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EK-RP04-IN-001
March 1975
78 pages
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Document:
RP04 Disk Drive Installation Manual
Order Number:
EK-RP04-IN
Revision:
001
Pages:
78
Original Filename:
OCR Text
RP0O4 disk drive installatiION Manua d [e] tal equiipmen L corporat IoN - maynard, massachusetts RPO4 disk drive - installation manual EK-RP04-IN-001 digital equipment corporation - maynard. massachusetts 1st Edition, March 1975 Copyright © 1975 by Digital Equipment Corporation The material in this manual is for informational purposes and is subject to change without notice. Digital Equipment Corporation assumes no respon- sibility for any errors which may appear in this manual. Printed in U.S.A. The following are trademarks of Digital Equipment Corporation, Maynard, Massachusetts: DEC PDP FLIP CHIP FOCAL DIGITAL COMPUTER LAB CONTENTS Page CHAPTER 1 GENERAL INFORMATION 1.1 INTRODUCTION 1.2 MANUAL PURPOSE AND ORGANIZATION . . . . . e 1.2.1 Chapter Contents 1.2.2 Related Documentation 1.2.3 Option Designations 1.3 SPECIFICATIONS SUMMARY CHAPTER 2 SITE PREPARATION e e e e e e e e e e e e e e e e e e e . . . . . . . . . . . . . i e . . . . . . . . . . . 0 i 0 i i e e ... .....e 2.1 SPACE CABLING 2.3 POWER REQUIREMENTS 2.4 FLOOR LOADING 2.5 INSTALLATION CONSTRAINTS 2.6 FIRE AND SAFETY PRECAUTIONS CHAPTER 3 ENVIRONMENTAL CONSIDERATIONS . . . . e e e e e e e e e e e e e e e e e e e e e . . . . . e e e e e e . . . . . . . . e e e e 1-2 1-2 e 1-4 e e e e e e e e e e e e e 2-1 2-1 2-1 2-2 2-2 2-2 e e e e 3.3 RELATIVE HUMIDITY 3.4 HEAT DISSIPATION 3.5 AIR CIRCULATION 3.6 ACOUSTICS 3.7 RADIATED EMISSIONS 3.8 ALTITUDE 39 CLEANLINESS . . . . o CHAPTER 4 INSTALLATION 4.1 UNPACKING AND INSPECTION 4.2 INSTALLING THE RPO4 . . . . . . e e e . . . . . e e e e . . . . e e e e e e e e e e 3-1 e e e 3-1 e e 3-1 e e e 3-3 e e e e e e e 3-3 e e e e e e e e e e e e e e e e e . . . . . . . . . . . . . . . . e e e e e 3-3 e e e 3-3 e 4-1 e e e et s s e . . . . . . . . . . . 3-1 e e e e e e e e e e e e e e e e 3-1 e e e e e e e e e s e e e e e e e e e e e e e . . . . . . e e e e e e e e e e e e e e e . ... ... .. ... .. .. .... e . . . . e e e e e e e e e e e e e e e . . . . . . . Safety Precautions 1-2 e e e e e e e s et . . . . . Installation Procedure e 1-2 . . . . . . . . . . ettt e e GENERAL 4.2.2 e e e e e e e e e e e e e s s . . . . . . . . TEMPERATURE 4.2.1 e e e e e e e 3.1 e e e e et e e e e e e e 4-11 e e e e e e e e e e 4-11 . . . . . . . . . . . . ..o 4-11 INSTALLATION CHECKS AND ADJUSTMENTS 4.3.1 DCL Power Supply Voltage Check 4.3.2 Drive Power Supply Voltage Check 4.3.3 Hold Reverse Current Check 4.3.4 Head Load Check 4.3.5 System Offset Adjustment 4.3.6 Tachometer Gain Adjustment 4.3.7 Access Velocity Check . . .. ... ..... .. e . . . . . ... .. ... ... . . . . . . . . . . . ... .. . . . . . . . . . . . . . . . . . . . . . . . . . o, 4-15 . . . . . ... .. ... ... .. 4-18 L e . . . .. ... ... ... 4.3.9.1 Data Separator Adjustment (75007160-1 or 75007160-2) Data Separator Adjustment (75007160-2) 11 o e 4-18 oo oo, 4-19 . . . . ... ... .. 4-19 . . . .. .. ... ... . . . . . . . . . . . . . i Head Alignment Verification ... 4-16 e e e e e 4-18 . . . ... .. ... ... ........ 4-18 4.3.9.2 Read/Write Head Alignment ... 4-13 o e e Access Time Adjustment UsingaDDU Data Separator Adjustment ... oo . . . . . . . . .. . .. .. ... Alternate Access Time Adjustment Procedure 4.3.9 . . . . . . . . . . .. .. ... ..o o 4-16 4.3.7.2 AirPressure Check e . 4-13 o e 4-16 . . . . . . . . . . . 4.3.8 e . . . . . .. ... . ... ... ... .. ..... 4-13 4.3.7.1 4.3.10.1 e . . e e e e e e e e e e e e e 3.2 4.3.10 1-1 i i . . . .. ... ... .. ... ... ....... e e 2.2 4.3 . . . . . . .. . . . . . i i v it it et . . . . . . ... ... ... ... .. .. .. 4-21 e 4-21 . ....... 4-21 CONTENTS (Cont) 4.3.10.2 Head Alignment Procedure 4.4 EQUIPMENT CLEANUP 4.5 POWER CONVERSION . . . . .. .. ... .. ... ... ooooooooooooooooooooooooooooooooooo 4.5.1 60 Hz/208 V to 60 Hz/230 V Conversion 4.5.2 60 Hz/230V to 60 Hz/208 V Conversion 4.5.3 50 Hz/400 V Wye to 50 Hz/230 V Delta Conversion 454 50 Hz/230 V Delta to 50 Hz/400 V Wye Conversion 4.6 POWER VERIFICATION ....................... ooooooooooooooooooooooo 60 Hz/208 V Input Power Configuration 4.6.2 60 Hz/230 V Input Power Configuration ooooooooooooooooooooooo 4.6.3 50 Hz/400 V Wye Input Power Configuration 4.6.4 50 Hz/230 V Delta Input Power Configuration . . . ... .. .. ... ... ..... CHAPTER 5 INSTALLING THE RP04 INTO AN RJP04 SUBSYSTEM 5.1 INTRODUCTION 5.2 ELECTRICAL -------------------------------------- . . . . . e 5.2.1 Power Cable Connections 5.2.2 Unibus Cable Connections 5.2.2.2 Unibus B Connections 5.2.3 Massbus Cable Connections 5.24 ACLO,DCLO . . . . . . . . . . . 0 i i i e e e JUMPER CONFIGURATIONS e e e e e e e e e e e e e e e oooooooooooooooooooooooooooooo e e e e e e e e e e e e ------------------------------- ooooooooooooooooooooooooooooooooo Register Selection 5.3.1.2 BR Level Interrupt 5.3.1.3 NPR Latency 53.14 Bus Grant 5.3.1.5 Vector Address Jumpers 5.3.1.6 MXF Jumper 5.3.2 e ------------------------------ . . . . . . BCT Module (M7295) s e e . . . . . . . . . . . . & 0 i i i i i i Unibus A Connections 5.3.1 e e e e e e e e e ooooooooooooooooooooooooooooooo 5.2.2.1 5.3.1.1 ................. ----------------- ---------------------------------- 4.6.1 5.3 ... .. oooooooooooooooooooooooooooooooooo . . . . . . . . . . . . e . . . . . . . . . o e e e e e e e e e e e e e ................................... . . . . . . . . .. Lo e . . . . . . . . e e e e e e e e e e e e e e e DBC Module (M7294) 5.3.2.1 NPR Cycle Selection Jumpers 5.3.2.2 Unibus Parity Jumpers . . . . . . . . . . . . ... 5.3.2.3 Start Counter . . . . . . . . . . . ... e 5.3.3 Jumpers oooooooooooooooooooooooooo CSR Module (M7296) 54 RH11 INSTALLATION PROCEDURE CHAPTER 6 RJP04 FIELD ACCEPTANCE PROCEDURES AND DIAGNOSTICS 6.1 INTRODUCTION 6.2 ERROR DEFINITIONS/RATES 6.2.1 Hard Errors ........................... ...................................... . . . . . . . . e e e e e e e e e e e oooooooooooooooooooooooooooooooooooooo 6.2.2 Soft Errors 6.2.3 Pack-Atrributable Errors 6.2.4 Seek EITOrS 6.3 o o . . . . . . . . e e e e e e e e e e e e e e e e e . . . . . . . . . . ... . . . . . . . . RJP04 FIELD ACCEPTANCE TEST e e e . e e e e e e e e e e e e e e e e e ............................ 6.3.1 Operational Checks, Single Controller 6.3.2 Operational Checks, Dual Controller v . . . . . .. . . . . .. .. ... .. ...... CONTENTS (Cont) 6.4 DIAGNOSTICS . . . 6.4.1 Test Programs 6.4.2 System Exerciser Programs 6.4.3 Utility Programs e e e e e e e e e e . . . . . . . . . . . . . . . . . . ... ... .. . . . .. .. ... .. e e e e e e e e e CHAPTER 7 INSTALLING THE RP04 INTO AN RHP04 SUBSYSTEM 7.1 INTRODUCTION 7.2 ELECTRICAL 7.2.1 7.2.2 . . . . . e e . . . . . . Power Cable Connections e e . . . . . . . . . Massbus Cable Connections e e e e e e e e e e e e e e e e e e e CHAPTER 8 RHP04 FIELD ACCEPTANCE PROCEDURES AND DIAGNOSTICS 8.1 INTRODUCTION 3.2 ERROR DEFINITIONS/RATES . . . . . Pack-Attributable Errors 8.2.4 Seek Errors 8.3 8.3.1 8.3.2 8.4 . . . . . . . . . . . . . . 8.2.3 e . . . . . . o o . . . . . . e e e e e e e i e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e . . . . . . . . . . . .. . . . . . . L RHP0O4 ACCEPTANCE TESTING . oo e e e e . e e e e e e e e e e e e e e e e e e e e . . . . . . . o e Diagnostic and Reliability Testing UserMode e e e e . . . . . . . e e e e e e e e e e e e e e e . . . . . .. .. .. ... .. ... ... ..... ... ............ e DIAGNOSTIC DESCRIPTIONS e . . . . . . & v v v v i i e e e e e e e e e e e e e e e VISUAL INSPECTION Soft BIrors e i i i i i e e e e e e e e e e e 7.4 Hard Errors e e e e e e e e e e e e e e e e e e e e e e RH10 MAINTENANCE PANEL 8.2.2 e e e e oo 7.3 8.2.1 e e e e e e e e e e e e e e e e e e e e e e . . . . . . e e e e e e e e e e e e e e e e e e e e e e e e e ILLUSTRATIONS Figure No. Title 1-1 RP0O4 Disk Drive 1-2 733 DEC Disk Drive Portionof RPO4 . . . . . . . . e e e e e e e e e 1-3 DCL Portion of RPO4 . . . . . . . . . 1-4 RPO04 System Diagram . . . . . . . . . . . L 2-1 RPO04 Service Clearances (Front) . . . . . . . . . . .. . .. . .. 22 RP04 Service Clearances (Rear) . . . . . . . . . . . . 3-1 Air Circulation System e e e e . . . . . . . . . L e e .. 3.2 Disk Pack-Relationship of Disk Head, Disk, Contaminants Special Tools for RP04 Installation 4-2 Shipping Configuration w/Box 4-3 Shipping Configuration, Box Removed 4-4 RPO4 Drive Installation . . . . . . . . . . . . . 4-5 RPO4 Drive Rear View . . . . . . . . . . . . . . 4-6 RPO4 Power System . . . . . . . . o i 4.7 Disk Rotation System . . . . . . . . . 4.9 Head Arrangement e e e e e e e e e e e e e e e e e e e e e e e . ... i i ittt .. e e e e e e e e e e e e e e e e e e e e e 4-1 . . . . ... ... ... .. ... . . . .. . .. .. ... . ... . . . . . . . . . . . . .. Cylinder Positioning Components e . . . . . . . . . . . .. ... .. ... ..... L e . . . . .. ... .. ... ... ... ... .. e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e L L e e e e e e . . . . . . . . . . . . . . . . . . . . . . . . .. e e e e e e e e e o it ittt e e e e e e e e e e e e e e e e e e e e e e e e e e e ILLUSTRATIONS (Cont) Figure No. Title Page 4-10 Location of Nameplate and Serial Number Tag 4-11 Location of Cable Connections . . . . .. .. .. ... ... ....... 4-10 . . . . . . . . . .. . . . ... . . uiuninin.. 4-10 4-12 DCL/Drive Signal Interface Connections . . . . . . . . . v . v v v vt v vt 4-11 4-13 Drive Connectors and Circuit Breakers . . . . . .. .. . ... ... ... .. .... 4-12 4-14 DCL Power Supply Schematic 4-15 DCL and Drive Power Supply Voltages . . . . . .. . . . . . . . . it i ittt 4-14 . . . . .. .. ... ... ... . ... ...... 4-15 4-16 Cylinder Vicinity and Glass Position 2 Waveforms 4-17 Data Separator Course Adjustment 4-18 Data Separator Fine Adjustment 4-19 Head Alignment & Verification Flowchart 4-20 Track Following Servo Waveforms . . . . .. ... ... . ... ...... 4-17 . . . . . . .. . .. .. .. . ... ... . . . . .. . ... .. ... ... ..., 4-20 ... ... . ...... 4-20 . . . . ... ... ... ... ... ....... 4-23 . . . . . . . . ... ... ... . .. ... . . ..... 4-24 4-21 Head Alignment Tool Installed 4-22 RP04 Power System ConversionPoints 4-23 Filter Motor Terminal Board Wiring (50 Hz/230 V Delta Conversion) . . . .. ... .. .. 4-28 4-24 Filter Motor Terminal Board Wiring (50 Hz/400 V Wye Conversion) . . .. ... ... .. 4-29 5-1 RH11 Module Utilization 5-2 Single-Port Unibus Configuration 5-3 Dual-Port Configuration — Memory on UnibusB 5-4 Dual-Port Configuration — Memory & Processor on UnibusB 5-5 Massbus Cable System Configuration 7-1 RP04 Massbus Registers 7-2 RH10/DF10/RP04 Cable Interconnection Diagram 8-1 DCL Block Diagram . . . .. ... ... ... . ... .. ... . .. 0..... 4-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . e i . ... 4-27 e 5-2 . . . . . ... . .. ... ... ... . .. .. ..... 5-3 . . . . . . . . . ... .. ... ..... 54 . . . . .. ... ... .. .. 5-5 . . . . . .. ... .. ... ... ... ....... 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . e e . . . . . ... ... .. .. ...... . e e e 7-2 7-3 8-3 TABLES Table No. Title Page 1-1 RPO04 Specifications Summary 4-1 Tools Recommended for RP04 Installation 6-1 Error Types 6-2 Format (MAINDEC-11-DZRPL) RunProcedure . . . . . . . . . . . . ... . 1-4 . . .. ... ... .. ... .. ........ 4-1 . . . . . . o vi e 6-2 . . . . ... .. ... ... ... ..... e e e e e e e e e 6-4 CHAPTER 1 GENERAL INFORMATION 1.1 INTRODUCTION control electronics required to supervise the 733 DEC The RP04 Disk Drive (Figure 1-1) is a high-performance, operations. The optional dual-access logic package may be direct-access, single-head-per-surface drive designed to en- accessed by either or both of two Central Processing Units able a data processing system to store and retrieve blocks of (CPUs) on a time-sharing basis. A switch on the control data at any location on a rotating disk. The RP04 (Figure panel of the RPO4 permits the control logic to select either 1-2) consists of a 733 DEC Disk Storage Drive (manu- or both CPUs. The RP04 System Diagram (Figure 1-4) factured by Information Storage Systems) and a Device shows Control Logic (DCL) unit (Figure 1-3) (manufactured by connected. The RP0O4 may be used in conjunction with Digital Equipment Corporation). The DCL contains the either PDP-11s or DECsystem-10s. Figure 1-1 the RPO04 Disk Drive 1-1 way in which system elements are inter- 1.2.1 Chapter Contents Chapter 1 contains the general information necessary to introduce the RP0O4 and to present its characteristics and specifications. Chapter 2 discusses the planning required to make the installation site compatible with operation of the RP04 Disk Drive, with particular attention to such considerations as space, cabling, power, floor loading, and fire and safety precautions. Chapter 3 covers the specific environmental characteristics of the RP04 with respect to temperature, relative humidity, air conditioning and/or heat dissipation, acoustics, and cleanliness. Chapter 4 describes the actual step-by-step process of installing the unit, from unpacking through the preliminary installation checks and adjustments, including power verification and conversion techniques. Chapter 5 describes how to install the RP04 Disk Drive as a part of the RJPO4 subsystem; Chapter 6 lists the field acceptance procedures and diagnostics appropriate to such an installation. Chapter 7 describes how to install the RP04 Disk Drive as a cP-1352 part of the RHPO4 subsystem; Chapter 8 lists the field Figure 1-2 733 DEC Disk Drive Portion of RP04 acceptance procedures and diagnostics appropriate to such an installation. 1.2.2 Related Documentation This manual and the following documents comprise a complete documentation package for the RPO4 Disk Drive: RJP04 Disk System Maintenance Manual (DEC-11HRJPA-A-D) RP04 Device Customer Print Set (RP04-0 PRINT SET) RP04 | Device Control Logic Maintenance Manual (DEC-00-HRP4M-A-D) Figure 1-3 DCL Portion of RP04 RH10 Massbus Controller Maintenance - Manual (A-MN-RH10-0-MAN1) 1.2 MANUAL PURPOSE AND ORGANIZATION 1.2.3 Option Designations This manual provides information on installing the RP04 The single-access Disk Drive into a computer system. To accomplish this designated as the RP04-AA (60 Hz) or RP04-AB (50 Hz); version of the RP04 Disk | Drive is purpose, the manual is organized into eight chapters, and is the supported by the related documents identified in Paragraph (60 Hz) or RP04-BB (50 Hz). The data pack used with the 1.2.2. RP04 is designated as the RP04-P. 1-2 dual-access version is designated as the RP04-BA oo*/.WJ 2.Aldns—=N afHlQ‘Sl"A0IkO2tN/ISTIM@IQTIHS °=m==m=m—N—O—L—YHOTJHOTDJY — _ 3 — 4 § 4\ / A _ 3 _ LgIkeYndglN/LHa ALW i 1Y) —ewHa0moT3d51Ery J [ L~ 1-3 @ i Q—-TNoe L70e3o0So 758307== T LIGHO [/ - b 2/12/ JS3UICN T 8 O E 0 0 L , L H 1 0 7 1 5 3 o H n a Y A H / Z M A O Y (13A)woeB5sW3 c 1 eS|SPSEW 2fonait] _=rnod|JFTrONoInSs (&%1H9MMB&IoyMYOI3V5RXoXISdAnC [¢]214 cphoscw 1MAdoUdND&YH/ sMio0io1s2w4.33TY7QI0.T5WL\OQNY\TIKDN)¥O7D¥7|" 7 / 4 0 0 9 0 g 6 0 L N T 3 - . 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Heat dissipation 2100 W (7000 Btu/hr) 1.5A@-15V 1-4 7.1 A/phase @240 Vac CHAPTER 2 SITE PREPARATION 2.1 SPACE Provision should be made for service clearances of 28 in. (71 cm) at the front and rear of the RP04, and 20 in. (51 cm) at either side of a drive string (Figures 2-1 and 2-2). Space should also be made available in the system environment for storage of disk packs, each of which has a diameter of approximately 15 in. (38 cm) when covered, and a height of approximately 7 in. (18 cm) to the handle W WL for each pack. 2.2 CABLING AT \ of the top assembly. Disk packs should never be stacked on top of one another; a designated shelf area is recommended 35-1/2" No more than two RP04 Disk Drives should be supplied from one ac power source. (Refer to Paragraph 4.2.2, step NNWW\ ANN\ W\ \W \\\ 5.) The ac power cable used to connect the drive to the facility power source must not exceed 25 ft (7.6 m) in length. maximum Massbus interface cable length available \ The (round cable) is 40 ft (12.2 m); thus, the first RPO4 must CP-1354 be mounted no more than that distance from the con- Figure 2-1 troller. Multiple RPO4s installed in the *“string” configura- RPO04 Service Clearances (Front) tion (side-by-side) will be connected by the standard 2-ft (61 cm) cable provided with each RP04. An optional 10-ft (3 m) cable can be provided for those situations where the string configuration cannot be utilized. The Receptacles that will accept the 120 V/208 V 60 Hz plugs aggregate length of all external cables must not exceed 60 ft (18.3 m) are per controller, regardless of the configuration selected. (L21-20R), designated variously Hubbell by DEC (12-11210), NEMA (2510), and Bryant (72120-FR); receptacles that will accept 240 V/416 V 50 Hz plugs bear a 2.3 DEC designation (12-11259), but no NEMA or manufac- POWER REQUIREMENTS Those RP04 Disk Drives designed for use in the domestic turers’ market operate on 208 V, 3-phase, 60 Hz power (standard) breakers are also necessary. numbers are presently available. 20 A circuit or 230V, 3-phase, 60 Hz power (convertible, per Paragraph 4.5). Those RP04 Disk Drives designed to be used in the on either 380V, 3-phase, Digital Equipment Corporation should be notified well in with 400V and 415V advance of shipment regarding the input power require- optionally available or 230V, 3-phase, 50 Hz delta power ments so that the kits necessary for conversion to available (standard) facility power can be available at the time of installation. international market operate 50Hz power wye (standard) with 220V and 240V optionally available. 2-1 CP-1462 Figure 2-2 2.4 RP04 Service Clearances (Rear) FLOOR LOADING the requirements of the individual installation site may be The weight of the RP04 (600 1bs/272kg) alone is not sufficient to place unusual stress on most office building or considered when the unit is packed for shipment. False flooring should not be necessary if the RP04s in the industrial plant floors. However, the added weight should system be considered in relation to the weight of the existing are computer system and possible future expansion. be installed side-by-side in the string are just long enough to be run inside the drive cabinets to connect 2.5 to configuration, as the 2-foot cables provided with the units the units; however, if geographical or other considerations necessitate some other configuration, or if INSTALLATION CONSTRAINTS the first RPO4 in the string configuration is not adjacent to The route the equipment will travel from the receiving area the controller, false flooring may be required to avoid to the installation site should be studied in advance to ensure problem-free delivery. Among the factors exposed cables. to be taken into consideration are the height and location of 2.6 loading The RP04 Disk Drive presents no unusual additional fire or doors, the size, capacity, and availability of FIRE AND SAFETY PRECAUTIONS elevators, the number and size of the aisles and doors en safety route, and any restrictions, such as bends or obstructions, should be carefully checked, however, to ensure that the hazards to an existing computer system. Wiring in the hallways. Any constraints should be reported to capacity Digital Equipment Corporation as soon as possible so that contemplated expansion. 2-2 is adequate for the added load and for any CHAPTER 3 ENVIRONMENTAL CONSIDERATIONS 3.1 Absolute filter (Figure 3-1). The system is designed to GENERAL The RP04 Disk Drive is capable of efficient operation even supply clean air for: in marginal environments. However, the parameters of the operating environment must be determined by the most Disk temperature control restrictive facets of the system, in this case the disk packs. Pressurization of the shroud area and the electro3.2 TEMPERATURE magnetic actuator (EMA) area The operating temperature range of the RP04 is from 60° to 90° F (16° to 32° C). The nonoperating temperature range is from 50° to 110° F (10° to 44° C). The operating temperature gradient is 12° F/hour, and the nonoperating temperature gradient is 15° F/hour. EMA temperature control Logic cage cooling Forced air cooling of the shroud (disk pack) area fixes the 3.3 RELATIVE HUMIDITY temperature of each disk in the pack with respect to all Humidity control is important in any system as static other disks in the pack, ensuring that differences in thermal electricity can cause errors in any CPU with memory. The expansion of the disks will not prohibit the drive from RPO4 is designed to operate efficiently within a relative processing data to and from the pack. With the disk pack humidity range of 20 percent to 80 percent, with a and EMA areas pressurized, foreign matter is forced out maximum wet bulb temperature of 77° F (25° C) and a minimum dewpoint of 36° F (2° C). 3.4 instead of being pulled in. Room air is drawn into the RP04 by the air system blower through the prefilter, and then forced through the Absolute filter. The prefilter removes the large particles of foreign HEAT DISSIPATION The heat dissipation factor for the RP04 Disk Drive is 7000 Btu/hr. By adding this figure matter from the air, reducing the frequency of replacement of the Absolute filter, which is a 0.3-micron filter. The to the total heat dissipation for the other system components, and then adjusting the result to compensate for such factors as the clean air output of the Absolute filter is transferred to the number of personnel, the heat radiation from adjoining shroud area via an air duct; there the air is distributed into areas, sun exposure through windows, system efficiency, the disk pack and forced through the carriage opening etc., the approximate cooling requirements for the system can be determined. It is advisable to allow a safety margin (cooling the access transducer) into the EMA area to pressurize that area and force air through the EMA to cool of at least 25 percent above maximum estimated require- it. ments. A muffin fan, mounted on the electronic gate, draws the air 3.5 through the drive electronic area, cooling the drive electronic components, and then discharges the hot air to the rear of the drive. Even though the muffin fan is canted AIR CIRCULATION The air circulation system of the RP04 Disk Drive consists of a blower motor, a muffin fan motor, a prefilter, and an 3-1 Figure 3-1 < ELECTRONIC GATE MUFFIN FAN SHROUD INLET 3) N/ / r / ; ' / 3-2 / Air Circulation System N\ MUFFIN FAN LOCATED BEHIND THE ABSOLUTE NOTE FILTER ABSOLUTE FILTER 4 11} w a a 5 TH slightly to the rear, the kick plates must be installed on the 3.9 front and sides of the drive so that the hot air exhausted Although from the electronics area will not be recirculated by the air computer system, it is particularly crucial in the case of a CLEANLINESS cleanliness is important in all facets of a system blower. To ensure that exhausted air moves freely device such as the RP04 Disk Drive. Disk packs are not away from the drive, floor air-conditioning outlets should sealed units and are extremely vulnerable to dirt. Even such not be placed at the rear of the drive. minute smudges, obstructions or dust as specks smoke can particles, cause head fingerprint crashes and catastrophic destruction of heads and/or disk surfaces, as 3.6 ACOUSTICS illustrated in Figure 3-2. Most computer sites require at least some degree of acoustic treatment; however, the RP04 Disk Drive should not add During site preparation, there are a number of steps that unduly to the overall acoustic problem. Acoustic materials may be taken to enhance subsequent cleanliness: should neither produce nor harbor dust. 1. Seal all windows in the vicinity of the RP04 location. 3.7 RADIATED EMISSIONS Sources of radiation such as FM, vehicle ignitions, and radar 2. If partitions are to be installed, consider floor- transmitters located in close proximity to the computer to-ceiling walls, which minimize the flow of system may affect the performance of the RP04 Disk Drive dust. because of the possible adverse effect magnetic fields can have on disk packs. A magnetic field with an intensity of 50 oersteds might destroy all of the information on 3. an Check that the flow of air from the air- conditioning system will tend to carry lint, etc., individual disk pack. away from the RP04 location. Provide filtration to inhibit dust and other particulate matter. 4. The effects of radiated emissions can be reduced by: If painting is to be done in advance of installation, select paint for walls, ceilings, and a. Grounding window screens and other floors that will not tend to flake or powder large excessively. (Waterbound distemper is generally metal surfaces unsatisfactory in this respect.) b. Shielding interconnection cables with grounded 5. shields Select acoustical material that will neither could produce produce nor harbor dust. c. Providing additional grounding to the system 6. cabinets Avoid glass fiber tiles that abrasive particles, and floor coverings that tend d. to crack or crumble. In extreme radiation environments, providing a grounded cage for the system. 7. 3.8 ALTITUDE 8. Computer system operation at high altitudes can result in Provide closed cabinets for disk storage. Clean and vacuum subfloor areas and air- conditioning systems just before installation. heat dissipation problems. The maximum altitude specification for the RP04 is 6500 ft (1980 m). If operation at high 9. Place impregnated mats at each entrance to altitudes is anticipated, DEC should be notified when the reduce the equipment is ordered. other areas. 3-3 amount of dust tracked in from \ HUMAN HAIR .004 DIA DISK HEAD RN \ XN X FINGERPRINT SMUDGE SMOKE < PARTICLE NN \\\ 250u" FLYING HEIGHT \ APPROX 50-100" / /// AN 5 A\ N NN /«+—RP03-2400 S S RPM(APPROX S S 93SMPH)S <«—RP04-3600 RPM(APPROX 140MPH) 08-1097 Figure 3-2 Disk Pack-Relationship of Disk Head, Disk, Contaminants 3.4 CHAPTER 4 INSTALLATION This chapter includes the procedures required to unpack Table 4-1 (Cont) and install the RP04 Disk Drive. The RP04 is designed to be Tools Recommended for RP04 Installation installed as a remote device, with control logic contained in an attached Drive Control Logic (DCL) unit (Figure 1-1). 4.1 UNPACKING AND INSPECTION The RP04 Disk Drive weighs approximately Part No. 600 lbs (272 kg); it requires a forklift or similar handling equipment to be moved or lifted. Table 4-1 lists special tools and equipment that could be required during an RP04 installation. CAUTION Air measuring kit 29-21290 C.E. Pack 3336 29-21292 Data pack RP0O4-P Device Diagnostic Unit (DDU) 29-21828 When moving or lifting the RP04 Disk Drive, The following equipment may be required if problems always grasp the frame structure. Do NOT hold arise during RP04 installations: any part of the top or side covers. Item Part No. Head installation tool (Figure 4-1c) 29-21285 Carriage alignment tool 29-21286 Head initial alignment tool (Figure 4-1d) 29-21287 Extend jump card 29-21291 Field Service Tool Kit Extractor tool 29-21412 Tektronix 453 oscilloscope, or equivalent Extractor pin 29-21288 NOTE Extender reverse 29-21482 Oscilloscopes or meters used in the Torque wrench kit 29-21487 Shim gauge (3 mil) (Green) 29-21483 Shim gauge (5 mil) (Blue) 29-21484 29-21486 Table 4-1 Tools Recommended for RP04 Installation The following equipment is required for all RP04 installations: [tem Part No. field should be calibrated frequently. Meter readings must be accurate within +1%, oscilloscopes within +3%. Head fine alignment tool (Figure 4-1a) 29-21284 Shim gauge (2 mil) (Red) Head separator tool (Figure 4-1b) 29-21288 Brush 4-1 ’ 29-21481 N\ [ AN 50 ONIIN A 3\ /’fi«N\ NEANKONNN /d W(/ G = » \ 1 7 Head b. Head Separator Tool Fine Alignment Tool = e T i a. d. c. Head Installation Tool Head Initial Alignment Tool CP-1356 Figure 4-1 Special Tools for RP04 Installation Remove the staples that fasten the four wooden The procedure for unpacking the RP04 is as follows: slats to the bottom flanges of the cardboard overlap carton. The RP04 is shipped on a shipping skid, Remove the cardboard overlap carton. covered by a cardboard carton (Figure 4-2). Remove the two plastic straps that hold the disk pack on top of the carton, then remove the Remove the polyethylene bag that covers the disk pack. RP04 (Figure 4-3). 4-2 PLASTIC CORNER SUPPORT (4) DISK PACK 3" GLASS —A FLEX TAPE —— PLASTIC STRAPPING { =——— CARTON BOX CP-1357 SKIRTS, CABLES AND HARDWARE PACKAGED HERE CP-1358 Figure 4-3 Shipping Configuration, Box Removed 4-3 5. Remove the package resting on top of the 10. Visually inspect the RP04; tighten all subassembly mounting hardware and all terminal RPO04; verify that it contains the following: connections. Item (The subassembly locations are identified in Figures 3-1 and 4-4 through 4-9.) Part No. Remove the sliding door cover assembly to Skirts (7) 7411193 Screws (8) 9006418-1 Open Lock washers (8) 9006690 terminal connections and mounting hardware. inspect the brush drive and support assembly. the sequencer assembly to check the Flat washers (8) 9006661 Access to the sequencer is gained by releasing Power sequence cable 7009491-0-1 the gate latch and opening the electronic gate Massbus cable* BCO06S-02 assembly. Ground wire strap 7412827-03-0 release Two the quick-disconnect sequencer cover, and fasteners a single knurled screw inside the sequencer releases the door. Access to the DCL backplane is gained by *QOne each for single-access unit; two each for dual-access unit. removing the front cover. To then gain access 6. Remove the tape from the door end panels. 7. Visually inspect the exterior of the RP04 for and down, and loosen two screws to remove the evidence of shipping damage. Retain the orig- inside cover. To gain access to the DCL power inal packing materials and receipts in case any supply, remove the front cover. to the logic modules, loosen the two thumbscrews at the top, pivot the assembly forward claims are filed for shipping damage. All damage claims should be promptly filed with the transportation company involved, 11. and Check the drive power requirements on the nameplate (Figure 4-10) to verify that they Digital Equipment Corporation should be noti- agree with facility power. fied immediately of any such claim. Paragraph 4.5 for conversion procedures. Verify Remove all service covers for inspection. 4.6. If not, refer to power system wiring as described in Paragraph NOTE 12. Side covers are not used between drives Release the gate latches to open the electronic gate assemblies (Figures 44 and 4-5); check that are to be installed side-by-side in the that all modules are properly seated and that all string configuration. Only exposed sides wiring harness connectors are properly con- should be covered. nected. Push and release the operator cover latch, then 13. slide the operator cover to the rear. Manually Check that matrix modules and head plugs are properly seated (Figure 4-9). turn the spindle in a counterclockwise direction to verify that it spins freely. Depress cone-shaped, pack-lock actuator the at the left 14. Visually check the cam-follower surfaces of all head/cam assemblies to verify that arms are front of the spindle; manually turn the spindle properly engaged with cams on tower assem- in a clockwise direction. The spindle should blies. lock to verify that it will hold the pack and permit disk pack top cover removal. 15. Check the four 40-pin ribbon cables (marked A, B, C, and D) that connect the drive to the DCL NOTE The drive is transported with a shipping unit (Figure 4-11); ensure that the connectors bracket are securely seated in the corresponding (A, B, installed to prevent carriage assembly motion during transit. Do NOT C, or D) receptacle on module A04 or BOS remove this shipping bracket yet. (Figure 4-12). N\ [ ] 000 AAO5 — | | / -' > ELECTRONIC! GATE A1 I | fi\* DRIVE /omvs . RECEIVER N o g DCL E LECTRONIC GATE SEQUENCER DCL _—TN A4 GROUND LEAD / STRAIN RELIEF / BRACKET L MASSBUS POWER SUPPLY __— C L] A2 30 AC INPUT CABLE - SIGNAL / CABLES CONNECTORS U] b DCL AC CONNECTOR SINGLE @ FILTERED AC CP-1359 A ”””,///////J’//’ SEQUENCER ' DRIVE ELECTRONIC GATE ———— A1 RESONANT CAPACITOR DRIVE POWER SUPPLY 2 CP-1360 Figure 4-5 RP04 Drive Rear View 4.5 TM~ \\\\\\//‘///// C F3-1 é@fiF F2-1 AMP Ca F315 AMP @%t;; AMP cB2 — CB1 DCL AC POWER CONNECTOR RESONANT CAPACITOR AC POWER SUPPLY A2 INPUT CONNECTOR SEQUENCER POWER TRANSISTOR HEAT SINK POWER SUPPLY TERMINAL BOARD F4 6/10 AMP ~” POWER DRIVE TRANSFORMER GROUND BUS A2WA POWER SUPPLY DRIVE POWER SUPPLY A2 cCP-1381 Figure 4-6 RP04 Power System 4-6 T~ 01 (58 SPINDLE ASSEMBLY BRUSH DRIVE ASSEMBLY PACK LOCK ASSEMBLY SPEED SENSOR PACK ON SWITCH cpP-1362 Figure 4-7 Disk Rotation System 4-7 FORWARD STOP SWITCH | CARRIAGE ACCESS TRANSDUCER EMA EMN FILTER FAILSAFE RESERVOIR DRIVER OVERLOAD PROTECTION CP-1363 Figure 4-8 Cylinder Positioning Components 4-8 view (&) 90° ccw HEAD (4) A DOWN viEw (B) 90° HEAD SERVO HEAD '=| 2 o|l| 3 4 ol| 5 6 ol| 7 8 ‘I || g el| 9 0 12 14 CR=RIR A UP HEAD (5) ) ol I>—==T6|| __ \L"——EL%FJ”—:D Lo 13 15 18 15 17 T-BLOCK (A SIDE) e 3 [=] 2] T g PN -—-——-'. o =TT - ® o Do=—=IT ~__ 7~ — B UP = HEAD (5) T-BLOCK (B SIDE) P - Ve HEAD B DOWN o S ,_m_ELJ-——u«L ol 1 A DOWN cw NUMBERS pd /’//\\ ~ - N N N ASSEMBLIES EVEN NS MATRIX CARD N ODD TM~ ~ \ / \ N MATRIX CARD QL 2 CP-1364 Figure 4-9 Head Arrangement 4.9 RPO4-BB RP@4-BA RP®4-AB RP@4-AA IDENT (50 HZ DUAL PORT) IDENT (60 HZ DUAL PORT) IDENT (50 HZ SINGLE PORT) IDENT (60 HZ SINGLE PORT) . GROUND SERIAL NUMBER TAG Figure 4-10 STUD CP-1465 Location of Nameplate and Serial Number Tag POWER CABLE (PLUGS INTO J2) POWER (PLUGS LINE INTO J1) CP-1463 Figure 4-11 Location of Cable Connections 4-10 4.2.1 Safety Precautions Observe the following precautions to avoid injury to personnel or damage to the equipment: 1. Keep fingers and hands out of the area between the carriage and the disk pack while the drive is ON. Always remove ac power cables when it is necessary to work inside the drive sequencer AT1AOS5 assembly or on the transformer assembly terminals when the drive is not operating; high potentials up to 230 Vac/60Hz 400 Vac/50 Hz are present. or Use only nonmagnetic tools near the EMA, which includes an extremely powerful magnet. Use care when working in the EMA area with magnetic materials, even though flux leakage is low in the pack area and outside the drive. Keep read/write heads away from the EMA. Avoid touching or blowing breath on read/write heads; skin acids can etch and ruin heads and breath can cause condensation deposits that ~ could disfigure the gliding surface. A1BOS CP-1365 Figure 4-12 Never manually move the carriage assembly forward without a spinning disk in place or the DCL/Drive Signal head separator tool installed. Interface Connections Never remove or change modules without shutting down all internal drive power. 16. Measure the electromagnetic actuator coil 4.2.2 assembly resistance across the coil leads to determine that the resistance is 1.60 ohms (typical) and that no shorts or opens exist. Installation Procedure 1. Roll the RP04 to its designated location. Level it by lowering the six levellers, removing all 17. weight from the casters (Figure 4-4). Replace all service covers removed in step 8, unless off-line checkout is to be performed at Remove the two rear panels from the RP04. this time. 4.2 Verify that the facility ac power agrees with the INSTALLING THE RP04 The first RP04 Disk Drive must be mounted within 40 ft of RP04 input power configuration (Paragraph the controller and within 15 ft of a facility ac power 4.6). If a discrepancy exists, change the ac source. The safety precautions in Paragraph 4.2.1 should be observed while following the installation procedure in input power configuration of the RP04 to Paragraph 4.2.2. 4.5). conform to available facility power (Paragraph 4-11 Check that CBI1 is OFF (Figure 4-13); then connect the power cable to 7. the RP04. The Check that the power sequence jumper (P/N 7009490) is installed in J12 of the DCL. (Refer cable to use is: to drawing D-UA-RJP04-A-0.) 70-6464-4 — 60 Hz 8. 70-6464-3 — 50 Hz Connect the round 25-ft Massbus cable (BC06S-25) from the DCL connector marked “Controller A Input” to the connector panel in the controller cabinet. It is possible to daisy-chain two drives to a single ac power source by plugging the power 9. cable of the first directly into the source and connecting the first drive to If the installation is multidrive, proceed to step 10; otherwise, proceed to step 14. the second by means of an 8-ft power cable jumper (P/N 10. Connect a round 2-ft Massbus cable (BC06S-02) 7006600-1). from the DCL connector marked ‘““Controller A Connect a 25-ft ground wire (P/N 7412827-25) marked “Controller A Input”. Output” to the connector in the second drive from the ground stud at the bottom of the DCL to the stud at the bottom of the cabinet 11. containing the RH11 or RH10. Repeat step 10 for each additional drive in the configuration. TM ~ CB2 L] i [T ] & @ i W1 1 ] ,© r—- / I 7 DEDU POWER CONNECTOR / AC INPUT CONNECTOR l AC OUTPUT CONNECTOR i DCL AC POWER CONNECTOR A16J1 CP-1366 Figure 4-13 Drive Connectors and Circuit Breakers 4-12 12. Daisy-chain all drives by connecting 3-ft ground lines indicate the two regulator board modules (Al and wires from one DCL stud to the next. A2). The DCL power supply is activated by turning ON the CB1 circuit breaker at the base of the drive. 13. Daisy-chain all drives by connecting 3-ft power Regulator Board Al issues: sequence cables (7009491-1) from J13 of the preceding drive to J12 of the next. For the first drive, the power sequence jumper should be connected to J12. a. "AC LOW and DC LOW to the power monitor — If these voltages should fail, the power | monitor will set error flags. 14. For the last drive, connect a Massbus termina- the DCL +5 Vdc to the power monitor and to the DCL A Output”. In backplane — This voltage should be viewed on some cases, M5S903YA transceiver cards may be the power monitor and adjusted on the power used instead of the terminator pack assemblies. supply. tor pack assembly (7009938) to connector marked “Controller ~ NOTE -15 Vdc to the DCL backplane — This voltage For a dual-controller configuration (refer should be viewed at the backplane and adjusted to drawing E-UA-RJP04-B-0), the installa- on the power supply. tion of the second Massbus should follow Regulator Board A2 issues: the above pattern. The DCL connectors used are those marked “Controller B Input” and “Controller B Output”. A d. AC LOW and DC LOW to the power moni- second Massbus terminator must be used tor — If these voltages should fail, the power in the last drive. The second controller monitor will set error flags. may be mounted in the same box as the first or in a different cabinet. If the same +5 Vdc to the power monitor and to the DCL box is used, a second receptacle housing backplane — This voltage should be viewed on is mounted in the connector panel to the power monitor and adjusted on the power accommodate supply. the second Massbus; if different cabinets are used for the controllers, two connector panels are neces- +15 Vdc to the power monitor — This voltage sary. should be viewed on the power monitor and adjusted on the power supply. 15. Lower the logic nest assembly in the DCL and CAUTION remove the rear cover. To avoid possible damage to the equipment or 16. Set the drive unit number on the to the electrical system, do not adjust voltages M7775 beyond the limits shown in Figure 4-15a. module. 4.3 4.3.2 INSTALLATION CHECKS AND ADJUSTMENTS Drive Power Supply Voltage Check To verify performance and adjust the RP04, perform the various installation checks and adjustments CAUTION described Ensure that CB1 is OFF before changing the below. position of any other circuit breaker. 4.3.1 DCL Power Supply Voltage Check Power supply dc voltages must be within the required The DCL power supply develops three dc output voltages (+5 Vdc, -15 Vdc, and +15 Vdc), and is constantly moni- ranges, as shown in Figure 4-15b. Place circuit breakers to tored by a power monitor unit. The heavy dotted line in the ON position. Check dc voltage levels between the drive Figure 4-14 indicates the chassis outline; the lighter dotted power supply terminal board TB1 and the ground bus W1. 4-13 !____._____..____________ - wlmsl m‘”l"lw nj-> =8 AC LOW p —< GND —< GND —<GND —< GND —< GND —< GND —< GND —< DC LOW = o D —< +5V -t REF:D-CS-5409728-0-1 —< +5V —< +5V 13 —< +5V —< -15V > CENTER TAP >— J1 —ll VAC)>— 3 lto m]ul [ 22-34 8] 22-34 VAC)>— el AV [ 9] Ja Li NE VOLTAGE OUTPUT: = [ | F 3 mbgmlilammqmmbum ¢ —( AC LOW —< GND —< GND —< GND —<GND —< GND —< GND —< GND —<DC LOW —< +5V TS —< +5V —< +5V —< +5V —< -15V-NOT USED ——{ +15V o [ - |- GND >— ]*Dmunuma >— CIEICENE 115 VAC {: ‘bl-s X (OVE R TEMP SWITCHED) L ¢ +15v-NOT USED s i O Bl CP-1367 Figure 4-14 DCL Power Supply Schematic TBI 3 » 2 56 78 91011 1213 [ L (=a EPEERLRE L] 12345 6 7 8 e 00SODe® @X W1 PIN NUMBER 1 |NOMINAL VvDC | VDC LIMITS +20.5 +19.5 TO +21.5 SIGNAL LIMITS 2 +12.5 +11.9 TO +13.1 +5VDC 5.0 TO 5.2 VDC 3 +50 +4.75 TO +5.25 +15VDC 14.9 TO 15.3 VDC 4 - 5.0 -4,75 TO -5.25 5 -12.5 -11.9 TO -13.1 6 -22 -20.9 TO -23.1 -15vDC -14.9 TO -15.3 VDC AC LOW 4.5 VDC MIN DC LOW 4.5 VDC MIN a. DCL 7 -40 -38.0T0-42.0 8 -48 -432T0-52.8 b. Drive CP-1368 Figure 4-15 4.3.3 DCL and Drive Power Supply Voltages 4. Hold Reverse Current Check Manually move the carriage forward from the retracted position. CAUTION Do NOT remove the shipping bracket to per- Tum CB1 ON. Check for the presence of hold form this check. 1. Remove the rear cover assembly. 2. With CB2 ON and CB1 reverse current by verifying that the carriage moves backward against the rear stop. OFF, jumper the pack-on switch contacts below the spindle. a jumper Connect between A1B1649 Turn CB1 OFF. and Remove ground from A1B1649 and remove the jumper from the pack-on switch. B1602 (ground) on the electronic gate assembly back panel. CAUTION forward off the cams when performing Remove the shipping bracket (the L-shaped bracket inside the disk shroud) and replace the this step. mounting screw. Ensure that the heads do NOT move 4-15 4.3.4 Head Load Check The head load check is performed during the power-on System offset must be adjusted after changing the TF Servo Amplifier module (A1A03), the TF Servo Clock module sequence to ensure that operational status can be attained. (A1A04), or the Servo Select module (A1A13). The The procedure is as follows: procedure is as follows: 1. CAUTION The head lock shipping bracket must removed before this check is performed. 2. 1. Tum CB1 OFF, install the disk pack on the 3. turn CB1 ON. As the drive cycles power-on sequence, observe that: Release the gate latch to open the electronic gate assembly and insert the DDU buffer paddle assemblies (75004226 and 75004225) into Depress the START switch to the latched-down position. Remove the rear cover assembly and set CB1 to OFF. drive, turn other circuit breakers ON, and then 2. Stop the drive by depressing the START switch to release it from the latched-down position. be drive sockets A1A09 and A1A10, respectively. through the 4. Connect the 9-pin power cable plug of the DDU The drive motor starts and the disk pack rotates to the drive power supply receptacle (A2J2). in a counterclockwise direction. Do not start the drive at this time. 5. NOTE Set CB2 to OFF (or the DEDU EMA switch to DISABLED), then set CB1 to ON. If the disk pack rotates in a clockwise direction, change the phase connection at 6. the ac power connector. Set the DDU FUNCTION switch to SYSTEM OFFSET. The brushes cycle into and out of the disk pack. 7. Set the DDU RANGE switch to GL POS SIG. The carriage moves forward to load the heads, 8. Adjust the potentiometer on the drive Servo Select then returns to cylinder 000. module (A1A13) for a zero meter indication. NOTE 9. The heads will not load if the disk pack is 3. Set the DDU FUNCTION switch to the unlabeled top position. rotating in the wrong direction. The READY indicator lights. 10. Depress the START switch again to release it 11. Set CBI to OFF. Set CB2 to ON and the DDU EMA switch to ENABLED. from the latched-down position, and check the operation of the dynamic brake. The disk pack should stop rotating within 15 seconds. Verify NOTE that the dynamic brake is disabled by turning System offset adjustment will affect head alignment. Verify head-alignment (Para- the pack slowly by hand. graph 4.3.10.1) before returning the drive 4.3.5 to service. System Offset Adjustment | Drive track-following system offset is adjusted with the carriage in the retracted position by varying the poten- tiometer on the Servo Select module (A1A13) while observing the meter of the Device Diagnostic Unit (DDU). 4.3.6 Tachometer Gain Adjustment Tachometer gain may be adjusted in either of two ways, depending on whether or not a DDU is used. Tachometer Gain Adjustment Using a DDU 10. Set the DDU FAILSAFE/INHIBIT switch to FAILSAFE. 1. Set the DDU RANGE switch to POS SIG. 2. Set the DDU FUNCTION switch to GL POS 2 Tachometer Gain Adjustment Using a Dual-Trace OscilloADJ. Monitor Set the DDU EMA switch to DISABLE. the A1A1529 Cylinder and Glass Vicinity Position signal at signal at 2 A1A1532 on a dual-trace oscilloscope. CAUTION Set the DDU FAILSAFE/INHIBIT switch Switch to INHIBIT before proceeding, to guard Return CB1 to the ON position. CB1 OFF, then switch CB2 OFF. against crushed fingers. Jumper pin A1B1649 to ground (A1B1602). Install a scratch pack and start the drive. This disables the Failsafe Unload function. Manually load the heads; move the carriage Install a scratch pack and start the drive. assembly back and forth repeatedly. The extent of carriage motion, while not critical, should be long enough to provide stable meter indica- Manually tions. load the heads onto the spinning pack. While moving the carriage assembly, adjust the lower potentiometer on the tachometer module While manually moving the carriage assembly (A1A15) for a zero meter indication. back and forth, adjust the upper potentiometer on the tachometer module (A1Al15) for Set the DDU FUNCTION switch to GL CYL Cylinder VIC ADJ. 8.2+0/-0.2 V peak-to-ground (Figure 4-16). Vicinity signal amplitude a of Repeat the manual carriage assembly movement and adjust the upper potentiometer on the While continuing to move the carriage assembly tachometer module (A1A15) for a zero meter back and forth manually, adjust the lower indication. potentiometer on the tachometer module (A1A15) for a Glass Position 2 signal amplitude Depress the DDU RECAL pushbutton and set of 8.2+0/-0.2 V peak-to-ground (Figure 4-16). the EMA switch to ENABLE. The drive servo These waveforms must be within tolerance and will perform a Recalibrate seek to cylinder 000. as close to equal as possible. CYLINDER 5 8.2 +0.0 -0.2V PEAK VICINITY A1529 —-L — Y— +700 MV MAXIMUM GLASS POSITION 2 — A1532 ¥. 0 VDC CP-1369 Figure 4-16 Cylinder Vicinity and Glass Position 2 Waveforms 4-17 depress the START switch to release it from Halt the routine, then add the roll chart values below each illuminated LED indicator to com- the latched-down position. Wait for the disk pute access time. 9. Return the heads to the retracted position, then pack to stop rotating, then remove the jumper from A1B1649. Remove the 10. oscilloscope Repeat steps 8 and 9, above, for the Reverse Seek. probes from A1A1529 and A1A1532, and then remove the scratch pack. Set CB1 OFF and 11. reset CB2. Return CB1 to the ON position. 4.3.7 If both indicated access times are 27.6 to 28.6 ms, no adjustment is required. If either access time is less than 27.6 or more than Access Velocity Check Access time is checked to determine the interval of the 28.6 ms, adjust the Curve Generator module Seek (A1A12) potentiometer so that the access time In Process signal at B1314. The elapsed time is is 28.1 ms (hex 36). displayed in binary form by the LED indicators on the DDU GATE LOGIC DISPLAY. The value assigned to each Alternate Access Time Adjustment Pro- LED position is indicated on the roll chart at function 12, 4.3.7.2 ACCESS TIME. For example, 27.6 ms access time is cedure — Access time may be verified and adjusted with the indicated by illuminated LEDs above the 16.7-, 8.3-, 2.1-, RP04 operating on-line by using a dual-trace oscilloscope, and 0.5-ms positions (hex 35). An access time of approxi- as follows: mately 28 ms should be displayed for a 136-cylinder seek. 1. To determine access time, perform the appropriate pro- Monitor the Seek Start signal at A1B0817 and the cedure below. Access Ready signal at A1B1315 on a dual-trace oscilloscope. 4.3.7.1 Access Time Adjustment Using a DDU 2. 1. Adjust the oscilloscope to trigger on negative (-) transition of the Seek Start signal. Stop the drive by depressing the START switch to release it from the latched-down position. 3. Perform a 136-cylinder Seek/Seek operation 4. The time interval between the SEEK START and ACCESS READY signals should be be- Remove the rear cover assembly and set CB1 to OFF. Release the gate latch to open the electronic gate assembly and insert the DDU buffer paddle assemblies (75004226 and 75004225) tween 27.6 ms and 28.6 ms for seek operations into in both directions. If it is not, adjust the Curve Generator module (A1A12) potentiometer so drive sockets A1A09 and A1A10, respectively. Connect the 9-pin power cable plug of the DDU that the access time is within the specified to the drive power supply receptacle (A2J2). parameters. Set the DDU switches as follows: 4.3.8 Air Pressure Check FUNCTION — unlabeled top positions An Air Measuring Kit (P/N 29-21290) is used to measure EMA — ENABLE the air pressure drop across the Absolute filter and the air FAILSAFE/INHIBIT — FAILSAFE pressure beneath the EMA cover. The procedure for this check is as follows: Set CB1 to ON. 1. Remove the rear cover assembly of the RP04 drive. Set the DDU GATE LOGIC DISPLAY thumb- wheel to display function 12, ACCESS TIME, on the roll chart. 2. Install a pack. Perform a 136-cylinder Seek Forward operation 3. Depress the START switch to the latched-down position. Wait for the heads to load. 4-18 4. Connect the gauge to the EMA quick- Connect an oscilloscope to the Data Separator disconnect connector on the rear of the RP04 +OSC 1 output (A1A0737). drive. The air pressure must measure more than 0.7 inches of water. Adjust the upper Data Separator potentiometer Connect the gauge to the FILTER INTAKE period of 155 ns (Figure 4-17). (frequency) (A1AQ7) to establish a waveform 5. quick-disconnect connector on the rear of the RP0O4 drive. The air pressure must measure Adjust the lower Data Separator potentiometer more than 3.5 inches of water. (window) (A1A07) to establish equal half- cycles of 77.5 ns each (Figure 4-17) with scope 6. Connect the gauge to the FILTER OUTLET set at 1 ms/div. quick-disconnect connector on the rear of the RP04 drive. The air pressure must measure 10. Remove the ground installed on pin A1B0637. 11. The fine more than 2.0 inches of water. alignment of the Data Separator requires the Data Separator to be turned on 4.3.9 Data Separator Adjustment (DS ENABLE) and the DATA SEPARATOR The procedure used to adjust the data separator installed in ERROR signal to be adjusted for optimum the 733 DEC drives will depend on the level of the Read response in an all zeros area. Write Data Control module (75007160) in (A1B06) position. Paragraph 4.3.9.1 describes a procedure that may be If the followed to align the Data Separator if a -1 or -2 level execute a routine to read at least one record per Read Write Data Control module is installed in the drive. revolution. DCL is used as the control source, The DCL or the 733 DEC DEDU must be used to control Data Separator turn-on. Paragraph 4.3.9.2 describes the If the 733 DEC DEDU is used as the control procedure which may be followed if a -2 level Read Write source: Data Control module is installed in the drive without the use of the system (DCL) or the 733 DEC DEDU. Place the DEDU PROGRAM switch in the READ position. 4.3.9.1 Data Separator Adjustment (75007160-1 or Place 75007160-2) the DEDU ROUTINE switch to WRITE/READ. Initiate the DEDU READ routine. 1. Depress the drive START/STOP switch to stop the drive. 12. Connect the oscilloscope A channel to the +DS ENABLE signal (A1B0655). Adjust the oscillo- 2. 3. Place the drive circuit breaker CB1 to the OFF scope to trigger on the leading edge of the +DS position. ENABLE signal. Install a scratch pack, formatted for use in the system (if the system is to 13. control Data Separator turn-on), or containing data written by the Connect the DATA SEPARATOR oscilloscope B channel to the ERROR signal (A1A0715). DEDU (if the DEDU is to control turn-on). 14. Observe the waveform on channel B and adjust the upper potentiometer on the Data Separator 4. Ground (A1B0602) the Coarse Alignment to the Read/Write Data Control board (A1B0637). 5. module (A1A07) for minimum distortion and optimum DATA (A1A0715) response. SEPARATOR Optimum ERROR response is Place the RP04 circuit breaker CB1 in the ON defined as recovery to the normal null level in position. the minimum time without overshoot or oscilla- tion. Oscillations may occur at both limits of 6. Depress the drive START/STOP switch to start the the drive. (Figure 4-18). Data Separator wupper potentiometer 1 ] 1 LR | i LI B | |I| \ 1 R | I l | | | | | l P S i + OSC | A1AOT37 - - ———l 5 NSEC 7 L 155 NSEC > e oy o F CP-1370 Figure 4-17 + DS Data Separator Coarse Adjustment ENABLE A1BO655 OVERSHOOT . g 4 DATA SEPARATOR ERROR A1AO715 ' d Ly L A L / / _— — — T — UNDERSHOOT OPTIMUM CP-1371 Figure 4-18 Data Separator Fine Adjustment 4-20 4.3.9.2 Data Separator Adjustment (75007160-2) 12. Connect the oscilloscope A channel to the +DS ENABLE signal (A1B0655). Adjust the oscillo1. Depress the drive START/STOP switch to stop scope to trigger on the leading edge of the +DS the drive. ENABLE signal. Connect the oscilloscope B channel to the DATA SEPARATOR ERROR Place the RP04 circuit breaker CB1 in the OFF voltage at (A1A0715). position. 13. Install a scratch disk pack. Observe the waveform on channel B and adjust the upper potentiometer on the Data Separator module (A1A07) for minimum distortion and NOTE optimum DATA Alignment of the Data Separator by this response. Optimum SEPARATOR method does not depend on pack format. recovery to the normal null level in the mini- response is ERROR defined as mum time without overshoot or oscillation. Ground (A1B0602) Coarse Align input to the Oscillation may occur at both limits of the Data Read/Write Data Control board (A1B0637). Separator upper potentiometer (Figure 4-18). Place the RPO04 circuit breaker CB1 to the ON 14. Remove the jumper between the +SECTOR O signal (A1B0826) and the Read/Write Data position. Control board (A1B0633). Depress the drive START/STOP switch to start the drive. 4.3.10 Connect the oscilloscope to the Data Separator Read/Write Head Alignment The read/write heads must be aligned with the servo head +0OSC 1 output (A1A0737). to form a vertical cylinder of 19 data tracks for each servo location of the carriage. This ensures that disk packs will be Adjust the upper Data Separator potentiometer interchangeable and that heads can be replaced without (frequency) (A1A07) to establish a waveform losing recorded data. period of 155 ns (Figure 4-17). Head alignment is checked by varying the offset required to center the heads on a data track, detecting when the heads Adjust the lower Data Separator potentiometer (window) (A1A07) to establish equal half- cycles of 77.5 ns each (Figure 4-17). cross the data track as the offset is decremented in ~ 25-microinch increments from both positive and negative sides, and averaging the two values to determine the offset 10. error (within *12.5 microinches). After an adjustment has Remove the ground installed on pin A1B0637. been 11. The fine alignment of the Data completed, the verification procedure should be repeated. Separator requires the Data Separator to be turned on (DS ENABLE) in a known zeros area and the DATA adjusted SEPARATOR for ERROR signal optimum response. to 4.3.10.1 be Connect Head Alignment Verification a 1. jumper between the +SECTOR 0 (A1B0826) Depress the START switch to release it from the latched-down position. signal and the Read/Write Data Control board (A1B0633). This causes the leading edge of the +SECTOR O pulse to deactivate the DS 2. Place CB1 in the OFF position. 3. Install an alignment pack on the drive. ENABLE signal and the trailing edge to activate the DS ENABLE signal in a known zeros area. 4-21 Connect an oscilloscope to the Head Align 15. During head alignment verification, the head alignment signal waveform should be observed Signal 1 output (A1B0145). Use an X10 probe. to ensure that the heads are positioned over the drive head alignment tracks. When the head is cor- electronic gate assembly, and insert the DDU rectly positioned over the data track cylinder, buffer and the and Figure 4-20. Release the gate paddle 75004225) into latch to assemblies drive open the (75004226 sockets A1A09 waveform should resemble View C of A1A10, respectively. NOTE Head alignment errors greater than 1200 Connect the 9-pin power cable plug to the drive microinches power supply receptacle (A2J2). may cause invalid sign change indications. Set the DDU switches as follows: 4.3.10.2 FUNCTION — unlabeled top positions Head Alignment Procedure EMA — ENABLE 1. FAILSAFE/INHIBIT — FAILSAFE Depress the START switch to release it from the latched-down position. Set CB1 to ON. Remove the top cover, the EMA cover, and the Depress the drive START switch to rear cover from the RP04 drive. the latched-down position. Place CB1 in the OFF position. 10. Allow the RP04 drive to warm up for one hour. 11. Set the DDU FUNCTION switch to HEAD Install an alignment pack on the drive. Connect an oscilloscope to the Head Alignment Signal 1 (A1B0145), using an X10 probe. ALIGN and the DDU RANGE switch to 2000 microinches. 12. 13. Execute the Head Alignment Verification Pro- Release gram (MAINDEC-11-DZRPM), which is sup- electronic gate assembly, and insert the DDU the drive paddle gate latch plied with the RP04 drive. Figure 4-19 depicts a buffer flowchart of a typical Head Alignment Verifica- 75004225) into assemblies tion Program. A1A10, respectively. Observe the DDU meter; it should deflect to Set the DDU switches as follows: drive to open the (75004226 sockets A1A09 and and the right for positive offset and to the left for FUNCTION — unlabeled top position negative offset. Aligning the heads in a positive offset of +1200 microinches causes the meter EMA — ENABLE to FAILSAFE/INHIBIT — FAILSAFE offset approximately 2000-microinch positive 6/10 scale; of the aligning the Place CB1 to the ON position. heads in a negative offset of —1200 microinches causes the meter to offset approximately 6/10 Depress of the 2000-microinch negative scale. the drive START switch to the latched-down position. 14. List or display the head alignment error values 10. to determine the heads that need to be aligned. A head Set the DDU FUNCTION switch to HEAD ALIGN and the DDU RANGE switch to 2000 microinches. Set the DDU PROGRAM INTER- displaying a Head Alignment Error greater than 150 microinches must be aligned. Aligned heads must display a Head Alignment RUPT/RUN switch to RUN. Error less than #50 microinches to allow for the pack-to-pack differences of 100 microinches. 11. 4-22 Allow the drive to warm up for one hour. 34VSNfia3nonolSAv3aHOL31A3IsM4A0NODIS38a3lis3l%33soLA Y3J1VHEITVI3Y ;LINIWNO 40JHNOI40Z'¥N3IHM 39NaVvHaDH081L 103138 7S3IAHIANI\T)ASD3ASPZHS31O3L8HIMdMmSG1H0L31J0A4IdYAIHGAIHHLOIIDaSW3vEHAaO5NquZNv)V+1A>dISNIIHO—NpI—2r|T1LaNB3yNsO1LN3wIn1aaVDo3W3—LNNvv0s9Ay0n81V333OIBrHIWH—13Lv3AVY34HV-630YOYLNI13MAH9O1HS5SdIL0TSB-T70YLSY1INfrBSL1I0G9ESI5L0NYPOHeSdl]JUS1S33W51O31A13U34QN5Vst0v2+*4SH43aOxy0I0X43fe0YzNI%UOT}BOIJLIS1A381}*38I4B0YOMO[]IBDD38VYSHOv0Iud1AHV1f3iY3Sq8SN4vV4aVO0Hd2L_0|_O_S(_0TH0YvI1NA0IN3WA°I1Ov3TNa8)AHIQNv8OL3H¥0®0_%TAD*3 0Y_aAn1335FO3NHI*1N3DI5S4.4H040_ ¥33S 0oL Av3H 8L T4OYL0NOD 1s3lL avau ILVLS S13ZS 4-23 S3IA ON H1IM HOLVYHIdO 30S3N"VIYNIDI3AYIH0OAl s v d LS 3 H O L S 1 3 5 4 0 NOILVYIdIHIA WVHOHddOL1S FNOOINSV3HOONSV3HLIVLOSl avHaOHvH0HL3NHI@OW3N09D0%I0T7Y Av3H 8L 3101[0HmHd 10E3R1E0LY4 aHvOHaaHYv3NasHI0Y IO38HLVALSHN3VSOIKALWNVNIM1OIN9DHOH3IW1SYT3YaVN5vIiMH3IA2 IJOHNOV3LY1SHnIN2SS3IAxSL3V.LS a3Z1Ss37vv4ddW03 I3AOHHL5IN0HVAI1GgHWINaI*NOvTDSIA3SDHA1TVNY1VS J1LNGaSIVHYNvHOHNIL1WLONHI3HMJ3LN8S8HNV30IYH453dW+L83Q1SNO303+IDSSI8HENI04+OSST4NLISV0YTISVTOmHISl@HOIONmWNIITmT %a3va8H001 AS3A VIHS3IHAAY 1L3S4*0NO 3IIJDHNYVLHNIODSNLVY1S HIANIT+AD00 30IA3Q IZAVILINI NOHIANITAD SYZSAV3IH 12313S S3A ' . TG O vDC |__ SERVO DATA P2 v _| P2 VIEW A. HEAD POSITIONED OVER EVEN SERVO TRACK VIEW B. (INNER GUARD BAND) VERTICAL GAIN=5V/CM HEAD POSITIONED WITH 1200 MICROINCHES FORWARD OFFSET FROM THE CYLINDER POSITION TIME BASE= 1 uSEC/CM VERTICAL GAIN=2V/CM TIME BASE= 1uSEC/CM P1 Notes 1. The Servo Data Signal (A@321) is ac coupled 2. Position Signal-P1-(A@323) is dc coupled 3. Position Signal-P2-(A0327) is dc coupled and inverted 4. When P1 P2 The head is correctly positioned over O VvDC a cylinder SERVO _ DATA | P2 VIEW C. HEAD CORRECTLY POSITIONED OVER CYLINDER VERTICAL GAIN= 2V/CM TIME BASE= {uwSEC/CM P1 P1 44— SERVO _| DATA - - VIEW D. N . O vDC N o P2 5 HEAD POSITIONED WITH 1200 MICROINCHES VIEW E. REVERSE OFFSET FROM THE CYLINDER POSITION VERTICAL GAIN=2V/CM HEAD POSITIONED OVER AN ODD SERVO TRACK (OUTER GUARD BAND) TIME BASE= 1WSEC/CM VERTICAL GAIN=5V/CM | TIME BASE= {u SEC/CM CP-1373 Figure 4-20 Track Following Servo Waveforms 4-24 12. Set the DDU FAILSAFE/INHIBIT switch to INHIBIT. The DDU HEAD ALIGNMENT SAFE indicator will illuminate. 13. Test the drive failsafe circuits to verify that the DDU INHIBIT failsafe signal has function by RECAL pushbutton. disabled the drive depressing This should the DDU Sn¢ cause the heads to move off track, and the EMA to N . deactivate, leaving the heads in the pack. ~ - C WARNING If the carriage assembly performs a recali- / brate when the RECAL pushbutton is depressed or resists manual movement, a problem exists in the FAILSAFE/ INHIBIT circuit. Correct this problem / é 0 0 before proceeding with head alignment. Failure to do so may result in personal injuries and component damage. 14. Retract the carriage by placing the DDU FAILSAFE/INHIBIT switch to the FAILSAFE position to generate a safety unload. 15. Stop the drive by pressing the drive START switch. When the disk pack has stopped, press CP-1374 the START switch to restart the drive and load the heads. 16. Figure 4-21 Execute the Head Alignment Verification Pro- Observe the waveform on the oscilloscope to ensure that the head is positioned over the head gram, which is supplied with every RP04 drive (Figure 4-19). This should cause the drive to Control of Head Selection enabled. alignment track. When the head is correctly positioned over the data track cylinder, the waveform should resemble View C of Figure Set the DDU FAILSAFE/INHIBIT switch to 4-20. seek to cylinder 245 and stop with Operator 17. INHIBIT after the heads are positioned on Using the Head Alignment Error Log, loosen Set the DDU RANGE to 200 microinches and readjust the head position for a meter indication of less than +25 microinches on the meter the head clamp screws of the heads to be scale. cylinder 245. 18. 19. Head Alignment Tool Installed 20. adjusted and retighten to 3in/lb, using the Remove the head alignment tool, checking that the meter deflection does not torque-indicating screwdriver. exceed £25 microinches. 21. Select the first head to be aligned. Install the Secure the aligned head to 7 in/lb, using the the first head (Figure 4-21) and adjust the head torque-indicating screwdriver and checking that meter deflection does not exceed *25 micro- position until the DDU meter pointer is at zero. inches. Head Fine Alignment Tool (P/N 29-21284) in 4-25 22. Select the next head to be aligned and repeat baseplate. If drive power and facility power do not agree, steps 18 through 21. convert the RP04 wiring as described below. Figure 4-22 shows the conversion points. 23. When all heads are aligned and secured, perform 4.5.1 Head Alignment Verification as described in Paragraph 4.3.10.1. Heads must be 60 Hz/208 V to 60 Hz/230 V Conversion aligned 1. within 50 microinches. Remove the brown wire from the drive sequencer terminal board TB4 pin 7 and pin 6; 24. Execute 100 Recalibrate cycles. 25. Perform Head Alignment Verification. insulate and tie these wires back. Locate the black wires on sequencer trans- formers T1 and T2. Connect the T1 black wire 26. to the drive sequencer terminal board TB4 pin Realign all heads that exhibit a Head Alignment 7. Connect the T2 black wire to the drive Error greater then 150 microinches. sequencer terminal board TB4 pin 6. 27. When all heads are aligned and verified, press the RP0O4 START/STOP switch to stop the Move the wire connecting the sequencer to the drive power transformer terminal board pin 2 drive. so that it connects the sequencer to pin 3 of 28. When the disk pack has stopped, place CB1 to that board. OFF. Use tape or stick-on labels to mark both the 29. 30. Remove the DDU and oscilloscope from the sequencer and the drive nameplates with the drive. voltage to which the drive has been converted. Install the EMA cover, top cover, and 4.5.2 rear 60Hz/230V to 60 Hz/208 V Conversion cover. 1. 31. Install a scratch or user pack. 32. Start the RP04 by pressing the drive START/ Remove the black wires from the drive sequencer terminal board TB4, pins 7 and 6; insulate and tie these wires back. STOP switch. Locate the brown wires on sequencer trans- formers T1 and T2. Connect the T1 brown wire 4.4 to the drive sequencer terminal board TB4, pin EQUIPMENT CLEANUP When the installation procedures, checks, and adjustments 7. Connect the T2 brown wire to pin 6 of that detailed earlier in this chapter have been completed, all board. exterior service covers should be wiped off using lint-free wipes or cloths and soap and water. When this cleanup is Move the wire connecting the sequencer to the complete, the RP04 Disk Drive is ready for use. drive power transformer terminal board pin 2. 4.5 Use tape or stick-on labels to mark both the POWER CONVERSION The basic RP04 Disk Drive power system includes a line sequencer and the drive nameplates with the filter, a sequencer, a power transformer, two power supplies voltage to which the drive has been converted. (one in the DCL unit), a power control module (29-21243), a drive motor, a brush motor, and a fan motor. The nor- mal power configuration of 60 Hz drives shipped from 4.5.3 50Hz/400 V Wye to 50 Hz/230 V Delta Conversion Digital Equipment Corporation is for 208 V, 3-phase ac power. There are two standard configurations for 50 Hz 1. Remove the sequencer transformer wires (T1 drives: 380 V, 3-phase wye ac power and 220V, 3-phase and T2) on (drive) TB4—7 and TB4—6 (violet, delta ac power. The factory configuration is indicated on yellow, or orange), insulate, and tie back into the drive nameplate, located near the rear corner of the the sequencer cable. 4-26 8.L9GbEC| val L) L - ) fi LINE FILTER A4A14 SEQUENCER \ DCL BLOWER MOTOR \ N SEQUENCER A4 \ POWER TRANSFORMER POWER SUPPLY A2 CP-1375 Figure 4-22 RP04 Power System Conversion Points 4-27 Locate and select the sequencer transformer T1 lead that corresponds to (brown — 220 V, T8 the input voltage red — 230V, . or black — 240 V) and connect it to sequencer » TB4—6 in the drive. that BLACK ‘ BROWN OR BLACK < BLUE YELLOW Locate and select the sequencer transformer T2 lead < corresponds to (brown — 220V, the input voltage 1rted — 230V, or black — 240 V) and connect it to sequencer TB4—7 in the drive. ‘ < 3 RED ORANGE 4 5 GREEN & YELLOW CP-1376 Remove the wires between A14-D (line filter assembly) and sequencer TB2—4, and the ac connector (A4J4) at the line filter (A14-D). Figure 4-23 Filter Motor Terminal Board Wiring (50 Hz/230 V Delta Conversion) | Connect these two wires to A14-B (line filter). Remove the jumper between sequencer TB1—-17 and TB1—14 in the drive. Locate and select the sequencer transformer T1 lead that corresponds (violet — 415V, to the input voltage yellow — 400V, or Install resistor assembly 76007863-1 between orange — 380 V) and connect it to sequencer TB1—17 and TB1—14 in the drive. TB4-6. Remove the voltage adapter plug Locate and select the sequencer transformer T2 (400 V, 50 Hz) from the RP04 drive motor and install a lead 230V, (violet — 415V, 50Hz voltage adapter plug (76007662-1). that corresponds to the input voltage yellow — 400V, or orange — 380 V) and connect it to sequencer TB4-17. Replace SSRA and SSRB with SSR 29-21236. Use the existing capacitor and resistor. Remove the wires between A14-B (line filter assembly) and sequencer TB2—4 and the DCL Remove the air filter motor wires from the ac connector at the line filter end (A14-B). filter motor terminal board and rewire accord- Connect these two wires to A14-D (line filter). ing to Figure 4-23. Do not remove the interconnecting wires from the sequencer. Remove the resistor assembly (76007863-1) between sequencer TB1—17 and TB1—14. 10. Ensure that the reference phase wire on the drive power transformer terminal board is Install connected to the tap that corresponds to the a jumper (84001467-54) between sequencer TB1—17 and TB1—14. input voltage (TB-3 for 240 V and 230 V input, or TB-2 for 220 V input). 11. Remove the 50 Hz) from voltage the Use tape or stick-on labels to mark both the 400 V/50 Hz sequencer and the drive nameplates with the (76007662-2). adapter plug (230V, drive motor and install a voltage adapter plug voltage to which the drive has been converted. 4.5.4 Replace SSRA and SSRB with SSR 29-21235. 50Hz/230V Delta to 50 Hz/400 V Wye Conversion 1. Use the existing capacitor and resistor. Remove the drive sequencer transformer (T1 Remove the air filter motor wires from the and T2) wires on TB4—7 and TB4—6 (brown, filter terminal red, or black), insulate, and tie back into the according to Figure 4-24. Do not remove the sequencer cable. interconnecting wires from the sequencer. 4-28 motor board and rewire it Verify that the drive sequencer T1 and T2 wires B i BLACK 2 BLUE 3 RED corresponding K input voltage or pins 6 and 7. Verify that the line filter A14-D is wired to the YELLOW sequencer TB2—4 and the sequencer DCL ac BROWN OR VIOLET S the 400V — yellow, 415 V —violet) are wired to sequencer TB4 ORANGE 4 to (380 V — orange, power connector. GND Verify that the resistor assembly (76007863-1) CP-1377 Figure 4-24 on sequencer TB1—14 and TB1—-17 is removed and a jumper (84001467-54) is installed be- Filter Motor Terminal Board Wiring tween TB1—14 and TB1-17. (50 Hz/400 V Wye Conversion) Verify that the wire from sequencer A4TB2—4 10. is wired to the power transformer terminal Ensure that the reference phase wire on the board pin 3 for 400 V or 415 V input voltages, power transformer terminal board is connected and to pin 2 for 380 V input voltage. ~ to the tap corresponding to the input voltage 11. 4.6 4.6.1 (TB-3 for 415V and 400V input power, or Verify that the blower motor is wired according TB-2 for 380 V). to Figure 4-24. Use tape or stick-on labels to mark both the Verify sequencer and the drive nameplates with the (76007662-2, 400 V, 50 Hz) is installed on the voltage to which the drive has been converted. drive motor. 4.6.4 POWER VERIFICATION the voltage adapter plug 50 Hz/230 V Delta Input Power Configuration 1. 60 Hz/208 V Input Power Configuration that Verify that the sequencer and drive nameplates are marked 220V, 230V, or 240 V, 50 Hz. 1. Verify that the sequencer and drive nameplates Verify that the drive sequencer T1 and T2 wires are marked 208 V, 60 Hz. Verify that the drive sequencer T1 corresponding and T2 to (220 V — brown, brown wires are wired to sequencer TB4 pin 6 240V — black) and pin 7. the input voltage 230V —red, or are wired to sequencer TB4 pins 6 and 7. Verify that sequencer TB2-2 is wired to the Verify that the line filter A14-B is wired to the power transformer terminal board pin 2. sequencer TB2—4 and the sequencer DCL ac 4.6.2 60 Hz/230 V Input Power Configuration 1. power connector. Verify that the sequencer and drive nameplates Verify that the resistor assembly (76007863-1) are marked 230 V, 60 Hz. is installed between sequencer TB1-—14 and TB1-17. Verify that the drive sequencer T1 and T2 black wires are wired to sequencer TB4 pin 6 Verify that the wire from sequencer A4TB2—4 and pin 7. is wired to the power transformer terminal board pin 3 for 230 V or 240 V input voltage, and to pin 2 for 220 V input voltage. Verify that sequencer TB2-2 is wired to the power transformer terminal board pin 3. Verify that the blower motor is wired as shown 4.6.3 in Figure 4-23. 50 Hz/400 V Wye Input Power Configuration 1. Verify that the sequencer and drive nameplates Verify that a 230 V/50 Hz voltage adapter plug are marked 380 V,400 V, or 415 V, 50 Hz. (76007662-1) is installed on the drive motor. 4-29 CHAPTER 5 INSTALLING THE RPO4 INTO AN RJP0O4 SUBSYSTEM 5.1 INTRODUCTION CAUTION When one or more RP04s are combined with one or more Ensure that backplane wires are not damaged RH11 combination is designated as an when power cables are connected to the back- RJP04 subsystem. System Diagram E-SD-RP04-0-1 shows plane. Do not cut AC LO and DC LO wires out controllers, the system interconnection, module locations, power wiring, of the power harness, as they are used for and single-port and dual-port option data. More complete power fail conditions on the Massbus and on details regarding this type of installation can be found in both Unibus A and Unibus B ports. the RJP04 Moving Head Disk Subsystem Maintenance Manual (DEC-11-HRJPA-A-D) and the RP04 Device Con- After power connections have been made, check for power trol Logic Maintenance Manual (DEC-00-HRP4M-A-D). shorts with an ohmmeter. Ensure that all modules are firmly seated in the proper slots (Figure 5-1). Power up the 5.2 CPU or expander box and measure voltages in accordance ELECTRICAL Power cable connections, Unibus cable connections, and with values listed for the preceding color codes. After this is Massbus cable connections are described in the following done, turn the power OFF. paragraphs. 5.2.1 Power Cable Connections 5.2.2 Unibus Cable Connections Power is distributed to the two hex-height RH11 modules The RH11 is a two-port Unibus device capable of accepting via two power cables that attach to the printed circuit two Unibus cable systems, designated Unibus A and Unibus backplane assembly by quick-disconnect tabs. (Refer to B. RH11 Wired Assembly Drawing D-AD-7009397-0-0.) The power cables have Mate-N-Lok connectors on one end to connect to the power distribution panel located above the 5.2.2.1 backplane, and quick-disconnect tabs on the other end to connect the RH11 to the processor controlling it. The connect to the RH11 backplane assembly. The color codes Unibus A cable associated with the power harness connections are as follows: Unibus A Connections — The Unibus A cable slots enters the RHI1 via slot A1B1 and connects to the next device via slot A9B9. (Refer to Module Utilization Drawing D-MU-RH11-0-01.) Connections to slot A1B1 are made via the BC11A Unibus cable if Harness #1 Harness #2 the RH11 Rows 1-4 Rows 5-9 Otherwise, connection to A1B1 from the preceding device is made by an M920 Unibus Jumper module. If the next is the first Unibus A device in the mounting box. +5V Red ACLO(+3 Vto+t5V) Yellow device on the Unibus is adjacent, connection is also made +5V Red DCLO (+#3 V to +5 V) Violet by an M920 module; if it is not adjacent, connection is Gnd Black LTC (8 V peak-to-peak ac) Brown made by a BC11A cable. Gnd Black +15V Gray -15V Blue - +5V Red NOTE +5V Red If the RH11 is the last device on Unibus A, an Gnd Black M930 Terminator module is installed in slot Gnd Black A9B9. A UNIBUS UNIBUS UNIBUS UNIBUS (BUSA) ouT IN ouT (BUSB) (BUSB) (BUSA) A IN B (SEE NOTE 1) B A (SEE NOTE 2)|(SEE NOTE 2)|(SEE NOTE 3) B M7297 C DATA PARITY BUS CONTROL CONTROL (PAC) (BCT) MODULE BUFFER MASSBUS CONTROL (DBC) CEIVER (MBSA) MASSBUS | MASSBUS TRANS- TRANS- & MODULE CEIVER (MBSB) TRANS- CEIVER (MBSC) D G727 G727 G727 M7296 E UNIBUS UNIBUS POWER POWER DRIVER DRIVER (BUSB) (BUSA) 4 5 FAIL FAIL CONTROL & STATUS REGISTERS (CSR) F 1 2 3 6 7 8 9 NOTES: 1. MAY BE EITHER M920 (CONNECTION FROM ADJACENT DEVICE) OR 3. MAY BE M920 (CONNECTION TO ADJACENT DEVICE), M930 (TERMINATION BC11A CABLE (CONNECTION FROM ANOTHER BOX OR NON-ADJACENT AT END OF UNIBUS A), OR BC11A CABLE (CONNECTION TO NEXT BOX OR DEVICE). NON-ADJACENT DEVICE). MAY BE M9300 (TERMINATION AT BEGINNING OR END OF UNIBUS B) OR BC11A CABLE (CONNECTION TO OTHER BUS B DEVICES). 4. G727 GRANT CONTINUITY MODULE(S) MUST BE INSERTED IN SLOTS D. n-2384 Figure 5-1 RHI1 Module Utilization 5-2 generally made in systems with multiport memories. When slot A7B7. If the RH11 is the last device on the bus, the M930 or M9300 module is installed in slot A7B7 instead of the Unibus B port of the RH11 is not used, an M9300 the BC1 1A cable. 5.2.2.2 Unibus B Connections — Unibus B connections are Terminator module (with jumper W1 cut) should be No Processor on Unibus B — If no processor is connected to Unibus B, an M9300 Unibus B Terminator module must be selected as an NPR arbitrator. If one RH11 is connected to installed in slot A8B8 to terminate Unibus B signals into the RH11. The second M9300 Terminator module should not be used in A7B7 in order to conserve power. If the Unibus B port Unibus B, the RHI11 is electrically connected at the beginning of the bus with the M9300 selected to act as an of the RHI1 is used, connections are determined on the basis of whether a processor is con- with the processor are used for bus termination, and the NPR arbitrator. One M9300 Unibus B Terminator module is placed in slot A8B8 of the RH11. Jumper W1 of that module must be cut to enable the arbitration logic. Connection to other devices on Unibus B, such as memory, is made via a BC11A cable connected to slot A7B7. The second M9300 is installed in the last device on Unibus B. Jumper W2 is removed to terminate the Unibus with no two M9300 modules supplied with the RH11 are not used. processor connected. nected to Unibus B. These connections are described below. Processor on Unibus B — If a processor is connected to Unibus B, it is electrically connected at the beginning of the bus. In this case, the M930 Terminator modules supplied NOTE NOTE slot ASB8 with a BC11A cable. Connection from the RH11 In this case, an M930 Terminator module can be substituted for the M9300 Unibus B Terminator in the last device slot. If more than one RH11 is installed, the user may have extra M9300 modules as a result of a particular configuration. Figures 5-2, 5-3, and 5-4 show to the next device is made via a BC11A cable connected to typical Unibus configurations. The M9300 Terminator module may be used as a substitute for the M930 Terminator module if the jumpers are selected correctly. The Unibus B cable connection to the RH11 is made via RH11 UNIA IN UNIB ou UNIB IN UNIA ouT ABO1 ABO7 M9300 ABO9 E MODULE M TERM. (ABOS8) T UNIA UNIA IN ouT M930 Y UNIA ouT w2-IN W3-1IN SEE 1 NOTE , UNIBUS A UNIBUS A BEGINNING | > T0 END OF UNIBUS A UNIBUS A NOTE f: Install M930 terminator if last device on UNIBUS A. 11-2220 Figure 5-2 Single-Port Unibus Configuration 5-3 UNIBUS B END UNIBUS [ M9300 W1-IN W2-0UT We-In RH11 BEGINNING UNIBUS UNIA B IN UNIB UNIB ouT IN ABO1 ABO7 SOLID STATE MEMORY PDP-11/45 M930 MEMORY UNIA ouT ABO9 W1i-0UT UNIA ouT M9300 ABO8 UNIA W2-IN UNIA IN ouT W3-IN SEE NOTE ‘\ BEGINNING UNIBUS A UNIB X T T e Em—— UNIBUS A ouT [ 1 UNIB IN UNIBUS A S ——:> N END OF XNIBUS NOTE 1: Install M930 terminator if last device on UNIBUS A. 11-2221 Figure 5-3 5.2.3 Dual-Port Configuration — Memory on Unibus B Massbus Cable Connections Massbus connections 8-foot, 40-conductor to the ribbon RHI11 Massbus are made via three Cable B — From slot C5DS5S to the next connector slot, with the edge-marking facing up. cables (BCO6R-08). These cables plug into three M5904 Transceivers in the RH11, and Massbus are designated Massbus Cables A, B, and C. These cables connector slot, with the edge-marking facing up. Cable C — From slot C6D6 to the next should be inserted into the modules with the edge-marking To terminate the Massbus, a 7009938 Terminator Pack facing the module handles. The other ends of these cables mate to the input/output connector block assembly on the assembly should be plugged into the output connector(s) of connector the last drive (Figure 5-5). The Massbus cable connections panel with the edge-marking facing up (per D-UA-RJP04-A-0). The connections are made as follows: to the RHI11 are shown in Figure 5-2 and 5-3 for single-port and dual-port systems, respectively. NOTE Massbus Cable A — From slot C4D4 of the RHI11 to In some cases, M5903YA transceiver cards may the righthand side of the connector block (viewed be used instead of the terminator pack assem- from the male side, springs at top). The edge-marking blies; should face up. shipped with terminator pack assemblies. 5.4 however, all units ultimately will be PDP-11 MEMORY M930 BEGINNH& NIBUS B UNIBUS B UNIBUS B UNIBUS B UNIB IN UNIB ouT BUS WINDOW UNIA IN PDP-11 RH11 UNIA ouT UNIA 1 END IN Jy ABO1 MS300 TERM. UNIA IN i; e el —— S UNIBUS A UNIBUS A ABOS8 ABO9 wi-IN UNIB ‘ BEGINNING ONIBUS A ouT B W2-ouT W3-0UT UNIA ouT SEE NOTE 1 ! UNIA UNIBUS MODULE MEMORY UNIA ouT M930 UNIB ouT UNIB IN UNIB ouT ouT Commm— SEE NOTE 2 UNIB IN | S— END UNIBUS UNIBUS A A NOTES: 1. In this configuration can be replaced by M930. 2. Install M930 terminator if last device on UNIBUS A. 11- 2222 Figure 5-4 524 Dual-Port Configuration — Memory & Processor on Unibus B ACLO,DCLO AC LO and DC LO signals from the RH11 power supply must be connected to the RHI 1. There should be only one AC LO and one DC LO power fail connection to each Unibus from the power supply of each mounting box. (Otherwise, power fail conditions would latch up due to positive feedback to the power fail logic.) If a device already mounted in the mounting box to be used for the RH11 has AC LO and DC LO connections to a Unibus, remove the M688 Power Fail Driver module for that Unibus from the RH11. The M688 for Unibus A is located in slot ES5; the M688 for Unibus B is located in slot E4. If the configuration is such that Unibus A and Unibus B are jumpered together and AC LO and DC LO connections are already made to either Unibus from a device in the mounting box to be used for the RH11, remove the M638 for the RH11 Unibus connection, whether it is A or B. Power supply AC LO and DC LO should be disconnected from all other options mounted in the same box as the RH11 if they do not need those signals for internal operation. 5.3 JUMPER CONFIGURATIONS The following paragraphs describe the various jumper configurations on the BCT, DBC, and CSR modules. RH11 M5904 | SLOT RPO4 DISK DRIVE LAST DRIVE % | M5903 | 4 % |M5903 — sLoT ~ c0o4 | | %% M5904 SLOT CDO5 SLOT ABO1 ] M5903 % ABO2 ON MASSBUS |~ ABO! i jaka SLOT M5903 SLOT ABO1 | TERMINATOR PACK ASSY M5904 SLOT CDO6 | d M5903 ‘stor ABO3 | | M5903 sLoT ABO1 (7009938) P MASSBUS CABLE CONNECTORS NOTES: 3% Flat massbus cable (3) internal to RPO4 cabinet and to cabinet containing RH11. ¥ ¥ Round massbus cable external to cabinets. 1. Last drive terminated with 7009938 terminator. pack dssy. 11-2561 Figure 5-5 Massbus Cable System Configuration The BCT module contains jumpers for register selection, The jumpers in E3 (D-CS-M7295-0-1, sheet 2) are selected for the appropriate number of registers (20) in the RJP04 BR level interrupt, NPR latency, vector address, and missed subsystem. 5.3.1 BCT Module (M7295) transfer error. 5.3.1.1 Register Selection — The RHI1 is capable of Slot Jumper Jumper In/Out responding to 30 possible Unibus addresses, with the exact number dependent on the Massbus device. For the RP04 E3 Disk Drive, the following jumper configuration should be used (D-CS-M 7295, sheet 2). Jumper Address Bit Jumper In/Out*® 2—15 1-16 Out Out 3—14 In 4—-13 In 5—-12(2) In 6—11(4) Out w1 12 Out 7—10(8) In w2 11 Out 8—9(16) Out W3 10 Out W4 9 In W35 8 Out 5.3.1.2 Wé 7 Out the RH11 is normally set for the BRS level. This plug is w7 6 Out located in E57 (D-CS-M7295, sheet 7). W8 5 In 5.3.1.3 *Jumper In = Binary 0 BR Level Interrupt — The priority jumper plug for NPR Latency — Special circuitry is incorporated on the BCT module to improve NPR latency time for devices connected to the Unibus. This circuitry is enabled Jumpers W1—W8 select the block of Unibus addresses to via jumper W18 (D-CD-M7295-0-1, sheet 7). When the which the RH11/RP04 responds. The standard addressing jumper is left in, the NPR latency feature is enabled. Not all block assigned is 776700—776746. PDP-11 processors will work with this special feature. performing DATI operations; if W1 is removed, the PA and PB parity lines of Unibus B are used as data bits 16 and 17, 53.1.4 Bus Grant — If there are no small peripheral controllers installed in slots C7—F7, C8—F8, and C9—F9, G727 Grant Continuity modules must be installed in slot D7, D8, or D9. These modules merely continue the Bus respectively. Jumper W2 serves Unibus B in the same manner as W1 serves Unibus A. Both jumpers are normally Grant signals to the next device on the Unibus. left in. 5.3.2.3 Start Counter Jumpers — Various Silo capacities Vector Address Jumpers — The interrupt vector 5.3.1.5 are jumper-selectable before a write operation onto the disk drive is started. For RJPO4 operation, jumper E66, pins 1—16, which selects the full 64-word capacity, should be connected (D-CD-M7294-0-1, sheet 9). transferred to the processor is jumper-selectable via jumpers W11-W17, representing vector bits 2—8, respectively. The RJP04 subsystems are assigned a vector address of 000254, with the following jumper configuration: Jumper Vector Bits Jumper In/Out* Wil V2 In W12 V3 In 5.3.3 CSR Module (M7296) The CSR module contains a jumper (W1 on D-CS-M7296-0-1, sheet 2) to allow for Unibus A selection only. This jumper overrides the ability of the program to W13 V4 Out select Unibus B data transfers. The jumper is normally w14 V5 In removed. W15 V6 Out W16 \¥ In W17 V8 Out 5.4 RH11 INSTALLATION PROCEDURE This procedure should be performed twice when installing RJP04-BA or RJP04-BB subsystems. *Jumper In = Binary 1 1. — Jumper W19 (D-CD-M7295-0-1, 5.3.1.6 MXF Jumper sheet 9) is used to disable detection of MXF errors and is used during special maintenance procedures. W19 is nor- broken wires. mally left in. 5.3.2 2. DBC Module (M7294) Unibus parity, and start counter capacities. NPR Cycle Selection 3. Jumpers — Two jumpers revision and remove and check all RH11 Mount the RH11 backplane assembly in the appropriate mounting box using four 8/32” X 1’ Allen-head screws. select the type of cycle to be implemented when perform- ing NPRs. Jumper E66 (3—14) (D-CS-M7294-0-1, sheet 2) 4. selects the RH11 to perform one memory reference for each NPR request; this jumper is removed in the RJP04 subsystem to allow back-to-back memory cycles to occur. Jumper E66 (2—15) takes advantage of dedicated Unibus B systems (those in which the RH11 is used exclusively as a Unibus B master) by allowing the RH11 to transfer complete consecutive blocks of data without giving up the Connect the two power harnesses to the RH11 as described in Paragraph 5.2.1. Ensure that Mate-N-Lok connectors are seated firmly in the power distribution panel located on the chassis above the backplane. 5. Check the RH11 backplane again for bent pins and shorted wires. Unibus; to implement this feature, both this jumper and E66 (3—14) must be cut. 5.3.2.2 Check the backplane for the current wire-wrap modules for current ECO revisions. The DBC module contains jumpers for NPR cycle selection, 5.3.2.1 Visually check the RH11 backplane assembly for bent pins by sighting along the rows of pins from two directions. Also check for pinched or 6. Power-up the CPU or expander box and check 7. Check that the wires supplying AC LO and DC Unibus Parity Jumpers — The RH11 option can be selected for 16-data-bit transfers (plus two parity bits) or 18-data-bit transfers. Unibus A and Unibus B can each be W2 and W1 jumpers via individually selected allows W1 jumper in, left If 8). (D-CS-M7294-0-1, sheet parity error code detection on Unibus A when the RH11 is all voltages, then power-down. LO signals from the power supply are con- nected to the RH11, as described in Paragraph 5.2.4. 5-7 Verify and/or select the jumper configurations -BB subsystem is designated as controller BX, in the RH11 where X is the same subsystem number as the according to Paragraph 5.3 and drawing D-CS-M7295-0-1. associated controller A. Verify that all modules are placed according to Example: Two RHI11 controllers are mounted the in RH11 Module Utilization List (D-MU-RH11-0-1). the same cabinet, one for each of two RJP04-AA subsystems. Each RH11 uses one input/output connector block on the connector 10. Verify that Unibus cable connections are made panel; according to Paragraph 5.2.2. second is A2. Later, an RJP04-BA subsystem is the installed 11. first is called controller Al, the with its two RHI1 controllers Mount an input/output connector block assem- mounted in the same cabinet. The remaining bly (7009861) to an RJP04 connector panel two slots on the connector panel are used, with (7412379) one being labeled A3 and the other B3. with four 4/40” X 57 screws (9008042-8). 12. Verify that two pressure-sensitive labels are applied to the connector panel for each input/ output connector block CBA assembly (E-UA-RJP04-A-0). Label 1 is applied above the input/output connector block assembly, and Label 2 (3612116-01) Label 2 is applied below it. This label simply shows the relative positions of the flat Massbus cables A, B, and C. Controller 13. AB1234 of the cabinet containing the RH11, using four 10/32” Tinnerman nuts (9006586) and four X 0.38” Truss-head screws Label 1 (3612116-00) 10/32> (9006071-3). (Refer to D-UA-RJP04-A-0.) The second line of Label 1 must be marked so that only one letter and one number are visible. The single controller (RH11) Mount the connector panel at the bottom rear used in 14. an Verify that Massbus cable connections are according to Paragraph 5.2.3. RJP04-AA or -BB subsystem, as well as the first controller used in an RJP04-BA or -BB sub- 15. system, is referred to as controller A. If it is the Clean the air filters at the top of the mounting cabinet, if necessary. first subsystem using the connector panel, it is designated controller Al (etc., up to controller A4). The second controller in an RJP04-BA or l6. Check mounting cabinet fans for proper operation. 5-8 CHAPTER 6 RJP04 FIELD ACCEPTANCE PROCEDURES AND DIAGNOSTICS 6.1 6.2.3 INTRODUCTION formance of the RP04 Disk Drive Pack-Attributable Errors An error caused by imperfections in the recording surface is Field acceptance testing is intended to demonstrate per- regarded as pack-attributable, or media dependent. If the and/or the RIJP04 subsystem to the customer prior to his acceptance. imperfection is less than 11 bits long, it is ECC-correctable 6.2 will appear as a hard and will appear as a soft error. If it is longer than 11 bits, it ERROR DEFINITIONS/RATES error. On a given pack, pack- The RPO4 contains three registers to display the various attributable errors will always appear at the same cylinder, error sector, and track addresses. The definitions of hard and soft conditions possible. Error register #1 (RHER 1) indicates the operational error related to command and errors in Paragraphs 6.2.1 and 6.2.2 apply only to randomly control; error registers #2 and #3 (RHER 2, RHER 3) ~ distributed errors, and do not take into account errors that indicate drive error conditions. Two bits of RHER 3 (SKI are pack-attributable. Imperfections in the pack surface and OCYL) indicate seek errors and are used to calculate may be found by mapping the pack using the formatter the seek error rate (Paragraph 6.2.4). Four bits of RHER 1 program. (DCK, HCRC, HCE, and ECH) indicate data errors; the remaining bits of RHER 1 indicate command and control 6.2.4 errors. Table 6-1 lists indications of the various error types Any positioning operation that is not completed within a Seek Errors and their explanations. specified time (85 ms for SEEK commands, 500 ms for RECALIBRATE commands, and 10 ms for OFFSET and RETURN 6.2.1 minates Hard Errors TO with CENTERLINE commands) or that terthe positioner in an incorrect location, Any failure to read data correctly after a complete recovery constitutes a seek error. The allowable error rate for seek sequenceTM with ECC enabled constitutes an irrecoverable, errors is 1 error per 10° seek operations. or hard error. Errors that are not ECC-correctable include bursts greater than 11 bits in length and isolated dropped 6.3 bits (separated by more than 11 bits) within a sector. The allowable error rate for hard errors is 1 error per 10" ? bits The RJP04 Field Acceptance Test is designed to demonstrate the performance of the RP04 Disk Drive when used read. with an RH11 controller. 6.3.1 6.2.2 RIP04 FIELD ACCEPTANCE TEST Operational Checks, Single Controller When all installation procedures have been completed, the Soft Errors Any failure to read correctly on the first try, data that is tests then read successfully during a recovery sequence, consti- performed. The total time required to run these tests, in the tutes a recoverable, or soft error. The allowable error rate absence of failures, is 3.7 hours per drive. Diagnostics are for soft errors is 1 error per 10° bits read. described in Paragraph 6.4. *A complete recovery sequence consists of 28 retries, 16 of them at the nominal head position, and 2 each at offsets of +400, +800, and +1200 microinches. The first release of the DEC PDP-11 operating system does not include offset capability. 6-1 described in the following paragraphs should be Table 6-1 BIT SET Bit Register Error Type Soft HCE RHER 1 HCRC RHER 1 HCRC RHER 1 Explanation Sector Count Field/Desired. Sector Compare fails due to CRC failure. Soft Sector Count Field matches desired sector field but there is CRC error. HCRC RHER 1 FER RHER 1 Soft Format bit in first header word incorrect. NOTE: FER without HCRC indicates wrong format pack mounted. DCK RHER 1 Soft Error detected during Read operation by examination of ECC bytes; correctable by retry sequence. DCK RHER 1 ECH RHER 1 Hard Error detected which is ECC uncorrectable through 28 retry sequence (16 retries at nominal head position and 12 with head offset). SK1 RHER 3 Seek 1. SEEK operation fails to complete within 85 ms of initiation. 2. RECALIBRATION operation fails to complete within 500 ms of initiation. 3. OFFSET or RETURN to CENTERLINE opera- tions fail to complete within 10 ms of initiation. SKI RHER 3 OCYL RHER 3 HCE RHER 1 Seek Positioner has drifted off cylinder subsequent to completion of positioning operation. Seek Sector Count Field (RHLA) does not match Desired Sector Field (RHDST) and there is not a CRC error. This error is not caused by a positioner failure: It is due to a DCL failure. Therefore, HCE alone indicates an RP04 Seek Error and not a DEC 733 Drive Seek failure. 6-2 Diskless Controller Test, Part I (Static 1A) (MAINDEC-11- Mechanical Read/Write Test (MAINDEC-11-DZRPK) DZRPS) Run Procedure: Run Procedure: Run two passes, using default parameters. 1. One pass of all tests, using default parameters. 2. Ten passes of tests 0—6. Errors Allowed: None Error Recovery Procedure: Correct problem and restart Errors Allowed: Only pack-attributable errors. (The same acceptance on failing drive. pack should be used for this test that was used for the test in the preceding paragraph.) Approximate Run Time: 5 minutes/drive Diskless Controller Test, Part II (Static 1B) (MAINDEC-11- Error Recovery Procedure: Correct problem and restart DZRPT) acceptance on failing drive. Run Procedure: Run two passes, using default parameters. Approximate Run Time: One hour, 15 minutes/drive Errors Allowed: None Error Recovery Procedure: Correct problem and restart Multidrive Exerciser (MAINDEC-11-DZRPN) acceptance on failing drive. Run Procedure: Run all drives, using default parameters, until 6.25 X 107 words have been transferred on all drives. Approximate Run Time: 10 minutes/drive Errors Functional Controller Test, Part 1 (Static Allowed: One attributable. 2A) (Use the soft error that is same pack that was used not pack- for preceding test.) (MAINDEC-11-DZRPU) Run Procedure: Run two passes, using default parameters. Error Recovery Procedure: Drop failing drive from test. Continue test on remaining drives. Correct problem and Errors Allowed: Only pack-attributable errors. restart acceptance on failing drive. Error Recovery Procedure: Correct problem and restart Approximate Run Time: 45 minutes/drive acceptance on failing drive. Approximate Run Time: 5 minutes/drive DEC-X-11 Functional Test, Controller Part II (Static 2B) Run Procedure: Run configured for system with default (MAINDEC-11-DZRPV) parameters for one hour. Run Procedure: Run two passes, using default parameters. Errors Errors Allowed: Only pack-attributable errors. Allowed: Two system soft errors that are not pack-attributable. (Use the same pack that was used in the preceding tests.) Data Late errors (DLT) are to be expected Error Recovery Procedure: Correct problem and restart on heavily loaded systems and, as such, should not be acceptance on failing drive. considered as errors. Approximate Run Time: 5 minutes/drive Error Recovery Procedure: Drop failing drive and continue test Formatter Program (MAINDEC-11-DZRPL) on remaining drives. Correct problem and restart acceptance on failing drive. Run Procedure: Run according to Table 6-2. 6.3.2 Errors Allowed: Pack-attributable errors only. Operational Checks, Dual Controller When all installation procedures have been completed for a Error Recovery Procedure: Correct problem and restart dual-controller system, the tests described in the following acceptance on failing drive. paragraphs should be performed. The total time required to Approximate Run Time: drive. run these tests, in the absence of errors, is 4.0 hours per 15 minutes/drive 6-3 Table 6-2 Format (MAINDEC-11-DZRPL) Run Procedure DRV 0 DRV 1 DRV 2 DRV 3 DRYV 4 DRV 5 DRYV 6 DRV 7 Default Write Write Write Write Write Write Write Option (1) Check (1) Check (1) Check (1) Check (1) Check (1) Check (1) Check (1) Write Default Write Write Write Write Write Write Check (1) Option (2) Check (2) Check (2) Check (2) Check (2) Check (2) Check (2) Write Default Write Write Write Write Write Check (2) Option (3) Check (3) Check (3) Check (3) Check (3) Check (3) Write Default Write Write Write Write Check (3) Option (4) Check (4) Check (4) Check (4) Check (4) Write Default Write Write Write Check (4) Option (5) Check (5) Check (5) Check (5) Write Default Write Write Check (5) Option (6) Check (6) Check (6) Write Default Write Check (6) Option (7) Check (7) Write Default Check (7) Option (8) Write Check (8) Diskless Controller Test, Part I (Static 1A) (MAINDEC-11- Error Recovery Procedure: DZRPS) acceptance on failing drive. Run Procedure: Correct problem and restart Run two passes, using default parameters (both ports). Approximate Run Time: 20 minutes/drive Errors Allowed: None Error Recovery Procedure: Correct problem and restart Functional acceptance on failing drive. (MAINDEC-11-DZRPU) Controller Test, Part 1 (Static 2A) Run Procedure: Run two passes, using default parameters Approximate Run Time: 10 minutes/drive (both ports). Diskless Controller Test, Part II (Static 1B) (MAINDEC-11- Errors Allowed: Only pack-attributable errors. DZRPT) Run Procedure: Run two passes, using default parameters Error Recovery Procedure: (both ports). acceptance on failing drive. Errors Allowed: None Approximate Run Time: 10 minutes/drive 6-4 Correct problem and restart Functional Controller Test, Part II (Static 2B) Mechanical Read/Write Test (MAINDEC-11-DZRPK) (MAINDEC-11-DZRPV) Run Procedure: Run Procedure: Run two passes, using default parameters (both ports). 1. One pass of all tests, using default parameters (one port only). Errors Allowed; Only pack-attributable errors. 2. Ten passes of tests 0—6 (one port only). Error Recovery Procedure: Correct problem and restart acceptance on failing drive. Errors Allowed: Pack-attributable errors only. (Use the Approximate Run Time: test.) same pack for this test that was used for the preceding 10 minutes/drive Dual Controller Logic Test, Part I (MAINDEC-11-DZRPP) Error Recovery Procedure: Correct problem and restart Run Procedure: acceptance on failing drive. 1. Install dual controller option test Approximate Run Time: One hour, 15 minutes/drive cable (7010507-02). Multidrive Exerciser (MAINDEC-11-DZRPN) 2. Run two passes, using default parameters. Run Procedure: Run all drives, using default parameters, until 6.25 X 107 words have been transferred on all drives. Errors Allowed: Pack-attributable errors only. (Run both ports simultaneously.) Error Recovery Procedure: Correct problem and restart Errors Allowed: One soft error, not pack-attributable. (Use acceptance on failing drive. the same pack for this test that was used for the preceding tests.) Approximate Run Time: 5 minutes/drive Error Recovery Procedure: Drop failing drive from test. Dual Controller Logic Test, Part Il (MAINDEC-11-DZRPQ) Continue test on remaining drives. Correct problem and Run Procedure: restart acceptance on failing drive. 1. Install controller dual option test Approximate Run Time: 45 minutes/drive cable (7010507-02). 2. DEC-X-11 Run one pass, using default parameters. Run Procedure: Run configured for system, using default procedures, for one hour (both ports). Errors Allowed: None Error Recovery Procedure: Correct problem and restart Errors acceptance on failing drive. pack-attributable. (Use the same pack that was used for the Allowed: Two system soft errors that are not preceding tests.) Data Late errors (DLT) are to be expected Approximate Run Time: 5 minutes/drive on heavily loaded systems and, as such, should not be Formatter Program (MAINDEC-11-DZRPL) at a later date. considered as errors. Engineering guidelines will be available Run Procedure: Run according to Table 6-2 (one port Error Recovery Procedure: Drop failing drive and continue only). test on remaining drives. Correct problem and restart acceptance on failing drive. Errors Allowed: Pack-attributable errors only. Error Recovery Procedure: Correct problem and restart 6.4 acceptance on failing drive. The diagnostic programs employed with the RJP04 sub- DIAGNOSTICS system are described briefly below. Refer to the applicable Approximate Run Time: 15 minutes/drive diagnostic operating procedures for detailed information. 6-5 6.4.1 Test Programs 6.4.2 MAINDEC-11-DZRPS and MAINDEC-11-DZRPT RP04 MAINDEC-11-DZRPN Multidrive Exerciser — This program exercises one to eight RP04 Disk Drives attached to the same RH11. If two or more RPO4s are being exercised, operations may be overlapped so that one drive performs a data transfer or write-check operation while others perform seek/search operations. Performance of each drive is monitored by the program, so that a drive which exceeds a preset number of errors in any of several categories is automatically deassigned, unless the operator chooses to override that feature. Performance statistics for each drive being exercised are reported on request from the operator or automatically at intervals determined by the operator. All data transfer commands (Write Data, Write Header and Data, Read Data, and Read Header and Data) are used, as well as Write-Check Data and Write-Check Header and Data commands. Recalibrate and Read-In Preset commands are used at startup and drive initialization; Recalibrate, Offset, and Return to Centerline commands are used during error processing. Program/operator communication is via the Diskless Controller Test, Parts I and II (Static 1A and 1B) — This program tests the RH11 and the DCL portion of the RP04 Disk Drive. The DCL must be plugged into the mass device level interface (MDLI) connecting to the drive assembly. This program does not use the disk surface or any signals from the MDLI. If the disk is powered up, it must be in the Heads Unloaded position. A successful run (no errors) of this diagnostic indicates that the DCL logic is working properly; the logic controlling mechanical commands is not tested by this diagnostic. All data commands use the Maintenance register in the wraparound mode. MAINDEC-11-DZRPU and MAINDEC-11-DZRPV RP04 Functional Controller Test, Parts I and II (Static 2A and 2B) — This diagnostic tests the DCL portion of the RP04 by exercising the disk surface and the mechanics of the drive to prove proper operation of the subsystem. A disk pack (which need not be formatted) with no vital information written on it is necessary to run this diagnostic. A teletypewriter, which also normally reports errors, unless a line printer is available. Program options are selected by switch register settings. All commands, data patterns, and data buffer sizes are selected randomly by the program, as successful run (no errors) indicates that the DCL circuitry works properly while not connected to the rest of the subsystem. This test should be run after the Diskless Controller Test has been run successfully. are the addresses (cylinder, track, and sector) for each operation. At completion of each operation, the program checks the RH11. This program requires data packs created by the Formatter Program (below), by the Mechanical Read/Write Test (above), or by the Data Pack Generation MAINDEC-11-DZRPK Mechanical Read/Write Test — This program contains 15 tests numbered from 0—165. Tests 0—6 use a Read Header and Data command to read the cylinder, track, and sector information from the header; the tests then command of the Exerciser Program. check for validity, ensuring that the seek operation functions System Exerciser Programs properly. Tests 7—12 measure the rotational speed, the one-cylinder seek, the average seek, and the maximum seek times to ensure that they are all within the specified tolerances. Tests 13 and 14 ensure that 6.4.3 the sector and track addressing circuitry is working pro- perly. Test 15 ensures that the data storage and retrieval Utility Programs MAINDEC-11-DZRPL Formatter Program — This program is designed to write and verify header and data information on all possible disk pack addresses in order to test the retention of the recording surfaces. The format is main- capabilities are operative. Test 16 is used to stress and check the read/write and servo systems. The program starts by identifying itself and determining that all drives are available for testing; it then tests them in numerical order, tained on a basis of 411 cylinders, 19 tracks per cylinder, and 22 sectors per track. The program formats the disk pack on the assigned drive one track at a time. The data fields are written with the selected pattern; key words are written with Os. Each track is verified with a Write-Check command immediately after it is written. The first and last cylinder and track addresses, inclusively, determine the beginning with the lowest numbered. One pass (tests 0—15) is performed on each drive, with the number of the tested drive typed at the beginning of the pass. An End of Pass message is typed at the completion of each pass; after all drives have been tested, an End of Test message is typed. MAINDEC-11-DZRPP and MAINDEC-11-DZRPQ DualPort Logic Test (Parts I and II) — This program, which portion of the pack to be formatted (no smaller than a single track). Write-check errors are reported when they are detected. If an error is detected, the sector must be requires a special adapter cable, checks the dual-port logic in the DCL portion of the RP04. 6-6 3. rewritten and verified by two consecutive successful tests Move the positioner in the opposite direction in before being considered usable again. Sectors that cannot increments of 25 microinches until the sign be written correctly twice, after an error, are declared by change bit changes value; store the offset value. the program to be unacceptable. After the last track has 4. been formatted and verified, the header of track O and Offset the positioner to —1200 microinches and repeat steps 2 and 3. sector O of each cylinder is read and compared by the software to isolate possible positioner errors that might have occurred during formatting 5. (e.g., failure of the Average the two sign change offset values and positioner to advance to the next cylinder, or advancement report if the selected head is misaligned by of the positioner past the desired cylinder). more than *150 microinches for cylinder 245 or +35 microinches for cylinders 4 and 400. 6. MAINDEC-11-DZRPM Head Alignment Verification Pro- Repeat steps cylinder gram — This program checks head alignment at cylinder 245 1 through 5 for all heads at for heads O and 18 at and cylinders 4 and 400. 245, heads 0—18, and at cylinders 400 and 4, heads O and 18; it also reverifies alignment of cylinder 245, heads 0—18. The program will notify the operator if any head is out of alignment by more than the specified amount. Head alignment is checked as follows: 1. Offset the positioner to +1200 microinches. MAINDEC-11-DZRPO 2. Store the sign change bit. language. Peripheral Test Generator Pro- gram — This program is a modified form of FOCAL-11, and allows the user to write RP04 programs in the FOCAL-11 6-7 CHAPTER 7 INSTALLING THE RPO4 INTO AN RHP04 SUBSYSTEM 7.1 INTRODUCTION 7.2 ELECTRICAL When one or more RP04s are combined with one or more Power cable connections and Massbus cable connections are RHI10 controllers, the described in the following paragraphs. combination is designated as an RHP0O4 subsystem. The Massbus interface and all channel bus, I/O bus, and Massbus operations that apply to the 7.2.1 RH10/RS04 are described in detail in the RHI10 Massbus Power is distributed within an RHP04 subsystem by means Controller Maintenance Manual and also apply to the RP04. of the self-contained RH10 power supply and a DEC Type Power Cable Connections The RP04 has 16 Massbus registers; Figure 7-1 shows the 857 Power Control. The +5 Vdc and -15 Vdc requirements formats of the system are provided by DEC Type 742 Power for all RP04 Massbus registers in an RHPO04 subsystem. Supplies; the +15 Vdc requirement is provided by a DEC Type 783 Power Supply. Power is applied to the subsystem RP04 Massbus commands are as follows: Octal Code as follows: Command 1. Insert the RP04 power plug into the un- switched side of the 861 Power Control. 01 NO OP 03 UNLOAD 05 SEEK (3-wire) into J1 of the drive, and the output 07 RECALIBRATE remote power cable into J2, if applicable. 11 DRIVE CLEAR 2. Connect the incoming remote power cable 13 RELEASE 15 OFFSET the first drive; otherwise, connect the incoming 4-wire power sequence cable to J3. 17 RETURN TO CENTERLINE 21 READ IN PRESET 3. Connect the power sequence into J3 if this is 23 PACK ACKNOWLEDGE 31 SEARCH connection need be made to J4; otherwise, a 4. If this is the last drive, or the only drive, no 61 WRITE DATA 4-wire sequence cable is output from J4 to J3 63 WRITE HEADER AND DATA of the next drive. Part numbers are: 71 READ DATA 73 READ HEADER AND DATA 70-08288 J1,J2 Cable, 3-wire 70-09490 J3 Jumper Plug, 1st device 70-09491 J3, J4 Cable, 4-wire These command codes may be set in the last two octal 5. digits of the switch panel, and are displayed in the CR Turn SWI1 to REMOTE and turn the circuit FUNCTION CODE lights. Figure 7-2 represents a simplified breaker ON. When the CPU is turned ON, all block diagram showing typical cable types and connections drives (if multidrive) will power sequence up, for an RHPO4 subsystem. one at a time. 7-1 Fs | Fa | F3 | F2 | Ft | (GO FO DVA DRCR 00 DIB REG BIT # 00 Of 02 03 04 05 06 07 08 09 10 11 12 13 14 15 DCL BIT # C15 Ci4 Ci3 Ci2 Ci1 CiO CO9 cO8 <CO7 CO6 CO5 CO4 CO3 CO2 COf COO ATA | ERR | PIP | MoL | WRL | LsT | PeM | OPR | DRY | vv | DE1 | DL64 | GRV | DIGB| DF20| DF5 DRSR Of [& v R/W -| THESE BITS SHOULD BE ZERO IF HD LD OK 02 pck | unT | opT | oTE | wLe | TAE | AOE DRMR 03 DETET | DETET *DRER1 HI SYNC BYTE CNT |HCRC| ZERO | DATA DETET EV 7 TA 16 | TA 8 NBA | TAP | MOH DRTR 06 0 0 1 A 4 SN | sN | SN 34 \ SN | 32 39 v *DRER3 15 2 SA | SA | sA 16 8 2 | sA | sc | sc | ExT | ExT | EXT | EXT | EXT | EXT | sn | | | | | sN 28 | snN | 24 J 4 | 22 sN 21 v 1 sn 18 0 sN 14 I\ 37d peg. 5 sN 12 4 | sN 1" v | 3 2 sN | sn o8 oF 7 | oF | ofF | ofF * * ¥*% 6 | o4 J 5 4 DT of 00 i | sn | o2 0 | sWN | ot J LOW ORDER DIGIT | ofF * 3 | ofF * 2 DC oc | oc { oc | oc | oc | oc | oc 9 8 7 6 5 4 3 2 cc 9 | cc 8 cc 7 | cc 6 | cc 5 | cc 4 | cc 3 | cc 2 PLU | 30v | IXE | NHS | MHS | v SECOND LOWEST DEC. % oT | oT | o2 R/W i | sc 2 DT | 03 | sA R/W 0 | sc 3 DT | oa 4 { | 05 op | ECL | HCI @NCS 3 | o6 13 *DRER2 14 1 4 | o7 DRDC 12 DRCC | TA FMT CNG 5 o8 HIGH ORDER (4'M) DEC. SIGN 2 R/W |ATTN | ATTN | ATTN | ATTN | ATTN | ATTN 6 opT | ot | oT | OT a4 38 | TA DMD % 080 sc DRSN 10 11 |MAINT | MAINT |MAINT |MAINT | MAINT WRT *RD *SCLK *IDX *CLK . DRLA O7 DROF ECC EV ATTN | ATTN *DRAS 04 DRDA 05 R/W HCE | ECH | WCF | FER | PAR | RMR | ILR | ILF | oF #* 1 | oc | oF +* | i | cc i 0 ocC 0 | AcL | ocL ois | UNS ERR | EX Ry VUF | PSU DREC1 16 (POS) DREC2 17 (PAT) GUARANTEED ZEROS * INDICATES CLEARED BY MSB INT OR DR CLR ®* UARDWIRED FOR SINGLE PORT Figure 7-1 10-1369 RPO04 Massbus Registers 7-2 R/W cc 0 |wRU | FEN | TUF | TDF | MSE | csu | wsu | CSF | wcu oCcYL | SKI R/W R/W R/W 7.3 t MEMORY BUS RH10 MAINTENANCE PANEL The RH10 contains a maintenance panel that can be useful for off-line troubleshooting of an initial installation before DF10 DATA running dedicated diagnostic programs. Most cable CHANNEL and DCL problems can be found and repaired in this manner. CHANNEL BUS (BC 10-P) Bus To *=-1- RrHIO 4-+1/0 BUS used to resolve these problems.) The following examples CENTRAL (BCl0-y, BC 10-K) CHANNEL (MAINDEC-10-DCRPF, discussed in Chapter 8, can also be KA/KI 10 I/0 BUS TO PROCESSOR NEXT show how the maintenance panel can be used to check the RP0O4 configuration. DEVICE NEXT DEVICE - MASSBUS < CABLES (BC 06-S) Example 1 — Initial Hookup 1. RPD4 & RPO4 |« Place the LOCAL/REMOTE switch to LOCAL, with all other switches OFF. UP TO 8 DEVICES 2. Start drive(s) and ascertain that the CON- TROLLER SELECT switch points to the correct port. Wait for READY to come ON. RPO4 3. CP-1464 Figure 7-2 Register 1 (DRSR), which is the drive status register. RH10/DF10/RP04 Cable Interconnection Diagram 6. Deposit 01000N0O000OO in the switches (with N the number of the drive to be tested). Read 4. Ensure that phasing is correct by noting that 5. Press CLEAR, then press START. The DIB register data should be 010600 [start- the pack spins in a counterclockwise direction. ing with bit O as the first and total octal digit If not, reverse the phases in the power box. (Figure 7-1)]. If the DIB register data is not When preceding steps have been completed, the ON, the drive did not recognize the command. RPO4 In any case, the cables and drives in the chain correct, check the DIB CBTO light. If this is 7. is physically mounted. Refer to the acceptance procedures in Chapter 8. are suspect. If problems exist, power down the drives (by setting CB1 to OFF) to eliminate 7.2.2 DCL faults and investigate cable/transceiver Massbus Cable Connections The RP04 connects to the RH10 by means of a round problems using one drive. Massbus cable assembly (BC06S). Flat cable is used within the DCL from the round cable transition connector up to NOTE the M5903 standard Massbus transceiver modules in the The terminators do not require power to DCL. Two round cable connection paths exist; one for operate. input from the previous RH10 or RP04, and one for output to the next device. If another drive is to follow, route a 6. BCO6S round Massbus cable assembly out through the rear If the response 00400N000021 drive. Terminate the last drive in the subsystem by a read-in preset command. termination block zero-insertion-force in was of the drive through the left cable clamp and into the next the correct, switches. deposit This is a (70-09938), which is installed via a connector to the final round cable 7. Press CLEAR, then press START. 8. Repeat steps 3 and 4. connector block. NOTE 9. CB1 may be OFF in the terminating drive, yet the Massbus will operate. The DIB Register Data should be 010700. The VOLUME VALID bit is now set. 7-3 10. If the data is not correct, set the RECYCLE switch to ON and repeat steps 6 and 2. Deposit 05400N000000 in the switches. This is a set to zero of the track and sector address. (Dynamic logic cannot be observed with the When oscilloscope.) executed following every Read. Example 2 — Read Data 1. 7. 7. 8. Execute steps 1—4 of Example 1. recycling, this DIB command is re- Press START; do not press CLEAR. Deposit 40400N000071 in the switches. Deposit 40400N000071 (read data command) 10. in the switches. Set RECYCLE to ON, and press START. The drive will now continually read cylinder, track, sector 0, and can be examined with an oscillo- 3. Press CLEAR, then press START. scope. If the entire disk is to be read, omit steps The indicator panel should show both DONE through the entire disk. 7 and 8, and the RH10 will automatically move and NOT BUSY to be ON. DR EXC should be OFF, and DBTO should not be set. RUN should be OFF, and FIN EN should be ON. DBTO indicates that the DCL failed to respond to the command. If DBTO is set, go to Example 3 (Recycle Read) to set up an oscilloscope loop. Example 4 — Write Data 1. with all other switches OFF. CR CBTO should be OFF. 5. 3. 6. Deposit 020000NO00000 in the switch panel. 7. Press START; do not press CLEAR. 8. The contents of Error Register are now Press START. The indicator panel should show both DONE displayed. Analyze this data, referring to Figure and NOT BUSY as being ON. DR EXC should 7-1. be OFF, and DBTO should not be set. Debug in accordance with Examples 2 and 3, but use the Repeat steps 6—8, using 14 and then 15 as the Write first two digits, to read Error Registers 2 and 3. Function code (61) where applicable. RUN should be OFF, and FIN EN should be ON. Example 3 — Recycle Read 1. Press CLEAR, then press START. Deposit 40400N000061 in the switches. 5. 1 Place the LOCAL/REMOTE switch in LOCAL, 7. The data in the Data Buffer lights was written onto the drive (zeros, in this case). with all other switches OFF. Deposit 00400N000021 in the switches. 8. To set a data pattern into the Data Buffer for writing, set 3. the switches to 50400NPPPPPP (where P is the pattern). Press CLEAR, then press START. Deposit 01000N0OOOOOO in the switches. 5. | Deposit 00400N000021 in the switches. If DR EXC is set, proceed with the subsequent steps. Place the LOCAL/REMOTE switch in LOCAL, 9. Press START, and repeat steps 4 and 5. Press START. NOTE Check the DIB Register Data for 010700. (Steps 4, 5, and 6 are for continuity only.) Do not press CLEAR; this will erase the error. 7.4 Ensure that the power cable is firmly attached to the system backplane assembly (RP04). VISUAL INSPECTION Before the acceptance testing is performed, the following visual inspections should be made: 1. Clean the air filters at the top of the cabinet, if Verify that all modules are configured accord- necessary. ing to the RH10/RP04 Module Utilization List. Ensure that all modules are firmly seated in the Ensure that all Massbus cables are properly system backplane assembly. terminated and firmly seated. Inspect the backplane wiring for broken wires Check the cabinet fans for proper operation. or damaged pins; repair or replace as needed. 7-5 CHAPTER 8 RHPO4 FIELD ACCEPTANCE PROCEDURES AND DIAGNOSTICS 8.1 INTRODUCTION 8.2.3 Field acceptance testing is intended to demonstrate performance of the Pack-Attributable Errors An error caused by imperfections in the recording surface is RP04 Disk Drive and/or the RHPO4 regarded as pack-attributable, or media dependent. If the subsystem to the customer prior to his acceptance. imperfection is less than 11 bits long, it is ECC-correctable 8.2 will appear and will appear as a soft error. If it is longer than 11 bits, it ERROR DEFINITIONS/RATES as a hard error. On a given pack, pack- The RP04 contains three registers to display the various attributable errors will always appear at the same cylinder, error sector, and track addresses. The definitions of hard and soft conditions possible. Error register #1 (RHER 1) indicates the operational error related to command and errors in Paragraphs 8.2.1 and 8.2.2 apply only to randomly control; error registers #2 and #3 (RHER 2, RHER 3) distributed errors, and do not take into account errors that indicate drive error conditions. Two bits of RHER 3 (SKI are pack-attributable. and OCYL) indicate seek errors and are used to calculate may be found by mapping the pack using the formatter Imperfections in the pack surface the seek error rate (Paragraph 8.2.4). Four bits of RHER 1 program. (DCK, HCRC, HCE, and ECH) indicate data errors; the remaining bits of RHER 1 indicate command and control 8.2.4 errors. Table 6-1 lists indications of the various error types Any positioning operation that is not completed within a and their explanations. Seek Errors specified time (85 ms for SEEK commands, 500 ms for RECALIBRATE commands, and 10 ms for OFFSET and 8.2.1 Hard Errors RETURN TO CENTERLINE commands) or that termi- Any failure to read data correctly after a complete recovery nates with the positioner in an incorrect location consti- sequenceTM with ECC enabled constitutes an irrecoverable, tutes a seek error. The allowable error rate for seek errors is or hard error. Errors that are not ECC-correctable include 1 error per 10° seek operations. bursts greater than 11 bits in length and isolated dropped bits (separated by more than 11 bits) within a sector. The 8.3 allowable error rate for hard errors is 1 error per 10" 2 bits The actual configuration of customer acceptance testing for read. the RP04 Disk Drive used with an RH10 controller depends RHP04 ACCEPTANCE TESTING upon the individual contractual arrangements between the 8.2.2 customer and Digital Equipment Corporation. A diagnostic Soft Errors distribution list, contained on the magtape distributed with RP04 Disk Drive, contains the most recent field Any failure to read correctly on the first try, data that is then read successfully during a recovery sequence, consti- the tutes a recoverable, or soft error. The allowable error rate procedures for determining whether or not the RP0O4 meets for soft errors is 1 error per 10° bits read. the error specification established by DEC for minimum *A complete recovery sequence consists of 28 retries, 16 of them at the nominal head position, and 2 each at offsets of +400, +800, and +1200 microinches. The first release of the DEC PDP-11 operating systems does not include offset capability. &1 acceptable performance at installation. One version of such MAINDEC-10-DCRHA Deviceless Diagnostic acceptability testing might be as shown below, based on This program exercises the major portion of RH10 logic; no subtests contained in the RP04 Disk Transfer and Reli- Massbus device necessarily has to be connected to the ability Diagnostic (MAINDEC-10-DCRPG). system. The I/O bus and DF10/DF10C channel bus paths are thoroughly exercised. 8.3.1 Diagnostic and Reliability Testing MAINDEC-10-DCRPF Disk Exerciser 1. Run MAPWRT to identify potential error areas This of a given pack, so the computer can avoid checks Massbus error conditions. Simple data transfers to and pack-attributable errors. program exercises all RPO4 Massbus registers, and from the disk are executed and basic mechanical movements are tested. The program can be caused to loop 2. Run ITEST for one pass, then rotate packs and on errors. run it again. Continue in this manner until each 3. pack has been read by every drive to ensure This compatibility between drives and packs. One transceiver problems during installation. It should also be diagnostic is useful in isolating Massbus cable and soft error per pack, per pass is permitted (one run after replacement of any DCL board, before attempting pass = at least 10° bits). more complicated programs. To verify Massbus operation, run DRSTAT, which uses the control bus only and checks of the read/write capabilities of all DCL registers. If problems 1 X 10'° bits/drive has been read. (Nominal occur, isolate to the drive, and then to the module. Figure Run ACCEPT Script until a minimum run time = approximately 3 hours/drive.) Sum- 8-1 is a block diagram of the RP04 DCL, and is useful in mary identifying defective modules flagged by DRSTAT. For printout every hour indicates, among other things, the number of bits transferred. example, an inability to write DRER3 (15) would map to Multiple drives can be tested; refer to DCRPG replacement of the EC board. If data showed parity errors for details. while writing, the Massbus transceiver, the EC board MUX, or the SN board buffer and parity network would be 8.3.2 User Mode suspect. If more than one drive is affected, power down In User Mode no unrecoverable or hard errors are permitted (CB1 OFF) all drives, except one, and isolate the Massbus within a problem. After running DRSTAT, run DATA to verify the errors.) No 24-hour more period. than (Disregard five soft pack-attributable errors that are not data bus portion of the Massbus. Successful operation of pack-attributable are permitted per drive within a 24-hour these period. operation. 8.4 RP04 DIAGNOSTIC DESCRIPTIONS programs Disk ensures correct Transfer and cabling and transceiver Reliability Diagnostic For complete descriptions of specific diagnostics, refer to (MAINDEC-10-DCRPG) the diagnostics themselves. For the latest list of applicable This is a reliability diagnostic program for RHP04 sub- diagnostics, refer to the diagnostic distribution list on the systems consisting of up to 8 drives and an RH10 with an magtape distributed with the RP04 Disk Drive. Among the associated DF10/DF10C Data Channel. Basic and complex diagnostics likely to be contained on that list are the data transfers following. depending upon the tests selected. 8-2 and mechanical movements are executed, 8L.WN-09NMsa4Y3[SWYEER!IE]NMSa¥Y3[2Z94y03343]0[2Vi0s24s90][2vi0os4a0]fo1d[3at50]o4u0][‘N8OS0NH'3QtS]sy3[d¥81A0lLd3°ad]LNODvV43>om\~vaya Logw]sC[n¥o9isavyw4ia]]s|—1[¥0e|O9YodA3]4 y[503] Lodal]g1NODgi;mwxmwo[zda]V1iv¥aNY3[y3eIdALaIl]dIvSdNVHL<]1AIONYX 9S2NLASN-Y0W3CO6S[SH02W0-73M1]¥9ADX|LN(2-0)sa4AOoYk¥Svyaxam11¥0adsaTOMLN1O0D313s«—¥NOXNWNI (z-0) | av3y xNW i INYHSANVHONIWIL ADY 2LIN- bda 81v(L-0)]v(1-(0G)+9-0)9¢a Dgv(si-8)01 (sr1-0)s0yN L1V-V N - YIAING E_ 410p—gg _ 10CNyovddal ¥3rI—AIN-Q6OCes] [ess] L I 2 0 L C { ( O 3 r 2 + 1 ' N v _ o d v A 0 N I l ) S 8 s H a v ] S a _ h . [ 6 2 3 Y ' 1 0 9 A N 3 0 8 S ] svyas%€LLN-NCSu 1NO 934 & |_]8ADY yvd bLLW-9Y 10dy01gwreiderd Coaw] ] ENS | (z1-0)va | XNW 130 3LA8 ONAS*T13AN3 ‘s=|C[1zvtd3Sa093lay]8 p—w[n041y'W031'a01] MSa ¥0123S 94'S*NS 1%yMVs1la3S | 8-3 L(N+-v0Si)avd RP04 DISK DRIVE INSTALLATION MANUAL Reader’s EK-RP04-IN-001 Comments Your comments and suggestions will help us in our continuous effort to improve the quality and usefulness of our publications. What is your general reaction to this manual? In your judgment is it complete, accurate, well organized, well written, etc.? Is it casy to use? CUT OUT ON DOTTED LINE What features are most useful? What faults do you find with the manual? Does this manual satisfy the need you think it was intended to satisfy? Does it satisfy your nceds? Why? Would you please indicate any factual errors you have found. Plcase describe your position. Name Organization Street Department City State Zip or Country FIRST CLASS PERMIT NO. 33 MAYNARD, MASS. 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(sales only) Digital Equipment N.V. 26840 ISRAEL Telephone: (03) 443114/440763 NETHERLANDS Centre Silic — Cidex L 225 94533 Rungis, France Telephone: 687-23-33 Telex: Telephone: 06102-5526 Fountain House, Butts Centre Reading RG1 70N, England TM, 1211 Geneva 26, Switzerland Telephone: 42 79 50 Telex: 22 683 READING -~ Digital Equipment Corporation International Europe 81 route de I'Aire VENEZUELA CARACAS Coasin, C.A. Apartado 50939 Sabana Grande No. 1, Caracas 105 Telephone: 72-8662; 72-9637 Cable: INSTRUVEN
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