5 Installing the Kit

5.5 Installing the Kit
If the conversion kit contains a backplane, then go to Section 5.6 and proceed
with the system upgrade; otherwise, start with step 1.
To install the conversion kit:
1. Unlock the front door by turning the front door key switch to the bottom
position. Open both access doors simultaneously. Turn off the power switch
on the power supply.
2. Turn off the system power to any expander boxes connected to the system.
Caution
Wear an antistatic wrist strap and use an antistatic mat during module
handling to prevent static discharge and damage to modules. The wrist
strap and mat are in the antistatic kit in the Digital Services toolkit.

3. Open the H3604 console module by turning the ¼-turn screws.
4. Swing the hinged panel to the left. Note the position of the internal cables
connected to the H3604 module. Carefully disconnect the internal cables.
5. Remove the old CPU module. Remove the L4001 memory modules, if
applicable. Install the new CPU module. Install the new L4001 memory
modules, if applicable.
6. Reconnect the internal cables to the H3604 console module. Close and lock
the H3604 console modules.
7. Attach the new CPU label and memory labels to the H3604 console module
panel as shown in Figure 5–1. The CPU label goes on the left-most side of
the H3604. The memory labels go to the right side.

5–4 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.5 Installing the Kit
Figure 5–1 CPU Label Location

Console Module
L400X
-300/600

L4000
-AA

Baud
300___________0
600___________1
1200__________2
2400__________3
4800__________4
9600__________5
19200_________6
38400_________7
Bus 0

Bus 1

X
36 -3 31

52 -1 2
36 -3 31

52 -1 2

36-33152-12
LJ-00574-TI0
LJ-02316-TI0

8. Turn on the power to the system and expander boxes if any, and run
diagnostics to verify system operation.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–5

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.5 Installing the Kit
9. Place the new logo model label (P/N 36-33152-XX) over the existing label
on the fan tray on the front of the chassis as shown in Figure 5–1.
10. Attach the new serial and conversion labels as shown in Figure 5–2.
Figure 5–2 Conversion Label Location

Existing
Serial Label

220-240
8.0

Hz 50-60
W 850

Series BA400 CPU MOD

Made in U.S.A.
Fabrique aux Etats-Unis

708A
Listed
E.O.P. Equip.

DOC Canada CSA

VCCI 1

A305
116A

KA660

Product Conversion Label
From:
To:
By:

Date:

36-15846-01-C1

Model
SN
V
A

Conversion
Label

LJ-00575-TI0

5–6 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.5 Installing the Kit
11. Remove the old medallion and color strip by using a flat-blade screwdriver
to lift it off the front panel as shown in Figure 5–3.
Figure 5–3 Medallion Location

VAX
4000-300 ,
400,
500,
600

VAX
4000-3
00,
400,
500,
600

LJ-00142-TI0
LJ-02317-TI0

12. Install the new medallion and color strip.
13. Have the customer reinstall the system backup information.
14. Complete the forms in Appendix A.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–7

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane

5.6 Removing and Replacing the BA440 Backplane
This section describes how to remove the BA440 backplane (P/N 54-19354-01).
The backplane is the only part of the BA440 enclosure that must be removed
from the rear of the enclosure.
It is not necessary to totally remove all option units, subassemblies, and
connector cables from the enclosure, as long as each has been removed from
the backplane. Leave cables connected to the ISE front panels to keep the
appropriate ID plug with the correct ISE. This helps keep the replacement
time to a minimum.
To remove the backplane, follow the steps in this section:

5.6.1 Open the Front Door of the Enclosure
To open the front door of the enclosure:
1. Unlock and open both doors. Turn off the power to the power supply. Turn
the power off on any expander boxes attached to the system enclosure.
2. Remove the power cable from the power supply.
3. Remove the upper door by swinging it out more than 90 degrees and lifting
it off its bracket hinge pins as shown in Figure 5–4.
4. Remove the lower door by swinging it out more than 90 degrees and lifting
it off its bracket hinge pins.
5. Remove the door-latching bracket on the right by removing the three
self-tapping screws and one 6-32 screw. Remove the bracket and the two
remaining self-tapping screws that secure the right side plastic panel to
the sheet metal chassis frame.
6. Remove the hinge bracket on the left by removing the five self-tapping
screws.
7. Slide the outer shell back and lift it off the enclosure.

5–8 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane
Figure 5–4 Door and Outer Shell Removal

Door Hinge

Hinge
Bracket Pin
Outer Shell

Upper Door

Lower Door

Hinge
Bracket
Door-Latching
Bracket

MLO-004222

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–9

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane
8. Remove the ISE bezels by loosening the single top screw.
9. Loosen the two screws securing the ISE units.
10. Pull the ISEs away from the backplane. If removing ISEs from the
enclosure, lay the ISEs on the antistatic mat.
Leave the front panel cables and bezels connected to their designated
drives. (Bus node plugs in the front panel must stay with their respective
ISE.)
11. Disconnect the internal DSSI and KZQSA bus cables (upper left of
backplane) behind the ISEs as shown in Figure 5–5.
Figure 5–5 Bus Cable Locations
KZQSA Cable

Vterm Module
SCP
Connector

DSSI Cable

H3604 Power
Connector

MLO-004223
LJ-02318-TI0

12. Loosen the screw holding the tape drive front panel.
Note
For the TLZ-series and TF-series tape drives, leave the front panel
cables attached.

13. Loosen the two screws holding the tape drive and pull the tape drive away
from the bus.

5–10 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane
If completely removing a TK-series tape drive from the enclosure,
disconnect the controller cable, and lay the drive aside on the antistatic
mat.
14. Remove the System Control Panel (SCP) cable from its connector on the
backplane.
15. Loosen the top screw on the power supply.
16. Lift up on the plate that covers the bottom screw on the power supply.
Caution
The plate must be held up for at least 45 seconds to discharge the
power supply and make it safe to handle.

17. Loosen the bottom screw on the power supply.
18. Pull the power supply away from the backplane. If you pull the power
supply out completely, put it aside and lay it flat.
Warning
The power supply is heavy; therefore, handle the power supply carefully
to prevent personal injury.

19. Swing open the H3604 console panel. It is not necessary to disconnect the
external cables connected to the H3604.
20. Disconnect the H3604 wide cable from the CPU module and small power
cable from the console panel.
21. Disconnect the thin H3604 power board from its backplane slot.
22. Loosen the two screws securing the fan drawer. Pull the fan drawer out.
23. Unseat or remove all system and option modules from the backplane.
Note
If removing modules completely from the backplane, write down the
locations of the system and option modules and their external and
internal cable connections.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–11

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane

5.6.2 Open the Back Side of the Enclosure
To open the back side of the enclosure:
1. Remove all of the screws on the rear panel as shown in Figure 5–6.
Figure 5–6 Rear Panel Removal

MLO-004224

2. Set the panel aside.
3. Remove the three nuts from the middle of the backplane as shown in
Figure 5–7.

5–12 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane
Figure 5–7 Removing the BA440

Phillips
Screws (3)

Kep Nuts (3)
(BA440 Only)

Remove Last
Insert First

MLO-004225

4. Remove the three Phillips head screws from the outside edge of the
backplane as shown in Figure 5–7.
5. Remove the backplane.
Warning
The backplane is heavy; therefore, handle the backplane carefully to
prevent personal injury.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–13

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane

5.6.3 Install a New Backplane into the BA440 Enclosure
To install a new backplane in the BA440 enclosure:
1. Open the new backplane bag (make sure the static wrist strap is connected
to the system chassis).
2. Make sure all connector locking brackets are closed before installing the
new backplane in the chassis.
3. Align the new backplane assembly with the rear holes of the enclosure.
Insert the two bottom screws (left side first) and then the top screw (left) to
align the backplane against the card cage. See Figure 5–7.
4. Install the three nuts to the middle studs. Tighten the nuts down (3-inch
pounds torque).
5. Install the rear panel with the screws that were previously removed.
6. Remove the static clip from the rear frame and clip it to the front of the
enclosure.

5–14 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane

5.6.4 Replace the Outer Shell
To replace the outer shell:
1. Pull the shell over the enclosure and up to the front edge bracket as shown
in Figure 5–4.
2. Install the hinge bracket with the five screws that were previously
removed.
Install all screws loosely. Tighten the screws during door alignment.
3. Install the screws in the second and fourth hole from the top and into the
edge of the plastic side panel (before installing the latch bracket). These
screws must be tightened down now.
4. Install the latch bracket to the right front edge by installing the remaining
three self-tapping screws and the 6-32 screw. The 6-32 screw is the
aligning screw, therefore, install this screw first.
5. Install the internal DSSI and SCSI bus cables (upper left of backplane).
6. Slide the fan draw in and feel the drawer lock into the backplane connector.
Tighten screws at 9 in. lbs.
7. Install the connector end of the SCP cable into the backplane.
8. Reseat all ISEs into the original storage slots, and tighten both screws at
9 in. lbs.
9. Install each front panel (one screw at the top) with the cable attached. Be
sure the front panel is attached to the proper ISE. The bus node ID plug
could be affected.
10. Insert the tape drive into its designated right side bus slot.
Caution
If the tape is a TK-series, be careful not to damage the controller cable
while seating the drive.

11. Tighten both screws at 9 in. lbs.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–15

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane
12. Attach the tape drive front panel (one screw at the top).
13. Insert the power supply and tighten the two thumb screws at 9 in. lbs.
14. Insert the thin H3604 power board into its designated slot between the
memory and the CPU slots. Leave the connector-end loose for now.
15. Install the new CPU module. Install the new memory modules, if
applicable.
16. Install the option modules into their original slots. Check the diagram of
the option module layout, which was made when the options were removed.
17. Install the H3604 console panel on its hinges. Connect the loose end of the
thin power board connector to the H3604.
18. Connect the data cable of the H3604 to the CPU module.
19. Connect all external cables to their original locations. Check the diagram
of the option module layout, which was made when the options were
removed.
20. Align the door/bracket by tightening at least one screw on each bracket just
enough to prevent the bracket from moving freely.
21. Install the upper and lower doors. Position the doors at approximately 90
degrees (half open position) and hook the door over the hinge bracket pin.
The doors should drop into position.
Check and adjust the door latching bracket alignment to ensure the door
latch is square with the enclosure and the latch clears the door latching
bracket.
22. Tighten all bracket screws.
23. Reinstall the power cord and turn the power supply switch to on ( | ).
24. Check for successful completion of the power-up self-tests.
25. Place the logo model label (36-33152-XX) over the existing label on the fan
tray on the front of the chassis (Figure 5–1).

5–16 VAX/VAXserver 4000-300, -400, and -500 Conversion

VAX/VAXserver 4000-300, -400, and -500 Conversion
5.6 Removing and Replacing the BA440 Backplane
26. Run system diagnostics to verify system operation.
27. Install the new medallion and new labels as shown in Figure 5–1,
Figure 5–2, and Figure 5–3.
28. Close and lock both doors.
29. Fill out the forms in Appendix A.

VAX/VAXserver 4000-300, -400, and -500 Conversion 5–17

A
Mandatory Module Return Procedure and
Forms
The old CPU modules must be returned to Digital. Digital Services personnel
must ensure that the instructions to repackage and return the old CPU module
to Digital are followed. The instructions apply only to U.S. area installations.
For installations outside the U.S. area, contact the local Digital office for
return destination instructions.

A.1 Return Procedure
1. Obtain the serial number of the system being upgraded. (Customer
Administrative Services (CAS) cannot process the order without this serial
number.)
2. Ensure that the serial number is on the Purchase Order.
3. Issue a hardcopy quotation to the customer, referencing the serial number,
and state the following:
"Return of the replaced modules to Digital is a condition of sale for this
upgrade. Failure to return the modules will result in a penalty charge.
Installation of hardware by Digital Services personnel is required."
4. Pack the old modules using the packaging material set aside from the
carton of the conversion kit (quad-height module box).
Pack the modules first in the nickel-plated bag, then in the pink plastic
wrapping, and finally in the box.
5. Complete the Digital Services Worksheet in Section A.2, which documents
the work you performed.
Return the worksheet to your contract administrator at the branch office.

Mandatory Module Return Procedure and Forms A–1

Mandatory Module Return Procedure and Forms
A.1 Return Procedure
6. Contact your local Digital Customer Administrative Services (CAS) office
to obtain information for the Installation Receipt and the Return Material
Checklist in Section A.2. Section A.3 lists the CAS district offices and their
phone numbers.
Ask the CAS representative for a return authorization (RA) number. CAS
will contact the customer to arrange for carrier pickup and return of the
module to Digital.
7. Complete both copies of the Installation Receipt.
The first copy is the customer’s receipt. It shows that the installation was
completed and that Digital Services contacted CAS.
Return the second copy to Digital Services along with the old modules to
ensure that the customer does not incur a penalty charge.
8. Complete the Return Material Checklist.
Return the checklist with the old modules.
9. Place the self-adhesive mailing label on the module box you are returning.
Write the return authorization (RA) number in the space provided on the
label.
10. Seal the box for shipment.
Refer questions regarding the return procedure to the local account
representative.
Note
Customers who do not return their old CPU modules will be charged a
fee.

A.2 Digital Forms
This section contains the:
•

Digital Services Worksheet

•

Installation Receipt–Customer Copy

•

Installation Receipt–Digital Services Copy

•

Return Material Checklist

A–2 Mandatory Module Return Procedure and Forms

Mandatory Module Return Procedure and Forms
A.2 Digital Forms

Digital Services Worksheet
This form acts as a verification of the work performed on the system and as a
check on the procedures used. Please fill out this form and return it to your
Contract Administrator for updating the customer’s contract.
Customer:
System Serial Number:
Old System Model Number:
Old CPU Module Serial Number:
New System Name:
New System Model Number:
New CPU Module Serial Number:
Old Memory Modules Serial Numbers:

New Memory Modules Serial Numbers:

Mandatory Module Return Procedure and Forms A–3

Mandatory Module Return Procedure and Forms
A.2 Digital Forms

Installation Receipt–Customer Copy
For the conversion of VAXserver/MicroVAX 3300/3400, VAXserver/MicroVAX 3500/3800,
VAXserver/MicroVAX 3600/3900, VAXserver 4000-200, VAX/VAXserver 4000-300,
-400, and -500 systems.
This form acts as a customer receipt and as verification for Digital Services
that one of the following conversion kits were installed: 660XR-XX, 670XR-AA,
675XR-XX, 680XR-XX, and 690XR-XX.
Digital Services:

Complete both copies of this form. Then, give a copy to the
customer and a copy to the local CAS office for filing with customer
documents.

Customer:

Digital will contact you within the next several days to arrange
for package pickup and return. Keep this copy as your record of
installation by Digital.

Note
Contact the local CAS office to obtain the RA (return authorization)
number. See Section A.3 for the closest CAS office. You should have
the Digital order number available. Be sure to note the name of the
person you speak with.

Name of CAS representative:
Branch Office:

, will arrange for package pickup and return.

Return Authorization (RA) Number:
Digital Order Number:
Old CPU Module Serial Number:
Converted to:
New CPU Module Serial Number:
Installation was performed on this date:

Mandatory Module Return Procedure and Forms A–5

Mandatory Module Return Procedure and Forms
A.2 Digital Forms
Module Packed for Return:
Customer Name:

Phone Number:

Customer Signature:
Digital Services Representative Signature:

A–6 Mandatory Module Return Procedure and Forms

Mandatory Module Return Procedure and Forms
A.2 Digital Forms

Installation Receipt–Digital Services Copy
For the conversion of VAXserver/MicroVAX 3300/3400, VAXserver/MicroVAX 3500/3800,
VAXserver/MicroVAX 3600/3900, VAXserver 4000-200, VAX/VAXserver 4000-300,
-400, and -500 systems.
This form acts as a customer receipt and as verification for Digital Services
that the 660XR-XX, 670XR-AA, 675XR-XX, 680XR-XX, or 690XR-XX conversion
kit was installed.
Digital Services:

Complete both copies of this form. Then, give a copy to the
customer and a copy to the local CAS office for filing with customer
documents.

Customer:

Digital will contact you within the next several days to arrange
for package pickup and return. Keep this copy as your record of
installation by Digital.

Name of CAS representative:
Branch Office:

, will arrange for package pickup and return.

Return Authorization (RA) Number:
Digital Order Number:
Old CPU Module Serial Number:
Converted to:
New CPU Module Serial Number:
Installation was performed on this date:

Mandatory Module Return Procedure and Forms A–7

Mandatory Module Return Procedure and Forms
A.2 Digital Forms
Module Packed for Return:
Customer Name:

Phone Number:

Customer Signature:
Digital Services Representative Signature:

A–8 Mandatory Module Return Procedure and Forms

Mandatory Module Return Procedure and Forms
A.2 Digital Forms

Return Material Checklist
For the conversion of VAXserver/MicroVAX 3300/3400, VAXserver/MicroVAX 3500/3800,
VAXserver/MicroVAX 3600/3900, VAXserver 4000-200, VAX/VAXserver 4000-300,
-400, and -500 systems.
This form must be filled out and returned with the old modules to ensure that
the customer does not incur a penalty charge.

Return Authorization (RA) Number:
Digital Order Number:
Customer Name:
Customer Address:

Customer Contact:

********* Include This Form With Your Module Return*********

Mandatory Module Return Procedure and Forms A–9

Mandatory Module Return Procedure and Forms
A.3 Customer Administrative Services (CAS) District Offices

A.3 Customer Administrative Services (CAS) District Offices
Name, Location

Phone Number

Allegheny District, Pittsburgh

(412) 244–7410

Carolinas District, Columbia

(803) 798–6477

Chicago District, Chicago

(312) 806–2478

Connecticut District, Meriden

(203) 634–5325

CSS District, Nashua

(603) 884–6549

DECdirect District, Nashua

(603) 884–9115

Florida District, Tampa

(813) 882–6822

Greater Boston District, Waltham

(617) 895–5455

Great Lakes District, Detroit

(313) 344–2285

Los Angeles District, Culver City

(213) 417–4232

Midsouth District, Memphis

(901) 761–6712

New England District, Bedford

(603) 472–6061

New Jersey Commercial District, Piscataway

(201) 562–4728

New Jersey Financial District, New York

(212) 714–2648

New York Financial District, New York

(212) 714–2648

New York Suburban District, Tarrytown

(914) 524–5284

North Central District, Minneapolis

(612) 851–2225

North Texas/Oklahoma District, Dallas

(214) 404–6135

Northwest District, Bellevue

(206) 462–2540

Ohio Valley District, Cincinnati

(513) 984–7739

Philadelphia District, Blue Bell

(215) 834–4115

Rocky Mountain District, Englewood

(303) 649–3073

Santa Clara District, Santa Clara

(408) 496–4274

Southeast District, Atlanta

(404) 257–2282

Southern California District, Costa Mesa

(714) 850–7606

South Texas District, Houston

(713) 953–3918

Southwest District, Tempe

(602) 894–4747

Upstate New York District, Rochester

(716) 385–7152

U.S. Distribution/Sales District, Marlboro

(508) 480–4259

Virginia District, Landover

(301) 306–2566

Mandatory Module Return Procedure and Forms A–11

Mandatory Module Return Procedure and Forms
A.3 Customer Administrative Services (CAS) District Offices
Name, Location

Phone Number

Washington DC District, Landover

(301) 459–2890

Washington DC District, FDA Landover

(301) 459–2292

A–12 Mandatory Module Return Procedure and Forms

Index
Installation Receipt–Customer Copy, A–5
Installation Receipt–Digital Services
Copy, A–7
Return Material Checklist, A–9

B
Backplane
remove, 5–8 to 5–13
replace, 5–14 to 5–17

C
CAS district offices, A–11
Conversion kits
670XR-AA, 5–1
660XR-XX, 1–1, 2–3, 3–3, 4–1
675XR-XX, 5–1
680XR-XX, 5–1
690XR-XX, 5–1
CPU module installation
KA660-AA/BA, 1–6, 2–8, 3–7, 4–5

D
Digital Services Worksheet form, A–3

F
Forms
Digital Services Worksheet, A–3

I
Installation
670XR-AA conversion kit, 5–4
660XR-XX conversion kit, 1–3, 2–4, 3–4
675XR-XX conversion kit, 5–4
680XR-XX conversion kit, 5–4
690XR-XX conversion kit, 5–4
Installation Receipt–Customer Copy form,
A–5
Installation Receipt–Digital Services Copy
form, A–7

M
Mandatory return procedure, A–1

R
Return Material Checklist form, A–9

Index–1