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EK-PTA90-MG-002-A01
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TA90/E Magnetic Tape Subsystem Maintenance Guide Volume A01
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EK-PTA90-MG-002
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A01
Pages:
201
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- !' --'" " m -"".,.........,_: .."'»iji!ItJ: . . . . , : 13F5764 " ~ co ""It) u. ('I) ~ PUBLICATIONS REFERENCE DRAWING MACHINE TYPE/MODEL NO. TA90 MACHINE NAME - Magnetic Tape Subsystem -_....... ---- E C NO. -----C04824 ---C13764 -- ~- DESCRIPTION I COMMENTS _., ---" ."- VOL. A01 - Maintenance Guide -- ... --~ V~OL. A01 - Maintenance Guide .. - ~ . mamaama NAMEi DETAIL DATE PUB'REF DWG (PRO) DESIGN ---- --- --, I OF SHT - -- .. CHECK CLASSIFICATION APPRO I I REL, -- --- 4/28/89 . _ _ _ _ ' _ ' _ . ' r. . _ _ _ _ _ ._ ~1/15/90 C13764 CHANGE NO C04824 ~ -- --- ------.--.-- -" - "''''L."=''--,,:=,,-_,.r:''.~.~~_ -- MUST CONFORM TO ENG SPEC - DATE CHANGE NO .~ • -- .....-_._.... ...... ." U1 "'en" ~ LOGIC PG NO DE!VELOPMENT NO ,- w / RDOO1 m mamaama Maintenance Guide TA90/E TA90/E TA90/E TA90/E TA90/E SIN SIN SIN SIN SIN MG MG MG MG MG MAINTENANCE GUIDE MAINTENANCE GUIDE MAINTENANCE GUIDE MAINTENANCE GUIDE MAINTENANCE GUIDE GLOSS PLAN INTRO START CART PWR SENSE PANEL CE/HSC LOC CARR-TCU CARR-DR LGND SPROC MD/SDISK DIAG DF OPER FSI EAD PNEU MSG INST INSP INDEX lamaama mamlalD ! I I I I I VOL. A01 I I VOL. A02 I mamaama mamaama I VOL. A03 I I VOL. A04 I Maintenance Library TA90/E Magnetic Tape Subsystem Maintenance Guide Vols. A01 to AOS Logic Diagrams Vols. C01 and 001 EK-PT.A90-MG-002 mamaama VOL. ADS Preface This manual contains maintenance information about the Digital T A90 Magnetic Tape Subsystem and is intended for customer engineers responsible for servicing the T A90 tape subsystem. Portions of this document contain material copyrighted oy IBM Corporation. Prerequisite Knowledge It is assumed that you have a background in data processing concepts and that you are familiar with the hexadecimal numbering system, stored program concepts, and have a basic understanding of tape subsystems and their relationship within a system/cluster. Related Documents TA90 Operator's Manual, EK-OTA90-0M. Preface PREF 1 Preface PREF 1 The information in this document is subject to change without notice and should not be construed as a commitment by Digital Equipment Corporation. Digital Equipment Corporation assumes no responsibility for any errors that may appear in this document. The software described in this document is furnished under a license and may be used or copied only in accordance with the terms of such license. No responsibility is assumed for the use or reliability of software on equipment that is not supplied by Digital Equipment Corporation or its affiliated companies. Copyright ·C1989 by Digital Equipment Corporation. All Rights Reserved Printed in U.S.A. The following are trademarks of Digital Equipment Corporation: mD~DDmD . DEC DECmate DECUS DECwriter DIBOl HSC MASSBUS Rainbow RSTS PDP RSX P/OS RT Professional STI TMSCP UNIBUS VAX VMS VT Work Processor Portions of this document contain material copyrighted of the International Business Machines Corporation. TA90 MG EC C13764 \ \ Safety 20 Safety 10 Soldering parts Safety • Cuttinq wire or removing steel bands This product meets Digital safety standards. The following information has been included in this publication fo~ the use and safety of Digital personnel. Cleaning parts with solvent, chemicals, or cleaning nuids Ensure that another person, who is familiar with the power-off controls, is near you. Working in any other conditions that might be hazardous to your eyes. Remember: Another person must be there to switch off the power, if necessary. Use these rules to ensure general safety: • Observe good housekeeping in the area of the machines during maintenance and after completing it. • Use only field-supply items (such as adhesives, cleaning fluids, lubricants, paints. and solvents) that have been approved by Digital. that is, are supplied under a Digital part number. • • • Some Digital hand tools have handles covered with a soft material that does not insulate you when working with live electrical circuits. Before you start the machine, ensure that other service representatives and the customer's personnel are not in a hazardous position. Use only those tools and testers that are suitable for the job you are doing. After maintenance, reinstall all safety devices such as shields, guards. labels, and ground wires. Exchange any safety device that is worn or defective for a new one. Use only one hand when working with powered-on electrical equipment; keep the other hand in your pocket or behind your back. Remember: Safety devices protect personnel from hazards. You destroy the purpose of the devices if you do not reinstall them berore completing your service call, 1. Ensure that you can stand safety without slipping. • Remember: There must be a complete circuit to cause electrical shock. By observing the above rules, you may prevent a current from passing through the vital parts of your body. Reinstall all covers correctly before returning the machine to the customer. 3. Use a slow lifting force. Never move suddenly or twist when you attempt to lift. Safety with Electricity When using testers, set the controls correctly and use the Digital-approved probe leads and accessories intended for that tester. Observe these additional rules when working on equipment powered by eI ectrici ty: CAUTION: 4. Lift by standing or by pushing up with your leg muscles; this action removes the strain from the muscles in your back. Do not attempt to lift any objects that you think are too heavy for you. • Do not perform any action that causes hazards to the customer or that makes the equipment unsafe. • Put removed covers and other parts in a safe place, away from all personnel. while you are servicing the machine. • A!ways keep your too! case away from walk areas so that other persons will not trip over it. for example. put it under a desk or table. . • • Find the room emergency power-off (EPO) switch or disconnecting switch. If an electrical acci~ent occurs, you can then operate the switch quickly. • Do not work alone under hazardous conditions or near equipment that has hazardous voltages. Always inform your manager of any possible problems or if you must work alone. • • Insert the ends of your necktie or scarf inside other clothing or fasten the necktie with a clip. preferably nonconductive, approximately 8 centimeters (3 inches) from the ends. • Wear safety glasses when you are: Using a hammer to drive pins or similar parts Drilling with a power hand-drill Disconnect all power: Before removing or installing main units Do not wear loose clothing that can be trapped in the moving parts of a machine. Ensure that your sleeves are fastened or are rolled up above the elbows. If your hair is long, fasten it Do not wear jewelry, chains, metal-frame eyeglasses, or metal fasteners for your clothing. Remember: A metal object lets more current flow if you touch a live conductor. • Before you start to work on the machine, unpiug the machine's power cable. If you cannot unplug the cable easily, ask the customer to switch off the wall box switch that supplies power to the machine. and lock the wall box switch in the off posi ti on. • If an electrical accident occurs: Use caution: do not become a victim yourself. Switch off power. Send another person to get medical aid. If the victim is not breathing. decide whether to give rescue breathing. Stand on suitable rubber mats (obtained locally, if necessary) to insulate you from grounds such as metal floor strips and machine frames. • Use extreme care when measuring high voltages. • Do not use tools or· testers that have not been approved by Digital. Ensure that electrical hand tools, such as power drills and Wire-Wrap' tools, are inspected regularly. • Do not use worn or broken tool s and testers. • Never assume that power has been disconnected from a circuit. First, check that it has been switched off. • Always look carefully for pos'sible hazards in your work area. Examples of these hazards are: moist Hoors, nongrounded power extension cables, power surges. and missing safety grounds. • Do not touch live electrical circuits with the glass surface of a plastic dental mirror. The surface is conductive; such touching can cause personal injury and machine damage. Before doing a mechanical inspection of power supples .. and similar units. (This rule ensures correct grounding of the units.) Many customers have, near their equipment. rubber noor mats that contain small conductive fibers to decrease electrostatic discharges. Do not use this wrong type of mat to protect yourself from electric shock. Before working near power supplies Before installing changes in machine circuits. Unless the maintenance information specifically lets you, do; not service the following parts with power on them when they are removed from their normal operating places in a machine: Power supply un; ts Pumps Blowers and fans Motor generators CAUTION: When lifting any heavy object 2. Balance the weight of the object between your two feet If you need to work on a machine that has exposed electrical circuits, observe the following precautions: SAFETY 10 Using spring hooks or attaching springs 1 Trademark of the Gardner-Denver Co. TA90 MG EC C13764 Safety 10 SAFETY 10 Safety Safety 20 DANGER Safety DANCER Hazardous electrical voltages are present In the receptacle. .------------------------------~ Danger Notices A d.mQer notice is used to hOtHy the ellston-lei efigine€:i that potentially lethal or extremely hazardous conditions exits. The danger safety notices and their page locations contained in the MG are shown below. DANGER Electric shock. The Drive Power switch removes dc voltages to that drive only, and does not affect the other drive in the tape transport unit DANGER Hazardous electrical voltages are present in the connector. Do not touch the outlet case with anything other than test probes until step 3 is completed. INST6. DANCER Electric shock. Hazardous voltages can be present in the ac line cord connectors. CARR-TCU 1440. 1490. DANGER Electric shock. When setting the control unit ac power circuit breaker off, hazardous voltages are still present on the ac power circuit breaker and on the ac power line cord. INST S. DANGER Hazardous voltages are present. If the measured voltage values are less than 1.0 V ac, you can touch the outlet Avoid contact with the Internal parts (pins and sockets) of the outlet INSTG. DANGER Dangerous voltages are present at the ac power cable socket. The safety cover must be on when the socket is not being used. Hazardous electrical voltages are present. Do not touch the internal parts (pins and sockets) of the outlet until step 5 is completed. INSTS. - ------------------------, Make sure the circuit breaker that supplies power to the customer receptacle Is off. lf you are installing a Dual Tape Control Unit SUbsystem, power to both customer receptacles must be ofr. INST 60. DANGER Lethal voltages are present in the power servicing area. Safety is most important. Treat all circuits as live until measured. Capacitors are possible exploding devices. Wear safety glasses when working in the power area. Always Install all safety covers before powering on the machine. PWR 130-1, 400-1. DANGER DANCER CARR-OR 8. DANGER Hazardous electrical voltages are present. Do not touch the outlet before meeting the following requirements of steps 1 and 2 . INST 6. CARR-OR 8. Electric shock. Hazardous voltages are present on the ac power circuit breaker and the line cord. I I DANCER SAFETY 20 !NST 10. CAUTION: . TILT HAZARD. Do NOT open both drives of a tape transport unit that is not bolted to another tape transport unit or tape control unit. With the automatic cartridge feature installed and both drive drawers fully extended, a tape transport unit that is not bolted to another unit will tilt forward with about 20 Ibs. of force appfied to the top of either automatic cartridge loader. High Voltage. PWR 400-7. INST 4, 11,20. 135, 180. INSP 15. CARR-TCU G. TA90 MG EC C13764 Safety 20 SAFETY 20 Tab List Tab List Volume A01 Volume A02 Volume A03 GLOSS Glossary PWR Power Maps CARR-DR PLAN Maintenance Plan SENSE INTRO TAgO Introduction TAB 1 Volume A04 LGND Legend Sense/Status SPRoe Support Procedures PANEL Panel MDfSDISK Maintenance Oevice/MD Support Diskette START Start Mainter.ance CE/HSC Customer Engineerlng Panel/HSC Diagnostics CART Cartridge Analysis LOC Locations PNEU Pneumatic Analysis CARR-TCU Tape Control Unit MSG Errorlog messages INST Installation/Removal INSP Safety Check Procedures INDEX Index ChecksfAdjustments/Removal/Replacement Drive Checks': Adj us tments/Removal iReplacement Procedures DIAG Support Diagnostic Descriptions OF Data Fields and Registers OPER Theory of Operation Volume AOS FSI Fault Symptom Index EAD Error Analysis Diagrams TA90 MG EC C04824 Tab List TAB 1 Glossary and Abbreviations This glossary defines the special terms, abbreviations. and acronyms that are used in this publicalion. Glossary and Abbreviations available. One state of a mass storage device used on the STI bus. When powered on, the device is considered available (but not online) to any controller in a configuration. BOC. Bus-out check. COR. Channel data register. BOM. Bill of materials CDTI. Channel diagnostic tag-in register. backhitch. A slight motion in the backward direction just before moving tape in a forward direction. boot. To bring a device or system 10 a defined state where it can operate on its own. See also bootstrap. CEo Customer engineer; field engineer backup. To make additional copies of documents or software for safekeeping. in case the original copy is accidentally damaged or desiroyed. bootstrap. To cause an operating system to load itself and prepare itself. This glossary includes definitions from: • • The American National Dictionary for Information Precessing. published by the Computer and Business Equipment Manufacturers Association. This material is reproduced from the American National Dictionary for Information Processing, copyright 1977 by the Computer and Business Equipment Manufacturers Association, copies of which may be purchased from the American National Standards Institute, 1430 Broadway, New York. New York 10018. These definitions are identified by an asterisk (.). The ISO Vocabulary of Data Processing. developed by the International Standards Organization, Technical Committee 97, Subcommittee 1. Definitions from p'Jblished sections of this vocabulary are identified by the symbol "(ISO)" preceding the definition. Definitions from draft proposals and working papers under development by the ISOrrC97 vocabulary subcommittee are identified by the symbol u(TC97)," indicating that final agreement has not yet been reached among its participating members. CE Panel. BOR. B~i nni ng-of-record. BCC. BCPH. Buffer channel pointer high register. bpi. Bits per inch. char. Character. BSS. Backspace block. checklist. A list of items to be checked. BSF. Backspace file. CHK. buffer. • A routine or storage used to compensate for a difference in rate of flow of data, or time of occurrence of events, when transferring data from one device to another. CHL. Channel. BCSE. Buffer channel status/error register. BCSL. Buffer channel stop low register. bus. A group of signal lines that convey information from source to destination. Ther:e may'be many destinations. but only one source at a given time. BCSS. Buffer channel storage sars register. adj. Adjustment Buffer data not real register. ALD. Automated logic diagram. BOC. Buffer device command register. allocation. See resource allocation. BOCO. Buffer diagnostic 0 register. alter. To change. BOC1. Buffer diagnostic 1 register. CMD. Command. card extractor. A field engineer tool. CMR. Channel modifier register. Card. Logic card (Board). BOPH. Buffer device pointer high register. BDPL. Buffer device pointer low register. Buffer device remainder register. ANAlVZEfERROR. The VMS command that invokes ERF. A word to ca1f attention to possibfe persona! harm to people. Contrast with DANGER. CAUTf{)fIf (Notice). CB. Circuit breaker. ASCII. American National Standard Code for Inrormation Interchange. BOSS. Buffer device storage sars register. centimeter. One hundredth of a meter. See meter. assigning a device. The establishing of the relationship of a device to a running task, process, job or program. beginning-or-tape (BOT). The location on a magnetic tape that indicates the start of the permissible recording area. eeA. Channel card address register. CCB. Communication control block. asynchronous. Pertaining to events that are scheduled as the results of a signal asking for the event; pertaining to that which is without any specified time relation. bfr. Buffer. CCC. Channel card control register. BM/bill of materials. A list of specific types and amounts of direct materials expected to be used to produce a given j<..--b or quantity of output. TA90 MG EC C13764 contingent connection. A connection between a channel path and a drive caused when a unit check occurs during an I/O operation. control unit. A devke that controls input/output operations of one or more devices. controller. The part of a mass storage system responsible for interfacing between drives and host computers. CPo Circuit protector. Counterclockwise. Buffer mode register. CPS. Cycles per second. See Hz. CCW. Channel command word. BOB. Beginning-of-block. att Attachment concurrent Refers to diagnostic procedures that can be run on one tape control unit while the resl of the subsystem remains avaifabte for customer applicalions. CCR. Channel command retry. CCW. BMR. command. A control signal that initiates an action or the start of a sequence of actions. contaminant. Something that contaminates. BOSE. Buffer device status/error register. assistance. Aid. cluster. A collection of processors called nodes. attached to each other by a high-speed bus. cm. Centimeter. CARR. Checks-Adjustments-Removal-Replacement. BDR. assignment The naming of a specific device to perform a function. elk. Clock. CA. Channel adapter. CART. Cartridge Analysis. analog. Pertaining to data in the form of continuous variables. which are related to measur.able physical quantities. CHPIO. Channel path identification. BWRP. Buffer wrap register. BOAT. amplinl!r. A device whose output is an enlarged reproduction of its input Check. Buffer channel remainder register. BCSH. Buffer channel stop high register. access method. A technique for moving data between processor storage and inp..:~output devices. CER. Channel error register. BOT. Beginning-or-tape. BCPL. Buffer channel pointer low register. aCR. Hand held diagnostic tool. channel command. An instruction that directs a data channel, control unit, or device to perform an operation or set of operations. Buffer channel command register. BCPC. Buffer channel pad counter register. GLOSS 1 CRC. Cycli c redundancy check. Glossary and Abbreviations GLOSS 1 Glossary and Abbreviations Glossary and Abbreviations GLOSS 2 CRR. Channel request register. deserialize. To change from serial-by-bit to parallel-by-byte. ECC. Error correction code. FE. Field engineer; customer engineer. CS. Control storage. designed. Has as a purpose. ECO. Engineering change order. FEALD. Field Engineering automated logic diagram. CSC. Customer Support Center detent. A mechanical device for holding moving parts in position. EDF. Extented Data Format (Improved Data ReGording Capabili ty) field replaceable unit (FRU). An assembly that is replaced in its entirety when anyone of its components fails. detented. Held in position by a detent elsewhere. To or at another place. FiFO. DEV. Device. end of block (EOB). A code that marks the end of a block or data. file. • (ISO) A set of related records, treated as a unit. for example. in stock control, a file could consist of a set of invoices. OF. Data Fields and Registers. end of file (EOF). A code thai marks the end of a file of data. DGHELO. Diagnostic hardware error log. end of tape (EOT). The end of the recording area on a tape. file protection. Prevention of the destruction or data recorded on a volume by disabling the write head of a unit. DGOVLY. Diagnostic overlay log. EOB. End of block. FIPS. Federal Interface Processing Standard. DIAO. Diagnostic. EOF. End of file. DIDO. Data in data out bus. EOJ. End of job. firmware. Software that is stored in a fixed (wired-in) or 'firm' way. usually in a read-only memory; a set of instructions designed to help hardware perform its assigned functions. DIR. Device interrupt register. EOR. End of record. direct access storage. (1)· A storage device in which the access time is in effect independent of the location of the data (2) (TC97) A storage device that provides direct access to data (2) See also immediate access storage. EOT. End of tape. CST. Commar.d status table. First ih first out. CSW. Channel status word. CTO. Channel tag out ctr. Counter. ctr!. Control. CU. See rcu. CUA. Channel unit address. CUT. Controi unit operations labie. DANGER (Notice). A word to call attention to possible lethal harm to people. Contrast with CAUTION. data. • Any represent~tions such as characters or analog quantities to which meaning is, or might be, assigned. EPO. Emergency power formal • (ISO) The arrangement or layout of data on a data medium. off. formatter. Part of a magnetic tape subsystem that performs data conversion, speed matching. encoding, first level error recovery. and interfaces to one or more tape Iransports. EqC. Equipment check. data ~ffer. The storage buffer in the tape (:ontrol unit. This buffer is used to increase the data transfer rate between the tape control unit and the channel. FP. DLR. Device level register. File protect. EQU. Equate. frayed. DOT. Device operation table. Damaged as if by an abrasive substance. equipment check. An asynchronous indication of a malfunction. data check. A synchronous or asynchronous indication of a condition caused by invalid data or incorrect positioning of data. Some data checks can be suppressed. OBI. Data buffer in. Double-stick cellophane tape. Cellophane tape that has adhesive on both sides of the tape. FRU. Field replaceable unit ERA. Error register A register. FSB. Forward space block. drive, magnetic tape. (ISO) A mechanism for moving magnetic tape and controlling its movement. ERB. Error register B register. FSC. Fault symptom code. ERF. A VAXNMS utility that selectively reports the contents of an error log file. FSF. Forward space file. DBO. Data buffer out DSC. dc. Direct current. DSE. Data security erase. ERG. Erase gap. FSI. Fault symptom index. DCB. Data control block. DSE (register). Device status and error register. ERPA. Error recovery procedure action. functional. OCI<. Data check. DSH. Control unit serial high register. Error log. A binary file that is used to record hardware and software failures and a selected amount of context of the failure. Functional microcode. Microcode that is resident in the machine during normal customer operation. OCR. Device control register. DSL. Control unit serial low register. DSR. Device secondary register. exchange. (1) The act of removing an old or imperfect part and installing a new or perfect part (2) Conl.rast with swap. FVP. Functional verify program. DE. device end. degauss. To demagnetize an object. DTR. Device tag register. explosive. Can explode or cause to explode. degradation. A decrease in quality of output or throughput, or increase in machine error rate. dual porting (dual access). Ability of a disk or tape drive to be accessed by two controllers. F. Fuse. degraded. Decreased in quality of output or throughput or increased machine error rate. EAD. Device secondary clock register. Of. connected with. or being a function. GMP. Good Machine Path Error Analysis Diagrams. EBCDIC. demark. Extended binary-coded decimal interchange code. fault symptom code (FSC). A hexadecimal code generated by the drive or tape control unit microcode in response to a detected subsystem error. This code is used as an MG entry point by the field engineer. gnd. Ground. A voltage reference point in a system that has zero voltage potenti a!. g. Gram. hertz (Hz). second. Unit of frequency. One hertz equals one cycle per Mark to show that the buffer segment is not usable. EC. Edge connector. Engineering change. TA90 MG EC C13764 hex. Hexadecimal. Glossary and Abbreviations GLOSS 2 Glossary and Abbreviations HV. High voltage. Glossary and Abbreviations within the system, and would include human action such as analysis by a program support representative. maintenance package. The maintenance aids that Digital supplies for servicing the TA90 subsystem. ITA. Interval timer A register. MAP. Maintenance analysis piOcedure. ITB. Interval timer 8 register. mask. • (ISO) (1) A pattern of characters that is used to control the retention or elimination of portions of another pattern of characters. (2) To use a pattern of characters to control the retention or elimination of portions of another pattern of characters. Hz. Hertz (cycles per second). 1/0. Input/output. IBG. Interblock gap. ITC. Interval timer C register. 10. Identification. JAL. Jump address low register. GLOSS 3 Note: The term microprogram represents a dynamic arrangement or selection of one or more groups of micro instructions for execution in order to perform a particular function. The term microcode represents micro instructions used in a product as an alternative to "hard-wired" circuitry to implement certain functions of a processor or other system component. microprogram load. See initial microprogram load. milli. One thousandth of. identifier. That difference by which one thing can be distinguished from another. JAH. Jump address high register. IlEXER. HSC diagnostic that simultaneously exercises up to 12 tape drives. ILEXER does not provide for fault isolation. K. (1)· When referring to storage capacity, two to the tenth power; 1024 in decimal notation. (2) Kelvin. master file. ,. (ISO) A file used as an authority in a given job and that is relatively permanent. even though its contents may change. Synonymous with main file. millimeter. One thousandth part of a meter. MlC. Machine level control. MeR. Maintenance control register. ILTAPE. HSC diagnostic that tests a specific tape formatter dedicated to the test. ILTCOM. An inline compatibility test for tapes possibly written on different system and different drives. kb. Kilobyte; a unit of 1024 bytes. mm. Millimeter. MD. Maintenance device. Microcode diagrams. land paHern. Wires and connections on or below the surface of a circuit board. MDA. Maintenance device adapter. LO. load. MOO. Maintenance device display. mount a device. To assign an 110 device by means of a request to the operator. modifier. That which changes the meaning. iMl. Initial microprogram load same as boot. I LED.' light-emitting diode. MOt Maintenance data in register. MP. Microprocessor. Immediate access storage. • A storage device whose access time is negligible in comparison with other operating times. LGNO. Legend. MOO. Maintenance data out register. MPL. Microprogram load. IMR. Interrupt mask register. load point. See beginning of tape. media capacity. The amount of data that can be contained on a storage medium, such as tape, expressed in bytes of data. ms. Millisecond. inertia. Tendency to remain at rest or continue in the same direction. LOC. Locations. MSB. Most-significant bit. meter (m). A unit of measure equal to 0.9144 yard. locate block. A subsystem operation in which a tape is moved so that a specific block is available for processing. MG. Maintenance Guide LRC. Longitudinal redundancy check. MICR. Micro instruction register. INST. Installation. LSB. least-significant bit. micro. One millionth of. interblock gap (IBG). (1)· An area on a data medium to indicate the end of a block or physical record. (2) (TC97) The space between two consecutive blocks on a data medium. LSI. Large scale integration technology. MICRO. Microcode. LSP. local storage page register. mIcrocode. (1) One or more micro instructions. (2) A code, representing the instructions of an instruction set, implemented in a part of storage that is not program-addressable. (2) To design. write, and test one or more micro instructions. (3) See also microprogram. initial microprogram load (IML). The action of loading a microprogram from an external storage to writable control storage; see bootstrap. MSG. Message. MTE. Multiple track error. ..TI ""11. lA~;"+on"'!ll:n"'o. IYlCiloIII,g'IQ,I • i", rorti~+or ..,'W t"!:'ln .a:::fi 141 ..... IW~I ~a. MTO. Maintenance tag out register. interface. • A shared boundary. An interface might be a hardware component to link two devices, or it might be a portion of storage or registers accessed by two or more computer programs. multlpath. Pertaining to using more than one path. lSR. Local storage register. LWR. Loop write-to-read. m. Meter. intervention required. Manual action is needed. microdlagnostlc routine. A program that runs under the control of a supervisor, usually to isolate field replaceable units. INTRO. Introduction. magnetic recording. • (ISO) A technique of storing data by selectively magnetizing portions of a magnetizable material. microdlagnostic utility. A program that is run by the customer engineer to test the machine. micro instruction. A basic or elementary machine instruction. ips. inches per second. irrecoverable error [n.]. (1) (TC97) An error that makes recovery impossible without the use of recovery techniques external to the computer program or run. (2) In item (1), the recovery techniques would be external to those that are incorporated, not only within the program that failed but also TA90 MG EC C04824 magnetic tape. (TC97) A tape with a magnetizable surface layer on which data can be stored by magnetic recording. maintenance agreement A contract between Digital and a customer for supplying service to the customer. N/A. Not applicable. net wire list. A Jist that shows the wiring connections for the logic boards. net. Network. MIT. Multiple track. INTlK. Interlock. nano. One billionth part of. microprogram. • (1) (ISO) A sequence of elementary instructions that corresponds to a specific computer operation, that is maintained in special storage, and whose execution is started by the introduction of a computer instruction into an instruction register of a computer. (2) A group of micro instructions that. when executed, performs a preplanned function. network. The interconnection of electrical components. node. Intelligent entities in a distributed computing configuration. NOP. No operation. NRZI. Non-return-to-zero change-on-ones recording. ns. Nanosecond. Glossary and Abbreviations GLOSS 3 Glossary and Abbreviations OCP. Operator control panel; contains any switches and indicators necessary to provide operator information and control over the drive. offline. (TC97) Pertaining to the operation of a functional unit without the continual control of a computer. Contrast with online. online. (TC97) Pertaining to the operation of a functional unit that is under the continual control of a computer. Contrast with offline. Glossary and Abbreviations PNEU. Pneumatics. ref. Reference. pneumatic. The parts of the subsystem that control the pressurized air and vacuum. reg. Register. reinstall. To put back the original part that was removed. pOlling. (1) A process in which the microcomputer interrogates certain command or status registers, one at a time, to determine if service is required. (2) A process in which the STI-FIPS adapter sequentially senses each drive, one at a time, to check for a change of status. GLOSS 4 servomechanism [n.]. .. A feedback control system in which at least one of the system signals represents mechanical motion. special feature. A feature that can be ordered to enhance the capability, storage capacity, or performance of a Digital product, but is not essential for its basic work. remove. To take a part off of the machine. SNERRH. Sense error history table. RER. Read error register. SNS. Sense. resource allocation. (ISO) The assignment of the facilities of a data processing system for the accomplishment of jobs . SPEAR. Standard Package for Error AnalYSis and Reporting OP. Operator panel. . POR. Power-on reset. OPER. Operation. resume. To continue. SS. Status store. OSC. Oscillator. primed. Pertaining to a condition of a tape drive when the controlling computer has addressed the drive but the drive was not in a ready state. retry. To attempt again. ST. Store. OSCillator. A device that periodically varies a voltage. PS. Power supply. REW. Rewind. standard feature. The significant design elements of a Digital product that are included as part of the fundamental product. OSU panel. Operator setup panel. PSR. Processor status register. Program support representative. ROS. Read-only storage. outstanding. Waiting for processing. START, Stl1lrt maintenance. RPM. Revolutions per minute. STI. Standard tape interconnect PST. Product support trained. ov. Over voltage. RPR. Read pattern register. PT. Product trained. overrun. Loss of data because a receiving device is unable to accept data at the rate it is transmitted. PWR. Power. owner. One who owns something. RIW. Read/write. parameter. * (ISO) A variable that is given a constant value for a specified application and that may denote the application. RAM. Random access memory. RRC. Read residual count register. RSR. Read status register. Stoplock. A position-hold mode used when the tape is in a stopped position and under tension. RUN. Rewind-unload. subsystem. A secondary or subordinate system, usually capable of operating independently of, or asynchronously with, a controlling system. SAR. Storage address register. SUPP. Support. S8. Sense byte. SCR. Silicon-controlled rectifier. swap. (1) The act of interchanging two identical field-replaceable units within the same machine for test purposes. (2) Contrast with exchange. SDR. Statistical data recorder. Storage data register. sync. Synchronous, synchronize. s. Second(s) of time. synchronous. (1) (ISO) Pertaining to two or more processes that depend upon the happening of specific events such as common timing signals. (2) Occurring with a regular or predictable time relationship. Random access memory. See direct access storage. part. Part number. RCR. Read control register. p bit. Parity bit. RD. Read. PC. Parity check. ROB. Read backward. PCR. Processor control register. PDR. Processor diagnostic register. ROC. (1) Read diagnostic control register. (2) Remote Diagnosis Center. saturate. To completely fill. PE. Parity error. RDF.- Read forward. sel. Select. PER. Processor error register. RECl. Record length. segment. A part. PG. Parity generator. reconnect. To physically or electrically put back together. SERDES. Serializer/deserializer. tachometer. A device that emits pulses that are used to measure/check speed or distance. pgm. Program. record. * (ISO) A collection of related data or words, treated as a unit; for example, in stock control, each invoice could constitute one record. serialize. To change from parallel-by-byte to serial-by-bit. tailored. Changed to meet individual specifications. seriallzer. (ISO) A device that converts a space distribution of simultaneous states representing data into a corresponding time sequence of states. tape cartridge. A container holding magnetic tape that can be processed without separating it from the container. tach. Tachometer. PGIO. Path group identification. PGM (map). Path group map. recording density. The number of bits in a single linear track measured per unit of length of the recording medium. PGT. Path group 10 table. PLAN. Maintenance Plan. PM. Preventive maintenance. TA90 MG EC C04824 SR. Service Representative, see also CEo recoverable error. (1) An error condition that permits continued execution of a program. (2) Contrast with irrecoverable error. servo [n.], servos. An adjectival noun for use in qualifying some part or aspect of a servomechanism. tape void. An area in the tape in which no signal can be detected; may be caused by a machine failure. TB. Terminal board. TCC. Top-card connector. Glossary and Abbreviations GLOSS 4 Glossary and Abbreviations tape cartridge. A container holding magnetic tape that can be processed without separating it from the container. tape void. An area in the tape in which no signal can be detected; may be caused by a machine failure. Glossary and Abbreviations GLOSS 5 Glossary and Abbreviations GLOSS 5 VRC. Vertical redundancy check. WARNING (Notice). A word to call attention to possible damage to a program, device. or system.. Contrast with CAUTION. WCR. Write control register. TB. Terminal board. TCC. Top-card connector. word. (1) (ISO) A character string that is convenient ror some purpose to consider as an entity. (2) In TA90 and VAX. 16 bits. or 2 bytes. Teu. Tape Control Unit WSE. Write status/error register. tension [n.]. (1) The force tending to produce elongation. (2) The condition of being stretched. thread/load operation. A procedure that places tape along the tape path. WRITE. Write command. WTM. Write tape mark. XR. External register. TW. Tape indicate. XRA. External register address register. TIE. Track in error. TM. Tapemark. tp. Test point iT"'. Tape Transport Unit TU. Tape Unit TUBI. Tape unit bus in. TUBO. Tape unit bus out UEPO. Unit emergency power off. unload. Prepare the tape cartridge for removal from the drive. utilities. Utility programs. Utility programs. (1)· (ISO) A computer program in general support of the processes of a computer: for instance. a diagnostic program. (2) a program that enables the field engineer to maintain (or prepare to maintain) data or other programs. uv. Under voltage. VAXsimPLUS. VAX system integrity monitor; an interactive error reporting tool. VES. Volume error statistics. virtual circuit. A logical connection path between two nodes in a cluster. volume. (ISO) A certain portion of data, together with its data carrier, that can be handled conveniently as a unit. VOM. Volt ohmmeter. TA90 MG EC C13764 Glossary and Abbreviations Glossary and Abbreviations GLOSS 6 Glossary and Abbreviations GLOSS 6 This page intentionally left blank. TA90 MG EC C04824 Contents TAgO Maintenance Summary . . . . . . Special Tools and Test Equipment .. . DC Test Tool Card Extractor . . . . . . . . . . . . . . . . . . Tape Removal Tool . . . . . . . . . . . . . . .. PressureNacuum Gauge ...... . . . . . .. PressureNacuum Kit . . . . . . . . . . . . . . .. ESO Grounding Wrist Strap Tool . . . . . .. Cleaning Cartridge . . . . . . . . . . . . . . . . . . . . . . . . Leader Block Replacement Kit . . . . . . . . . . . . . . . . . Attachment Tool . . . . . . . . . . . . . . . . . . . . . . . . Clutch Tool . . . . . . . . . . . . . . . . . . . . . . .. Hose Clamp Tool . . . . . . . . . . . . . . . . . File Protect Gauge .. . . . . . . . . . . . . . . . . . . . . . .. 5 5 5 5 5 5 5 6 6 6 6 6 6 6 TA90 Maintenance Package Summary . . . . . . . . . . 25 Main Menu display . . . . . . . . . . 30 T A90 Product Support Summary ., Contents PLAN 1 Contents PLAN 1 . . . . . . . . . . . 50 . . . . . . . . . . . . . 55 Procedures . . . . . . . . . . . . . . . Take Offline . . . . . . . . . . . . . . . . . . 55 How to Take a Drive Offline (Single or Dual Subsystem) 55 How to Take a Tape Contiol Unit Offline (Single Oi Dual Tape Control Unit Subsystem) . . . . . . . . . . . . . . . . . 55 Intermittent Failures . . . . . . . . . . . . . . . . . . . . . . . . . 55 Scoping (Using Oscilloscope) . . . . . . . . . . . . . . . . . . . . 65 Maintenance Information Description . . . . . . . . . . . . . . . 10 Volume A01-Maintenance Procedures . . . . . . . . . . . . 10 GLOSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 INTRO (Introduction) .....................'0 START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CART (Cartridge) . . . . . . . . . . . . . . . . . . . . . . . . 10 PNEU (Pneumatics) . . . . . . . . . . . . . . . . . . . . . . 10 MSG (Message) . . . . . . . . . . . . . . . . . . . . . . . 10 INST (Installation/Removal) . . . . . . . . . . . . . . . . . 10 INSP (Safety Check Procedures) . . . . . . . . . . . . . 10 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Volume A02-Maintenance Procedures and Tape ContrOl Unit Checks, Adjustments, Removals and Replacements 10 PWR (Power) . . . . . . . . . . . . . . . . . . . . . . . . . . ' 0 SENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . '0 PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CE/HSC (CE Panel, HSC) . . . . . . . . . . . . . . . . . . . 10 LOC (Locations) . . . . . . . . . . . . . . . . . . . . . . . . , 0 CARR-TCU (Tape Control Unit Checks. Adjustments. Removals. and Replacements) . . . . . . . . . . . . . . 10 Volume A03--Drive Checks. Adjustments, Removals. and Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . , 0 CARR-DR (Drive Checks. Adjustments, Removals, and Replacements) . . . . . . . . . . . . . . . . . . . . . . . . ' 0 Volume A04-Support Procedures .. ,. , . . . .. . . . . . 10 LGND (Legend) . . . . . . . . . . . . . . . . . . . . . . . . . 10 SPROC (Support Procedures) . . . . . . . . . . . . . . . . '0 MD/SDISK (Support Diskette Procedures) 10 DIAG (Support Diagnostics) . . . . . . . . . . . . . . . . . 10 OF (Data Fields) . . . . . . . . . . . . . . . . . . . . . . . . . 11 OPER (Theory of Operation) . . . . . . . . . . . . . 11 Volume AOS--Error Analysis Diagrams . . . . . . . . " FSI (Fault Symptom Index) . . . . . . . . . . . . . . '1 EAD (Error Analysis Diagrams) . . . . . . . . . . . 11 TA90 MG EC C13764 TA90 Maintenance Summary The TA90 maintenance package has two parts, the maintenance diskettes and the TA90 Maintenance Guide manual. The TA90 maintenance package supplies two diskettes. GMP (concurrent) di agnostics are resident on the TeU functional diskette. Non-concurrent ("standalone") diagnostics are resident on the TeU support diskette. Card Extractor Pressure/Vacuum Gauge This tool (PN 29-27466-01) is shipped with the subsystem. It is used to remove logic cards from the subsystem. This tool (PN 29-27268-01) is used to measure the pneumatic system pressure or vacuum. See PNEU 5 for instructions on how to use the pressure/vacuum gauge. TA90 Maintenance Summary PLAN 5 TA90 Maintenance Summary PLAN 5 There is a third diskette available for use with the maintenance device (MO) for area support This diskette contains subsystem display and alter controls, support utility programs, and microcode patch programs. o Special Tools and Test Equipment DC Test Tool This tool (PN 29-27465-01) is shipped with the subsystem. Use this tool to determine if subsystem power supplies are supplying output voiiages. See P'v·vR iO or P'vVR i2 jor a description 0; ihis tool and a description of how to use it. ~ ''''COo,s ";; ..... t.. C"IC_.. ,c"Io" Card Extrtlctor Tape Removal Tool 456 7 This tool (PN 29-27467-01) is shipped with the subsystem. Use it to rewind tape into the cartridge when the tape must be rewound by hand. See CART 12 for instructions on how to use the tape removal tool. Pressure/Vacuum Gauge Pressure/Vacuum Kit This kit contains hoses, fittings and the PressureNacuum gauge (shown above) for measuring the pneumatic system pressure or vacu':!m. This kitis not shipped with the subsystem and must be ordered. DC Test Tool Tape Removal Tool TA90 MG EC C13164 TA90 Maintenance Summary (Continued) ESD Grounding Wrist Strap Tool Leader Block Replacement Kif Hose Clamp Tool This tool (use the most current part number available) is used to prevent damage when you work with electrostatic discharge (ESO) sensitive parts. See CARR-TCU 1-9 or CARR-DR 1-9 for information on using the ESO grounding wrist strap tool. This tool is shipped with the subsystem. The Leader Block Replacement Kit (PN 29-27468-01) is shipped with the subsystem. It includes the clutch tool and the attachment tool. See Cart 20 for information on using these tools. This tool (PN 29-27469-01) is used to clamp various air pressure hoses for use in FRU isolation and for concurrent maintenance. See CARR-DR 3-1 for information on how to use the hose clamp tool. This tool is shipped with the subsystem. TA90 Maintenance Summary PLAN 6 TA90 Maintenance Summary PLAN 6 Figure 1. Clutch Tool File Protect Gauge This tool (PN 29-27470-01) is used to adjust the file protect switch to ensure correct contact is made with the tape cartridge. This tool is shipped with the subsystem. Cleaning Cartridge This tool (PN 30-30326-01) is used to clean the head guide assembly. To use, load the cartridge on a drive, and the cleaning procedure occurs automatically. The cartridge unloads when the cleaning procedure is done. This tool is shipped with the subsystem. Figure 2. Attachment Tool Figure 3. File Protect Gauge TA90 MG EC C04824 Maintenance Guide Description Maintenance Guide Description Volume A03 - Drive Checks, Adjustments, Removals, and Replacements This section descr~bes the TA9~ Maintenance Guide and explains how to use the maintenance gUIde to repair the T A90. CART (Cartridge) PWR (Power) The maintenance guide (MG) is a five-volume manual that ~upplies. mainte!"a.nce prc:x:ed~res and theory of operation information. This Information IS contained in the following five volumes: This section contains analysis and error-recovery procedures for tape cartridge problems. The START section or the CE panel will send you to the CART section to perform specific repair procedures. This section contains the MAPs to isolate failures in the power areas. It also contains voltage reference tables and charts, wiring diagrams, and a description of the dc test card. The START section or the CE panel will send you to the PWR section to analyze power failures. • • • • A01·-Maintenance procedures A02--Maintenance procedures and tape control unit checks • adjustments, removals, and replacements A03--Drive checks, adjustments. removals. and replacements A04--Support procedures A05--Error analysis diagrams. Each volume of the maintenance guide is divided into sections that are marked with tabs for quick identification and access The following describes the sections contained in each of th~ maintenance guide volumes. Volume A01 - Maintenance Procedures The sections contained in this volume supply maintenance procedures and repair information needed to diagnose and repair the TA90. GLOSS This section supplies descriptions of terms and abbreviations used in ~e TA90 Maintenance Guide. Use this section to look up the meamng of any word or abbreviation that you do not understand. PLAN Thi~ section (the. section you are now using) describes the TA90 Maintenance GUide, supplies a summary of the maintenance pack~ge, and explains ~ow to use the maintenance guide to re~alr the TA90. Use th,s section to learn what aids the maintenance package supplies and how to use the maintenance package to service the subsystem. INTRO (Introduction) This section supplies a summary of the TA90 Magnetic Tape Subsystem, describes the tape cartridge, and describes the subsystem features. Use this section to learn what the subsystem consists of and what it does. START This section supplies the ini ti al entry into the maintenance package.. It contain~ problem-finding procedures that guide the field. engmeer to a diagnostic or repair procedure. Use this ~ectlon t~ start your analysis of a problem. This section aids you In analYZing the problem or instructs you to use the CE Panel to analyze the problem. TA90 MG EC C13764 PNEU (Pneumatics) This section supplies analysis procedures to isolate failures in l~e pneumatic system. The START section or the CE panel will send you to :he PNEU section. • INST (Installation/Removal) This section supplies the information necessary for you to install or remove the subsystem. Use this section when the customer wants the subsystem (or a machine from the subsystem) installed, removed, or relocated. INSP (Safety Check Procedures) This section supplies the safety check procedures to ensure that a machine that has not been under a Digital Maintenance Contract has the needed safety items installed and that no other changes were made to make it unsafe. INDEX This section supplies an alphabetic list of key words and phrases in maintenance information volumes A01, A02, A03, A04. and A05. Use this section to find the subject you want Volume A02 - Maintenance Procedures and Tape Control Unit Checks, Adjustments, Removals, and Replacements The sections contained in this volume supply maintenance procedures and repair information needed to diagnose and repair the TA90 and the removal and replacement procedures for all FRUs in the tape control unit. . This volume contains the section that supplies the drive removal and rept acement procedures. CARR-DR (Drive Checks, Adjustuents, Removals, and Replacements) SENSE This section supplies summary charts and descriptions of the subsystem sense bytes and the channel status byte. This section describes how to analyze the sense bits. Use this section to determine the correct entry point to the START section. MSG (Message) This section describes the error log messages and VAXsimPLUS summaries. It contains examples of error log printouts and explai.ns how to use the information. Use this section to analyze the printouts from the error log report program. This analysis will send you to the correct entry in the START section. . PLAN 10 PANEL This section supplies the removal and replacement procedures for all FRUs in the tape transport unit. The check or adjustment procedures are included. Ai. the front of the section is a list of all FRU numbers. which you can use for FRU identification and to find required procedures. Use this section when the START section instructs you to check, adjust, or exchange a FRU in the tape transport unit. This section describes the switches and indicators on the tape control unit and tape transport unit panels, and supplies tape drive operating instructions. Use this section to learn the fa,.,:nct:on of th~ tape centre! unit and tape transpart un!! panels. You can also use this section for directions about performing operations as instructed by the START section. The sections contained in this volume supply diagnostic procedures and information, theory of operation, microcode data field, and register information to aid you in diagnosing problems. CEIHSC LGND (Legend) This section describes the maintenance device (MD), MD messages, and MO menus. Instructions on how to use the MD are provided. use of the CE Panel and HSC to run subsystem diagnostics and GMP. Use this section to learn about the CE Panel and how to use it with the TA90 subsystem. This section describes with graphics the symbols used in the maintenance guide. In addition, examples and descriptions of logic, net wire, and voltage pin lists are supplied. Use thi s section to learn how to read the diagrams in the maintenance package. LOC (Locations) SPROC (SUpport Procedures) of This section shows the location FRUs. assemblies, and parts in the tape control unit and tape transport unit Use this section to find the locations of items you are sent to by other sections of this manual. Volume A04 - Support Procedures This section provides a step by step procedure for entering and using the support maintenance package. It reminds you of what error data is available and gives hints on analyzing that data. MDISDISK (MD Support Diskette Procedures) CARR-TCU (Tape Control Unit Checks, Adjustments, Removals, and Replacements) This section supplies the removal and replacement procedures for all FRUs in the tape control unit. The check or adjustment procedures are included. At the front of the section is a list of all FRU numbers, which you can use' for FRU identification and to find required procedures. Use this section when the START section instructs you to check, adjust, or exchange a FRU in the tape control uni t. This section describes the MO support diskette procedures and gives directions on using the maintenance device (MO) to display registers, run the trace program, and do other support MD operations that are resident on the support diskette. DIAG (SUpport Diagnostics) This section contains a description of the diagnostic control program and the diagnostic tests resident on the TCU Support diskette. Maintenance Guide Description PLAN 10 ( Maintenance Information Description (Continued) Maintenance Information Description (Continued) PLAN 11 Maintenance Information Description (Continued) PLAN 11 DF (Data Fields) This section describes the tape control unit and drive microcode data fields. logs. and registers that are useful to you in diagnosis of subsystem hardware failures. The data field definitions are predominantly used to define bit meanings within a register or field when EADs make reference to them. Additionally. support diagnostics display register contents. and the data fields section can be used to define their meanings. OPER (Theory of Operation) This section supplies the theory information necessary to understand subsystem operations. Included are card. command. and data flow descriptions. Volume A05 - Error Analysis Diagrams This volume contains a Fault Symptom Index (FSI) and Error Analysis Diagrams (EAD) that are used to diagnose problems when detailed troubleshooting is necessary. FSI (Fault Symptom Index) This section contains a listing of error codes generated by the tape control unit or drive. A description ~f each error code, a FRU list associated with the error code, and troubleshooting references are provided. Use this section when you are sent here by the Support Procedures to diagnose problems that were not corrected by running GMP. EAD (Error Analysis Diagrams) This section contains error diagrams, error condition theory. and troubleshooting guides for error codes that are generated by the tape control unit or drive. Use this section when you are sent here by the FSI for diagnosing problems that were not corrected by running GMP. T A90 MG EC C13764 TA90 Maintenance Package Summary TA90 Maintenance Package Summary PLAN 25 T A90 Maintenance Package Summary PLAN 25 The flowcharts on pages PLAN 30 through PLAN 51 show the process that the maintenance package follows to lead you to a repair. The flowcharts do not make up a repair procedure. The repair procedure is completely contained in the sections starting at START. PLAN 30 shows the process up to the selection of the GMP. PLAN 35 shows the process the maintenance package follows for an interrupted service procedure. PLAN 35 also shows the procedure that the maintenance package follows when you want to test the subsystem for correct operation. PLAN 50 and PLAN 51 describe the maintenance package tools available to the service representative with support education. TA90 MG EC C04824 TA90 Maintenance Package Summary (Continued) TA90 Maintenance Package Summary (Continued) Troubl e Call Informati on Source: Drille message display check msg. I Internal subsystem error logs. I Error log report. I Audible/Visual indications. I Customer descri pti on of probl em. SllbSY5:e~ V Failure Check Out Miscella!'1eo~S Proced:Jres START indicates MG sections that define non-repair procedures or provide supplemental information to assist repair. I ncl uded are items such as: Predictive maintenance; Operating the tape drive; CE panel use; Install ati on/Removal procedures; Anal ysi s of system consol e messages; Error log; Sense; I\tlanual cartri dge removal procedures . START identifies those failures that do not require the CE panel making reference to the MG sections to use. or defines actions to be performed before you use the CE panel .... I I MG procedures prior to use of I CE panel, For repair follOW MG repair procedures. I I I ,-------------------_! ST ART 10 defi nes proper determi nati on and FE actions to follow in the MG. i- ! : I r----------------------------------~ All mai ntenance acti on begi ns at the Maint~nance Guide (MGI START section. PLAN 30 Non- CE panel repai r procedures; follow MG repai r ., procedures untl. fixed . I I I .... t M G sections for r:on-re;;air prccec\.Ires. t· + r In • ,'" M G sew.lor.s for supple ... en.a. .... rrna.lon . - I Use CE panel or HSC console to invoke GMP tests. Use CE panel or HSC console to involke GM"P tests. R un Diagnostics Run Diagnostics PLAN 35 TA90 MG EC C13764 TA90 Maintenance Package Summary (Continued) PLAN 30 TAgO Maintenance Package Summary (Continued) TA90 Maintenance Package Summary (Continued) PLAN 35 Run Diagnostics PLAN 30 r Y Power On Reset - -POR I 1. Processor 2. External Register 3. Buffer 4. Loop write-to-read 5. Status store 6. Hardware checkers ~ ~ 'f Good Machine Path GMP TCU Support Diskette' FRU Mapping HSC Diagnostics FRU mapping is accomplished by the use of: 1. V AXsimPLUS 2. SPEAR 3. System error log and FSI HSC subsystem diagnostics 1.ILTAPE 2.ILEXER 3. GMP 4. TCU support 1. Short loop-write-to-read 2. Long loop-write-to-read 3. Write to tape 4. 4. Read from tape 5. Tape motions .... --. Note: GMP routines are concurrent. See DIAG section TA90 MG EC C04824 I 1. External register 2. Data buffer 3. TCU to drive 4. Data path 5. Status store e.-TapeMovement I I See CE/HSC section I I ' Note: Non-current, if a two TCU configuration both TCU's must be OFFLINE. See CE/HSC section I I See MSG and FSI sections " i I I See CE/HSC and DIAG sections T AgO Maintenance Package Summary (Continued) PLAN 35 TA90 Product Support Summary T AgO Product Support Summary PLAN 50 Note: Registers displayed by programs/diagnostics on the support diskettes are useful in isolating hardware failures and are explained in the OF (Data Fields) section. See "Contents" on OF 1. Plan \J I Support Diskette Main Menu The support diskette is used with the MG EAD section or independently as a tool for independent troubleshooting. However, immediately after using all of the aids of the support MG and diskette, the FE must request the next level of support, instead of continuing self·analysis. This is to decrease down time and customer dissatisfaction. Product package has failed to repair a subsystem failure. FE is instructed to request next level of support. 1. Subsystem Diagnostics (Run options are suppl ied for diagnostics such as Stop on Error, Loop, and others). You must go to the Suppor: Procedures (SPROCl section and the Fault Symptom Index (FSI) section for direction. 2. Subsystem Display/Alter (MD only) 3 Support Utilities (~ID onl'l) I II I, I 8 Plan 51 EADS are listed sequentially, 2·digit tape transport unit codes through 4·digit tape control unit codes. Based on the error code, I the EAD supplies error discription, error detection theory, error diagram, and tr~~bleshootin~ g~ide. The troubl~sh~oting gUlae refers to lOgiC, power, net pm hstsL and support diagnostic setup and use, __ if needed. The support FE diagnoses the problem using the EAD or takes independent action, using the support diskette as an added support tool. For some error codes the Fault Symption Index (FSI) defines the error. i-- Select~d 10---------- 0 iagnostics Entering a 4-digit code selects single or multiple diagnostics. Plan 51 Drive Command Exerciser I Tak~s a user·se!e:::~d a chain of up to cornrnar.ds. The ccmmar.c! format is lisi:ed on the rafer~nce display' This dia~r.cs:;c runs cor.c~rrantly. Command :hains :an :e rec::lmmenc!ec! ;11 the EAJs rcr error codes. (~ID only) I Y~s I f the product support package fails to repair the del/ice failure, cal! for the next higher level of aid. Run Diagnostics I Plan 35 An aided repair is made. TA90 MG EC C13764 - ,-----------, --; Note: I The ur:i~ ~es: ootior. re~t;eS:3 ~hat 'I"U I IML the tape c;m:rol uni: rJnctior.al code jf needed.' L-.-... ........... .._._ ....... . - . - - - - I I -J TA90 Product Support Summary PLAN 50 lA90 Product Support Summary (Continued) TASO Product Support Summary (Continued) Plan 50 PLAN 51 Plan 50 i 1. Storage Display/Alter 2. Register Display/Alter Supplies access to the tape control unit tables, tape control unit storage, channel Supplies access to the tape control unit and drive external registers and local ...... " ..age t"i"'!I". I~ ;t~~age: ;~d~~trive storage. ~torage registers, and the tape control unit scan ring 1. Tape control unit trace/match control 2. Microprocessor control 1 1 Prompts the user for setup data. Act ion taken at the time selected errors occur. Permits control opera:ior.s in t!"lese areas: maintenance adapter reg!ster"s Md microprocessor. control storage. and maintenance adapter commands. 3. Tape control unit subsystem dump I Dump fi les can be written for the tape control unit and drives. in long a short format. Dump files are written on the support diskette. I Product maintenance adapter registers TA90 MG EC C13764 Microprocessor corrmands Control storage commands Product maintenance adapter commands I I I I Displays the fo Ilowregisters: MeR I MSS. MTI, ADR. and DREG. Provides microprocessor control similar to an SR panel. (For example: stop, step, start, reset, etc.) Allows control storage read and write operations. Allows product maintenance adapter control via commands. (For example: set address, comp sync/stop, ignore errors, etc.) TA90 Product Support Summary (Continued) PLAN 51 Procedures Dismount Procedures Before you perform a maintenance action on a drive, the drive address must be offline to the operating system. Before you perform a maintenance action on a tape control unit, all drives attached to the tape control unit must be offline to the operating system in a single tape control unit configuration or have the paths offline for all drives in a dual tape control unit configuration. Failure to do so could affect customer operations. Procedures PLAN 55 Procedures PLAN 55 2. If the Offline green LED does not light. press the IMLlReset switch to the Reset position. Note: Check with the customer to ensure that the subsystem has been taken offline completely before pressing Reset. How to Take a Drive Offline (Single or Dual Tape Control Unit Subsystem) Have the customer: 1. Deallocate all of the systems that have access to the drive. 2. Dismount each of these addresses offline to the operating system. Be sure to verify that the customer has completed the offline procedure before starting the maintenance procedure. How to Take a Subsystem Offline (Single or Dual Tape Control Unit Subsystem) Have the Customer: 1. Deallocate all channel paths that have access to the subsystem. 2. Dismount all channel path addresses, to each drive that is attached to the tape control unit, offline to the operating system. Be sure to verify that the customer has completed the offline procedure before starting the maintenance procedure. Do the following: 1. Switch the tape control unit Online Test/Offline Test switch to the Offline Test position. Note: A delay can be expected because the Offline green LED does not light until all channel processes have stopped. TA90 MG EC C13764 Procedures (Continued) Procedures (Continued) PLAN 65 Procedures (Continued) PLAN 65 Scoping (Using Oscilloscope) An oscilloscope, Tektronix 1 454A, 475, or equivalent, may be used. Set the oscilloscope controls as follows: Use a X10 probe, sync'" auto, volts =1 volt/em. sweep = as required. 1. Probe the points as directed by the MAPs. 2. If the MAP indicates the UP light is on, the line level should be in the up signai levei area. See the vOitage signal levels below. 3. If the MAP indicates the DOWN light is on, the line level should be in the down signal level area. See the voltage signal levels below. 4. If the MAP indicates the light is flashing, the line level should be changing between up and down level. Ensure that the up and down levels are within limits. See the voltage signal ievtJis below. +5.0 +2.2 +5V +0.7 +0.1 1 Trademark of Tektronix, Inc. TA90 MG EC C04824 Contents Introduction to the T A90 Subsystem Operating Characteristics Optional Features . . . . . Operating Systems Physical Characteristics . Cartridge . . . . . . . . . . Drive Message Display .. Addressing . . . . . . . . . Initial Microprogram Load (IML) . . . . . . . . . 5 5 5 5 5 . . . . . . . . . . . . . . . . . . . . . . 10 10 10 10 15 Introduction to the TA90 Tape Control Unit Tape Control Unit Diagram . . . . . . . . . . . . . . . . . . . 15 20 Data Buffer . . . . . . . . . 20 Write Data Flow Card .. . Read Control . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 20 Maintenance Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Status Store and Status Store Communication . . . . . . . . . . . . . . . . . . . . . 20 Microprocessor and Control Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Power-On-Reset and Undervoltage Detector . . . . . . . . . . . . . . . . . . . . . . . . 20 Writing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Buffered Write Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Tape Write Mode ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Reading Data .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Single Tape Control Unit Subsystem Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 25 Channel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 STI-FIPS Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Drive-Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Read Data Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Dual Tape Control Unit Subsystem Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Dual Tape Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Drive Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 TA90 MG EC C13764 Contents INTRO 1 Contents INTRO 1 Introduction to the T A90 Tape Transport Unit . . . . . . 45 Tape Transport Unit Diagram . . . . . . . . . . . . . . . . 45 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Pneumatic Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Drive Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Drive Control Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Microprocessor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Digital Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Message Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Write Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Read Preamplifier Card . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . 50 Power Amplifier Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SO Loader Control Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Drive Transport Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Tape Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Stoplock Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Tape Transport Sensors . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Introduction to Channel Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Channel Command Summary . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . 55 Introduction to the TA90 Subsystem The TA90 is a high performance buffered magnetic tape storage subsystem. The subsystem consists of a Tape Control Unit and up to four Tape Transport Units. Each tape transport unit contains two drives. Therefore, each tape control unit can have a maximum of eight drives connected to it By adding the Dual Tape Control Unit Communication feature, a second tape control unit and up to four tape transport units can be connected to the first tape control unit to form a two-tape control unit, sixteen-drive subsystem. The TA90 subsystem attaches to the HSC/HSX controller. The STI-FIPS Adapter card interconnects the FIPS-60 interface of the tape control unit with the STI interface bus. The TA90 subsystem attaches to the VAX processors via the HSCIHSX. The TA90 provides dual porting capability at all levels-Transport, Tape Control Unit and STI-FIPS adapter. Introduction to the T AgO Subsystem Operating Systems Physical Characteristics The programming support for the subsystem is provided within the following operating systems and their future extensions: Dimensions • VMS • ULTRIX Optional Features • Some of the subsystem operating characteristics are: • A compact design with front loading • A small reel of half-inch tape enclosed in a compact cartridge for greater tape protection • Automatic tape threading • A tape control unit with a 1024K-byte data buffer and a microprocessor that controls the data flow within the subsystem • A Dual Tape Control Unit Communication feature that has the ability to interconnect two tape control units into a single subsystem configuration • A drive with microprocessor control that moves tape without capstans or vacuum columns • A message display panel for each drive that provides visual information for the operator or service representative. TA90 MG EC C13764 Tape Control Unit: Height 1.000 m (39.37 in.) Width: .660 m (25.98 in.) Depth: .750 m (29.53 in.) • Improved Data Recording Capability The TA90 tape drive has the following optional feature: Tape Transport • Type: Reel-ta-reel, automatic self threading • Number of tracks: 16 • Reading speed: 2000 mm/sec (78.7 in.lsec) • Load time: Without Automatic Carlridge Loaders, 5 to 10 seconds. With Automatic Cartridge Loaders, 7 to 30 seconds • Unload time: 5 to 10 seconds • Rewind speed: 4000 mm/sec (157 in.lsec) • Rewind time: maximum 48 seconds. Tape Transport Unit Height 1.000 m (39.37 in.) Width: .517 m (20.11 in.) Depth: Without Automatic Cartridge Leaders, .750 m (29.53 in.) With Automatic Cartridge Loaders, .930 m (36.63 in.) The TA90 Subsystem has the following optional feature: • An automatic cartridge loading feature that handles up to six cartridges that load and unload automatically. Operating Characteristics • iNTRO 5 Recording Media • Tape cartridge Tape width: 12.7 mm (0.5 in.) Mean usable tape length: 154 m (505 ft) Introduction to the T AgO Subsystem INTRO 5 Introduction to the T AgO Subsystem Introduction to the T AgO Subsystem INTRO 10 Cartridge Drive Message Display Addressing Initial Microprogram Load (iMl) The drive uses a compact cartridge that has a nominal data capacity of 200 megabytes. Each drive has an operator panel on the top of the tape transport unit. which contains an eight-character visual message display. The operator panel is mounted on a swiveling fixture that can be adjusted by hand to make the message display visible from various operator positions. The drive addresses and tape control unit address are set duiing installation. During an IML. a microcode image that permits the subsystem to become functional is loaded into the tape control unit The tape control unit address can be ei ther 0 or 1. The IML diskette contains the microcode image and patches for the tape control unit This diskette must be kept in the IML device at all times. The microcode image and patches contained on ihe iML diskette are related to the EC level or the tape control unit and attached drives, therefore. only the specific IML diskette designated for a tape control unit should be used in that tape control unit. The tape cartridge remains closed during storage and handling to protect the tape from external contaminants. When a cartridge is inserted into a drive, the drive automatically pulls the tape from the cartridge and threads it onto a fixed machine reel. Each cartridge has a physical file protect selector. When the selector is set to file protect. data is prevented rrom being written on or erased from tape. For additional cartridge information see the CART section. The drive microprocessor, the error sensing logic, and the host software can cause the following types of messages to be displayed for the operator or the service representative. • Error message • Service representative information • Drive status The drive address can be any value in the range of hexadecimal o through I for a singie tape controi unit subsystem (tape coniroi unit 0) . When dual control units are installed, the address can be any address within the range of hexadecimal 0 through F. However, all drives physically attached to a tape control unit must be addressed within the group of hexadecimal 0 through 7 or the group of hexadecimal 8 through F. Two STI-FIPS adapter cards are included with each tape control unit, left (L) and right (R). The L adapter controls those drives attached to its TCU which have even drive address (not TCU unit numbers). The R adapter controls odd numbered drives. These numbers are set by thumbwheel switches located by the TIU bottom door. Tape Control Unit I1 I o I 2 A .. I I 7 R Adapt~r 6 .4 Channel B HSX POi~ ~ A 8 g I IS TCU 1 I5 I 13 Channel A Leader Block Note: Ensure following an IMl command. that the tape control unit is in the online test position. Drives I TCU 0 Anytime the tape control unit is powered on, or the IML button is pushed on an omine tape control unit. the tape control unit will attempt to IML itself from the diskette in its IML device. The IML device is also accessed when drive patches are loaded. 8 j D B A F L Adapter E C R Adapter Channel A Channel B A A ! TA90 MG EC C13764 8 B - - - - - HSX Ports Introduction to the TAgO Subsystem INTRO 10 Introduction to the TAgO Tape Control Unit The tape control unit, under control of the microprocessor, moves read and write data between the STI-FIPS adapter, the data buffer, and the attached drives. In addition, the tape control unit: • Receives, interprets, and executes data commands from the STI-FIPs adapter Generates and sends cOntroi commands to the attached drives • Processes read and write data into and out of the data buffer • Schedules various 1/0 and drive operations • Detects tape control unit errors • Collects and sends sense and status information to the STI-FIPS adapter • Stores the sense and status information for error recovery or analysis • INTRO 15 Introduction to the TA90 Tape Control Unit Tape Control Unit Diagram This is a high level drawing showing theory only. For detailed point-to-point wiring see the machine logics. rape CQl"!!ro! Ul"!it . To and from Maintenance ~_ _ _~ mainenance device (See MO/SDISK Section) Adapter Microprocessor Status Store Performs stand alone error recovery on some subsystem failures. I Control ~ Storage Storage Drive Adapter Write Data To and from HSC/HSX STI·FIPS Channel Adapter Adapter L A I I Read Data Write Data Data Buffer Write Data Flow Write Data ~__I~~ To and from drives CE Panel STI·FIPS Adapter R Channel Adapter B Read Control Read Data TA90 MG EC C04824 Read Data t4----- From drives Introduction to the TA90 Tape Control Unit INTRO 15 Introduction to the T AgO Tape Control Unit (Continued) Introduction to the TA90 Tape Control Unit (Continued) INTRO 20 Data Buffer Maintenance Adapter Microprocessor and Control Storage Power The data buffer provides data burfering between the drives and the STI-FIPS adapter. The maintenance adapter (MA) card provides a means for the maintenance device (MO) to monitor and change the status of the tape control unit The adapter logic permits the MD to communicate with the subsystem components, to load and run diagnostics, and to interrogate registers. The microprocessor card contains the microprocessor, storage for the local store register, and associated logic for control of and communication with the other areas of the tape control unit In addition, all processor related external registers, the external interrupt hardware. and most of the processor error detection and reporting logic are located on this card. The processor executes microprograms to cont;ol and monitor tape control unit activity through external registers that are accessed by way of the external register bus. The power area of the tape control unit consists of an AC power supply and two DC power supplies. The AC power supply furnishes power for the DC power supplies, the cooling fans, and the AC power for each of the tape transport units. The DC power supply PS02 furnishes dc power to the tape control unit only. The dc power supply PS03 furnishes power to the gate containing the STI;FtPS adapter cards. DC power for the tape transport units is developed within the tape transport units. Control storage consists of tables accessible only by the microprograms and the microprocessor. It contains the initial microprogram load (IML) data that has been read rrom the IML diskette. Any time the microprocessor needs a microprogram to perform a function, it communicates with control storage to obtain the microprogram. Voltage Regulator All data transferred between the STI-FIPS adapter and the tape control unit passes through the data buffer. If improved Data Recording Capabiiiiy is instaiied, dala is compacted before entering the buffer on a write operation and uncompacted after leaving the buffer on a read operation. Write Data Flow Card The write data flow card receives data that is to be written on tape from the data buffer. It contains the logic required to process and format the data and to control the write operation. It also generates clocking and parity lines that are transferred with the data to a selected drive through the tape control unit drive adapter. Read Control The read control area consists of. • A read clock and format card • A read ECC/correction card Note: The MD is used as an engineering support tool in the laboratory. It is used for integrating, testing, and debugging, as well as continuing product engineering. Status Store and Status Store Communication The status store provides a common storage area for status information in the tape control unit and contains the status of each drive. Drive status information is used by the microprocessor and channel adapter areas for allocation of common resources. The channel adapter and microprocessor use this drive status information to keep track of each drive's status. The status store communication card provides a communication path between tape control units when the dual-control-unit communication cables are installed. The voltage regulator card, located in the 01A-A1 logic board controls the voltages needed for the storage cards in the tape control unit Power-On Reset and Undervoltage Detector The power-on reset (POR) card contains POR and undervoltage circuitry. In addition to resetting the tape control unit circuitry power on, the POR and undervoltage pulses are used to provide POR to the channels and the STI-FIPS adapters. A POR during a power off cl amps the channel interface off before power is lost DUiing a powei-on sequence, the STt. . FIPS adapter (Reset) is clamped off for approximately 800 ms to permit the voltages to stabilize. - A read detect card • Three read skew cards • A read buffer card. The read area receives data from the drive; interprets, verifies and formats the data; and transfers it to the data buffer. TA90 MG EC C13764 Introduction to the T AgO Tape Control Unit (Continued) INTRO 20 Notes Notes INTRO 21 TA90 MG EC C13764 Notes INTRO 21 Introduction to the T A90 Tape Control Unit (Continued) Writing Data Two modes of writing can be selected by the host system when using this subsystem: buffered write and tape write. When in buffered write mode, the tape control unit signals completion as soon as the data has been written correctly to the buffer. The subsystem does any error recovery required to physically write the data block on tape. Tape write mode is for writing critical, non-restartable data files. Buffered Write Mode (Cached Operation) When the tape control unit receives a write command from the channel in buffered write mode, write data is accepted from the STI controller and acknowledged. This frees the STllink for other operations while the data is transferred to the tape control uni~ and eventually, the tape media. The tape control unit writes the buffered data blocks when the drive is available. This increases channel efficiency by freeing the channel before the data is written. Tape Write Mode Tape Write Mode (Non-Cached Operation) When the tape control unit receives a write command in tape write mode, it moves the data from the channel adapter into the buffer at channel speed. As soon as the drive is moving tape at recording speed L'ie data is sent to the drive. Ouring non-cached operation, write data is accepted and transferred to the tape control unit, the drive, and the tape media. Acknowledgement is sent to the STI controller, making for uHra-reliable operation at the expense of time. Non-cached operations can be much slower than cached operations. Errors in writing to the tape media are reported in both cases. Introduction to the TA90 Tape Control Unit (Continued) INTRO 22 Reading Data Data is read from the drives into a tape controi unit buffer. On STI read commands, records are requested from the TCU and are transferred to the STI controller (HSX). The STI-FIPS adapter prereads and maintains the next record to be read in its buffer. Read Caching For good performance, whenever STI read operations are performed, "read ahead" records are maintained in the adapter. This ensures the next record is immediately available. .. Improved Data Recording Capability The Improved Data Recording Capability feature supports both buffered and tape wri te modes but does not support read backward or synchronous write mode. During cached operations. sending data between the STI-FIPS adapter and the tape control unit can occur simultaneously (can overlap) with data operations between the TA90 ·and its STI controller (HSX). Data can be loaded into the buffer for the next record while the current write operation finishes; drive motion is maintained and writing continues. This is called streaming. TA90 MG EC C137S4 Introduction to the TA90 Tape Control Unit (Continued) INTRO 22 Introduction to the TA90 Tape Control Unit (Continued) Introduction to the T A90 Tape Control Unit (Continued) INTRO 25 Single Tape Control Unit Subsystem Diagram This is a high level drawing showing theory only. For detailed point-to-point wiring see the machine logics. Tape Transport Unit Tape Control Unit STI·FJPS Adapter L Channel Adapter A Detect t To and from HSC/HSX RC!3d Preamp . Read Preamp Local lRlr:ioce Local IRemote I FIQ.w ____ Device In:erconnac:ion Local Remote Inte~ • STI·FIPS Adapter I From ot:,e:- crives Write-Data t TA90 MG EC C04824 Drive 1 I CE P~nel R Drive a Read Data Bus Rwaad -.. Channel Adapter B I Rer:-:ote De'/ice Interconnection Remote Local I po ~ ~:lnnectton Local Inter· connection ~ , Device Control Bus local , ..... To and from ot.'''Ier drives Introduction to the TA90 Tape Control Unit (Continued) INTRO 25 Introduction to the T AgO Tape Control Unit (Continued) Introduction to the TA90 Tape Control Unit (Continued) Channel Adapter Drive Adapter Read Data Bus The tape control unit has two channel adapters as part of the base equipment. The drive adapter provides the write data and control information path between the tape control unit and: The read data bus sends analog read data from the drives to the tape control unit. The read data bus is a single flat cable that connects the drive read buffer directly to the tape control unit read clock/detect cards. The devices are connected to this bus similar to the way the devices are connected to the device control bus. The read data bus consists of two selectable groups, A and 8. Each group has 16 line pairs that send the analog data on the 18 read data tracks to the tape control unit. The channel adapter connects the tape control unit to the STI-FIPS adapter. The STI-FIPS adapter has command retry capability . The channel adapter moves data between the STI-FIPS adapter and the tape control unit buffer. Data is also compacted and uncompacted if the data compaction feature is installed. The following type of channel and its rate is used: • 3 Megabyte Data Streaming: The ~ape control unit clocks the data rate to 3.0 megabytes per second, 5 percent. ± Each channel adapter operates as an asynchronous unit. It decodes all commands and provides initial status for each command. The channel adapter also causes the channel to disconnect, using channel command retry, if the command cannot be executed immediately. When a channel adapter is processing an I/O operation for a specific drive, the other channel adapter in the tape control unit can process 1/0 operations for other drives. STI-FIPS Adapter The STI-FIPS adapters are housed within the tape control unit Each tape control unit holds two adapters (L and R). as shown in the diagram on INTRO 15. Each STI-FIPS adapter: • Receives, interprets, and executes STI commands from the STi controiler (HSC or HSXj • Generates and sends FIPS commands to the TCU· • Buffers data to be transferred to the TCU or STI controlier • Passes drive and tape control unit error information to the host for logging • Records significant local errors in its own EEROM for use by Digital maintenance • Converts drive addresses from the numbers set on the drives to unit numbers for a cluster. TA90 MG EC C13764 • One serial string of up to eight drives in a single tape contrOl unit subsystem • Two serial strings of up to eight drives each in a dual tape control unit subsystem. INTRO 30 The tape control unit drive adapter contains two interconnections, local and remote. In a single-tape control unit subsystem, the drives must be connected to the local interconnection. The remote interconnection is not used. In a dual-tape control unit subsystem, each tape control unit has one set of drives connected to the local interconnection and another set at drives connected to the remote' interconnection. The drives physically attached to a tape control unit are connected to that tape control unit's local interconnection. The drives physically attached to the other tape control unit are connected to the remote interconnection. Therefore, each drive is connected to the local interconnection on one tape control unit, and the remote interconnection on the other tape control unit. at the same time. The primary drives attached to tape centre! unit 0 (TCUC) are addressed hexadecimal a through 7, and the primary drives attached to tape control unit 1 (TCU1) are addressed hexadecimal 8 through F. Drives 0 through 7 are attached to the local interconnection of TCUO, and the remote interconnection of TeU1. Drives 8 through F are attached to the local interconnection of TCU1 and the remote interconnection of TCUO. The device control bus is a single flat cable that connects the tape control unit drive adapter to the drives. There is one device control bus for the drives attached to the local interconnection, and another device control bus for the drives attached to the remote interconnection. The device control bus is terminated at the last drive on a set ot drives. Note: Due to STI constraints, the STI-FIPS adapter can physically address only four drives. The "Lit adapter interfaces with channel adapter A and addresses the even numbered drives locaiiy (normaliy) connected to its TCU. The "R" adapter interfaces with channel adapter 8 and addresses the odd numbered drives locally (normally) connected to its TCU. Introduction to the TA90 Tape Control Unit (Continued) INTRO 30 Introduction to the TA90 Tape Control Unit (Continued) Introduction to the TA90 Tape Control Unit (Continued) INTRO 35 Dual Tape Control Unit Subsystem Diagram This is a high 1evel drawing showing theory only. For detailed point-to-point wiring see the machine logics. Adresses 8 through t Tape Control Unit 1 STI-FIPS Channel Adapter Adapter l A t To and from. HSC/HSX l Tape Transport Unit Read Data Bus Local Raad Data Bus R~mote , Write Data Flo.'l.L. ___ CE Panel Local Int~r • t STI-FIPS Adapter R Read Oe:sc: connection . "' Channel Adapter B Drive 0 Drive 1 Read Preamp Read Preamp Local rRemote Local (Remota • • I , I I II Remote Inter· I Device Interconnection T Remote Local [Drives a-FI connection Device Control Bus Local . I I De'lic! Control Bus Remote . ;. I I (Drives a-F) S~atus I De'Jice Ir.t!rconnnec!:ion Local t 4 ,.. ~ I I ! I Remote I I I I tt .. ~ 4 ro. I I } From other drives To and from } other drives Store Featt.:re I I Adresses a through 7 Tape Control Unit 0 , Channel Adapter A STI-FIPS Adapter L t To and from. H$C/HSX .... _- - ... ---. Write Data .Flow- - CE Panel '\ R . .J Channel Adapter B Drive 1 Read Preamp Read Preamp 1 Local laemote I • • Local Local Inter connection ~ (Drives 0-7) Device Control Bus local I I I Device Control Bus Rerrt:Jt: ...... (Drives 0-7) Read Detect ,. I I • Device Interconnection ~ TA90 MG EC C04824 Drive 0 Local Remote I I Read Data Bus Local Remote .... Inter. connection t STI:FIPS Adapter Tape Transport Unit ScatiJS Score Fe3ture Remote t1 I I } From ot"er drives De'lice Interconnection Local .. . I Remote tt I -. To and from } other drives Read Data Bus Remote Introduction to the TA90 Tape Control Unit (Continued) INTRO 35 [ Introduction to the TA90 Tape Control Unit (Continued) Dual Tape Control Unit Drive Attachment Two tape controi units can be connected together for dual tape control unit operation. With dual tape control units, load balancing between the resources or the two tape control units is automatically performed under control of the microprocessors in the tape control units. When I/O operations are directed to a drive, they can be handled in either tape control unit, depending on the internal subsystem load. The drives are anached to each tape control unit as shown in the following table: Each tape control unit will have two channel adapters, permitting the entire subsystem to be accessible from a maximum of four STI paths. Each channel adapter on either tape control unit can communicate at full internal data path speeds with the data buffer in either tape control unit. While such data movement is going on, each tape control unit data buffer can also move data to or from a drive. Therefore, the entire dual-tape control unit subsystem can move data with four operations occurring at the same time. The microprocessors in each tape control unit agree and establish the internal data paths to be used between the drive and the STI path. This agreement is independent of VMS program control. Teu 10 ADAPTER DR ADR BUS e L 9,2,4,6 locai 9 R 1,3,5,1 local 9 8-F Remote 1 - 9-7 Remote 1 l 8,A,C,E local 1 R 9,B.D.F local Introduction to the TA90 Tape Control Unit (Continued) INTRO 40 Introduction to the TASO Tape Control Unit (Continued) INTRO 40 The status store communication card provides the tape control unit-te-tape control unit communication path. It also permits the two tape control units to share control and status information about all the drives in the subsystem. TA90 MG EC C13764 Intro~uction to the T AgO Tape Transport Unit Introduction to the TA90 Tape Transport Unit A tape transport unit consists of two drives (drive 0 and drive 1). The drives operate independently of each other, except for the shared use of the tape transport unit pneumatic supply and the tape transport unit dc power supply. r--------------------------, A drive, under control of the tape control unit: • Receives, interprets, and performs motion control commands sent from the tape control unit • Sends and receives read and write data to and from the tape control unit • Sends sense and status information to the tape control unit. I Device Control Bus . to and fram Tape Control Unit Tape Transport Unit Diagram I These are hi ah 1evel draw; snowing theory only. For - nQS nt I detari ngi 1edseepoithent-to-poi mach; ne log; cs. wi Read Bu s to Tape Control1Jnit I I I I . I I I I .- I '. t I Wri te Data and I com mands to and I from next drive I I I I I ! 1 Read Data from the next drive - + I Remote 02A·Al G2 Write Power 02A·Al H2 Read Pre· roo- Amplifier ~ po}_, [ Local -'" I I I I Remote" .. 02A-A1 B2 Drive Control • 02A-A1 G2 Write Power .. Read/Write Head ~ Pneumatic Supply • t - 02A·A1 H2 Read Pre· Amplifier u-o Read/Write Head I I - Transport Assembly LW I I I .. Power Amplifier Board Mechanical Position Sensors ~~ I I I I I I I I I I I Optional Feature I Loader I .. Control t .... 02A·A1J4 Write Local Mechanical Position Sensors + .. ..- Loader Control Card I t DRIVE 1 po I I Power Amplifier Board ~ I Message Display Board :l ! I Transport Assembly 02A·A1J4 Write Local ! ~ B2 .. 02A·A1 Drive .. Control -- II I Optional Feature I I I Remote .. -= I I I -- I :• II DRIVE 0 Message Display Board ~ Local -• - . I -I I I I I I I I I I I .I TA90 MG EC C04824 I I Receives, interprets. and performs data commands sent from the tape control unit • INTRO 45 .. I I I I I I Card I~ I I I I I I I L__________________________ J I Remote Introduction to the TA90 Tape Transport Unit INTRO 45 Introduction to the TA90 Tape Transport Unit (Continued) Introduction to the TA90 Tape Transport Unit (Continued) Power Drive Control Card Message Display The tape transport unit ac power is suppiied by the tape control unit. Up to 4 tape transport units (8 drives) can be connected to a single tape control unit, and the ac power is cabled from the tape control unit to the first tape transport unit then cabled from that tape transport unit to the next tape unit and so on. The Drive control card controis all functions within the drive. Write data and commands are received by the adapter section and are passed, under control of the microprocessor section, to the digital servo section and the write card. Read data is read from the tape by the read head and sent to the read preamplifier card, under control of the digital servo section, as directed by the microprocessor section. All motion controls are controlled by the digital servo section, power amplifier card, and the microprocessor section. The message display provides the operator with visual messages sent from the host processor or the tape subsystem. The message display, using eight LEOs and two bar LEOs, displays messages sent from the microprocessor through the digital servo. The dc power for the tape transport unit is developed in each tape transport unit's de power supply. The dc power supply furnishes the de power for both drives in that tape transport unit. Pneumatic Supply Microprocessor Section The tape transport unit contains one pneumatic supply that is shared by both drives. The pressure side of the pneumatic supply consists of a pump, a regulator, and an output filter. The vacuum side of the pneumatic supply uses the same pump and an inlet filter. The microprocessor section of the drive control card contains the microprocessor, storage for the local storage register, and associated logic ror contro! and communication. Some external registers (XRs), the external interrupt hardware, and most of the processor error detection and reporting logic are located in this part of the card. Drive Logic The drive logic controls the data flow and tape motion within the tape transport unit The write card contains the 18 write drivers, the head connector, parity checking circuits, and error checking circuits. The error checking circuits check for open head or head cable, shorted write drivers, and various other write problems. Read Preamplifier Card The read preamplifier card amplifies the 18 read signals generated at the read/write head. The card sends the read data to the tape control unit by way of read bus local or remote. The bus is selected by the tape control unit. The read preamplifier card .also provides isolation from the read bus when the drive is powered off. Digital Servo Section Power Amplifier Board The digital servo section of the drive control card serves as a buffer and interconnection to and from the processor and the rest of the drive. The digital servo section gathers information from sensors, mechanical switches, and error lines from other cards in the drive and presents these to the drive processor. The power amplifier board accepts digital current inputs from the processor through the digital servo, converts them to analog signals, and applies necessary gain and phase shifting to drive the reel motors. Adapter Section A drive can attach to one or two tape control units. The adapter section of the drive control card contains two buses and the controls that permit communication between the drive and one or both of the tape control units. In the two-control-unit environment, only one tape control unit is permitted to communicate with a specific drive at anyone time. The other tape control unit cannot access the drive until the first tape control unit has finished its operation. TA90 MG EC C13764 Write Card The microprocessor performs microcode to control and monitor control unit activity through the external registers, which are accessed by way of the external register interconnection. Because the drive is a microprocessor based system operating in a real time mode and because tight control is needed to maintain proper tape tension and tape velocity, high speed control processing is required. The digital servo section is designed to relieve the processor of having to do certain simple housekeeping work. INTRO 50 The power amplifier board uses the input from the tension transducer to keep correct tension on the tape. The power amplifier board also controls power on, power off, and power-on reset Loader Control Card The automatic cartridge loader - loader controf card has its own microprocessor and storage. The storage is loaded from the tape control unit IML diskette using the "Patching Path" each time the drive patches are loaded: Thi s code is used by the loader control card to control the functions within the automatic cartridge loader. The loader control card uses the information from sensors, mechanical switches, and cards in the drive to control the loading and unloading of the tape cartridge. Introduction to the TA90 Tape Transport Unit (Continued) INTRO 50 Introduction to the TA90 Tape Transport Unit (Continuedj Introduction to the TA90 Tape Transport Unit (Continued) Drive Transport Assembly Motion Control • The drive transport contains the read/write head, the mechanical components, sensors, and motors necessary to thread the tape, and move Ihe tape forward or backward. The microprocessor controls all mechanical motion in the drive transport, using the digital servo and power amplifier to change the digital signals into anaiog signais and to drive the motors. The sensors feed back information to the digital servo to indicate motion errors and tape position so the digital servo can modify the velocity or direction of tape motion. The sensors also signal irrecoverable tape motion errors. The drive motion control logic is used for tape tension control. velocity control, back hitch (reposition) control, and stoplock (position) control. Machine reel tach sensor B. which senses the position of the machine reel. Machine reel tach sensor B is used in conjunction with machine reel tach sensor A. • The tension control (unction provides constant tape tension, essenliai for molion control. Tension transducer, which senses tension of the tape. The microprocessor uses the tension transducer to control lhe reel motor power amplifiers. • Fi!e ree! tachometer (tach 2). which monitors speed and direction of the file reel motor. Tape Loading and Unloading On drives without the automatic cartridge loaders tape loading is an automatic operation. The operation starts after a cartridge has been inserted, latched in place. and the sensors in the tape transport have been checked by the sensor checking circuits of the digi tal servo. On drives with the automatic cartridge loaders tape loading starts after a cartridge has been inserted. the load assembly cammed down to the load position. and the sensors in the tape transport have been checked by the sensor checking circuits of the digital servo. To load tape. the threader arm pulls the leader block from the cartridge. After the threading operation begins. the machine reel is positioned so that it can receive the leader block. A tach pulse senses when the leader block is eontained in the machine reel hub. Once the leader block is contained. tho tape is moved to BOT. BOT is the beginning-of-tape and is the first place that a record can be written on tape. Tape unloading begins when the Unload switch is pressed with the Ready/Not Ready switch in the Not Ready position. Tape unloading can also result from a Rewind/Unload command. Tape rewinds onto the file reel at high speed until BOT is detected. At this point tape motion is slowed to permit the threader mechanism to pull the leader block from the machine reel and to remove the tape from the transport The threader motor is driven clockwise until tape path sensor A is blocked. at which point the cartridge is automatically unlatched. Note: On drives without the automatic cartridge loaders the cartridge I atch should be closed when the tape drive is not being used. (A cartridge need not be in the drive.) When the tape drive is needed. open the cartridge latch by pressing the Unload switch. The velocity control provides controlled acceleration up to recording speed or rewind speed, precise control of recording . speed independent of the distribution of tape on the reels. and controlled deceleration. Control is provided for both forward and backward tape movement. l-4----~----...;.-- Head Assambly The stoplock (position-hold) condition is used when the tape is stopped and under tension. stoprock Positions Once ioaded. the drive maintains one of three stopiock positions in anticipation of the next command: ~~--=- Cleaner A.iiembly Read forward stoplock, ready for a read forward. • Read backward stoplock. ready for a read backward. • Write stoplock. ready for a write. Machine Rael -.;----~~ All of lhese stoplock positions are achieved automatically by the drive and are based on the command just executed. At the end of a particular command where no similar command is immediately following, the drive always prepares for the next command to be performed to be of the same type as the last one. The drive therefore repesi tions to the correct stoplock to accomplish the next (like) command. The exception to this is a Backspace Block command. which repositions to the read forward stoplock to prepare for a subsequent Read command. Machine Re~1 Tach Sensor A -.;---~~ Machine Reel Tach Sensor 8 _~..;.r_.._.-..::..;....;:~-----. Sensing devices in the drive transport area monitor tape velodty and tension, protection status of the tape. and loading and unloading operations. Transport monitoring is accomplished by: • Cartridge present sensor. which indicates that a tape cartridge has been inserted into the drive. • Cartridge latched sensor. which indicates that the cartridge is latched in pi ace. • Tape path sensor A. which indicates that the tape leader block is at the file reel. Tape path sensor B, which indicates when the tape leader block is at the machine reel. Machine reel tach sensor A, which senses the position of the machine reel. Machine reel tach sensor A is used in conjunction with machine reel tach sensor B to generate a tach pulse. 1-- ......:-_..;-- Tape Path Sensor A 1..... Tension Transc!ucer __ l Tape Transport Sensors • TA90 MG EC C13164 INTRO 51 Fe~d Complete Sensor (Part of ACL Assembly ----I Cartridge Present Sensor -';--~,--':"! File Protect Switch _+-_______----J -----..;.;...-....:.- File Reel Sensor , CartridgeLatched Sensor ~:--------",.(:J "-~- File Ree! ~) L~ac! ~lotor Gomplete Sensor ·(Part of ACL Assembly) Introduction to the TA90 Tape Transport Unit (Continued) INTRO 51 Introduction to Channel Commands Introduction to Channel Commands The tape control unit operates on the FJPS-60. The TA90 tape control unit executes the channel commands described in the following channel command summary table. The STI-FIPS adapter converts standard STI Level 1 and Level 2 commands to the FIPS-60 commands. Channel Command Summary i i I CHANNEL CO~ND I HEX I CODE I Assign 87 Backspace B10ck 27 2F Backspace File Control Access CHANNEL COMMAND HEX CODE DESCRIPTION Rewind 87 Causes the dr; \Ie to rew; nd the tape to the load point. Rewi nd Unload 8F Causes the drive to rewind the tape and unload the cartridge. Sense 84 i DESCRIPTION i Reserves the addressed dri ve to a specifi ed channe 1 path. I I E3 ~au~es ~h~ d:~ ve. to m?~e ~h: tape oaCKwara to toe last D!OCK 1D. Causes the dri ve to move the tape backward to the 1ast tape mark. I I II I used by a host processor to whi ch I I Permits a specified drive to be Data Secur; ty Erase 97 Ii Causes the dr; ve to erase the tape to the end of the tape. Erase Gap 17 I Causes the drlYe to Wrl te an l I Sense ID , i Causes the lCU to send 32 bytes of ~. • ~TT FT~~ ~ • I..lIe ~I J- • r.:l auap.er. SEnse UQI..C ",0 ~~ i Causes the lCU to send 7 bytes of subsystem IO information to the STI-FIPS adapter. II 34 Causes the lCU to send the path state byte and the 11 bytes of I path group 10 information to the STI-FIPS adapter. I i I Set Path Group ID tape control unit. Forward Space Block 37 Causes the dr; ve to move the tape forward to the next block 1D. Forward Space File 3F Causes the dr~ ve to move the tape forward to the next tape mark. Load Di sp 1ay 9F Causes· a message to be di sp 1ayed on the message display panel and is also used to con~trcl the aut omat ; c ca rt ri dge loader. Test I/O ee Causes the lCU to send the status byte to the STI-FIPS adapter. Causes the dr; ve to move the tape to the specified location of data. Unassign I C7 Re 1eases the add res sed dri ve from the channel path group to wh; ch ; t had been reserved. G1 Causes the dr; ve to wri te data on the tape. Mode Set 4F Suspend Multi path Reconnection 5B Synchron; ze 43 Write 83 No operation is performed. Perform Subsystem Functi on 77 Passes up to 3 bytes of control i nformati on to the subsystem. Read Backward ac Causes the dri ve to read ina backward direction. Read Block ID 22 Causes the tape block 10 to be I, sent to the host processor. Read Buffer 12 Causes the buffer data to be sent to the host processor. Read Buffered Log 24 Causes the stored buffered log data to be sent to the host processor. Read Device Characteristics 64 Causes up to 64 bytes of data containing installed feature i nformati on to be sent to the STI -FI PS adapter. Read 62 Causes the dri ve to read ina forward direction. Causes a temporary connect; on between the addressed dri ve and the channel path that issued the command. I Causes a dri ve to be set to a II DB II spec; fi ed operat i n9 mode. No Operati on I I ! ! byte Sends the funct ion cont ro 1 AF I, and 11 patn group 10 bytes to the I! I erase gap pattern. Locate Block i E4 I Sense Path Group 10 I it is not assigned. TA90 MG EC C04824 INTRO 55 Wri te Tape ~.ark I IF Causes the drive to be synchroni zed wi th the host processor after a buffered operation. Causes the dri ve to Wi; te a tape I mark pattern on the tape. I Introduction to Channel Commands INTRO 55 Notes Notes INTRO 56 TA90 MG EC C04824 Noles INTRO 56 Contents Contents START 1 Contents START 1 . . . . . 10 Maintenance Starting Point Fault Symptom Codes Caused by other than TA90 Hardware Failures .... . 100 130 Actions for Possible Non-FRU caused Error Codes . . . . . . . . . . . . . . . . . . . . 130 Possible Tape Media Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Possible Software Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Possible Channel Adapter Hardware or Firmware Problem . . . . . . . . . . . . Possible EC Level Compatibility Problems . . . . . . . . . . . . . . . . . . . . . . . . 135 TA90 Media Fault Determination Criteria . . . . . . . . . . . . . . . Description/Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1501 ation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Cartridge Fault Determination Criteria . . . . . . . . . . . . . . . . . . . . . . . . 140 140 140 140 Determining a Fault Symptom Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Determining a Fault Symptom Code From the ACL LEOs . . . . . . . . . . . . . . . . . Determining an Error Code From the A and B Faull Indicators . . . . . . . . . . . . . Determining a Fault Symptom Code From a Sense Byte Error Code . . . . . . 300 300 300 310 Action After a Fault Symptom Code Has Been Determined 325 ........... . Error Path Isolation Error Path Sense Bytes Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examples of Sense Data Identification of a Data Path .......... . Single TA90 Tape Control Unit . . . . . . . . . . . . . . . . ......... . Dual TA90 Tape Control Units . . . . . . . . . . . . . . . . . ........ . 400 400 400 400 Determining the Tape Control Unit Involved 420 TA90 MG EC C13764 ............ . 401 Notes Notes S1ART 2 TA90 YO EC C04824 Notes START 2 Maintenance Starting Point Maintenance Starting Point START 10 • See Note at bottom of page. Begin all maintenance action here. Find the reason you're here in the left column and perform the stated action in the right column. ACTION: Write down any failing indications such as a "CHK XX" (XX equals a hexidecimal error code) or other messages and indications on the drive message display for future use. PERFORM THIS ACTION IF YOU'RE HERE FOR THIS REASON Service call (solid and intermittent failures). I I Go to "TA90 Installation," see INST 1. Install the TA90 Relocate or discontinue the TA90. Go to "TA90 Relocate or Discontinue," see INST 1. Inspection for maintenance agreement quali fication. See "General Instructions" on INSP 10 for safety inspection procedures. I I PERFORM THIS ACTION IF YOU HAVE THIS PROBLEM Note: Go to ACTION: in the next column. Device(s) failing with excessive temporary Read/Write errors of ECC count. MISCELLANEOUS PROCEDURES Dismount a drive. Go to PLAN 55 Dismount a device. Go to PLAN 55 Operate the drive. Go to Panel 5 Use the CE Panel with the TA90. Go to CE/HSC 1 I The tape control unit Power On indicator is off. -D The tape control unit DC Power indicator is off. & I Go to CE/HSC 1 Analyze sense bytes. Go to SENSE 100 Remove a cartridge by hand. Go to CART 10 Rep! ace a leader block. Go to CART 20 Attach tape to a cartridge hub. Go to CART 30 Review how to use the TA90 mainienance guide. Go to pLAN 10 locate switches and indicators. Go to LOC 1 (Tape Control Unit) lOC 1 (Tape Transport Unit) Drive operator panel messages. Go to PANEL 30 LI~I [!jl!J8 L [!]lIE] R You suspect STI-FIPS Adapter power problems ... If all LED's are off... Go to "MAP 0300 - STI Power Check" on PWR 300-1, The tape control unit Error Indicator is on or blinking, or ... 1. If VAXsimPLUS or ERF indicate a COMTAB entry, use the COMTAB entry. If VAXsimPLUS provides a FRU callout, change the indicated FRU. IfVAXsimPLUS is not present, but ERF indicates a COMTAB entr y . g o to START 22, entryp oint 007. L R io l i Use the CE Panei or riSC Console to invoke the GMP tests. Note: 1S?j1: , I o· I u=- I 3. GMP tests: see START 310 to determine the FSC. ,',I ::::Ei:::2~: I I Note: To read the COMTAB from the CE Panel. go to CE/HSC 1. .!==..- ... I, I I If you are unable to run GMP, go to START 20. "~.- II Ii:': ~~ I 2. If changing the -indicated FRU's did not fix the problem, or if there is no COMTAB entry, use the CE Panel. ________________________________________________________________ 1 i Go to "MAP 0400 - Tape Control Unit DC Power" Entry A on PWR 400-1. II II I!lamaamD I ~ If VAXsimPLUS or ERF do not indicate a COMTAB entry and at least one of the "Disable" indicators is off, use the CE Panel to access COMTAB. Run HSC subsystem diagnostics u " . Go to "MAP 0200 - Drive DC Power (Single Drive" on PWR 200-1, or "MAP 0210 - Drive DC Power (Same Symptom Both Drives)" on PWR 200-1, See PANEL 10 for Information on IndIcators. Go to MSG 100 - 100-1. The tape control unit DC Power indicator in ON and you suspect tape transport unit drive power problems. -, I Hardcopy analyze an error log printout. ! Go to "MAP 0100 - Power Start" Enlrv' A on PWR . .. ::, To find out how to use the CE Panel, see "How to use the CE Panel with the TAgo" on CE/HSC 1. • NOTE: It may be necessary to remove the automatic loader decorator cover from an adjacent drive for some service procedures. If it is necessary to remove the decorative cover. go to CARR-DR 2-9. i I C! --\1E] TA90 MG EC C13764 EJ Maintenance Starting Point START 10 Start 20 START 20 Start 20 START 20 (Step eel continued) START 20 PAGE Start 20 1 OF IS THE TAPE CONTROL UNIT ERROR UGHT ON SOUD? YN 4 G02 ENTRY POINTS (ENTRY POINT C) I ENTER THIS MAP -------+---------------------MAP I ENTRY PAGE STEP IS THE TAPE CONTROL UNIT ERROR LIGHT FLASHING? YN FROM I NUMBER +_== POINT NUMBER NUMBER_ ___ - ______________ ~a _____ 0010 0021 0021 e021 A 1 B 4 1 C D 2 THE POWER ON RESET DIAGNOSTICS HAVE EXE:UTED AND MAY HAVE POSTED INFORMATION ON THE DRIVE DISPLAY PODS. S~AN THE DISPLAYS AT THIS TIME. 001 014 002 009 001 (ENTRY POINT A) CHECK 1 ENTRY POINT. GS3 MAP DESCRIPTION: THIS MAP IS USED TO DETERMINE WHY THE TAPE CONTROL UNIT ERROR LEO C~~E ON. ARE THERE ANY MESSAGES POSTED ON ANY DRIVE DISPLAY POD? YN I THE FAILURE ORIGINALLY POSTED DID NOT OCCUR AGAIN. START CONDITIONS: YOU WERE DIRECTED TO THIS MAP FROM START 19. REMOVE THE DISKETTE CONTAINING THE FUNCTIONAL MICROCODE FROM THE IML DISK DRIVE AND INSERT THE SUPPORT DISKETTE INTO THE DISK DRIVE. GG4 RE~ER TO THE DIAG SECTION OF THE MG ANO RUN DIAGNOSTIC EGla. NOTE: THE DISKETTE MUST NOT BE WRITE PROTECTED. (SLIDE THE WRITE PROTECT TAB AWAY FROM THE EDGE OF THE DISKETTE SO THAT THE SMALL WINDOW IS COVERED.) SET THE ONLINE TEST/OFFLINE TEST SWITCH TO THE OFFLINE TEST POSITION. PRESS THE IML SWITCH TO INITIATE THE SUPPORT DISKETTE MICROCODE. IMLING THE SUPPORT DISKETTE CAUSES THE SAME SET OF POWER ON DIAGNOSTICS TO EXECUTE AS THOSE FOUND ON THE FUNCTIONAL MICROCODE DISKETTE . 2 ZZ ABC . SET THE ONLINE TEST/OFFLINE TEST SWITCH TO THE ONLINE TEST POSITION. (Step 001 continues) TA90 MG EC C13764 Start 22 START 29 C START 22 Start 22 START 22 AB 1 1 1 PAGE Z OF I 005 THE MESSAGE IS DISPLAYED IN TWO PARTS. ONE PART CONTAINS THE DIAGNOSTIC WHICH DISCOVERED THE ERROR CODE. THE OTHER PART DISPLAYS THE ERROR CODE. II 088 THE POWER ON OIAGNCSTI CS HAVE DETECTED A PROBLEM BUT ARE UNABLE TO REPORT IT I N THE CONVENTIONAL I MANNER. I YOU MAY NOW ATTEMPT TO REPAIR THE PROBLEM OR TO RUN FURTHER TESTS. THE FIRST MOST LIKELY SUSPECT IS THE INTERFACE BETW!EN THE TAPE CONTROL UNIT AND THE TAPE TRANSPORT UNIT. DO YOU WANT TO REPAIR THE PROBLEM BEING REi'ORTED? Y N REFER TO THE FSI SECTION OF THE MG AND USE D4NN AS THE ERROR CODE TO GET A SUGGESTED FRU LI ST. 806 I Start 22 TO RUN FURTHER TESTS. REFER TO THE DIAG SECTION OF THE MG AND RUN THE DIAGNOSTIC SUGGESTED BY THE DISPLAY. 097 REFER TO THE DIAG SECTION (POR CODES) OF THE MG TO CONVERT· THE FSC (POR) CODE DISPLAYED TO A SUPPORT ERROR CODE (FAILURE 10). THEN REFER TO THE SUGGESTED DIAGNOSTIC IN THE DIAG SECTION TO GET A FRU LIST FOR THE ERROR CODE. AFTER FRU REPLACEMENT. POWER UP WILL CAUSE THE POWER ON DIAGNOSTICS TO RE-EXECUTE. GO TO PAGE 4. STEP 814. ENTRY POINT B. I AFTER FRU REPLACEMEXT. POWER UP WILL CAUSE THE POWER ON DIAGNOSTICS TO itE-EXECUTE. GO TO PAGE 4, STEP 814. ENTRY POINT B. 099 (ENTRY POINT 0) THE POWER ON DIAGNOSTICS HAVE DE~ECTEO A PROBLEM BUT ARE UNABLE TO REPORT IT I N THE :::ori','ENiI ONAl MANNER. THE MOST LIKELY SUS?ECT IS A FAULTY DISKEiiE OR OISK DRIVE HAVE YOU REPLACED THE DISKETTE YET? Y N 3 3 DE T A90 MG EC C13764 Start 24 DE Start 24 START 24 Start 24 START 24 F START 20 22 PAGE 3 OF 4 013 018 REMOVE THE DISKETTE FROM THE IML DISK DRIVE AND INSERT A NEW SUPPORT DISKETTE INTO THE DISK DRIVE. PRESS THE IML SWITCH TO INITIATE THE SUPPORT DISKETTE MICROCODE. GO TO PAGE 4, STEP 014. ENTRY POINT B. REPLACE THE DISKETTE DRIVE. GO TO PAGE 4. STEP 014, ENTRY POINT B. I I 011 A LOGIC CARD PROBLEM IS NOW INDICATED. REFER TO THE FSI SECTION OF THE MG AND USE E1ee AS THE ERROR CODE TO GET A SUGGESTED FRU LIST. HAVE YOU REPLACED FRUS AS SUGGESTED? YN 012 THE PRIMARY FRU BUCKET IS: SEE LOC FOR LOGIC BOARD POSITIONS (CARD SIDE). 117.115,134,135 THE SECONDARY FRU BUCKET IS: 114.118,121.119.116,120.122. EXCHANGE FRUS. AFTER FRU REPLACEMENT, POWER UP WILL CAUSE THE POWER ON DIAGNOSTICS TO RE-ExECUTE. GO TO PAGE 4, STEP 014, ENTRY POINT B. F TA90 MG EC C04824 Start 26 4 OF START 26 Start 26 START 26 GH START 20 PAGE Start 26 4 II III I I 019 014 (ENTRY POINT B) I I, STEP 002, II GOENTRYTO PAGE POINT C. I ENTRY AT THIS POINT IS TO VERIFY THAT FRUS REPLACED HAVE CORRECTED THE FAILURE. POWERING UP AFTER FRU REPLACEMENT OR RE-IML HAS CAUSED THE POWER ON DIAGNOSTICS TO RE-EXECUTE. I 020 CALL YOUR NEXT LEVEL OF SUPPORT. IS THE TAPE CONTROL UNIT ERROR LED ON? YN 015 THE REPAIR ACTION WAS SUCCESSFUL. REFER TO THE DrAG SECTION OF THE MG AND RUN DIAGNOSTIC E010. 015 CURRENT REPAIR ACTION FAILED. HAVE YOU COMPLETED ALL RECOMMENDED REPAIR ACTIONS? YN I 917 CONTROL UNIT ERROR II ISLIGHTTHEONTAPESOLID? I YN t 018 !I GOENTRYTO PAGE 2, STEP 009, POINT D. II II Ii GH TA90 MG EC C04824 Start 40 START 40 Start 40 START 40 AB START 40 PAGE Start 40 1 OF 2 fl04 OPEN THE ACL FRONT COVER(S) AND CHE:K rOR [KROR CO~ES iN THE AC~ LEOS. AilE ANY ACL ERROR COOES PRESENT? YN ENTRY POINTS FROM I ENTER THIS MAP -------+---------------------MAP I ENTRY PAGE STEP NUMBER _______ *__POINT NUMBER NUMBER AN ACL IS ATTACHED e05 ~_~_.~~a~~====~==~~= 0010 I A 1 RUN THE GOOD HACHINE PATH 01 AGNOST! CS (GMP). 001 SEE CE/HSC 006 001 (ENTRY POINT A) START4G ENTRY POINT. MAP DESCRIPTION: THIS MAP IS USED TO DETERMINE THE NEXT COURSE OF ACTION. START CONDITIONS: YOU WERE DIRECTED TO TMrS MAP ~RCM START lS. TO REPAIR, REFER TO THE FSI SEC7ION OF THE HG AND REPLACE FRUS SUGGESTED BY THE ERROil CODE POSiEO ON THE DISPLAY. ee7 THE MESSAGE DISPLAYED MAY BE A CHECK CODE POINTING iO DRIVE FAULTS OR ACL FAULTS IF AN ACL IS INSTALLED. THE FUNCTIONAL MICROCODE MAY HAVE POSTED INFORMATION ON THE DRIVE DISPLAY PODS. SCAN THE DISPLAYS AT THIS TIME. PREFiX THE ACL ERROR CODE WITH E7 AND USE THE RESULT AS AN ERROR CODE FOR THE FSI REFERENCE. ACL CHECK CODES ARE CHKEC, CHKED. CHKEE OR CHKEF. ARE THERE ANY ACL CHECK CODES PRESENT? YN ARE THERE ANY MESSAGES POSTED ON ANY DRIVE DISPLAY POD? YN I a08 002 TO REPAIR. REFER TO THE FSI SECTION OF THE HG AND REPLACE FRUS SUGGESiED BY THE ERROR CODE POSTED ON THE DISPLAY. IF AN ACl IS ATTACHED, THERE MAY BE MESSAGES IN THE ACL LEOS WHICH ARE LOCATED UNDER THE ACL COVER. IS AN ACL ATTACHED TO A TAPE TRANSPORT UNIT? YN REPLACE THE CHAilACTERS CHK WITH eo AND USE THE RESULT AS AN ERROR CODE FOR THE FSI REFERENCE. 063 RUN THE GOOD MACHINE PATH DIAGNOSTICS (GMP). SEE CE/HSC 2 C AB TA90 MG EC C13764 Start 42 C Start 42 START 42 Start 42 START 42 START 40 1 PAGE 2 OF' 2 009 OPEN T~E ACL FRONT COVER AND RECORD THE ERROR CODE IN THE ACL LEOS. AN ACL ERROR IS FLAGGED BY THE DRIVE. TO REPA!R. REFE!~ Hi THE FSI SECTION PREFIX THE ACL ERROR CODE WITH El AND USE THE RESULT AS AN ERROR CODE FOR THE FSI REFERENCE. OF iHE MG AND REPLACE FRUS SUGGESTED BY THE ERROR CODE POSTED ON THE DISPLAY. T AgO MG EC C13764 Fault Symptom Codes Caused by other than TA90 Hardware Failures FSC Caused by other than TA90 Hardware Failures START 100 You are here because of FSC data received after you had entered requested sense data. or by the FSI section. This is a listing of fault symptom codes (FSC) that can also be caused by other than TAgO hardware failures. It also provides a definition of the FSC. the causes. and the action you should perform. Find your fauli symptom code in the FSC column (beginning on this page) and do the actions in the Action column. Causes Other than TA90 Hardware Failures This error could result from operating condition. FSC Oefinitlon The two tape control units are not at the same ievei. microcode The two tape control units do not have the same Checksums. (The two tape control units are not at the same microcode EC leveL) A channel transfer time-out between the adapter and TeU occurred on a write operation. A channel transfer time-out between the adapter and TCU occurred on a read operation. A System Reset was received on the last path of a path group. FSC 1600 ec 1601 2200 2201 2600 3300 This error is an operating condition. A channel command retry has been stacked or refused by the channel after a channel adapter command retry attempt. The addressed drive is assigned to a path group that does not contain the channel path on wh.ich the command was received. 33E4 33ES A command reject occurred because of an invalid command code. Action· I The EC level of the tape control unit microcode is different in a two tape control unit subsystem. Check the diskettes and ensure they are at the same EC !eve!. The EC level of the tape control unit microcode is different in a two tape control unit subsystem. Check the diskettes and ensure they are at the same EC level. Possible STI-FIPS adapter problem or overrun condition. See ··Possible STI-FIPS Adapter Problem or Overrun Condition" on START 135. Possible STI-FIPS adapter problem or overrun condition. See "Possible STI-FIPS Adapter Problem or Overrun Condition" on START 135. The HSC or STI-FIPS adapter caused a system reset during error recovery. 1. Search your sense data for a previous record for the same device. 2. Refer to the CE/HSC section and run GMP. Possible STI-FIPS adapter problem or overrun condition. See "Possible STI-FIPS Adapter Problems or Overrun Condition" on START 135. Possible software problem or STI-FIPS adapter problem or overrun condition. 1. See "Possible Adapter Firmware Problem" on START 130. Possible software problem or STI-FIPS adapter problem or overrun condition. 2. If the GMP runs error-free. see "Possible STI-FIPS Adapter Problems or Overrun Condition- on START 135. 1. See "Possible Adapter Firmware Problem" on START 130. 2. If the GMP runs error-free. see "Possible STI-FIPS Adapter Problems or Overrun 33E7 I The drive is not online. I lA90 MG EC C13764 I I The Power OnlOff switch is set to Off. The Online/Offline switch is set to offline. The Drive Address switch is not set to the correct address. Condition" on START 135. 1. Verify that these switches are set to the correct position; if not. set the switches to the following position: • • • The Power OnlOff switch to On The Online/OHline switch to online The Drive Address switch to the correct address. 2. Refer to the CE/HSC section and run GMP. FSC Caused by other than TA90 Hardware Failures START 100 Fault Symptom Codes Caused by other than TA90 Hardware Failures (Continued) FSC Caused by other than TA90 Hdw. Failures (Cont.) Action Causes Other than Hardware Failures The Ready/Not Ready switch is set to Not Ready. the tape is not loaded in the drive or the drive dc power supply voltages are out of tolerance. FSC Definition The drive is not ready. START 101 1. Verify that the Ready/Not Ready switch is set to the Ready position ·and that tape has been loaded; if not, set the Ready/Not Ready switch to Ready and insert a cartridge into the drive. 2. Do one .of the following: • If the Ready/Not Ready switch was determined to be in the wrong position at the time this error occurred. run GMP. • I The drive is file protected. 33E9 3A10 The cartridge File Protect switch is set to File Protect. A channel command was received before I the adapter firmware error recovery actions completed after a permanent write I were error had occurred on a different channel. ! i a channel-to-control-unit operation. i 3eSe I! An incorrect byte count was detected during II Possible adapter fjrmware problem. 3F13 Information only; shows that a prevIous permanent write error had occurred. The adapter firmware error recovery actions did not complete or were not started. 3F14 The drive is not online to either tape control unit. The Power On/Off switch is set to Off. The Online/Offline switch is set to offline. The Drive Address switch is not set to the correct address. I 1. Search your sense data for a previous record for the same device. The STI-FIPS adapter error recovery actions had not completed. were not desired, or a second STI-FIPS adatper attempted to gain access to a shared device. I If the Ready/Not Ready switch was determined to be in the correct position at the time this error occurred, measure the drive dc power supply voltages using a voltmeter. Reference PWR 20 for tolerance charts. If the voltages are out of tolerance. exchange the drive de power supply (FRU 095), then run GMP. Verify that the File Protect switch, on the customer's volume being used at the time this error occurred, was set to the File Protect position. 2. Refer to the CE/HSC section and run GMP. II i See "Possible Adapter Firmware Problem" on START 130. II 1. Search your sense data for a previous record for the same device. I 2. Refer to the CE/HSC section and run GMP. 1. Verify that these switches are set to the correct position; if not. set the switches to the following position: • • • The Power OnlOff switch to On The Online!Off!ine switch to online The Drive Address switch to the correct address. 2. Do the following: • TA90 MG EC C13764 It any of these switches were determined to be in the wrong position at the time this error occurred, run GMP. FSC Caused by other than TA90 Hdw. Failures (Cont.) START 101 Fault Symptom Codes Caused by other than TA90 Hardware Failures (Continued) FSC Caused by other than TA90 Hdw. Failures (Cant.) FSC FSC D.finition Ca" ••• Olhe, than TAIO Ha,d • .,. Fail", •• Aclio" 4200 An invalid tape-Iormat bit combination was delected in the T A90 Mode Set command Possible software problem. See -Possibl. Sottware Problem- on START '30. 4204 Bil " of a mode set command, Specifying wrile dala should be In the &dci. mode. it was issued 10 a tape control unit thaI does nol have the &dci. lea lure. Possible sottware problem. See -Possible Software Problem" on ST ART 130. I 4260 II No channel paths In the grouped stale for this drive thai have a path group 10 matcl'lIng Ihe path group received as the argumenllo Ihe Assign command. Possible soltware problem. See -POSsible Soltware Problem- on ST ART '30. 4261 The Channel palh that issued an Unassign command did nol have assignment of the drive. Possible soltware problem. 4262 The Unassign command was issued and no channel paths with path group IDs matching the Unassign command aq;umenl have assignment of the drive. 4263 The drive is not online. I I I I Possible softwar.e prOblem. Sea -Possible Software PrOblem- on START '30. I See -Possible Software Problem" on START 130. 1. Verily Ihat these switches are set to the correcl position; if not sellhe swilches 10 the lollowing positions: The Power OnlOIl swilch is sel to Off. The Online/Omine switch is set to ollline. The Drive Address switch is nol set to the correct address. I · I · · The Power OnlOff switch to On. The Online/Ottline switch to Online. The Drive Address swilch to the correct address. 2. Do one of the follOWing: · · II any of Ihese switches were determined to ~e in Ihe wrong position at Ihe time this error occurred, correct Ihe switch settings. Refer to the CEIHSC seclion and run GMP. If these switches were determined 10 be in the correct position at Ihe time this error occurred. refer 10 Ihe CE/HSC section and run GMP. See "Possible Software Problem" on START ~30. 4280 An invalid lunction-control byte has ~••n received; an invalid function was specified. 4780 The Space File operation is not making any progress down the lape. 4820 A Set Palh Group 10 command was received with an invalid lunction conlrol byte in Ihe argument; bits 3 through 7 were not O. Possible sort ware problem, A palh group 10 in Ihe argument of the Set Palh Group 10 command is equal 10 O. Possible software problem. 4B22 The path group 10 in the argument of the Sel Palh Group 10 command does not match the path group 10 received in a prior Sel Palh Group 10 command over the same Possible software pro~lem. See -Possible Software Pro~lem" on START 130. 4823 The received path mode bit in the function-control byte does nol match the path mode set in a prior Sel Path Group 10 command addressed to a channel interface with the same path group 10 as the inlerface Ihat issued the current command. Possible s::lftwar. problem. See -Possible Software PrOOlem" on START '30. 4824 The received path mode bil was on. indicating multipa!h mode. Multipath mode is nol supported by Ihis machine. Possible soltware problem. See ·Possible Software Problem" on START '30. 4D70 The received password lor Ihe Control Access command is zero. Mllitipath mode is not supporled bV this machine. Possible software problem, See -Possible Software Pro~lem· on START 130. 4D71 An invalid function byte has been received for the ContrOl Access command. Possible soltware prOOlem. See ·Possible Software Problem" on START 130. 4D72 The password received wilh Ihe Control Access command does not match Ihe password received during a prior Control Access command. Possi!)le software prot:lem. See -POSSible Software PrOblem" on START 130 4073 A Conlrol Access commanC! attempted 10 eslablish a password, but Ihe channel path thai issued the command did nol have assignmenl of the drive. Possible soltware problem. See -Possible Soltware Problem" on START 130. 4821 I START 105 Possible soltware proOlem. I Th. tape was blank or the lape had been positioned beyond the lasl written dala. I ReIer to Ihe CE/HSC section and run GMP. See ·Possible Software Problem· on START ~3O. I See -Possible Software Problem" on START ~3O. Channel. TA90 MG EC C13764 I FSC Caused by other than TA90 Hdw. Failures (Cont.) START 105 Fault Symptom Codes Caused by other than TA90 Hardware Failures (Continued) FSC FSC Definition A Control Access command attempted the temporary unassign function. but a prior I I command had not established a password. A Control Access command attempted the 4075 generalized unassign function, but the channel path that issued the command did not have assignment of the drive. The Perform Subsystem Command received 408D an invalid order or fla" b teo An invalid function-control byte has been 4E80 received. The drive is not online. 4EBA Causel Olher than TA90 Hardware Failures Possible software problem. 4074 I FSC Caused by other than TA90 Hdw. Failures (Cont.) I Action See "Possible Software Problems" on START 130. i I Possible software problem. I I See "Possible Software Problems" on START 130. I Possible software problem. I See "Possible Software Problems" on START 130. Possible software problem. See "Possible Software Problems" on START 130. The Power OnlOff switch is set to off. The Online/Offline switch is set to offline. The Drive Address switch is not set to the correct address. 1. Verify that these switches are set to the correct position; if not. set the switches to the following position: I II ! I I START 106 I The Power On/Off snitch is set to on. The Online/Offline switch is set to online. The Drive Address switch is not set to the correct address. I 2. Do one of the followin g: If any of these switches are determined to be in the wrong position at the time this error occurred. correct the switch settings. Refer to the CE/HSC section and run GMP. If these switches were determined to be in the correct position at the time this error occurred. refer to the CE/HSC section and run GMP. The addressed drive is assigned to a path group that does not contain the channel path on which the command was received. TA90 MG EC C13764 Possible software problem. See" Possible Software Problem" on START 130. FSC Caused by other than TA90 Hdw. Failures (Cont.) START 106 Fault Symptom Codes Caused by other than lA90 Hardware Failures (Continued) FSC 52nn 5343 FSC Definition The channel command did not match. A TCU·TCU message was invalid or lost. FSC Caused by other than TA90 Hdw. Failures (Cont.) Action See "Possible Software Problem" on START 130. See "Setting the Tape Control Unit Addresses" on PANEL 12.- Caus.s Other than TA90 Hardware Failure. Possible channel adapter hardware or firmware problem. Both TCU 10 switches are set to the same 10. • · 5605 5AD4 The channel adapter detected a parity error on a channel command. A Collision Detect was sensed as the tape controi unit was coming up. Possible channel adapter hardware or firmware problem. I Both TCU 10 switches are set to the same 10. START 110 I If the switches are correct, run GMP. If the switches are incorrect: I 1. IML the tape control unit (see PANEL 7). 2. Refer to the CE/HSC section and run GMP. See "Channel Adapter Hardware or Firmware Problems" on START 135. See "Setting the Tape Control Unit Addresses" on PANEL 12. · If the switches are set correctly, refer to the CE/HSC section and run GMP. • If the switches are incorrectly set: I 1. IML the tape control unit (see PANEL 7). 5880 5881 i I I 7093 7094 I 70C2 I 70C3 The buffer switch was made free because of no activity on the channel path. Sense byte 9 contains the failing channel adapter address. BO = Channel adapter A 40 = Channel adapter B The buffer switch was made free because of no activity on the channel path. Sense byte 9 contains the failing channel adapter address. BO = Channel adapter A 40 = Channel adapter B In read mode, an interblock gap was not detected within 2.0 mm (0.08 in.) after 'gap in'. The status from the drive did not indicate 'beginning of tape' or 'density mark successfully written' at 'gap in' time in a write operation. The tape control unit ERP will be called to rewind and retry the write density mark operation. A block 10 mismatch occurred on a read forward operation. The block just read from the tape does not have the expected block 10 sequence number. A block 10 mismatch occurred on a read backward operation. The block just read from the tape does not have the expected block 10 sequence number. T AgO MG EC C13764 Possible channel adapter hardware or firmware problem. 2. Refer to the CE/HSC section and run GMP. See "Channel Adapter Hardware or Firmware Problems" on START 135. Possible channel adapter hardware or firmware problem. See "Channel Adapter Hardware or Firmware Problems" on Stan 135. Possible tape media problem. See "Possible Tape Media Problems" on START 130. Possible tape media problem. See "Possible Tape Media Problems" on START 130. The tape was written with the wrong 10 or a permanent write error ERPA was ignored; or a read was done after the end of current data on the tape. Run GMP. The tape was written with the wrong 10 or a permanent write error ERPA was ignored. Refer to the CE/HSC section and run GMP. FSC Caused by other than TA90 Hdw. Failures (Cont.) START 110 Fault Symptom Codes Caused by other than TA90 Hardware Failures (Continued) FSC FSC Definition Causes Other than T A90 Hardware Failures 7093 In read mode, an interblock gap was not detected within 2.0 mm (0.08 in.) after 'gap in'. Possible tape media problem. I I 7094 I The status from the drive did not indicate 'beginning of tape' or 'density mark successfully written' at 'gap in' time in a Write operation. The tape control Unit ERP will be called to rewind and retry the write density mark operation. ~ 70C2 ! A block 10 mismatch occurred on a read I I rOC3 forward operation. The block just read from the tape does not have the expected block 10 sequence number. I A block 10 mismatch occurred on a read backward operation. The block just read I from the tape does not have the expected I 7003 FSC Caused by other than TA90 Hdw. Failures (Cont.) Action See uPossible Tape Media Problems" on START 130. I I I I I I I I Possible tape media problem. See "Possible Tape Media Problems" on START 130. I I I The tape was written with the wrong 10 or a permanent write error ERPA was ignored; or a read was done after the end of I current data on the tape. The tape was written with the wrong 10 or a permanent write error ERPA was ignored. Refer to the CE/HSC section and run GMP. I Refer to the CE1HSC section and run GMP. I I! 1 block 10 sequence number. I A block 10 mismatch occurred on a read forward operation in extended data format. . The block just read from the tape does not have the expected block 10 sequence number. The tape was written with the wrong 10 or a permanent write error ERPA was ignored. Refer to the CE/HSC section and run GMP. A biocK iO mismatch occurred on a read backward operation in extended data format. The block just read from the tape does not have the expected block 10 sequence number. The tape was written with the wrong ID or a permanent write error ERPA was ignored. Refer to the CE/HSC section and run GMP. TA90 MG EC C13764 START 111 FSC Caused by other than TA90 Hdw. Failures (Cont.) START 111 Fault Symptom Codes Caused by other than lA90 Hardware Failures (Continued) FSC Definition Causes Other than TA90 Hardware Failures Action 7141 A density mark criteria was not met after five retries. A valid density pattern must be detected in 40 out of 50 samples of the read pattern register (RPR) (every 500 microseconds). Possible tape media problem. See :'Possible Tape Media Problems" on STAAT 130. 7142 A time-out occurred after waiting 2.5 milliseconds for the 'density separator' (beginning of block interrupt, level 2 interrupt). Possible tape media problem. See "Possible Tape Media Problems" on STAAT 130. 7143 A time-out occurred after waiting 1.3 milliseconds for the 'interblock gap' that follows the 'density separator'. Possible tape media problem. See "Possible Tape Media Problems" on STAAT 130. 7144 A time-out occurred atter waiting 1.3 milliseconds for 'write end' in the write status/error (WSE) register when trying to write a 'density separator'. Possible tape media problem. See "Possible Tape Media Problems" on STAAT 130. 7152 A rsad b~ck check of an -intsrblock gap· detected that the 'interblock gap' was too long. Maximum 'interblock gap' length is 3.0 mm (0.12 in.). Possible tape mad:a prob!em .. I See ·Possible Tape Media Problems" Q~ START 130_ 7153 A void was detected during a read operation. The tape was blank or the tape had been positioned beyond the last written data. A data transfer time-out was detected during a read operation. No vaiid 'interblock gap' was detected within 67 milliseconds after 'beg sync' was detected. (The timer is not set if the subsystem is in synchronous mode). Possible tape media problem. I FSC 7154 I I 7155 I A read back check time-out occurred waiting for the 'interblock gap' following an 'erase gap'. 'Interblock gap' must be detected with 6.1 milliseconds after the 'write erase gap' is stiirted. Possible tape media problem. See "Possible Tape Media Problems" on START 130. 7161 'Density separator' was not detected before 45 sets of samples were taken (1025 mm 40.4 in.). At1empted to read a blank tape. Run GMP. 7162 'Density separator' was detected, but no set of samples met the read criteria. Possible tape media problem. See "Possible Tape Media Problems" on START 130. I TA90 MG EC C13764 START 115 I See "Possible Tape Media Problems" on START 130. I FSC Caused by other than TA90 Hdw. Failures (Cont.) I I See "Possible Tape Media Problems" on START 130. Possible tape media problem. 7159 START 115 Run GMP. A data transfer time-out was detected during a read back check operation. No valid 'interblock gap' was detected within 67 milliseconds after 'beg sync' was detected. (The timer is not set if the subsystem is in synchronous mode). I FSC Caused by other than TA90 Hdw. Failures (Cont.) Fault Symptom Codes Caused by other than T AgO Hardware Failures (Continued) I FSC 7171 74nn A read back check error occurred on the last record. 7503 During the read back check of a record, the microprocessor received a level 3 interrupt because 'end sync' timed out waiting for , Hiler .• c'10C ... ga...- "\1\1 11nl'\ ",i - i 0 ;oaeanus,. ... i I I 76nn I i i I ! Possible tape media prOblem. I i See 'Posslble Tape Media Problems" on START 130. I Possible tape media problem. See ~Possible Tape Media Problems· on START 130. Possible tape media problem. See -Possible Tape Media Problems" on START 130. I FSC Definition When in synchronous mode. the device transfer overran the channel transfer. A read error occurred on the last record. A level 3 interrupt was received because 'end sync' timed out waiting fer 'interblock gap' (100 microseconds). FSC Caused by other than TA90 Hdw. Failures (Cont.) Causes Other than T.l9O Hardware Failure. I Possible STI-FIPS adapter hardware or firmware problem. ! .lction I I! See ~STI-FIPS Adapter Hardware or Firmware Problems" on START 135. i I I I I I j I, 7702 256 'erase gaps' have been read without detecting a block or tape mark. Tape was written with only 'erase gaps'. Refer to the CE/HSC sec1ion and run GMP, I 8100 No patches are available for this drive's EC level. Possible EC compatibility problem. See "Possible EC level Compatibility Problems" on START 135.. I 8101 Possible hardware EC compatibility problem. Possible EC compatibility problem. See -Possible EC Level Compatibility Problems" on START 135. 8102 Possible hardware EC compatibility probiem. Possibie EC compatibility problem. See "Possible EC level Compatibility Problems" on START 135. 8202 The Unload switch was pressed. The operator manually unloaded a drive. 1. Search your sense data for a previous record lor the same device. i START 120 ! I I 2. Refer to the CE/HSC section and run GMP. 8204 Manual rewind. The operator pressed the Rewind switch. 86CO Bit 0 of status byte 2 from the drive did not indicate the correct interface. tape control unit A drive or drives are set to the wrong range of logical addresses. Drives attached to tape control unit 0 must be addressed from 0-7. Drives attached to tape control unit 1 must be addressed from ~F. Both Tape Control Unit ID switches are set to the same ID. I Check the drive logical address and the Tape Control Unit ID switches. i If the drive address and Tape Control Unit ID switches are set correctly, return to the !I procedure that sent you here and continue with that procedure. I If the drive address or Tape Control Unit 10 switches are set incorrectly, set the I switches correctly. Refer to the CE/HSC section and run GMP. I 9000 Two drives with logical address in sense byte 9 and sense byte 30 are indicating the same physical address. Two drives may have the same physical address set in their Physical Address switches. Check the drive physical address switch settings for the two indicated drives. II the physical address switches are not set to the same value. return to procedure that sent you here and continue with that procedure. If the physical address switches are set to the same value. change one or both physical address switches to a unique value. Refer to the CE/HSC section and run GMP. A112 Refer to the CE/HSC section and run GMP. A packet ID mismatch occurred on a read operation in T A90 extended data format. The data read from the tape does not have the expected packet 10 sequence number, The tape was written with the wrong packet ID or a permanent write error ERPA was ignored. A130 A butfer-to-channel transfer caused a check 2 condition. Possible STI-FIPS adapter hardware or firmware problem, See ·STI-FIPS Adapter Hardware or Firmware Problems" on START 135. A170 A channel-to-buffer transfer caused a check 2 condition. Possible STI-FIPS adap1er hardware or firmware problem. See "STI-FIPS Adapter Hardware or Firmware Problems" on START 135. TA90 MG EC C13764 I ·1 FSC Caused by other than TA90 Hdw. Failures (Cent.) START 120 Fault Symptom Codes Caused by other than TA90 Hardware Failures (Continued) FSC Caused by other than TA90 Hardware Failures (Cont.) FSC FSC OelinlUon Cau ••• Other than TA90 Hardwar. Fallur •• Action A2nn A bufter·to-<:hannel transfer caused a check 2 condition. Possible host processor channel problem or overrun condition. See ·STI·FIPS Adapter Hardware or Firmware Problems· on STAAT 135. A3nn A butfcr·to-channellransfer caused a check 2 condition. Possible host processor channel problem or overrun condition. ASnn A buffer·to-channel transfer caused a check 2 condition. I Possible host processor channel problem or overrun condition. .! See ·STI·FIPS Adapter Hardware or Firmware Problems· on STAAT 135. A6nn A butfer·to-channel transfer caused a check 2 condition. Possible host processor channel problem or overrun condition. I See ·STI·FIPS Adapter Hardware or Firmware Problems· on STAAT 135. A7nn A buffer·to-channel transfer caused a check 2 ccnd:!jon. Possible host processor channel problem or overrun condition. A8nn A buffer·to-channel transfer caused a check 2 condition. Possible host processor channel problem or overrun condition. CCOD Fifty consecutive errors have occurred. Possible host processor channel problem or overrun condition. START 125 See ·STI·FIPS Adapter Hardware or Firmware Problems· on STAAT 135. I I See ·STI-FIPS Adapter Hardware or Firmware Problems" on STAAT 135. I See ·STI-FIPS Adapter Hardware or Firmware Problems· on STAAT 135. Using VAXim PLUS or ERF. look for other sense records with a different FSe for this I tape control unit. Use the newly determined FSe for troubleshooting. CCEE An error occurred during a synchronous read or write operation. Possible host processor channel problem or overrun condition. Using VAXsimPLUS or ERF. look for other sense records with a different FSC for this tape control unit. Use the newly determined FSC for troubleshooting. See "Possible Tape Media Problems" on STAAT 130. Note: Error recovery is not performed for errors that occur ;r. ·syitchronous mode'. DOnn The read status register (RSR) contains active bits. 5.6. or 7. The nn indicates which bits are active in the RSA. Possible host processor channel problem or overrun condition. 0584 During channel/buffer communication, a buffer checker had detected an error. Possible host processor channel problem or overrun condition. DAnn The CMS register indicates an error. where nn "" the SCSE register. I See ·STI·FIPS Adapter Hardware or Firmware Problems· on START 135. Possible tape media problem. See • Possible Tape Media Problems· on START 130. The CMS register indicates an error. where nn = the CTXE or CPEO register. Possible tape media problem. I See • Possible Tape Media Problems· on SiART 130. The STI·FIPS adapter has failed to communicate with the channel adapter. Possible STI-FIPS adapter hardware or firmware problem. See ·STI·FIPS Adapter Hardware or Firmware Problems" on START 135. ES02 The STI·FIPS adapter has failed to communicate with the channel adapter. Possible STI-FIPS adapter hardware or firmware problem. Se. ·STI·FIPS AC::apter Hardware or Firmware Pro~lems" on START 135. ESOS The STI·FIPS adapter has failed to communicate with the channel adapter. Possible host processor channel problem or overrun condition. Possible STI·FIPS adapter hardware or firmware problem. Possible ST-FIPS adapter hardware or firmware problem. See ·STI·FIPS Adapter Hardware or Firmware Problems" on START 135. Possible STI·FIPS adapter hardware or firmware problem. See ·STI-FIPS Adapter Hardware or Firmware Problems" on START 135. Possible STI·FIPS adapter hardware or firmware problem. See ·STI-FIPS Adapter Hardware or Firmware Problems" on START 135. Possible STI·FIPS adapter hardware or firmware problem. See ·STI·FIPS Adapter Hardware or Firmware Problems· on START 135. Possible STI·FtPS adapter hardware or firmware problem. See "STI·FIPS Adapter Hardware or Firmware Problems" on START 135. Possible tape media problem. See "Possible Tape Media PrOblems· on ST.~RT 130. DCnn ES01 I I I I I I ES11 I I The STI·FIPS adapter has failed to communicate with the channel adapter. ES13 The STI·FIPS adapter has failed to communicate with the channel adapter. ES14 The STI-FIPS adapter has failed to communicate with the channel adapter. ES20 The STI·FIPS adapter has failed to communicate with the channel adapter. ESOO There are 100 many temporary data errors based on Format 21 sense records from error log message information. TA90 MG EC C13764 I I I I FSC Caused by other than TA90 Hardware Failures (Cont.) START 125 ( Fault Symptom Codes Caused by other than TASO Hardware Failures (Continued) Actions for Possible Non-FRU Caused Error Codes. Possible Adapter Firmware or Software Problems Possible Tape Media Problems The following error codes can indicate possible software problems. The following error codes can indicate possible tape media problems. 33E4 33E5 Je69 47Be 7993 7994 79C2 7eC3 7141 7142 7143 7144 7152 7153 7154 7155 7159 7161 7162 7163 74nn 75e3 76nn 7792 Oann DAnn DCnn ESee Errors detected in the data-flow area of the TASO subsystem can also be caused by the tape media. The FSC/Error Code correctly points to the possible subsystem hardware FRUs. However, sometimes the replacement of these FRUs does not correct the problem. You should determine if the problem was caused by the tape media before replacing the subsystem FRU~. This procedure assumes that you have an error code that is listed in the above list. This error code came from the VAXsimPLUS or ERF. To determine if the problem could be caused by the tape media. do the following action. Perform analysis to determine if the problem is related to a unique tape volume. • If the VAXsimPLUS analysis indicates that the tape media Is not the problem, continue with the maintenance specified for the product trained service representative in the product maintenance package. or for the support trained service representative. the additional actions specified in the FSI for the failing FSC. • If the VAXsimPLUS analysis indicates that tape media Is the problem and multiple cartridges are failing. go to Media Contamination Fault Determination Criteria on START 140. • If the VAXsimPLUS analysis indicates that the tape media Is the problem and a single cartridge is failing, go to Single Cartridge Fault Determination Criteria on START 140. TA90 MG EC C13764 3Fl3 4299 4294 4269 4261 4262 4289 47B9 4B29 4B21 4B22 4823 4824 4079 4071 4072 FSC Caused by other than lA90 Hdw. Failures (Cont.) START 130 FSC Caused by other than TA90 Hdw. Failures (Cont.) START 130 4075 4ES9 4ESl 4073 4ESA 4074 4ES8 There are error codes that can be caused by either hardware or software problems. For example: • The adapter sent an illegal TA90 TCU subsystem command. • The TA90 hardware could have a malfunction that decodes a correct command as an illegal command. For these possible software problems suspect 1. New VMS releases have been installed. 2. New applications of existing programs or jobs are bei ng run. 3. Configuration changes have been made and the description of the error code relates to assignment or path group problems. Fault Symptom Codes Caused by other than TA90 Hardware Failures (Continued) Possible Channel Adapter Hardware or Firmware Problems The following error codes can indicate possible channel adapter hardware or firmware problems. 2200 2201 3300 33E4 33ES 52nn 5605 58BO 58Bl 7171 Al30 A170 A2nn A3nn ASnn A6nn A7nn ASnn E501 (CC=3) ES02 ES03 ES13 ES14 E520 Run ILEXER to determine that the subsystem operates correctly with the STI-FIPS adapter. TAgO MG EC C13764 FSC Caused by other than TA90 Hdw. Failures (Cont.) START 135 FSC Caused by other than TA90 Hdw. Failures (Cont.) START 135 Possible EC Level Compatibility Problems The following error codes can indicate possible EC compatibility problems. 810e - Microcode patches not available B101 - Possible hardware EC compatibility problem S102 - Possible hardware EC compatibility problem There are several types of EC level compatibility problems. The most common mismatches are: • • In the drive compared to the tape control unit In the tape control unit functional microcode compared to the hardware. T A90 Media Fault Determination Criteria TA90 Media Fault Determination Criteria Note: You were sent to this page because of a possible media problem with multiple cartridges andlor multiple drives. There should be a pattern of similar unscheduled service calls. ISOLATION Single Cartridge Fault Determination Criteria ENSURE HARDWARE The hardware has been verified by running all diagnostics error free. This procedure should be followed for each suspected media service call. After following this procedure, do NOT approach the customer about a potential media problem until further analysis is completed by the next level of support. Notify your manager at this time of a possible media problem. The integrity of the hardware must be established. This requires utilization of the maintenance package to ensure there are no . hardware malfunctions in the subsystem which could be causing the degradation, The hardware must be able to run all diagnostics error free. You were sent to this page because a single cartridge is failing for one of the following reasons: Description/Definition Once hardware problems have been eliminated as the reason for poor performance, and media is suspected, the following items need to be verified: 2. A single cartridge fails on multiple drives. Tape media can create a number of failure modes similar to those caused by actual hardware problems and the severity can be significant if not properly handled. For this reason, it is important that careful analysis and problem determination be made if a media failure is suspected. One failure mode is media generated debris. Debris can be caused by minute particles separating from the tape and will normally appear as a thin line of deposits (very difficult to see without magnification) across the tape, the ReadlWrite head or the cleaner blade. ENSURE ENVIRONMENT Temperature and humidity of both the tape storage area and the computer room should be observed to assure they are within acceptable limits. The operating limits are given in the TA90 Owner's Manual, EK-OTA90-0M. Customer drive cleaning procedures should be studied. The drives should be cleaned by the customer: • • whenever a 'CLEAN' message is displayed on the pod deposits transferred to and from the cleaner blade • every 8 hours transfer of media particles to the ReadlWrite head • after every permanent RIW error media particles left on the tape surface may cause the tape to be lifted from the head thereby causing a failure. • whenever an increase in temporary errors is observed. • Dropping records due to debris deposits and subsequent loss of tape position indicated by block sequence errors. • High temporary error rate. t. T.l"!e maintenance package has found a physicai defect with this cartridge such as a broken tape. 3. VAXsimPLUS analysis indicates a single cartridge in the tape library is causing a high number of read/write problems. If the failure is caused by a single cartridge, notify the customer to purge the tape from the library. ENSURE ADEQUATE DRIVE CLEANING Some t'ipical failure modes commonly associated with media problems include but are not limited to: Permanent read or write errors caused by: START 140 If the failure is the resuit of a medi a orienied probiem, contact your next level of support for further media analysis. Notify your manager of a possible media problem. DO NOT notify the customer of the possible media problem at this time. evidenced by highly erratic drive performance day to day not definable to a single drive, tape control unit or subsystem not the result of repeat failures on a particular volume. The following information provides some basic considerations and guidelines relative to handling media problems. TA90 MG EC C13764 TA90 Media Fault Determination Criteria START 140 Determining a Fault Symptom Code The Determining a Fault System Code procedures are written to guide you through the process of determining which sense byte error code to use as a fault symptom code (FSC). Normally, VAXsimPLUS identifies the fault symptom code, determines the corrective action, and prompts you to perform the corrective action. However, there can be conditions where you would manually determine a fault symptom code. The following is a list of these conditions: • To develop fault symptom codes from sense records in ERF reports. • To determine FRUs ahead of time for a problem when you are away from the subsystem. • To develop multiple fault symptom codes from several sense records in ERF reports. If you have any of these conditions, or should you choose to manually determine a fault symptom code for any reason; use the following table to determine the fault symptom code. After you have determined the fault symptom code, return to the procedure that sent you here. Look for sense error codes that are used to select an FSC in the following sense bytes: (four digit error codes) 10-11, 12-13, 14-15, 16-17, (two digit error codes) 21, and 23. When the two digit error codes (from sense bytes 21 or 23) are described in the maintenance guide (MG). they are preceded by two zeros (example: drive error code 82 in sense byte 21 becomes error code 0082). If You Have This Error Code or Indication... 00 This Action ••• VAXsimPLUS not available to provide FSC/FRU callout. Use ERF (Analyze/Error) to manually determine your fault symptom code. Determining a Fault Symptom Code Determining an Error Code from the A, B and Fault Indicators The FAULT indicator lights to show that a potentially fatal error has been detected in the formatter. When FAULT stays lit. perform the foilowing procedure. 1. Press and release the FAULT button. All three TA90 control panel indicators light in a lamp test. The A, B, and FAULT indicators stay on for as long as you press the FAULT button. After you release the FAULT button, the A, B, and FAULT indicators light (blink) to display a binary error code. The code, defined in the following table, identifies one of four areas in the formatter that may have caused the error. 2. Record the displayed fault number. 3. Press the FAULT button again for about one second and release it. The formatter then tries to clear the error. All three indicators light as long as you press the FAULT button or until the clear attempt is finished. If the error is cleared, the FAULT indicator turns off and PORT SELECT A and PORT SELECT B return to thier normal meaning. If the error remains, FAULT stays on and the PORT SELECT A and PORT SELECT B are off. 4. If the FAULT indicator stays on, run GMP (see CE/HSC). TA90 Control Panel Error Codes Indicator Audible/visual A I Indicator B I FAULT Possible Cause Off Off On Reserved Use the drive CHK code as the fault symptom code. Adding two high order zeros (example: CHK21 = 0021). Off On Off Reserved Off On On Reserved All other sense records that indicate a single drive failure. Look at sense bytes 21,16-17, and 10-11 in sequence and use the first non-zero data as the fault symptom code. On Off Off Buffer RAM error All other sense records that indicate a multiple drive failure where there are no drive CHK codes, sense byte 21 equals 00, or mul!iple sense records have errors across multiple drive addresses of the same subsystem. Look at sense bytes 16-17 and 10-1', in sequence. and use the first non-zero data as the fault symptom code. On Off On STI interface error On On Off TCU interface error On On On CE panel interface error Host detected errors All other drive CHK codes that are only displayed on a single drive. i Note: See "Error Path Isolation" on START 400 to determine the failing path if you have a dual tape control unit subsystem or if the FSC relates to a channel adapter problem. START 300 Note: On = indicator blinking; Off = indicator always off Determining a Fault Symptom Code from the ACL LEOs A two position Error Display Indicator is located on the Loader Control Card. • Blank: Indicates the microcode for the Automatic Cartridge Loader is not loaded. • 00: Indicates the Automatic Cartridge Loader is functional. • nn: Indicates the last error that occurred on the Automatic Cartridge Loader. Note: E7 must be added to the beginning of the nn value. For example, if the nn value is 28, the Fault Symptom Code is E728. TA90 MG EC C04824 Determining a Fault Symptom Code START 300 Determining a Fault Symptom Code (Continued) This procedure is written to guide you through the complete process of determining which sense byte error code to use as a fault symptom code (FSC). 001 {Basic Starting Point} I Ell3 Check for sense data froal the tape cont ro 1 un; t NOT phys i ca 11 y attached (NOT bolted) to the drive wi th the dri ve CHK 82. Do you have a drive CHK code? YES NO YES NO I ee2 Is sense data available? I !14 F01"'lllat 20 sense records are not related to dri ve CHK 82. Dr; ve CHK 82 can be an ; nterlIittent dri ve i nterconnecti on problem. You should troubleshoot the dr; ve CHK 82 problem. not the cause of the format 29 sense data. YES NO I e03 Use ERF (Analyze/Error) to obtain sense data. Go to 9e4. 004 Does sense byte 7 equal 2E1? YES NO I eEls Go to MSG lee. 006 Go to SiART 315. Entry Poi nt A. I e07 Does the dri lie CHK code equal 821 I I Determining a Fault Symptom Code (Continued) START 310 Use 8G97 as the FSC. Go to SiART 325. Entry Poi nt D. I eZ2 Go to step 92e. S23 An FSC has been determined. Record thi s tape control unit I s address and sense bytes. You wi 11 need thi s i nformat; on to detennine the correct unit connection in a two tape control unit configuration. Use 8eS7 as the FSC. Go to START 325, Entry Poi nt D. For th; s tape control un; t sense data and th; s dri ve address. do sense bytes 19-11 equal seen YES NO I !18 Does sense byte 21 equal 82? YES NO I I 919 Go to step 914. 008 Use the dri ve CHK code as the FSC. Go to START 325. Entry Point D. 929 An FSC has been determined. Record the other tape control uni tis address and sense bytes. You wi 11 need thi s ; nformat; on to determine the correct control unit connect ion ina two tape control unit configuration. 009 Check for sense data from the tape control un; t that is physically attached (bolted) to the dr; ve with the dri ve CHK 82. Is format 29 sense data availab:e for thi s dr; ve address and thi s tape control un; t? Use 8007 as the FSC. Go to START 325, Entry Point D. YES NO I Use drive a997 as the FSC. Ge to SiART 325, Ei'ltry Poii'lt C. I 921 An FSC has been determi ned. Record this tape control unit's address and sense bytes. You wi 11 need thi s i nformat i on to determi ne the correct tape control unit connection in a dual tape control unit subsystem. a17 YES NO B1B START 310 ABO ABC Is format 20 sense data available for this drive address and tape control unit? I Determining a Fault Symptom Code (Continued) ABO Go to step 013. 011 Do sense bytes Hl-ll equal 8ean YES NO I 012 Does sense byte 21 equal 82? YES NO II ABC TA90 MG EC C04824 Determining a Fault Symptom Code (Continued) Determining a Fault Symptom Code (Continued) Format 20 Sense Analysis J 023 034 Do sense bytes 12-13 equa 1 00El8? 1 I (Entry Point A) YES jO e35 Use sense bytes 12-13 as the FSC. Go to START 225. Entry Point O. Does sense byte 21 equal 82? I ~36 your next 1evel I ofCallsupport. YES ~O I I 024 Does sense byte 21 equal 64. 75. A3. or FF? I ~25 I I, Do~28 sense bytes 113-11 equal I 33E7-33E9. 82132. or 8204? I Diem na~ a non-fRU cause. any act10n as necessary. Perfonn I I 062 Use dri ve CHK code 82 as the FSC. Go to START 325. Entry Point D. Is the problem a non-FRU? I I ES NO 963 Do sense bytes 113-11 equal seen ! YES jO Do sense bytes 16 and 17 equal eeee? 064 i I ! YES NO I I e51 I YES jO Use the 1as t non-zero error code that sent you to thi s step as the FSC. Go to SiART 325. Entry Point D. I I Do sense bytes 15-17 equal BeeS? ! j ! ; I I I ~3e I I Use sense bytes Hi-17 as the FSC. Go to START 325. Entry Point D. 031 Do sense bytes 113-11 equal 2100 or 8E136? 052 Is othei'sense da.ta a.va.ilable fOi this tape control unit's address? YES NO 1341 Use sense bytes 12-13 as the FSC. Go to START 325, Entry Point D. YES NO 042 , Do sense bytes 14-15 equal ooee or 8E06? II 032 Do sense bytes 113-11 equal 2eee or 201e? • I YES NO I , I Use sense bytes 19-11 as the FSC. Go to START 325. En~ry Poin~ D. Use sense bytes 14-15 as the FSC. Go to START 325, Entry Point D. 8 054 ~o ~o STA~T 310, _~!e~ 69~: . r:::ll.. tnlS • I l 655 Call your next level of support. . .. a001- Doe5 5eme byte 23 equal 82? TES ~O I ~57 , I Does sense byte 23 equal 00. 64. 75. or A3? I ES iO 646 i Use 8007 as the FSC. Go to START 325. Entry Point D. i 665 An FSC has been detenni ned. Record this tape control unit's adcress for this sense record. You win need this i iif anna t ; on to determi Me the correct tape control unit connection. 856 845 Go to step 948. I i Go to START 320. Entry Point B. and determine if any other symptoms need to be analyzed to detennine an FSC. 'to oe'ternnne an Tor I I tional sense data. 044 Go to step 048. I ~33 I I I I rl-ES I:3 , I I YES iO , ,. i i I An FSC has been determi ned. Record the tape control un it's address for the sense record that does not have sense bytes 21 or 23 equa 1 to 82. You will need thi s information to detennine the correct tape control unit connection. Use 8007 as the FSC. Go to START 325. Entry Point D. ., II ~53 I. I . Point D. I 040 Do sense bytes I I 12-13 equal 8Ee6? i o E I asGo the FSC. to START 325. Entry I I equa 1 013Ge? 629 i 950 J Use sense bytes 16 and 17 I 00 sense bytes 12-13 I 8 ES iO I I - YES NO I I 660 Go to step 061. yES ~O I I I YES ~O I I ~39 i . ~ I Go to step 827. to this step (as an FSC). see I you ~~e F?I and dete!'l'!ine if th~ p~o- Do sense bytes 113-11 equal 21013? YES NO I I I 059 061 Is format 19 or 20 sense data available for thi s dr; ve address? zero error code that sent I K 63B byt" 21 ., the 'SC. Go to START 325. Entry Point D. ! Use sense bytes 12 and 13 as the FSC. Go to START 325. Entry Point D. Q ~ I ~~;~::,~, ~:~'":!.:::;:t;~ rES jO I;: """ I I 947 949 027 Do sense bytes 113-11 equal 9eaO? , I I Do sense bytes 12-13 equal 2000 or 20161 Does sense byte 21 equal OO? ES 1I 11 I I I ~37 YES NO H ! i START 315 Call your next 1evel of support. 958 o I 8 J Use sense byte 23 as the FSC. Go to START 325. Entry Point D. K 8 TA90 MG EC C04824 Determining a Fault Symptom Code (Continued) START 315 Determining a Fault Symptonl Code (Continued) (Entry Point B) START 320 Determining a Fault Symptom Code (Continued) START 320 (Entry Point C) You are here because of a repeated problem without a drive CHK code. This ;s fonmat 21 sense for statistical data or frequent temporary errors. This procedure determines FRUs and FSCs for audible. visual, and host-cielecled problems. Is there other fonnat 29 sense data available for this tape control unit address? Use the FSC provided by VAXsimPLUS or ERF. If the FSC is not available, go to START 325, Entry Point D. Determining a Fault Symptom Code (Continued) YES NO - I a66 Are you here because of frequent temporary errors? YES NO I I I 967 Go to Entry Point B. 969 Perform ERF analysis for temporary errors. See MSG lee. Did the ERF error analysis indicate any temporary error problems? YES NO I 969 Consult with ROC or remote support for advice/assistance. 979 the FSC. I GoUse toESSeSTARTas 325, Entry Point D. en Go to START 315, Entry Point A, using the fonmat 2e sense data. TA90 MG EC C13764 Action After A Fault Symptom Code Has Been Determined An FSC has been determined; FRUs for this FSC can now be identified and ordered. 001 ~ ~ (Entry Point D) YES jO 2. I I IF ADDITIONAL CLEANING IS NEEDED, PERFORM THE CLEANING PROCEDURE DESCRIBED ON CARR-OR 139. REQUEST THE CUSTOMER CLEAN THEIR DRIVES MORE OFTEN. 1. Follow the di smount procedure on PLAN 55 and have the customer dismount the units needed for corrective action. 2. Run GNP. 3. GMP passed? Maintenance Guide (MG) FSI FRU list Use ERF to obtain the FSC. Look up the FRUs and possible additional causes of failure for the FSC in the FSI and 00, if applicable. Record the FRU list for later use in your corrective action. Schedule, with the customer, a time for corrective action. These FRUs can be obtained in advance so that when you perform the corrective action, the FRUs are available for exchanging. Also, have the sense data available. Return to the step that brought you here, and continue any remaining actions. I II I I I 003 Is this a two tape centrol unit configuration? YES NO I BEFORE YOU START CORRECTIVE ACTION, YOU SHOULD REVIEW THE CUSTOMER S CLEANING PROCEDURE. THEN DETERMINE THE CLEANLINESS OF THE SUSPECTED DRIVE HEAD AND GUIDE ASSEMBLY AS DESCRIBED ON CARR-DR 139 (SEE -HEAD, DECOUPLER, AND CLEANER BLOCK CLEANING PROCEDURE-). IF THE HEAD AND GUIDE ASSEMBLY NEEDS CLEANING, CLEAN THE DRIVE USING THE TAPE CLEANER CARTR!DGE. (SEE THE TAge MAGNETIC TAPE SUBSYSTEM OWNER! 5 MANUAL. EK-OiA;G-OHj. I 002 Use the FRU 1i st prov; ded by VAXsimPLUS. I I 004 Does the FSC error descr-ipti on in rel ate to a channel adapter probl EAD the FSI or em? ~ f 005 II Do you wish to perform corrective action and is the subsystem hardware (TCU or drive) relating to this fSC available for corrective action? Action After A Fault Symptom Code Has Been Determined lES ~ ~ I I II , Has the complete list been changed? I I ! II II TA90 MG EC C04824 i ! ~ ele Change all the FRUs on the 1is t provided by VAXsimPLUS and the FSI. 011 Follow the "Error Path Isolation- procedures (see START 409) to determine the fai 1ing channel adapter (A-B) for the channel adapter FRU to be exchanged. Go to step 992. I Go to the FSI/EAD for tn@ FSC. Go to step 005. I el2 I eas Consider the error that was detected by the GMP to be the same error that was i dentified by your analysis. Follow the -Determining the Tape Control Unit Procedure- (see START 420) to determine whi ch FRUs should be exchanged in which tape control unit. Go to step 005. Any IIIOTe corrective actions to be performed? r iES I Repair action is completed. Return to the procedure step that brought you here, and continue with any remaining actions. 1. Change the FRU on the list provided by VAXs;mPLUS and/or by the FSI. 2. Run GHP again. 3. GMP passed? 009 Repeat thi 5 procedure for each identified error that you are to perform corrective action on. I u.. j T ", A B E , 1 1. Run GMP to veri fy subsystem operation and to compl ete the end of call actions. iI 2. Have the customer mount the drives that were dismounted. 3. Return to the procedure step that brought you here, and continue with any remaining actions. I I F I YES NO ABC ~ I I YES NO I 896 I Reinstall the FRU just changed. C~!'1ge the next FRU on the list. ' I I I I r Va., A START 325 I I A B I o Action After A Fault Symptom Code Has Been Determined START 325 Error Path Isolation Error Path Isolation Note: Bits 0 through 3 have very little meaning for troubleshooting. For troubleshooting. bit 4. and for channel adapter problems. sense byte 9 provides useful information. The purpose of the following procedure is to identify the failing path and to determine which tape control unit and which channel adapter (CA) to test for a problem. and which tape control unit FRUs are to be exchanged in which tape control unit. Bit 4 - Indicates the tape control unit that detected the failure. This bit determines in which tape control unit the tape control unit FRUs (except the channel adapter) should be exchanged. and to which tape control unit GMP should be run on. 1. Analyze sense byte 2 bit 4 to determine the tape control unit that detected the failure. This will determine in which tape control unit you should exchange the FRUs (except for the channel adapter) and to which tape control unit you should run GMP. 0- Tape Control Unit 0 detected this error. 2. Use the error description theory of the EAD or the FSI for the fault symptom code (FSC) selected by the CE or the FSC you determined from Determining a Fault Symptom Code" procedure (see START 300). 1 - Tape ContrOl Unit 1 detected this error. START 400 Assume the FSC is 5CC3. and sense byte 9 is 0100xxxx. In this example. sense byte 9 indicates channel adapter B, whiCh is attached to HSC 2. If interface or HSC problems are indicated by the FSC. or other error indicators. run HSC and STI-FIPS Adapter diagnostics. To determine the STI-FIPS adapter connection to the TA90 tape control unit channel adapter, see the customer's host processor channel configuration drawing or the 110 GEN. U If the error description relates to the channel adapter or a channel adapter FAU is identified. look at sense byte 9. of the sense record for the FSC. This will determine the failing channel adapter (A or B) for the tape control unit identified by sense byte 2 bit 4. You should replace the identified FRU in the channel adapter identified in sense byte 9. Sense Byte 9 - Failing Channel Adapter Identified for Channel Adapter FSCs When errors occur in multi-path processors or in TA90 dual tape control unit subsystems. it may be necessary to determine the actual path to the failing device. The system error log lists the errors of its selected CUA while the T A90 subsystem is using another tape control unit for a data path. For exam pie, data load balancing can cause this condition. Error Path Sense Byte Definitions I HSC Z For channel adapter FSCs. sense byte 9 identifies the failing channel adapter (A or B ) that is in the tape control unit that detected this error. as defined by sense byte 2 bit 4. Only sense byte 9 bits 0 through 3 have meaning to identify the failing channel adapter for channel adapter FSCs. Fa i 1i n9 Sense Byte 9 Channel Adapter Bits 0-3 3. Return to the MG section that sent you here. Run GMP diagnostiCS on the tape control unit with the failure as defined by sense byte 2 bit 4. 4. Replace aU FRUs {except the chafinai adapier"j in the iape CDniroi unii speciiied by sense byte 2 bit 4. For channel adapter FSCs. or when a channel adapter FRU is identified. replace the channel adapter specified in sense byte 9, in the tape control unit specified in sense byte 2 bit 4. r Attached to 1000 0109 A B The tape control unit is specified by sense byte 2 bit 4. AClO resseo I as Attached to HSC Z Aodr essed as 00 00 L_ ..., ,I ,I I SiI-FIPS Adapter 8 Channel Adapter A I 'TAPE CONiROL UNIT e I , I L - - ..1----1 Local Buffer Not Used Device Interconnections Examples of Sense Data Identification of a Data Path Single TA90 Tape Control Unit See Figure 1 and assume the following conditions: • The drive selected at the time of the en'or is drive O. I Local II Remote j 8 A +DR e Sense Byte 2 - Reporting Path and Failing Path (Except'Channel Adapter) Definitions Bits O. 1 and 2 - Indicates the channel adapter reporting the problem for the tape control unit that detected the problem as specified in bit 4. 001 = Channel adapler A reported the problem. 010 = Channel adapter B reported the problem. Bit 3 -: Indicates the tape control unit location of the channel adapter reporting the problem. o = The channel adapter reporting the problem is in tape control unit O. 1 = The channel adapter reporting the problem is in tape control unit 1. TA90 MG EC C13764 When instances such as the above occur. sense byte 2 has no useful information. Because there is only one tape control unit. sense byte 2 bit 4 will always be zero. Only the channel adapter must be determined if the FSC error description relates to the channel adapter or a channel adapter FRU is identified. For channel adapter FSCs. sense byte 9 bits 0 through 3 identify the failing channel adapter. DR 7 Poss:ble failing data path determined by system error log sense bytes. Actual Failing Data Path Figure 1. Single ia~e Control Unit Error Path Isolation START 400 Error Path Isolation (Continued) Error Path Isolation (Continued) Examples of Sense Data Identification of a Data Path l Indicates Does not that TCU 1 was the L- See Page 420 and assume the following conditions: • • • • • The drive selected at the time of the error is drive 8. In tape control unit 1, channel adapter A is addressed as 1. Aii TA90 channei adapters in tape controj unit Q are addressed as O~ Drive 8 is selected in tape control unit 1, however, tape control unit 0 has the least data load. The TA90 routes the data through the channel adapter in tape control unit 1, through tape control unit O's buffer and drive interconnections, to drive 8. An error occurs while drive 8 is processing the data. The system error log will report the PCUA as 180. which is not the true data path. In cases such as the above, the actual data path will be defined in sense byte 2 bit 4, and for channel adapter FSCs the actual failing channel adapter will be defined in sense byte 9 bits 0 through 3. For the following two examples, the data path at the time of failure is the same, and is shown in Figure 1 on START 401. However, because each example has a failure in a different part of the subsystem, the sense data troubleshooting information is different. Example A: Assume the FSC is 70E4 (buffer problem). sense byte 2 is hexadecimal 30 and sense byte 9 contains no useful information. In some cases an error can be caused by either tape control unit. When this occurs, it may be necessary to use the maintenance package on both tape control units. Sense Byte 2 • 08 I) 1 2 345 6 7 o I) 0 0 1 X X X Dual rA90 Tape Control Units START 401 apply. failing tape control unitv l Indicates the reporting channel adapter For single drive failures, the data path will have less meaning, and GMP can be used with either tape control unit to troubleshoot the failing drive. Use the FSC supplied by VAXsimPlUS or by or by following the "Determining a Fault Symptom Code" procedure. See START 300. and tape control unit at the time of the error, not useful for troubleshooting. looking up the see, FSe in the FSI indicates that the problem relates to a channel adapter error. As a result, sense byte 9 identifies the failing channel adapter. In this case. sense byte 9 contains 0100 xxxx and indicates the channel adapter is for channel B in tape control unit' (as defined by sense byte 2 bit 4). For any other FSCs in sense data, run GMP on the tape control unit specified by sense byte 2 bit 4. For any other error condition. (audible. or visual), run GMP on the tape control unit with the error condition, • Run HSC diagnostics to the identifie~ tape control unit channel adapter as determined for channel adapter FSCs by sense byte 2 bit 4, and sense byte 9, in the sense data or to the tape control unit and channel adapter connected to the host processor that reported the host detected error. When a failure is found, isolation between the tape control unit and the host processor channel or cables must be determined. Use diagnostics as follows: Run HSC (llEXER. IlTAPE) diagnostics. Run STI-FIPS adapter diagnostics. Sense Byte 2 = 30 G1 2 3 4 5 6 7 e 0 0 0 0 XXX I l lL Does not apply. Indicates that TCU 0 was the Run GMP diagnostics. To determine which tape control unit is tape control unit 0 and which is tape control unit 1. look at the position of the TeU O/TCU 1 switch on the tape control unit. (See lOe 1). failing tape control unit. Indicates the reporting channel adapter and tape control unit at the time of the error, not useful for troubleshooting. looking up the 70E4 FSC in the FSI indicates that the problem relates to a buffer error. As a result. sense byte 9 has no useful meaning. In this case, all tape control unit FRUs identified by the 70E4 FSC are in tape control unit 0, as defined by sense byte 2 bit 4. Example B: Assume the FSC is 5eC' (channel adapter problem). sense byte 2 is hexadecimal 08 and sense byte 9 contains 0100xxxx. TA90 MG EC C13764 Error Path Isolation (Continued) START 401 Determining the Tape Control Unit involved Determining the Tape Control Unit Involved This nowchart determines which FRUs are exchanged in which tape control unit, in a 2 tape control unit configuration, and in which channel ildapter the channel adapter FRU should be exchanged. f Determining the Failing TCU elis In the tape control unit specified In sense byte Z bit _. replace the channel adapter fRU In the channel adapter specl flt!d In sense byte 9 bl ts &-3. 001 (Entry Point A) Does the fSC equa I soen YIES f I iO 909 Rep I ar.e fRU, 'n TeUl. Use the following information to determine which is the failing tape control uni t: For any problem, the failing tape control unit is specified by sense byte 2 bit 4. Use the error description from Ihe EAO or the FSi. If the error description indicates a channel adapter problem. sense byte 9 (indicates the failing channel adapter). This is the failing channel adapter that should be exchanged when a channel adapter FRU is called out For single drive failures, GMP can be used with either tape control unit to troubleshoot the failing drive. • alB Replace fRUs In lCU8. 882 Doe!; the fSC equa 1 a CIIK code or Oenn? YES 110 184 Do sense I>ytes 10 and 11 or 12 and 13 equa I 2000? ES iO START 420 I 81-1 Rep;,,,:e FRiis ;'t tl:e fallln9 drIve. ane leu FRUs In the TeU that detected an error. SIS Any tape contr01 unit FROs ca1led out are for the tape contro1 unit specified by this tape cnntrnl unit's address. All Tape Control Unl t a Channe I Adap t ers Addressed as a All rape Control Un it 1 Chan 1\ el Adapters Arldrened as I. ees I Do sense bytes 19 and 11 or 12 and 13 equal 2019? ~ I I 966 Use sense byte 2 to fi nd the failing path. See START 488. Local See the fSI for the description of the fai ling FSC. Does the FSC relate to a channel adapter probletl? f.S ABC 0 B . - -- TAPE CONTROl lIIIlT 0 YES 110 jD e07 Unless otherwise speel fled by the FRO 1is t. exchange all the tape contra 1 uni t uni t FRIk sped ned by sense byte 2 bl t 4. I JJ Channe I Adapters B A ITAPE CONTROL UNIT 1 Burrer I I Local Rellote Re_ote Device InterconnecUons _1 I L __ ., I local I RellOte l I l local ; i ORa 'DR 8 DR7 DR F I "f!lBte ~ Failing Data . Path AssUlled Actual Fa"Ing Data Path (As Established by the load Balancing). and detailed In sense data Figure 1. Dual Tape Control Units TA90 MG EC C13764 Determining the Tape Control Unit Involved START 420 Contents Contents CART 1 Contents CART 1 5 Cartridge Description Cartridge Removal by Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Procedure A, Drives Without Automatic Cartridge. . . . . . . . . . . . . . . . . . 10 Loader Procedure B, Drives With Automatic Cartridge 10 Loader Identifying the Cartridge and/or Tape Condition 10 .. n .. Example of a Leadai Block Sapaiatad From the Magnatic Tapa IV-I Example of Magnetic Tape Pulled Out of the Cartridge . . . . . . . . . . . . . . . . 10-1 Example of the Leader Block and Threader Pin in the Machine Reel Hub . . . . . 10-2 Example of the Leader Block and Threader Pin Stopped in the Tape Path 10-2 Example of the Leader Block and Threader Pin at the Cartridge Latch Assembly 10-3 Example of Operation Stopped With Tape on the Machine Reel . . . . . . . . . . . 10-3 Leader Block and Threader Pin in the Machine Reel Hub . . . . . . . . . . . . . . . . . 12 Procedure A, Drives Without Automatic Cartridge . . . . . . . . . . . . . . . . . . . . 12 Loader Procedure B, Drives With Automatic Cartridge . . . . . . . . . . . . . . . . . . . . . . 12 Loader Leader Block and Threader Pin Stopped in the Tape Path . . . . . . . . . . . . . . . 14 Procedure A, Drives Without Automatic Cartridge .. 14 Loader Procedure e, Drives With Automatic Cartridge . . . . . . . . . . . . . . . . . . . . . . 14 Loader Leader Block and Threader Pin at the Cartridge Latch Assembly . . . . . . . . . . . . 16 Procedure A, Drives Without Automatic Cartridge . . . . . . . . . . . . . . . . . . . . 16 Loader Procedure B, Drives With Automatic Cartridge . . . . . . . . . 16 Loader Leader Block Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . 20 Magnetic Tape Attachment Procedure . . . . . . . . . . . . 30 Procedure to Determine if the Cartridge Caused the Failure TA90 MG EC C04824 . . . . . . . . . . . 40 Notes Notes CART 2 TA90 MG EC C04824 Notes CART 2 ( Cartridge Description Cartridge Description CART 5 A magnetic tape cartridge is used in the TA90 subsystem. Within the cartridge is: • A single reei of magnetic tape • A leader block • The cartridge file protect mechani sm • The clutch surface. !Home Po,ition! ~// D The leader block is attached to the end of the magnetic tape. During the threading operation, the leader block is pulled out of the cartridge by the threader pin and moved along the tape path to the machine reel. D Leader Block .: /,/ - // ./ I'~/ (I fY{-';;:: ~.~ (With Magnetic", Tape Attached) The cartridge file protect mechanism f) is a thumbwheellhat is moved by hand to ei ther the File Protected or the Not File Protected position. A white dot on the face of the thumbwheel indicates that the cartridge is file protected. The clutch surface the tape reel. /- II Leader Block -..=,.-" .":,.~ ", - ~ ; . II is engaged by the file reel clutch to rotate • Front On the outside of the cartridge housing can be found: • Space for the volume identification, which is at the rear of the cartridge housing. • Cartridge manufacturing information, which is stamped on the bottom of the cartridge housing. Top View Top View EJ Clutch ~urface fJ Thumbwheel F"ile Protect (File Protected) fJ Thumbwheel File Protect (Not File Protected) Front Cartridge Manufacturing Information Top View Bottom View TA90 MG EC C13764 Cartridge Description CART 5 Cartridge Removal by Hand This procedure aids you in removing a cartridge from a drive when it cannot be removed following an unload operation. Use this page and the following pages as an aid in determining the condition of the cartridge andlor magnetic tape. After you have determined the condition, you will be directed to a procedure that will aid you in removing the cartridge. Procedure A, Drives Without Automatic Cartridge Loader 1). Note: It may take up to 3.5 minutes for the cartridge to Notes: 1. For drives without the automatic cartridge loader go to procedure A. 2. For drives with the automatic cartridge loader go to procedure 8. D 3. If the cartridge latch opens and you can remove the cartridge, do one of the fOllowing: • Using a different blank cartridge, run GMP. • Return to the MAP or procedure that sent you here. 4. If the latch does not open and move the cartridge into position for removal, go to step 1 of "Identifying the Cartridge and/or TaDe Condition" on this page. CART 10 Identifying the Cartridge andlor Tape Condition Perform the following steps to determine the cartridge and/or tape condition: ,. Remove a/l cartridges from the input stack, see lOC 1. rewind and unload. First, if you haven't already done $0, attempt to remove the cartridge under power using the following procedure: Procedure 8, Drives With Automatic Cartridge Loader 1. Set the drive Ready/Not Ready switch to Not Ready (see lOC 2. Press the drive Unioad swiich (see LOC 1). Before You Begin Cartridge Removal by Hand 2. Remove a/l cartridges from the output stack, see lOC 1. 1. Set the Online/Offline switch to Offline (see lOC 1). 3. Set the mode selection switch to Manual, see lOC 1. 4. Set the drive Ready/Not Ready switch to Not Ready, see lOC 2. Go to CARR-DR 8 for the procedure to power the tape transport unit. 0" the drive or 1. . 5. Press the drive Unload switch, see LOC 1. Note: It may take up to 3.5 minutes for the cartridge to rewind and unload. 6. If the 'feed assembly movesJhe cartridge back to the feed and you can rerrtove the cartridge, do one of the station following: II • Using a different blank cartridge, run GMP. • Return to the MAP or procedure that sent you here. 3. Open the drive drawer and remove the drive safety cover (see CARR-DR 2-5). 4. Inspect the drive for the cartridge andlor tape conditions shown on CART 10-1, CART 10-2, and CART 10-3. Match the cartridge/tape condition with the example and follow the directions given with that example. 7. If the feed assembly does not move the cartridge into POSition for removal, go to step 1 of the Identifying the Cartridge and/or Tape Condition on this page. Cartridge latch fa Feed Station Drives without Automatic Cartridge Loader Drives with Automatic Cartridge Loader TA90 MG EC C04824 Cartridge Removal by Hand CART 10 ( Cartridge Removal by Hand Cartridge Removal by Hand (Continued) CART 10-1 Example of a Leader Block Separated From the Magnetic Tape Example of Magnetic Tape Pulled Out of the Cartridge If the cartridge/tape condition matches this example, do the "Leader Block Replacement Procedure" on CART 20. If the cartridge/tape condition matches this example, the magnetic tape has pulled out of the cartridge and has wound onto the machine reel. Do the -Magnetic Tape Attachment Procedure" on CART 30. Machine Reel o \ Magnetic Tape ----+--Ul~ reS I i i I I~ Cartridge Latch Assembly Cartridge Latch ~AssemblY Top View TA90 MG EC C04824 Top View Cartridge Removal by Hand CART 10-1 Cartridge Removal by Hand Cartridge Removal by Hand (Continued) CART 10-2 Example 01 the Leader Block and Threader Pin in the Machine Reel Hub Example of the Leader Block and Threader Pin Stopped in the Tape Path If the cartridge/tape condition matches this example, the leader block and threader pin are in the machine reel hub. Do the "Leader Block and Threader Pin in the Machine Reel Hub" procedure on CART 12. If the cartridge/tape condition matches this example, the leader block and threader pin have stopped in the tape path between the machine reel hub and the cartridge latch assembly. Do the "Leader Block and Threader Pin Stopped in the Tape Path" procedure on CART 14. Magnetic _ Tape Machine Reel Hub ____-.!_ [0 Cartridge Latch Cartridge Latch ~AssemblY Top View TA90 MG EC C04824 wAssemblY Top View Cartridge Removal by Hand CART 10-2 Cartridge Removal by Hand (Continued) Cartridge Removal by Hand CART 10-3 Example of the Leader Block and Threader Pin at the Cartridge Latch Assembly Example of Operation Stopped with Tape on the Machine Reel If the cartridge/tape condition matches this example, the leader block and threader pin are at the cartridge latch assembly (home position), but the interlock has not rotated away from the latch. Do the "Leader Block and Threader Pin at the Cartridge Latch Assembly· procedure on CART 16. If the cartridge/tape condition matches this example. the operation has stopped with tape on the machine reel. Do the "Leader Block and Threader Pin in the Machine Reel Hub" procedure on CART 12. o i 10 I '~ Cartridge Latch 'h==:;:::....::::::::===~===::;:1y Assembly Interlock Latch Assembly Top View TA90 MG EC C04824 Top View Cartridge Removal by Hand CART 10-3 Cartridge Removal by Hand (Continued) Leader Block and Threader Pin In the M~chine Reel Hub Perform the following steps to remove the cartridge by hand when the leader block and threader pin are still in the m~r.hine reel hub. Procedure A, Drives Without Automatic Cartridge Loader 1. Press down on the latch assembly latch. m to open the cartridge 2. If the latch opens and the cartridge has moved into position for removal, remove the cartridge and return to the MAP or procedure that sent you here. D. 1. Find the file reel motor shaft Attach tho t::lPO r~lnoval tool to your socket wrench handle fJ 0. 2. From the bottom of the drive, slide the tape remov~1 tool through the slot in the air baffle and onto the lile reol motor shafl 3. Turn the tool clockwise (as seen from the top of thl) drive) to wind the tape into the cartridge. Warning: 00 not touch the magnetic tape because you may damage it and arr~ct tape guiding. If the machine reel motor binds so that the file re~1 lnotor cannot move the tape, place your finger on the m;'lr.hine reet hub as shown. II 3. Look at the top of the latch assembly and find the pivot position where the receiver and the interlock overlap. Move the pivot so the interlock rotates away from the latch assembly, as shown II IJ 1IiJ. 4. Press down on the latch assembly latch. CART 12 Cartridge Removal by Hand CART 12 Procedure 8, Drives With Automatic Cartridge Loader 1. Remove all cartridges from the input stack, see LOC 1. 2. Remove all cartridges from the output stack, see LOC 1. If the latch does not open, go to step 3. Note: See CART 13 ;or the ioiiowlng iocations. CAUTION: The motor and shaft may be hot. Cartridge Removal by Hand II m to open the cartridge 3. Set the mode selection switch to Manual. see LOC 1. m 4. Turn the knurled knob on the load motor counterclockwise (as viewed from the end of the motor) "ntil the latch is fully raised. 5. Place your finger on the cartridge at the point indicated m and push toward the front of the machine until the cartridge can be removed from the feed assembly. 6. Continue the repair action by returning to the MAP or procedure that sent you here. If the latch does not open, request aid 'rom your next lewl of .................. .........,........ 5. If the latch bar opens and the cartridge has moved into position for removal, remove it and return to the MAP or procedure that sent you here. 4. Move the hub counterclockwise, and at the same time turn the file reel motor shan clockwise to move the tape. 5. Turn the hub until the file reel motor shaft is free tf' turn. 6. Continue to turn the file reel motor shaft until the leader is in position to leave the machine reel hub as block shown. II D 7. Find the threader arm pivot point above the d'rp.ader assembly. Move the arm clockwise and at the S301P. time rotate the file reel motor shaft clockwise until the I~ader block is in the cartridge. The threader pin will move the receiver block is in the cartridge. IJ when the leader Notes: a. For drives with the automatic cartridgA loader go to proce-:ftJre B. b. For drives without the automatic cartridge lo~rl'-)r go to procedure A. TA90 MG EC C13164 Cartridge Removal by Hand (Continued) II File Reel I ~ Cartridge Removal by Hand (Continued) "'B Receiver Motor Shaft r fka::: . ~ III . ijW ~ Load Motor CART 13 Tape Removal \ Wrench Handle Top View Interlock U~(--~\¥ '- LJ~(-_. .\jJ . Top View Cartridge Latch Assembly Top View m Knurled Knob Threader Pin 1m The Receiver And Interlock In Correct Position iii Pivot position Cartridge Latch Assembly Load Assembly (Drives With Automatic Cartridge Loader) TA90 MG EC C04824 Cartridge Removal by Hand (Continued) CART 13 Cartridge Removal by Hand (Continued) Leader Block and Threader Pin Stopped In the Tape Path Cartridge Removal by Hand (Continued) Procedure A, Drives Without Automatic Cartridge Loader 1m to open the cartridge Perform the following sleps to remove the cartridge by hand when the leader block and threader pin have slopped in the tape path between the machine reel hub and the cartridge latch assembly. t. Press down on the latch assembly latch. Note: See CART 15 for the following locations. 2. If the latch opens and the cartridge has moved into position for removal. remove the cartridge and return to the MAP or CAUTION: The motor and shaft may be hot II. D. II 2. Find the threader arm pivot point above the threader assembfy. Move the threader arm clockwise and at the same time turn the file reel motor shaft clockwise (as seen from the top of the drive) to wind the tape into the cartridge. 3. Look at the lop of the iatch assembly and find the pivot position where the receiver and the interlock overl ap. Move the pivot so the interlock rotates away from the latch assembly. as shown II II II. Procedure B, Drives With Automatic Cartridge Loader 1. Remove all cartridges from the input stack, see LOC 1. 2. Remove all cartridges from the output stack. see LOC 1. If the latch does not open, go to step 3. procedure that sent you here. 1. Find the file reel motor shaft Attach the tape removal From the bottom tool fJ to your socket wrench handle of the drive, slide the tape removal tool through the slot in the air baffle and onto the file reel motor shaft. CART 14 II 3. Set the mode selection switch to Manual, see LOC 1. m 4. Turn the knurled knob on the load motor counterclockwise (as viewed from the end or the motor) until the latch is fufly raised. m 5. Place your finger on the cartridge at the point indicated and push toward the front of the machine until the cartridge can be removed from the feed assembly. 6. Continue the repair action by returning to the MAP or procedure that sent you here. 3. Continue winding the tape into the cartridge until the leader block is in the cartridge. II Notes: a. The threader pin will move the receiver leader block is in the cartridge. D when the b. For drives with the automatic cartridge loader go to procedure B. c. For drives without the automatic cartridge loader go to procedure A. TA90 MG EC C13764 Cartridge Removal by Hand (Continued) CART 14 Cartridge Removal by Hand (Continued) Cartridge Removal by Hand (Continued) I i K N Threader EJ File Reel Arm Pivot Point Motor Shaft l~,f'-----\ fJ Ta.,. Removal j~ 1J~:et ~ ~~ ~ Load Motor CART 15 "----1IJ Wrench Handle ) Receiver Interlock Cartridge ur Top View Latch Assembly Top View m Knurled Knob Threader Pin II Receiver And Interlock In Th. Correct Position ElReciever Cartridge Latch Assembly Load Assembly (Drives With Automatic Cartridge Loader) TA90 MG EC C04824 Cartridge Removal by Hand (Continued) CART 15 Cartridge Removal by Hand (Continued) Cartridge Removal by Hand (Continued) Leader Block and Threader Pin at The Cartridge Latch Assembly Procedure A, Drives Without Automatic Cartridge Loader Perform the following steps to remove the cartridge by hand when the leader block and threader pin are at the cartridge latch assembly (home position), but the interlock has not rotated away from the latch. 1. Press down on the latch assembly latch. II to open the cartridge If the latch does not open, request aid from your next level of support. Note: See CART 17 for the following locations. 1. Look at the top of the latch assembly and find the pivot position where the receiver and the interlock overlap. II IJ II 2. Move the pivot so the interlock rotates away from the latch assembly, as shown II. 2. If the latch opens and the cartridge has moved into position for removal. remove the cartridge and return to the MAP or procedure that sent you here, CART 16 Procedure S, Drives With Automatic Cartridge Loader 1. Remove all cartridges from the input stack. see LOC 1. 2. Remove all cartridges from the output stack, see LOC 1. 3. Set the mode selection switch to Manual. see LOe 1. D 4. Turn the knurled knob on the load motor counterclockwise (as viewed from the end of the motor) until the iatch is fully raised. B 5. Place your finger on the cartridge at the pOint indicated and push toward the front of the machine until the cartridge can be removed from the feed assembly. Noles: a. For drives with the automatic cartridge ~oader go to procedure B. 6. Continue the repair action by returning to the MAP or procedure that sent you here. b. For drives without the automatic cartridge loader go to procedure A. TA90 MG EC C04824 Cartridge Removal by Hand (Continued) CART 16 ( Cartridge Removal by Hand (Continued) Cartridge Removal by Hand (Continued) . CART 17 Receiver Cartridge Latch Assembly Top View· Load Motor Threader Pin II The Receiver And Interlock In Correet Position BReciever Cartridge Lltd'l Assembly Load Assembly (Drives With Automatic C.rtridge Loader) TA90 MG EC C04824 Cartridge Removal by Hand (Continued) CART 17 Leader Block Replacement Procedure Perform the following steps to replace the leader block when it has separated from the magnetic tape. Note: See CART 20 and 21 for the following locations. Warning: This procedure should be used only when data must be copied onto another cartridge. Use of this procedure may affect the performance of trle leader block during threading and unloading. Recommend that the customer destroy the cartridge after the data has been copied. The use of any tool to remove the customer's tape may cause damage to the tape. inform the customer before continuing with this procedure. Leader Block Replacement 1. Remove the leader block 2. Move the threader arm fJ clockwise until the threader pin is at the cartridge and causes the receiver II to move. 3. On drives with the automatic cartridge loaders go to CART 14 for the procedure to remove the cartridge by hand. and when completed return to step 5. On drives without the automatic cartridge loaders press to open the cartridge latch. down on the latch assembly II II to release the clutch in the cartridge. Then turn the tool to unwind about 12 inches of tape from the cartridge. Use care so as not to damage the tape. 6. Remove the clutch tool. 7. Cut the tape end so that it is 90 0 to the tape edge. 8. Place a new leader block in the cavity tool Ii! . 9. Place the tape so that the inside (the side facing the center of fJ and over the the cartridge) is uP. in the guide groove leader block. Move the end of the tape against the end of the guide cavity. 10. Close the insert guide as shown II. and then place the ID into the opening of the guide. 11. Close the insertion lever II until it touches the insert pin. 17. Put the leader block in the cartridge. 18. Using the clutch tool carefully turn the tape reel to tighten the tape inside the cartridge. 19. Remove the clutch tool. insert pin 20. Continue the repair action by returning to the MAP or procedure that sent you here. 12. Push on the handle of the insertion lever to force the insert pin and the tape into the leader block. 4. Remove the cartridge. 5. Use the clutch tool Do not damage the edges of the tape because edge damage can affect tape guiding. D from the threader pin. CART 20 II of the attachment 13. Open the insertion lever and the insert guide. 14. Remove the leader block from the attachment tool. 15. Make sure that edges of the tape are aligned with the edges of the leader block. If the edges are not aligned. go back to . step 7 and repeat the procedure. 16. Use the clutch tool to wind the tape back into the cartridge. Interlock Top View TA90 MG EC C04824 Leader Block Replacement CART 20 Leader Block Replacement CART 21 Leader Block Replacement Procedure (Continued) • II Clutch - - - - . . ~It~~ Tool ~l Cartridge Latch Assembly m Pin Insert ! Insertion Lever Insert Guide (Open) DGuide Groove TA90 MG EC C04824 Leader Block Replacement CART 21 Magnetic Tape Attachment Procedure Perform the following steps when the end of the magnetic tape has pulled out of the cartridge and has wound onto the machine reel. Warning: This procedure should be used only when data must be copied onto another cartridge. Use of this procedure may affect the performance of the leader block during threading and unloading. Recommend that the customer destroy the cartridge after the data has been copied. The use of any tool to remove the customer's tape may cause damage to the tape. Inform the customer before continUing with this procedure. Do not damage the edges of the tape because edge damage can affect tape guiding. Magnetic Tape Attachment 1. Pull the tape by hand along the tape path until it is at the opening to the cartridge. Note: If the machine reel motor binds and does not allow the tape to move, place your finger on the machine reel hub as shown. Move the hub counterclockwise, and at the same time move the magnetic tape. o 2. Attach a 5 centimeter (2-inch) piece of double-stick cellophane tape to the shiny side of the magnetic tape. Leave a 2.5 centimeter (1-inch) overlap of cellophane tape. 8. Set the Drive Power switch or the ac power circuit breaker to On (see LOC 1). CAUTION: The motor and shaft may be hot. II. CART 30 4. Find the file reel motor shaft Attach the tape removal tool to your socket wrench handle 9. Install the front safety cover (see CARR-DR 2-2 or 2-4) if removed. 5. From the bottom of the drive, slide the tape removal tool through the slot in the air baffle and onto the file reel motor shaft. 10. Press the Unload switch to fully wind the tape into the cartridge. If the tape does not fully wind into the cartridge. request aid from your next level of support. 6. Turn the tool clockwise (as seen from the top of the drive) to 11. Remove the cartridge from the drive. II II . Attach the protruding end of the cellophane tape to the eraser end of a pencil or similar object. wind the magnetic tape onto the cartridge. Make at least one complete revolution of the hUb. Note: Make sure the cartridge is in the latched position. Note: If the cellophane tape pulls off the hub, attach the cellophane tape again. 12. Continue the repair action by returning to the MAP or procedure that sent you here. 3. Insert the pencil and the tape with the cellophane tape into the cartridge opening and attach the cellophane tape to the cartridge hub Remove the pencil without disturbing the cellophane tape that is attached to the hub. fJ . 7. Rotate the machine reel hub counterclockwise, and at the same time rotate the file reel motor shaft clockwise to make it easier to wind the tape onto the cartridge hub. D Machine Reel Hub . . Tape Removal I Top View TA90 MG EC C04824 Tool ~~B~kel Wrench Handle Magnetic Tape Attachment CART 30 Cartridge Failure Determination Procedure to Determine if the Cartridge Caused the Failure This page contains the steps needed to determine if the drive failure is caused by a cartridge. Follow the procedure on this page for the CHK Codes you have. CHK14 CHK 14 occurs when the drive times out while trying to remove tape slack (!cose wraps) at the beginning of the load operation, before the thread operation starts. The file reel motor is slowly turned backwards until it is stopped by the tape which is attached to the leader block. CHK 14 can be caused by a cartridge if: • There are excessive loose wraps in the cartridge. • The tape is not attached to the leader block. 1. Load a cartridge, other than from the cartridge that caused the original failure on the drive. CHK25 CHK2B CHART A CHK 25 occurs when the drive threading mechanism is slow or stalled during an unload operation, or the leader block is not attached during a load retry. CHK 2B occurs when the drive times out while trying to remove tape slack after tape tension is lost as a result of a power failure or a device hard error condition. The file reel motor is slowly turned backwards until two machine reel revolutions have been detected. Then an unload operation is performed automatically. Press the Unload button and remove the cartridge from the drive CHK 25 can be caused by a cartridge if the leader block is loose when the cartridge is loaded. CHK 28 can be caused by a cartridge if: If the leader block is loose, the threader pin doesn't catch the leader block when the load operation starts. When the drive tries to recover, it cannot return to the home position because the leader block is in the way. CHK 21 occurs when the drive threading mechanism is slow or stalled. This can occur at the time the leader block is being put into the slot in the machine reel. CHK 21 can be caused by a cartridge if: • The leader block is not attached to the tape correctly. • The leader block is damaged (burrs or marks). • The cartridge clutch is sticking. CHARTB The leader block is not attached to the tape. • The cartridge clutch is sticking. Remove the cartridge from this drive and load the cartridge that failed into several different drives. • The tape breaks or is damaged. Does that cartridge fail on other drives? 1. Load a cartridge, other than from the cartridge that caused the original failure on the drive. • Some foreign object is between the file reel and the cartridge. YES NO 2. Does CHK 25 appear on the drive display? 1. load a cartridge other than the cartridge that caused the origj.nal failure on the drive. I YES - Go to Chart A. NO - Go to Chart B. 2. Does CHK 2B appear on the drive display? YES - Go to ChartA. YES - Go to Chart A. CHK 21 Because the problem occurs on more than one cartridge, the problem is NOT caused by a cartridge. • 2. Does CHK 14 appear on the drive display? NO - Go to Chart B. CART 40 CHK28 The problem is NOT caused by the cartridge. Go to the EAO Section for this CHIC for additional troubleshooting information. I The problem is caused by the cartridge. Go to START 149. NO - Go to Chart B. CHK 28 occurs when the tape is not attached to the thieadei pin, or the file reel motor turns backwards during the threading operation. CHK 28 can be caused by a cartridge if, during a threading operation: • The leader block falls off the threader pin. • The tape breaks or is damaged. 1. Load a cartridge other than the cartridge that caused the original fail ure on the drive. 2. Does CHK 28 appear on the drive display? 1. load a cartridge other than the cartridge that caused the original failure on the drive. 2. Does CHK 21 appear on the drive display? YES - Go to Chart A. NO - Go to Chart B. YES - Go to Chart A. NO - Go to Chart B. TA90 MG EC C13764 Cartridge Failure Determination CART 40 Notes Notes CART 42 TAgO MG EC C04824 Notes CART 42 ( Contents Pneumatic System 3 Pneumatic System Measurements Pressure Measurement . . . . . . . . . , Vacuum Measurement . . . . . . . . . . . 5 Air Pressure Loss Before You Begin Analysis Procedure Failure in the Primary Pneumatics System Pneumatics Problem on a Single Drive 10 10 10 12 . . . . . . . . . . . . . . . . . . . . 20 PNEU 1 Contents PNEU 1 5 5 Pneumatic Checkout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vacuum Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analysis Procedure TAgO MG EC C04824 Contents 30 30 30 30 Pneumatic System Pneumatic System PNEU 3 TENSION~n TRANSDUCER . ({ )) PRESSURE SENSOR ~ PRESSURE TEST PORT PLENUM LIFTER SOLENOID CLEANER RIGHT O-BEARING ~ rr 1L ~--- ~REGULATOR PRESSURE ~ TAPE LIFTER .~~----- Output Filter Vacuum Port Cap DISTRIBUTION MANIFOLD INTAKE Pump Motor Pneumatics Supply Assembly TA90 MG EC C04824 Pneumatic System PNEU 3 Notes Notes PNEU 4 TA90 MG EC C04824 Notes PNEU 4 Pneumatic System Measurements Pneumatic System Measurements The following procedures are for measuring the air pressure and the vacuum of the pneumatic system. Use pressure/vacuum gauge kit to take the measurements. Note: See PNEU 6 for the following locations. Warning: Ensure that both drives in the tape transport unit are offline to the system before continuing \..,ith the following measurements or adjustments. 1. Set the tape transport unit ac power circuit breaker to off (see LOC 1). D. 3. Connect a hose between the pneumatic assembly pressure port and the gauge. 4.· Set the tape transport unit ac power circuit breaker to on. 5. Load tapes into both drives of the tape transport unit. 6. The meter should indicate 31 + 3, - 0.6 kilopascals (125 + 12, - 2.5 inches). Record the pressure. If regulator adjustment is required, go to Step 7; if adj~stment is not required, go to Step '0. Vacuum Measurement 8. Remove the tapes from both the drives of the tape transport unit. 1. Set the tape transport unit ac power circuit breaker to off (see LOC 1). 9. Set the tape transport unit ac power circuit breaker to off. 9. To decrease the pressure, turn the adjustment screw clockwise. To increase the pressure, turn the adjustment screw counterclockwise. 2. Remove the vacuum port cap 10. When the pressure is correct (31 + 3, - 0.6 kilopascals), remove the wrench and replace the plastic plug. 3. Connect a hose between the pneumatic assembly vacuum port and the gauge. 11. Remove the tapes from both the drives of the tape transport unit. Pressure Measurement 2. Remove the pressure port cap 8. Insert an allen wrench into the adjustment port and engage the recessed adjustment screw. 12. Set the tape transport unit ac power circuit breaker to OFF (see LOC 1). 13. Disconnect the hose from the pressure/vacuum gauge to the pressure port. 10. Disconnect the hose from the pneumatic assembly. D· 4. Set the tape transport unit ac power circuit breaker to on. 5. Load tapes into both drives of the tape transport unit. 11. Replace the vacuum port cap. 12. Set the tape transport unit ac power circuit breaker to on. 13. Continue by returning to the MAP or procedure that sent you here. 6. The gauge should indicate 5.75 ± 2.25 kilopascals (23 ± 9.0 inches). If vacuum adjustment is required. go to step 7; if adjustment is not required, go to Step 8. 14. Replace the pressure port cap. 15. Set the tape transport unit ac power circuit breaker to on. 16. Continue by returning to the MAP or procedure that sent you here. To Adjust the Vacuum Note: Do not make any vacuum adjustments unless the pneumatic system tor this tape transport unit has been checked for a dirty tilter, or hoses that are loose, clogged. open, or pinched. A defect In the pneumatic system can give false vacuum readings. 7. The venturi setscrew. 11 has a locking setscrew and an adjusting To Adjust the Regulator II. a. Loosen the locking setscrew Note: Do nol make any regulator adjustments unless the pneumatic system for this tape transport unit has been checked for a dirty filler, or hoses that are loose, clogged, open or pinched. A defect In the pneumalic system can give talse pressure readings. PNEU 5 II b. Turn the adjusting setscrew until the vacuum gauge is correct (5.75 ± 2.25 kilopascals). c. Tighten the locking setscrew. 7. Remove the small plastic plug from the adjustment port (end, center) of the regulator. TA90 MG EC C04824 Pneumatic System Measurements PNEU 5 Pneumatic System Measurements (Continued) Pneumatic System Measurements (Continued) PNEU 6 Pneumatic System Measurements (Continued) PNEU 6 ~~~---- Output Filter ) Vacuum Port Cap ~ Pressure Port Cap Inlet Filter Pump Motor Pneumatics Supply Assembly mLocking Setscrew TA90 MG EC C04824 Air Pressure Loss Air Pressure Loss The following procedure helps you in isolating pneumatic system failures when the problem indication is CHK 46. eel A CHK 46 occurs when the pienum pressure sensor does not get enough air pressure to close the pressure sensor contacts. YES NO Follow this procedure, unless otherwise directed, until the repair is made. After the repair is made, this procedure will direct you to your next action. Note: See PNEU 11 for the following locations. Is the pump motor runn; ng? I ee2 Check for 22e V ac at J4 on the tape transport uni t dc power supply (see lOC 1) as follows: a. Remove plug P4. b. Measure the voltage between pins 1 and 3. See PWR 20 for the voltage tolerance. Is the voltage within tolerance? Before You Begin YES NO DO NOT attempt to adjust the pressure regulator during the failure isolation procedure. Is the pressure out of tolerance (see FNEU 5)? Y1ES jO 911 Because the pressure is wi thi n tolerance, the problem must be a single drive failure" Go to PNEU 29. "Pneumatics Problem on a Single Drive," for the failing drive. I Exchange the following FRU. For the removal and replacement procedures, see CARR-DR 1-1. If there is a cartridge in either drive, try to remove it using the following procedure. If the cartridge cannot be removed, go to "Cartridge Removal by Hand" on CART 10 for further aid. FRU995 - DC power supply 1. Set the drive Ready/Not Ready switch on both drives to Not Ready (see LOC 1). 912 The pressure is out of tolerance. Cl amp the plenum supply hose II on dri ve O. See CARR-DR 3-1. Measure the pressure at the regulator. Is the voltage within tolerance now? Is pressure within tolerance (see PNEU 5)? YES NO YES NO I eG4 Request aid from your next 1eve1 of support. D, 2. Remove the cover on pin side of the drive logic board and jumper pin 02A-A1G6A02 (+ air pressure loss) to pin 02A-A 182U08 (Ground). 5. After the cartridge has unloaded, remove the jumper. 6. Remove the cartridge. a05 Replace plug P4. I Go to "Exit Procedure" on this page. Exchange the fol1owing FRU. For the removal and replacement procedures, see CARR-DR 1-1. Note: If the pump motor (FRU03El) or the regul ater (FRU031) is exchanged. the output filter (FRUe32) must also be exchanged. FRU039 - Pump motor Analysis Procedure Is the pump Rlotor running now? 7. Remove the tape transport unit front cover (See CARR-DR 2-1), and find the pump motor The failure is in the primary pneumatic system and not in either dri ve. Remove any clamps on the plenum supply hoses. See PNEU 3 for a di agram of the pneumat i c system, and PNEU 5 for the correct pressure dnd Vdcuum tolerances; then go to "Ana;ysis Procedure" on PNEU 12 and follow the steps. 91S Remove the clamp from drive 9. Clamp the plenum supply hose on drive 1. Measure the pressure at the regulator, Is pressure within tolerance (see PNEU 5)? I 019 Go to step 917. G2G Remove the cl amp from dri ve 1. Go to PNEU 2e. ·Pneumatics Problem on a Single Drive,· for drive 1. I 013 Go to step 018. 914 Remove the clamp from drive e. plenum supply hose on dri ve 1. pressure at the regulator. Exit Procedure Clamp the Measure the I s pressure wi thi n tolerance (see PNEU 5)? 006 4. Press the Unload switch (see LOC 1). eli YES NO ee3 Set the drive Online/Offline switch to Offline on both drives (see LOC 1). 3. Press the Reset switch (see LOC 1). GiG Measure the pressure at the regul at or (see PNEU 5). PNEU 10 1. Refer to PNEU 5 to measure the pressure and vacuum. Adjust if necessary. 2. Set the Online/Offline switch to Online on 80TH drives. YES NO I 015 Remove the c1 amp from dri ve 1. 3. Install a scratch tape and run GMP. Go to PNEU 20. "Pneumatics Problelll on a Single Drive," for drive e. 916 Go to step 817. YES NO I II. Oe7 Request aid froD! your next level of support. 8. Determine if the pump motor is running. Note: To determine if the pump motor is running, listen for the sound of the motor running or remove the and feel for escaping air. pressure port cap II TA90 MG EC C04824 a0S Go to -Exit Proc:edure" on this page. 809 Go to step 019. Air Pressure Loss PNEU 10 Air Pressure Loss - Both Drives (Continued) PNEU 11 Air Pressure Loss - CHK 46 On Both Drives in the Same Tape Transport Unit (Continued) D Logic Board Cover, Pin Side - --- -:::: " ............. Tape Transport Unit !ape De~k - Top View Vacuum Port Cap II :Pump Motor _Pneumatics Supply Assembly Air Pressure Loss - Both Drives (Continued) TA90 MG EC C04824 PNEU 11 Air Pressure Loss (Continued) Air Pressure Loss (Continued) You were sent here after the preceding procedures showed a failure in the primary pneumatics system. This procedure will isolate the problem. A B Failure in the Primary Pneumatics System Is the pressure high? ~~! I YES I I ~~;h;~v!~ir!~i~~~~t F~~~Ced~~~S 3. Install a scratch tape and run GMP. i / Go to "Exit Procedure" or. this page. I 007 Exchange the following FRUs. For the remova l/repl acement procedures see CARR-OR 1-1. Note: If the pump motor (FRUS3S) or the regulator (FIMi31j ;s exchanged, the output filter (FRU032) Dlust also be exchanged. FRue38 - Pump motor FRU031 - Regulator FRU865 - Pump to output fi 1ter hose FRU837 - Manifold-in pressure hose ee4 I I Remove the inlet filter (FRUG33) and cani ster from the pump motor. See CARR-DR 1-1 to find the removal page for FRUEl33. ! Do not replace the canister at this time. Set the tape transport uni t ac power ci rcuit breaker to ON (see LOC 1). Refer to PNEU 5 and measure. but 00 NOT adjust. the pressure. Is the pressure within tolerance? rr C 0 Blower Assembly Go to "Exit Procedure· on this page. Note: If the pump motor (FRUEl3G) or the regulator (FRUG31) is exchanged. the output filter (FRU032) must a1 so be exchanged. FRUEl31 - Regulator FRUG32 - Output fi 1ter FRUG34 - Pressure hose assembly FRUG37 - Manifold-in pressure hose FRU039 _ Pl enum supply hose I FRU833 - Inlet filter see CARR-DR 1-1. i I 2. Set the Online/Offline switch to Online on BOTH drives. S06 Exchange the following FRU. For the removal/replacement procedures see CARR-DR 1-1. iO I ~ 'Ie... 'S .ith'" tol""ooe. A 1. Refer to PNEU 5 to measure the pressure and vacuum. Adjust if necessary. Go to "Exit Procedure" on thi s page. ee2 Is the vacuUIII low? I Exchange the fo 11 owi ng FRUs. Fer the removal/replacement procedures see CARR-DR 1-1. FRU838 - PUllP Rlotor FRU831 - Regulator FRU832 - Output fi 1ter FRU865 - PUlllP to output fi 1ter hose FRU837 - Manifold-in pressure hose pre:lSure 1$ low. Is the vacuum high? I e05 NO YES NO I I Note: If the pUIIIp motor (FRU630) or the regulator (FRUG31) is exchanged. the output filter (FRU032) must also be exchanged. 001 rS Exit Procedure D 1 PNEU 12 II . i I Go to "(,It P'aced,,,- co th's p.ge. eGa Exchange the following FRU. For the removal/replacement procedures see CARR-DR 1-1. Note: If the pump motor (FRU939) or the regulator (FRU931) is exchanged. the output filter (FRU032) must also be exchanged. Tape Transport Unit FRUG31 - Regul at or Go to "Exit Procedure" on this page. Regulator . ..;..~_ _ _ _ _ _ .Output Filter TA90 MG EC C04824 Air Pressure Loss (Continued) PNEU 12 Pneumatics Problem on a Single Drive Pneumatics Problem on a Single Drive You were sent here for further problem isolation, after the measurements taken on the primary pneumatics system were correct. Pneumatics Problem on a Single Drive PNEU 20 Exit Procedure A I e0S Remove the jumper. 1. Refer to PNEU 5 to measure the pressure and vacuum. Adjust if necessary. Pinch each hose that leaves the plenum fJ. one at a time (except the plenum supply hose). and press the dri ve reset switch. 2. Set the Online/Offline switch to Online on BOTH drives. Oi d the CHK 46 reappear on the di sp 1ay after 3. Install a scratch tape and run GMP. 001 Press the reset switch on the drive. each hose was pi nched and the or; ve reset? Does CHK 46 appear on the dri ve di sp 1ay? YES NO I 906 Exchange or attach the hose causi ng the failure. YES NO I 002 Exchange the following FRUs. For the removal/replacement procedures see Go to "Exit Procedure" on this page. CARR-OR 1-1. FRU040 - Pressure sensor FRU085 - Dr; ve control card II Go to "Exit Procedure" on this page. a03 . Remove the cover on pi n si de of the dri ve 1ogi c board and jumper pin G2A-AIG6A02 (+ air pressure loss) to pin El2A-A1B2U08 (Ground). II. Press the Reset switch (see LOC 1). eEl7 Exchange the following FRUs. For the removalrep1 acement procedures. see CARR-DR 1-1. FRU840 - Pressure sensor FRU941 - Plenull assembly FRU839 - Plenum supply hose FRU834 - Pressure hose assembly FRU837 - Manifold-in pressure hose Go to "Exit Procedure" on this page. Di d the CHK 46 di sappear? YES NO ! II Elf)4 Remove the jumper and exchange the following FRU. For removal/replacement procedures. see CARR-DR 1-1. FRU085 - Dri ve cont ro 1 card Go to "Exit Procedure" on this page. I I A 2. i. ~\ 3. /-j ·0 @ © ~ @ . . . . . .--r_Q--\-, @ 4. 5. II 6. Logic Board Cover, Pin Side fJ Plenum Hose Locations 1. Plenum Supply 2. Tape Lifter Solenoid 3. Decoupler Pressure 4. Right Guide Bearing 5. Transducer 6. Left Guide Bearing TA90 MG EC C04824 Pneumatics Problem on a Single Drive PNEU 20 Pneumatic Checkout Procedure Pneumatic Checkout Procedure Introduction PNEU 30 Exit Procedure A B I Read/write and data check errors can be caused by vacuum missing at the tape cleaner assembly or at the decoupler assembly. Pneumatic pressure problems are indicated by CHK 46 (air pressure loss) on the operator panel, but there is no indication of a detached or clogged vacuum hose 1304 Reseat or exchange the follow; ng FRU, See CARR-DR 1-1 for the removal and rep 1acement procedures if necessary. 2. Set the Online/Offline switch to Online on BOTH drives. FRU635 - Vacuum hose assembly FRU212 1. See PNEU 5 to measure the pressure and vacuum. Adjust if necessary. Vacuum supply hose 3. Install a scratch tape and run GMP. FRU038 - Manifold-in vacuum hose Close the vacuum port cap. Vacuum Checks Go to "Exit Procedure" on this page. See CARR-DR 2-3 for cover removaL Figure 2 shows the components that are on the top of the tape deck (some pressure hoses have been removed for clarity). Figure 1 shows the pneumatic components at the front of the tape transport unit. FRU043 - Decoupler vacuum hose FRUe47 - Cleaner supply hose. FRU219 - Vacuum distribution tee Analysis Procedure Vacuum Supply Hose Reconnect the vacuum supply hose. 1. Set the drive Online/Offline switch to Offline (see LOC 1). 2. With power on the drive, detach the vacuum supply hose 905 Reseat or exchange the fo 11 ow; ng FRUs. See CARR-DR 1-1 for the removal and rep 1acement procedures if necessary. 0 GO to • E.xlt Procedure" on thi s page. \ from the vacuum distribution tee and sense for vacuum by covering the hose end with a finger. Decoup/er Vacuum Hose 001 Is there vacuum? Vacuum Distribution Tee Figure 2. Tape Deck-Top View YES NO I 002 Reconnect the vacuum supply hose to the vacuum distribution tee. Open the vacuum port cap D and sense for vacuum as before. Is there vacuum? YES NO I, 003 I Reseat or exchange the following FRU. See CARR-OR 1-1 for the removal and rep 1acement procedures if necessary. Blower Assembly Note: I f the PUlllP motor (FROO3a) or the regulator (FRU031) is exchanged. the output f; lter (FRUS32) Rlust also be exchanged. FRU930 - Pump motor Close the vacuum port cap. Go to "Ex; t Procedure" on thi s page. 4-;::"'~------ Output Filter A Tape Transport Unit Pump Motor Figure 1. Pneumatics Supply Assembly TA90 MG EC C04824 Pneumatic Checkout Procedure PNEU 30 (' Contents Message List For Pseudo Sense Builder 10 Error Report Procedure Actions 20 VMS Error Log Messages 100 STI Drive Requested Error Log (Format 7) 200 TA90 Extended Sense Information 20' ..... STI Formatter Requested Error Log (Format B) 205 Tape Transfer Errors (Format 5) 203 MountlDismount Entries 2'5 ..... STI Informational and Media Logs (Format B) 210 VAXsimPLUS Messages 240 TA90 MG EC C13764 . . . . . . . . . .. . Contents MSG 1 Contents MSG 1 Message List For Pseudo Sense Builder I I I i Invalid Message Pointer 01 11 I I 13 14 19 Message Number (Hex) Call next level of support. Message Description (Not Exact Text) Action Unit check due to command sequence error Program error. 48 Unit check due to device reserved to other issue a system reset. 49 Unit check due to a diagnostic state command reject Program error. Call the next level of support. 4C Unit cneck Que to bus out parity Check interface between tM TA90 and the HSC. 40 Unit check due to deferred unit check Call the next level of support. 4E Unit check due to device not ready Call the next level of support. 4F Unrecognized channel interrupt occurred Call the next level of support. 50 Data transfer to channel truncated Reissue the command. 51 Data transfer from channel truncated Reissue the command. 52 Channel adapter error occurred during data transfer Call the next level of support. 53 Unrecognized channel adapter interrupt during data transfer Call the next level of support. 47 Replace FRU 117. Microprocessor Failure From Diagnostics I Diagnostic completed and failed (from diagnostics) 12 iI Action Message Description (Nol Exact Text) Message Number (Hex) None (internal use only). Microcode error (from support diagnostics) Call next level of support. Diagnostic completed successfully (from diagnostics) None (internal use only). Microcode error (from diagnostics) Call Next level of support. I 22 Invalid application ID Rekey your request. 23 Invalid application suffix Rekey your request. 24 Invalid loop option Rekey your request. 25 I Invalid drive selection Rekey your request. I 29 ! Byte 1 should be '80'x 2A I Byte 1 should be 'OO'x i Rekey your request. Data should be zero I, Rekey your request. 54 Channel adapter 'B' error Replace channel adapter B. Rekey your request .. 58 Channel adapter' A' error Replace channel adapter A. I Rekey your request. i 59 Device has already been assigned Re-IML. If the problem persists. call the next level of support. 63 Unable to present channel status Re-IML. If the problem persists. call the next level of support. 2B : I i I ! 2C I I I I Byte 0 is invalid 20 31 ! i By~e 6 should I be 'AO'x or '03'x 1 I Ii Diskette drive error I Rekey your request. j I i Try a new diskette. If the problem i It persists. replace the diskette I ! drive. II 32 I 34 Diagnostic aborted due to Channel 'A' interrupt Terminate activities on Channel A. 36 All parameters are valid For code debugging pu"rpose only. 39 Cannot continue. MD attached Detach the MD and restart. 42 Interface disconnect occurred Re-IPL. If the problem persists call the next level of support. Psuedo Sense MSG 10 I 1 Diagnostic aborted due to Channel Terminate activities on Channel B. I 'B' interrupt I I I I ! I I I i J 28 External program error. Call next level of support. MSG 10 Ii I Unit check due to command reject (ERA 27) Psuedo Sense I 43 Selective reset occurred I System Re-IPL. If the problem perSists reset call the next level of support. I I occurred I I I I Re-IPL. If the problem persists call the next level of support. I 45 I ! SDM received unrecognized I 46 Call1he next level of support. command ! Unit check due to channel i sequence error TA90 MG EC C04824 ! Program error. I Error Recovery Procedures Actions List Recovery Procedures MSG 20 Recovery Procedures MSG 20 ThiS list provides reference information about the system recovery actions and operator actions that are unique to the T A90 Subsystem. k~RPA I 45 I 49 I I 39 27 System Description Drive Assigned Elsewhere Bus-Out Parity Check Backward at BOT Command Reject I I Definition of Error I The drive is not assigned to the channel path that issued the command. A bus-out parity error was detected on the command or parameter bytes. (Does not include bus-out pa.rity during data transfer type commands.) The beginning of tape (BOT) was reached during a backward command. Command reject can occur for any of the following: • 25 Write Data Check (deferred unit check) 25 Write Data Check (postponed unit check) Invalid argument for a command. • Command sequence error. • A DSE command is not chained to an erase gap command. • • An unidentified command. The data is contained in the buffer but has not been correctly written. • Error Recovery Procedures (ERP) has retried erase gaps and rewrites, but has been unable to succe~sfully complete the write operation. • A permanent error was detected during a write data, IBG, or tape mark operation. Retries have not been successful. ' I I System Recovery Action Permanent error indicated. Error message generated. Permanent error indicated. Error message generated. Error Log report ! Permanent error indicated. ! Error message generated. I Permanent error indicated. i Console message generated. i i Operator Action Verify that the drive is mounted. J! i Cal! for service. j May be a software croblem. Rerun !i-Ie job using another drive. Permanent error indicated. Console message generated. Error Log report Increase permanent read/write SDR counter.! Call for service. Permanent error indicated. Console message generated. Error Log report Increase the permanent read/write SDR counter. Call for service. • 23 Read Data Check TA90 MG EC C13764 A temporary error has been detected with mode set bit 7 equal to 1. A permanent read error or a temporary read error (mode set bit 7 = 1) has occurred. I, Error Recovery Procedures Actions List I ERPA # System Description I Definition of Error Data Security Erase Failure 20 The drive became not-readY after a OSE command was issued, or an error occurred while processing a OSE System Recovery Action Operator Action Permanent error indicated. ErrOr message generated. Error Log report Verify 1hat the drive is ready. Retry the job. Call for service. command. Data Streaming Not Operational 21 After attempts to transfer data in streaming mode, the TCU has switched to "DC interlock" mode until system reset or demount. . I I I I I , 38 Physical End-at-Tape ! The physical end of the tape was I encountered while processing a read or I 2C Permanent Equipment Check I write type of command. Set either of two ways: I I I I Permanent error indicated. I Error message generated. Error Log report. I Permanent error indicated. Error I message generated. Permanent error indicated. Error message generated. Error Log report 1. The tape control unit can't determine the correct recovery because of: MSG 21 Recovery Procedures MSG 21 I I I I I I Call for service. I ! ! Recovery Procedures I I Notify the user of a possible program failure·1 If the problem remains. call for service. I Call for service. I a. Invalid error code b. Sense builder error c. Microprogram error I I 2. Error recovery was attempted and I I I 28 Write 10 Mark Check failed. I ! The 10 mark could not be written at BOT. The data remains in the buffer. I i i 35 Drive Equipment Check ! II The drive detected an error from which the I ERPA was unable to reco .... er or a CHK I message is currently in the drive message I display, and a load display command is I issued (drive display busy). I 36 Drive Patch Load Failure 30 File Protected I The tape control unit could not successfully load microprogram patches to the drive. A write operation was attempted on a file protected tape. , I ! I I I Permanent error indicated. Error message generated. Error Log report I Call for service. Permanent error indicated. Console message generated. Error Log report I Call for ser .... ice. I 1 I I I 1 I I Permanent error indicated. Console message generated. Error Log repO.rt I I ! Permanent error indicated. Error message generated. II TA90 MG EC C13764 Call for service. Verify the file protection of the tape. If correct, cancel the job and call for service. If not correct. set to the proper status and rerun the job. Error Description List (Continued) I ~RPA 33 j System Description Load Failure I Definilion of Error ! i. The cartridge has not loaded correctly I I I I I 34 Manual Load Failure I I, Operator Action System Recovery Action ; in the drive. 2. The load operation could not complete properly due to a hardware failure in the drive. 1 I The drive cannot maintain tapa tans ion I I Console message generated. II Error Log report Reissue the command. if unsuccessful post 'permanent error.' If a permanent error, call for service. 43 Intervention Required TA90 MG EC C13764 Error Description List (Continued) MSG 21-1 II I I i I II Console message generated. ! Error Log report control tape movement during an I and 'unload'command. I Reissue the command. if I post 'permanent error.' I Console intervention required message is The manual reset switch on the drive has generated to ready the drive. After the is not ready. been pressed and the drive I I drive is ready. reissue the command. I I A Start 110 command was issued to a drive that does not have a volume properly mounted. I I If a permanent error. call for service. i Drive Reset by Operator MSG 21-1 ; unsuc~essful 3A Error Description List (Continued) Console message generated. No Error Log report Retry the failing CCW. A I I I normal condition. Call for service only if I the drive continues to go not ready for no apparent reason, or cannot be made ready. ,I Verify that the volume is mounted correctly, If the problem remains, call for service. Error Recovery Procedures Actions List Recovery Procedures MSG 22 Recovery Procedures MSG 22 ERPA # System Description Definition of Error System Recovery Action 110 Error I/O Error caused by: Permanent error indicated. Console message generated. Error Log report 1. Sense failure. '"" Invalid ERPA code (less than 20 or greater than 4C). 24 Load Display Check 2E Not Capable I Operator Action I i May be a firmware problem. I Rerun the job using another drive. Call for service. I I A load display command was issued to a drive while the cartridge was being I loaded. I The density mark could not be read properly because of: Permanent error indicated. Console message generated. Error Log report May be a software problem. Rerun the job using another drive. If the problem remains on a single drive. call for service. Permanent error indicated. Error message generated. Error Log report Call for service. 1. Void at tape beginning. 2, Timeout before the density separator I was detected. 3. Density mark unreadable. I The block 10 read by the tape control unit I Is invalid. Bit 0 or bits 8·11 are nonzero. 48 No Patch Available A tape control unit has sensed a model or microcode mismatch between itself and an attached drive. Permanent error indicated. Error message generated, Error Log report 44 Locate Block Unsuccessful The tape control unit cannot locate the block preceding the desired block. Permanent error indicated. Error message generated. 46 Drive Offline A command requiring drive activity was issued to a drive that is not online. Permanent error indicated, Error message generated, Verify the drive is powered on and is online. If the problem remains. call for service, 40 Overrun A data overrun between the channel and the tape control unit buffer occurred while processing a large block that does not fit in the buffer. Permanent error indicated, Console message generated, Error Log report Call for service. Path equipment check can be caused by the following: Per'manent error indicated. Console message generated, Error Log report Increase the permanent read/write SDR counter, I 22 Path Equipment Check A device interface error occurred. Buffer error between buffer and drive could not recover. No internal path is usable. 4A Error Recovery Failed I I I Sense Failure j TA90 MG EC C13764 While trying to recover from a drive data handling failure. the tape control unit recovery procedure failed, Permanent error indicated. Console message generated. Error Log report A unit check was detected at the host system during a sense command. The sense data received is not considered , valid. and is not printed in the console message. Permanent error indicated. Console message generated. Error Log report I Call for service. I Call for service. I I Call for service. II I I I Call for service. I I I Determine if the problem relates to the Subsystem. "f it only occurs on the I TA90 TA90. call for service. If the problem I occurs on other units. contact the field engineer (FE) responsible for the host I system. I Error Recovery Procedures Action List Recovery Procedures MSG 23 Recovery Procedures MSG 23 ERPA System Description # 47 I, fape Control Unit Check One Error : i 29 I I I! Tape Tension Lost 32 ! The tape control unit r,ad a severe error condition. reinitialized itself. and continued processing activities. J I Demark Data Buffer Error (Data Buffer Error) I I I II Tape Length Check , I 3B 3 , I j Volume Unloaded By Operator I I Permanent error indicated. Error message generated. I Error Log report ! The tape length in the cartridge is too short. The error could occur wnen the leader block was replaced (the length of tape ahead of the BOT has been trimmed). the RewiUni switch has been operated, and another motion command has been issued to the drive. . I I Tap e Voi d I No pane r ns or da.a were fou nd on the ta pe during a read operation. I I Operator Action , Call for service. I I I I The tape control unit has detected a loss of tape tension on an attachec drille. I TA90 MG EC C13764 I I I I I I Tape motion has taken place on a drive. II error indicated. I Permanent Error message generated. A buffer error (memory or control) has been detected. and part of the buffer is flagged as unusable. iI 37 System Recovery Action Definition of Error Permanent error indicated. Error message generated. Error Log report I I I Permanent error indicated. Error message generated. Permanent error indicated. Console message generated. Error Log report I If the problem is on more than one volume, I! call for service. I I Permanent error indicated. Consoie message generated. Error Log report I I I Call for service. I I The T AgO subsystem will operate with a partial buffer. Call and inform the FE of the degradation. , I I I If the problem remains, call for service. ! I ! II Cal I for service. VMS Error Log Messages VMS Error Log Messages MSG 100 VMS Error Log Messages MSG 100 Tape Report Description The following section describes the format and content of the TA90 tape reports produced by ERF (Analyze/Error). This section gives samples of ERF (Analyze/ErrorLog) output messages from the VMS Error Log. As will be seen in the following examples, the Error Log would be more appropriately named the error/event log. The VAXIVMS system automatically writes messages to the latest version of an error log file name SYS$ERRORLOG:ERRQRLOG.SYS as the following events occur: • Errors - Device errors, device timeouts, machine checks, bus errors. memory errors (hard or soft error correcting code (ECC) errors). asynchronous write errors, undefined interrupts. and bugchecks. • Volume Changes - Volume mounts and dismounts. • System events - Cold start-ups, warm start-ups. system failure (crash) start-ups, messages from the Send Message to Error Logger ($SNDERR) system service, or time stamps. T AgO Subsystem Messages This section provides information on T AgO-dependent error log message types. Examples will be given for several error log message types: • Tape data transfer errors (Format 5) • STI drive requested error log (Format 7) • STI formatter requested error log (Format 8) • STI informational and media logs ((Format B). The STI drive requested error messages indicate that the TCU had sense data available describing an error event. The message will contain sense data format 20. Each time one of the format 7 messages appears, it will be followed by a tape data transfer error message (format 5) with the same command reference number. The drive error packet (format 7} can be used to analyze the error event. The transfer packet indicates either successful recovery, or that retries failed to recover from the error. In addition, there are informational messages (STI format B) that are media quality reports for use by VMS backup, and statistical counters from the subsystem. The media quality reports are event code 0068, and contain format 19 (forced logging) sense data. The statistical entries are event code 0016 and contain format 21 (statistics) sense data (without data compaction) or format 30 (statistics) sense data (with data compaction). Statistical entries are put in the error log when a statistical counter in the TCU overflows or when a tape is unloaded. These statistics provide information about the use and the error rate of this particular tape. TA90 MG EC C13764 S11 Drive Requested Error Log (Format 7) V A X / VMS Field Definitions DATE/TIME D The date and time of the error event. I/O SUB-SYSTEM, UNIT fJ is the subsystem unit number. including the HSC node. In this example. the HSC node is '1'. 11 MSLGSL_CMD_REF is the command reference number. All messages in the error log with the same command reference number refer to the same event. MSLGSB_FORMAT D is the STI message format indicating a drive error. MSLGSW_EVENT MSLGSQ_UNITJD II is the event code. m is the MSCP device type identifier. SYSTEM ERROR REPORT ******************-**********·ENTRY ERROR SEQUENCE 1129 DATE/TIME I-JUL-1968 15:27:54.72 ERLSLOGMESSAGE ENTRY Format 7 MSG 200 SID 06r:F01::JD SYS_TYPE 010009F8 KA87 REV. 127. LEFT CPU SCS NODE: WACHU3, CPU, 1. I/O SUB-SYSTEM, UNrT _TSMUA1: MESSAGE TYPE MSG 200 COMPILED 6-JUN-1988 15:26 PAGE 3. LOGGED ON: D Format 7 n 0002 MSLGSL CMD REF 686COO08 IJ 0001 MSLGSW)NIT TAPE MSCP MESSAGE UNIT #1. MSLGSW_SEQ_NUM MSLGSBJORHAT 0007 07 D MSLGSB FLAGS MSLGS(EVENT 00 FF6B MSLG$Q_CNT_ID OOOOFB04 01200000 D SEQUENCE n. STI DRIVE ERROR B DRIVE ERROR TAPE DRIVE REQSTED ERROR lOG D U~IQUE IDENTIFIER, 00000000FB04 (X) MASS STORAGE CONTROLLER HSC70 MSLGSB_CNT_SVR 27 MSLGSB_CNT_HVR 00 CONTROLLER SOFTWARE VERSION 139. CONTROLLER HARDWARE REVISION #0. MSLGSW MULT UNT 0061 MSLGSQ-UNIT-ID 71805701 03070700 UNIQUE IDENTIFIER, 070071805701 (X) TAPE CLASS DEVICE TA90 m MSlGSB_UNIT_SVR 00 MSLGSB_UN!T_HVR 00 UNIT SOFtwARE VERSION #0. UNIT HARDWARE REVISION iO. MSLGSL_GAP_CNT 00000DC7 MSLGS~JMTR_SVR OS MSLGSB_FMTR_HVR 01 GAP COUNT = 3527. FORMATTER SOFTWARE VERSION ,8. FORMATTER HARDWARE REV!SION 'I. GET EXTENDED DRIVE STATUS (GEDS TEXT FIELD) SPEED 4E DENSITY 01 78. IPS TAPE DRIVE TAgO NORMAL DE~S:TY UNIT TA90 MG EC C13764 0001 MSCP UNIT NUMBER = 1. STI Drive Requested Error Log (Format 7) (Continued) T AgO Extended Sense Information TA90 extended sense information Maintenance Guide. D is information that comes from the TCU. The sense bytes are described in SENSE. VOL A02 of the III contains the Error Recovery Procedure Action (ERPA) list (see MSG-20). The ERPA code describes the action that the controlling computer should take to recover from an error within the subsystem. In this example, the code hexadecimal 3A indicates that the Drive Reset switch was operated, and the drive is not ready. SENSE BYTE 7 V A X / VMS SYSTEM ERRO~ REPORT GAPCNi 00000000 D identifies the format of sense bytes 8 through 31. In this case, byte 7 contains hexadecimal 20, and the format SENSE BYTE 21 1m identifies the command active or last given at the time that a drive error code 1 occurred. m SENSE BYTE 0 40 SENSE BYTE 1 44 SENSE BYTE 2 40 SENSE BYTE 3 3A SENSE BYTE 4-5 000De5 INTERVENTION REQUIRED WRITE STATUS DEVICE ONLINE CONTROL UNIT 10 O. CHANNEL ASSIGNMENT O. CHANNEL ADAPTER B contains the first error detected since the last device Sense command. For a specific error code description, see the FSI section. SENSE BYTES 24 - 31 COMPILED 5-JUN-1988 15:26 PAGE 4. GAP COUNT = O. represents error sense data (format 20). SENSE BYTE 20 MSG 201 TA90 EXTENDED SENSE INFORMATION D Field Definitions SENSE BYTE 3 Extended Sense Information mcontain information about the tape control unit/tape transport unit features, microcode revisions, serial m DRIVE RESET BY OPERATOR SENSE BYTE 7 20 D SENSE BYTE 8 5C SENSE BYTE 9 OC numbers and drive characteristics. ERROR SENSE DATA MANUAL ACTION REQ/EQUIPMENi CHECK 1ST FSC MODIFIER SENSE BYTE 10-11 8E06 BYTE 12-13 0000 SENSE BYTE 14-15 0000 SENSE BYTE 16-1] 0000 SENSE BYTE 18 06 SENSE BYTE 19 02 SENSE BYTE 20 OA 1m SENSE BYTE 21 75 m SENSE BYTE 22 00 SENSE BYTE 23 00 SENSE BHE 24 C6 S~NSE BLOCK 10 = 3526. 1ST FLT SYMPTOM CODE 2ND FLT SYMPTOM CODE 3RD FLT SYMPTOM CQQE CU HW ERROR CODE DRIVE FLAG 1 DRIVE MODE B22 DRIVE COMMAND CODE 1 DRIVE ERROR CODE 1 DRIVE CO~lr-tAND CODE 2 DRIVE ERROR CODE 2 m 3 MEGABYTE STREAMING CHANNEL ADAPTER ,B, CHANNEL ADAPTER A SENSE BYTE 25 00 SENSE BYTE 26 05 SENSE BYTE 27-29 718057 SENSE BYTE 30 TA90 MG ECC13764 DUAL CONTROL UNIT FEATURE CU UCODE EC LEVEL = 5. CU UCODE COMPOSI7E LEVEL = O. CONTROL UNIT SIN = 98391. MODEL BOX DRIVES ATTACHED 11 Extended Sense Information MSG 201 Tape Transfer Error (Format 5) Y A X I VMS Field Definitions D. COMMAND REFERENCE NUMBER Note that this number is the same as the preceding example, indicating that the drive and command error message refer to the same error event. TAPE ERROR "'*U·"ENTRY 11., ERReR SEQUENCE 1131. ER~s:.aGMESSAGE E~TRY D indicates that this is a Format 5, tape transfer error. EJ FRMTR RETRY SEa EXHAUSTED indicates that the drive was unable to recover from the error, and the data transfer operation did not succeed. This is a fatal error. SYSTEM ERROR REPO~T COMPILED 6-JU~-1988 15:26 PAGE 7. Tape Transfer Error MSG 203 Tape Transfer Error MSG 203 LOGGED ON SI DE 06FF01DD I(A87 REV' 127. LEFT CPU SCS NODE: wACHU3, CPU, 1. 110 SUB-SYSTEM, UNIT _TSMUAl: MESSAGE TYPE MSLGSL CMD REF MSLGS(UNIT 0002 r'I!:')l::rnnt\o DOt/I.VIJVO H U TAPE foISCP MESSAGE 0001 UNIT 11. MSLGSW_ SEQ_ NUM 0009 MSLGSBJORMAT 05 MSLGSB Fi..AGS MSLG$',(EVENT 00 FF68 SEQUENCE 19. TAPE ERROR fJ DATA ERROR FRMTR RETRY SEQ EXHAUSTED MSLGSQ_CNT_ I D D 0000FS04 01200000 UNIQUE IDENTIFIER. aa0000a6FB04 (Xl MASS STORAGE CONTROLLER HSC7G MSLGSa_CNT _SVR 27 t-!SLGSa_ CNT_HVR 00 CONTROLLER SOFTWARE VERS i ON 139. CONTROLLER HARDWARE REV I SI ON fO. 0061 MSLGSW MULT UNT MSLGS(UNr(IO 71805701 03070700 ur~IQUE IDENT!FrE~, 0701371805701 (Xj TAPE CLASS DEVICE TA90 MSLGSB_UNiT _SVR 00 MSLGSS_UNlT_HVR 00 !o!SLGSS LEVEL !o!SLGSa-RETRY MSLGSL:GAP_CNT FF FF 000000C7 MSLGSBJMTR_SVR a8 MSi..GSBJMTR_HVR 01 UNIT SOFTWARE VERSION ,e. U~HT HARDWARE REVISION 10. GAP COUNT ~ 3527. FORMATTER SOFTWARE VERSION #8. FORMATTER HARDwARE REVISION II. TA90 MG EC C13764 STI Formatter Requested Error Log (Format 8) Format 8 II A X I VMS Field Definitions SYS7E~ ER~OR REPORT D COMMAND REFERENCE NUMBER in this case. is the same number as the preceding drive requested error log message; therefore. it refers to the same error event. FORMATTER UNAVAILABLE/OFFLINE crashed or has gone offline. D indicates that the STI-FIPS adapter has D DRIVE DETECTED ERROR drive 0 position lost. Note that this is STI drive 0 on this adapter. The STI drive numbers map to the unit numbers as follows: COMPI~EO 6-JUN-1988 15:26 PAGE 5. P~YSi:AL DRIVE A:;:;RESS • 1. LC-QR::ER LOG[CAl DRIVE AD:JR SENSE BY7E 31 ~······ENTRY Sl.!MERR SUMMD2 1. SYS7EM ERReR REPCRT CDMP rLEO 5-J'J~-19B8 15:26 PAGE 6. 00 05 RErRl ED TRANSFER FAIl.ED PORT A ACTIVE 00 11 .• EKR~R SEQUENCE 1130. ERLSLOGMESSAGE ENTRY ~ v A. x I VMS MSG 205 DA7A BYTE COUNT· O. KB LOGGED ON SIDE 06FFOIDD CD~BYT KA87 REV' 127. LEFT CPU SCS t,ODE: WACHU3. CPU , 1. OROMDO 00 08 CRQEi~R 20 ORiMOO 28 ORIVE ONLINE STA':'E (TO FRMTR) 1/0 SUB-SYSTEM. UNIT _T$MUAl: pes in ON LOST D DRIVE ONLINE STATE (TO FRMTR) TeUD MESSAGE TYPE L Adapter Unit# MSLGSL CHD REF MSLGsl(uN:r base addrs +0 MSLGSw_ SEQ_ NUM base addrs +2 "'SLGSBJORMAT 2 base addrs +4 MSLGSB FLAGS MSLGSi(EVENT :3 base addrs +8 STI Drive o 0002 S86COO08 0001 80T D ORiERR T':'PE MSCP MESSAGE D~2MOD 00 28 CR!VE ONLi~jE S7ATE (70 FRMTR) BOT UNiT 11. 0008 SEQUENCE DR2ERR ,a. D~3MOD 00 28 DRiVE ONL!NE STATE (TO FRMTR) saT 06 STI COMMUNICATION OR CMO FAILURE DR3ERR 00 00£3 00 DPIVE ERROR DRiVE DETECTED ERROR R Adapter MSLGSQ_CtH_ID STI Drive o Unit # base addrs 3 UNIQUE IDENTiFIER, OOOOOOOOFS04 (X) STORAGE CONTROLLER HSC70 ~'ASS +' base addrs +3 2 0000FB04 01200000 base addrs +5 base addrs +7 TCU1 MSLGS6_CNT_SVR 27 MSLGSB_CNT _HVR eo UNiQUE IDENTIFIER, 070071805701 TAPE CLASS DEVICE T,:I.90 STI Drive co base addrs +8 UN IT SOFTwARE VERS I ON 10. UNIT HARDWARE RE'IISION ~O. GAP COUNT " 3527. 2 base addrs +12 08 3 base addrs +14 01 R Adapter (Xl 00 Unit # base addrs +10 FORMATTER SOFiWARE VERS:ON 18. FORMATTER HARDWARE REVISION '1. UNSUCCESSFUL RES?ONSE INFORMATiON STI Drive o CONTROLLER HARDWARE REVISION 'e. MSUiSW MULT UNT 0061 MSLGS(UNr(ID 71805701 03070700 L Adapter o caNT ROLLER SOFTWARE VERSION '39. Unit # base addrs +9 base addrs + 11 2 base addrs + 13 3 base addrs +15 SUMMOD OA PORT AlB ENAaLEO FOR!-1ATTER UNAVA!!..ABLE/OFFL!NE DRIVE 0 ATTENTION EJ Since this is unit 1, the formatter is the" R" formatter of TeUO and the base address of the subsystem is o. T A90 MG EC C13764 Format 8 MSG 205 STI Informational and Media Logs (Format B) STI Format B contains informational messages that are media quality reports for use by VMS bacKup and statistical entries containing Format B MSG 210 Format B MSG 210 TA90 EXTE~C:E:J SE'tSE !"4FORMArICN sense data. SENSE 9YTE 0 if sense byte 7 contains 21 (hexadecimal) the format represents operating condition data (without data compaction). If sense byte 7 contains 30 (hexadecimal) the format represents operating condition data (with da!a compaction). SEPiSE BYTE 1 40 INTERVEN-:-rO"i REQUIRED * 11"*"'***"'*** "k***"** * .. ,* .... it1r****** ENTRY ERROR SEQUENCE 7412. DATE/iiME 24-0Ci -1989 00:43: 17.64 BOT DEVICE ONL:NE MORE CARTRIDGES TO PROCESS CONTROL UNIT Ie o. CHAN~El ASSIGNMENT O. CHANNEL ACAPTER B 67714. LOGGED ON: SID OA000005 SENSE aYTE 3 25 UNLOAD STATUS PRESENT ERL$LOGMESSAGE ENTRY KA62A CPU REV' 6. FW REV' 4.1 SCS NODE: STA284. XMI NODE # 1. I/O SUB-SYSTEM. UNIT _HSC002SMUA3: MESSAGE TYPE 000800 BLOCK 10 "' O. SENSE BHE 7 21 SENSE BY;E 8 00 SENSE BYTE 9 DEl SENSE BYTE 10 De SENSE BYTE 11 00 SENSE aYTE 12 OB SENSE BYTE 13 08 BUFFERED lOG DATA READ FWD DATA CHE~KS :: O. 0002 TAPE MSCP MESSAGE MSLGSL CMD REF MSLGSW)NIT 88000088 0003 MSLGSW_SEQ_NUM 8086 MSLG$B JORMA T 8B MSLGSB]LAGS 82 RD BCKIiD DATA CHECKS .. UNIT n. SEQUENCE #182. SENSE DATA LOG NON-ERROR/INFORMATIONAL EVENT OPERATION SUCCESSFUL MSLGSW_EVENT e. WRITE DATA CHECKS = O. READ BLOCKS CORRECTED " G. WRITE BLOCKS CORRECTED '" 11. CU EQUIPMENT CHECKS" SENSE BYTE 14-15 0001 SENSE 6YTE 16-17 DEJB 8016 e. READ BYTES PROCESSED" 4. KB INFORMATIONAL LOG STATISTiCS MSLGSQ_CNT_ID SENSE BYTE 4-5 WRITE BYTES PROCESSED" 228204 KB SENSE BYTE 18 00 READ BLOCKS PROCESSED "' 11 : 0"-> " 00 (X) _READ BLOCKS PROCESSED" e. 92405502 01280000 SENSE anE 19 OE SENSE BYTE 20 00 CONTROLLER SOFTWARE V~RS; ON ;39. SENSE BYTE 21 00 CONTROLLER HAROiO/ARE REVISION ,e. SENSE BYTE 22 00 e:=-,,('C' ,wi,.,L'",!.. '-..I .,~ 00 UN I QUE I DENT! F j ER. 000000000000 (X) CLASS = O. MODEL:: O. SENSE BYTE 24 00 SENSE BYTE 25 01 UNIT SOFTWARE VERSION 10. SENSE BHE 26 01 UNIQUE IDENTIFIER. 000092405582 (Xl MASS STORAGE CONTROLLER HSC70 WRITE BLOCKS PROCESSED <11:64> :: OE (X) _WRITE BLOCKS PROCESSED" 3600. WRT TRANSIENT CONDITIONS" 0 00 MSLGSW MULT UNT 0093 MSLGS(UN IT) 0 00000000 00000000 DVT't:' ""I,;.. RD TRANSWH CONDITiONS" 6. (X) CRITERIA WRT DATA CHECKS = O. (X) CRITERiA RD DATA CHECKS'" e. ERASE GAP COUNT z 6. DR! VE DEiECTED ERRORS " 1. (X) WRITE BLOCKS PROCESSED <83:00> "1 (X) READ BLOCKS PROCESSED <63:00> = 1 (X) UNIT HAf<.DWARE REVISION ~O. SENSE anE 27-29 301201 CONTROL UNIT SIN" 0000120l. MoDEl 822 DRiVES ATTACHED SENSE BYTE 30 00 SENSE BYTE 31 33 RO RECOVERY ~E-:-RY CNT = O. PHYSICAL DRIVE ADDRESS'" 3. LO-OPDER LOGICAL DR[VE ADQR = 3. TA90 MG EC C13764 Format B STI Informational and Media Logs (Format B) Continued COMPILED 27-0CT-l989 08:15 PAGE 1. V A X / VMS •••••••••••••••••••••••• ENi~Y ERlS~OGMESSAGE 6. LOG~ED ON S!~E 06FFOIDD ENTRY KA865 REYi 2. SERIAL' lO':!. MFG PL"',NT 7. SCS NODE: WACHU3, cou j 1. 000000 30 DB MSLGSBJLAGS MSLGSB_CNT_ID 27 MSLGSB_CNT_HVR 00 MSLGSiU"1ULT_UNT 0042 MSLGSQ_UNIT_ID 30099201 03070700 MSLGSB_U~HT _SVR 00 MSLGSB_UNIi_HVR OG SEriSE BYTE 0 40 SENSE BYTE 1 '8 SENSE BYTE 3 40 SENSE BYTE 41-43 006670 SEQUENCE 13319. SENSE BYTE 12 00 SENSE DAiA LOG SENSE SYTE 13 00 NON- ERROR I i ~FORMA TIONAL EVENT OPERATIONAL SUCCESSFUL SENSE aYTE 14 00 SENSE BYTE 15 00 INFORMATIONAL LOG STATISTICS WRITE R£CQVERY ERASE GAPS· O. SENSE BYTE 16 00 READ TRANSIENT CONDIiIONS .. a SENSE BYTE 17 OG WRITE TRA~S!E~T CO~DrTIONS ~ c SENSE BYTE 18 eo READ BLOCKS CORRECTED • O. SENSE BYTE 19 00 WRITE BLOCKS CORRECTED .. e. SENSE BYTE 20-21 0000 RESERVED SENSE BYTE 22 00 READ DATA REQUEST TIMEOUTS .. O. SENSE BYTE 23 00 ftRITE DATA REQUEST TIM£OUTS .. 8. SENSE eYTE 24 OG CHANNEL TRANSFER EQUiP CHKS .. 8. SENSE BYTE 25 01 DRIVE OETECTED ERRCRS .. O. SENSE EHE 26 oe RESER'IED SENSE BYTE 27-29 300992 CONTROL UNIT SIN • 2450. MODEL 822 DRIVES A~7ACHED. SENS~ SYTE 3a 00 DRiVE COMMAND CODE 1 .. O. StrlSE BYTE 31 00 RESERVEO WRITE DATA CHECKS· O. READ BCKWD DATA CHECKS • O. RESEi<VED CONTROLLER hA~OWARE REVISION 10. UNIT SOFTWARE VERSION 10. UNIQUE IDENTIFIER. 070930099201 (X) TAPE CLASS DEVICE TA90 UNrT HARDioiARE REVISION 'a. INTERVEN~ION SENSE BYTE 2 RE;"C FwD DATA CHECKS· O. 00 UNrT SOFTWARE VERSiON ;0. TASG EX7ENOEO SENSE !NFORMATiON SENSE BYTE 35-40 000001 SENSE BYTE 11 CONTROLLEK SOFTWARE VERSION 139. REQUIRED BOT SENSE BYTE 32-34 000001 SENSE OAT A LOG UNIT Ill. UNiQUE IDENTIFiER. aaSGSOGGF6G9 (X) MASS STORAGE CONTROLLER HSC4Q SYSTEM ERROR RE?CRT SENSE BYTE 35-37 012C83 00 0016 V A X I VMS BLOCK 10 • o. SENSE SHE 10 52 ooeOF609 012l00GG COMPILEC 27-0CT-1989 08:15 PAGE 2. 00 0~r:7 MSLGSa JORMA T MSLGSQ_CNT_ID SENSE BYTE 7 ERROR REPORT SENSE BYTE 9 0002 MSLGSL CMD REF 00000000 OOOB MSLGS(UNIT MSLGSW_EVENi SENSE BYTE 4-6 SYSTE~ 00 TAPE MSCP MESSAGE MSLGSW_SEQ_NUM A X / VMS SENSE BYTE 8 1/0 SUB-SYSTEM, U~IT _HS:009SMUAll: MESSAGE TYPE ~ READ CRITERIA DATA CHECKS. Q. MSG 212 COMPiLED 27-CCT-1989 08:iS PAGE 3. CHANNEL READ BYTES PROC [X4K) • 4 K CHANNEL WRITE BYTES PROC (X4K)-315l0g K READ BYTES PROCESSED (X4K) ~ 4 K ~RITE BYTES PROCESSED (X4K) • 196548 K SENSE BYTE 44-46 000003 CHANNEL READ BLOCKS PROC .. 3 SENSE BYTE 47-49 000667 CHANNEL WRITE BLOCKS PROC s 1.639 K SENSE aYTE 50-52 000001 READ BLOCKS PROC .. i SENSE BYTE 53-55 000335 wR1TE BLOCKS PROC a .821 K WRiTE CRITERiA DAiA CHECKS· O. READ RECOVERY RETRIES • 0. DEVICE CNUNE CONTROL UNIT 10 G. CHANNEL ASSIGNM~~T o. CHANNEL ADAPTER B. 52 UNLOAD STATUS PRESHIT TA90 MG EC C13764 Format B MSG 212 ( Mount/Dismount Entries V A X I VMS Field Definitions 0 is the date and time of the entry. UNIT TSMUA7 D is the unit numbei. including HSC node name. !n this example. the HSC node name is "T". DATE/TIME VOLUME LABEL "07" 010 OPERATIONS II is the tape label name. D is the count of OtO's and errors for this tape volume. SYSTEM ERROR REPORT Mount/Dismount Entries MSG 215 Mount/Dismount Entries MSG 215 COMPILED 6-JUN-1988 15:26 PAGE 2. 1. QlO OPERATIONS TH:S VOLUME, O. ERRORS THIS VOLUME ****** •• ****************w*****ENTRY 20. ERROR SEQUENCE 1143 DATE/TIME 1-JUL-1988 15:43:34.54 II **********~***.*********.*** LOGGED ON: SID 06FFOIDD SYS_TYPE 010009F8 MOUNT VOLUME KAS7 REV, 127. LEFT CPU SCS NODE: WACHU3, CPU' 1. n UNIT _TSMUA7~VOLUME LABEL "07" IJ 59. QIO OPERATIONS THIS VOLUME, O. ERRORS THIS VOLUME *************~****~*****w*w***ENTRY ERROR SEQUENCE 1144 DATE/TIME 1-JUL-1988 15:44:07.08 II LOGGED ON: SID 06FF01DD SYS_TYPE Ol0009F8 MOUNT VOLUME KA87 REV' 127. LEFT CPU SCS NODE: WACHU3, CPU 1. * m UNIT _TSMUA7:, VOLUME LABEL "07" IJ 60. Qro OPERAirONS THIS UNIT, O. ERRORS THIS UNIT 1. QIO OPERATIONS THIS VOLUME, O. ERRORS THIS VOLUME TA90 MG EC C13764 II VAXsimPLUS Messages \'1hen media errors occur, you receive a message similar to the one shown on this page. There are messages that are due to excessive ECC rate, excessive recovery rate, and permanent (unrecoverable) rates. The text of these messages may vary, but the formats will be similar. MEDIA ERRORS D. Tape 10 (from label) fJ. Count: number of times that Volume (Tape) was mounted. m· Number of events (in this example, read ECC corrections). 1m. Rate: the number of records per event. (Event = read ECC corrections). ••• • • .. MSG 240 Suggested Recovery Procedure: II!!'I ., . u· l'IUIIlOer 01 evems \In InIS example, me numoer or times wrrte was remeo/recovereo}. • '. .' , • .. 1. Em· Rate: the number of MBytes per event. (Event = write recoveries). Il· Number of events (in this example. the number of times read was retried/recovered). 1m. Rate: the number of MBytes per event. (Event = read recoveries). m· The number of unrecoverable (permanent) write errors on this volume. m· The number of unrecoverable (permanent) read errors pn this volume. L29 The tape volume listed has exceeded the threshold for media defects while reading. The errors are currently RECOVERABLE and present 1ittle or no immediate data integrity risk. However, further action may be required to maintain future tape library data integrity. These errors may also be caused by faulty hardware. If this drive has experienced experienced simiiar problems with different volumes. no:ify Digital Field Service with the reported Theory number. EJ. Rate: the number of records per event. (Event = read ECC corrections). " ' " Messages Suspect: D. Number of events (in this example, write ECC corrections). .• MSG 240 Attn: Cus~omer Device: FORCE$MUA3 (TA90 S/~: 70032159503) Software Revision Level: 0 Hardware Revision Le\lel: 0 Error: Single Tape Volume - Excessive Read Recovery Rate Theory: [2.11.5.3] Bad Volume - Label: L. Messages If the volum@ is defective and i5 part of the site library, discard the tape after you copy its data to a new volume. The media may have been damaged in handling or may be worn out. 2. If the volume is defective and is not part of the site library, notify the creator of possible media. drive, or tape handling problems. Evidence: VOLUME MOUNT WRIiE ECC LABEL COUNT RATE --BLK/ERR REM ECC WRITE REeOV RATE RATE (ERRCNT)- ----MB/ERR L29 1 1173 (24) 1771 (15) o (O) D D EJ D mm DD READ REeOV VOL PERMANENT RATE WRITE (ERRCNT)---- ----ERRCNT---READ 52(4) 0 0 mil m m NOTE: Volume Theories may be incorrect if each tape volume does not have a unique label. Ail media should be initialized with unique ANSI standard labels to take full advantage of Volume Fault Management. A complete Volume Report is available using SPEAR SU~~ARIZE. SYSTEM LIMITS (PER VOLUME): WRITE ECC RATE READ ECe RATE WRITE RECOV READ REeOV VOL PERMANENT BAD MARGINAL BAD MARGrNA~ BAD 8AD WRITE READ ------------BLKS/ERR------------ ----MB/ERR (ERRCNT)--- --ERRCNT----1000 Time of error: T A90 MG EC C13764 2000 350 650 40 (3) 200 (1) 1 1 3-APR 17:34:12 ( Notes TA90 MG EC C04824 Notes MSG 412 Notes MSG 412 TA90 Installation Checklist This checklist is for FE's who have performed installations before. Subsystem Checkout Go to the INST pages listed in parenthesis if you need more information to successfully complete a st~p. As YOll progress through the tests, note the address of any drives that do not show the display response expected. and note whether the drive failed during checkout from TCUO or TCU1. Initial Setup Procedures 1. Go to !NST 6 and perform all the safety checks, then return here. (INST 6) 4. On the last tape transport unit attached to the tape control unit, install the terminators and the ac power connector safety cover. (INST 22) 5. Connect the dual tape control unit communicator cables and status store card (if present). (INST 30,31,35) 6. Set the tape control unit channel addresses. (lNST 40) INST-Checklist Installation Checklist INST-Checklist Final Setup Procedures 1. Check all drive switches for correct function. (TCUO, INST 70) (TCU1, INST 76) 1. Attach the STI cables to the TCUs. (INST 90) 2. Connect any UEPO cables, if used, from the host system(s) to the TCUs. (INST 120) 3. Install the radio frequency interference (RF!) shields. (fNST 130) 2. Start the Offline Checkout procedure. (TCUO, INST 70-74) (TCU1, INST 76-83) 2. !f the dual tape c;antrol unit configuration feature is to be installed. place the dual tape control unit communication cables, and the STI-FIPS cables, in position for installation. 3. Place the tape control units (TCUs) and tape transport units (nUs) into position and connect them. (INST 10 and 11) Installation Checklist 4. Replace all covers a. Set both TCUs to Offline Test and set the Test/Normd! s\.vitches to Test. b. Power both TC Us off, then back on 3. On the tape control unit 0 switch panel. set the Online Test/Offline Test switch to Online Test (TCUO, INST 78) (TCU1, INST 81) (INST 130) Running HSC Subsystem Diagnostics 1. Run GMP from either the CE panel or the HSC (see CE/HSC 1). 2. Run the ILEXER and ILTAPE. For a dual tape control unit subsystem (see INST 35, step 6). 4. On the tape control unit 1 switch panel, set the Online TestlOff!ine Test switch to Offline Test (TCUa, INST 78) (TCU1, INST 83) 5. Test each drive from TCUa. Set the Test/Normal switch to Normal when finished. 6. Repeat steps 3, 4, and 5 for TCU 1. 7. Set the drive logical and physical address switches, and attach the drive address labels. (INST 50) 8. Verify that the tape control unit and tape transport unit power supply jumpers are set correctly. (INST 55 and 56) Checking the Initial Microprogram Load (!ML) 1 On both TCUO and TCU1, set the Power On/Off switch to r.ff tho", tn n", _", ... , ,_, I .. _ _ • I, III\J«::T A1\ \ .... _ ' " ' .... , 9. On the tape control unit, set both the Power On/Off switch and the Unit Emergency Power Off (UEPO) switch, off. (INST 60) 10. Connect the ac power cable to the customer receptacle, then power up. (INST 60) 11. Check the UEPO switch for proper operation. (INST 60) TA90 MG EC C04818 Contents 4 T A90 Installation Instructions . . . . - - - - - . 4 Before Installation . . . . . . . . . . . . . . . . . 4 8efore Installation . . . . . . . . . . p(eparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Tools and Test Equipment Needed . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . 4 Action Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 Safety Checks . . . . . . . . . . . . . . . . 6 Machine Ground Wire Check 6 8ranch Circuit C8 Switched Off Check 6 8ranch Circuit CB Switched On Check Installing the Tape Control Unit and the First Tape Transport Unit . . . . . . . . 10 Tape Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10 First Tape Transport Unit ......... . . . . . . __ . . . . . . . . _ . . . . . 11 Installing Additional Tape Transport Units. . . . . . . . . . . . . . . . . . . . . . . 20 Connecting the Dual Tape Control Unit Communication Feature Cables ... __ . . . . 30 Installing the Status Store Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Setting the Tape Control Unit Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Setting the Tape Control Unit TCUOITCU1 Switch . . . . . . . . . . . . . . . . . . . . . 40 Setting the Tape Control Unit Address Switches . . . . . . . . . . . . . . . . . . . . . 40 Setting the Drive Logical and Physical Addresses . . . . . . . . • . . . . . . . . . . . . . 50 Single Tape Control Unit Subsystem . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Dual Tape Control Unit Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Checking Tape Control Unit Power Supply Jumpers . . . . . . . . . . . . . . . _ . . . . . 55 . . . . . . . . . . . . . . . . . . . 56 Checking Tape Transport Unit Power Supply Jumpers Connecting the Tape Control Unit AC Power Cable _ ............... _ . . 60 Checking the Unit Emergency Power Off (UEPO) Switch . . . . . . . . . . . . . . . . . . 60 Running Offline Checkout for a Single Tape Control Unit Subsystem . . . . _ . . . . . . 70 Settin2 up for the Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Switching on the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ . . . . 70 Checking the Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Checking ReadlWrite . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . _ . . . 72 Final Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Checking the Initial Microprogram Load (IML) . . . . . . . . . . . . . . . . . . . . . . . 74 Running Offline Checkout for a Dual Tape Control Unit Subsystem . . . . . . . . . . . . 76 Setting up for the Checkout ... _ . . . . . . . . . . . . . . . . . . . . . . _ . . . . . . . 76 Switching on the Power . . . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . .. 76 Checking the Addresses. Tape Control Unit 0 . . . . . . . . . . . . . _ . . . . . . . . . 78 Checkin~ Read/Write, Tape Control Unit 0 . . . . . . . . . . . . . . . . . . . . . . . . . 78 Final Checkout of Tape Control Unit 0 81 Checking the Addresses, Tape Control u~ii 81 Checking Read/Write, Tape Control Unit 1 . . . . . . . . . . . . . . . . . . . . . . . . . 83 Final Checkout of Tape Control Unit 1 . . . . . . .. . . . . . .. . . . . . . . . . . 83 Checking the Initial Microprogram Load (IML) . . . . . . . . . . . . . . . . . . . . . . . 83 Installation Checks .. , - - ... - .. - - - . . . . . . - .. Installing the Radio Frequency interference (RFi) Frame Pans a~d E~ci PI~ie~ Replacing Subcovers and Covers . . . . . . . . . . . . . . . . . . . . . . . . Running iLEXER and iLTAPE -' - - - . - - . . . . . . . . , . . . . . . . . . . . . . . . .... Adding Tape Transport Units 10 an Installed Subsystem Adding Tape Transport Units ............ . Before You're Through . . . . 135 135 137 iA90 Relocate or Discontinue 140 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing Unit Emergency Power Off (UEPO) Cables _. _ .. : : : : : : : : : : : : : : Removing STI-FIPS Cables . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . Removing Power ........................... . Removing Dual Tape Control Unit Communication Feature Cable~ . : : : : : : : : : : : Disconnecting the Tape Transport Units and the Tape Control Unit . . . . . . . . . . . 140 140 150 160 170 180 Installing Ihe Automatic Cartridge Loader . . . . . _ . . . . . . . . . . . . . . . . . . . . Installation Instructions . . . . . . ............................ Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose and Description . . . . . . . .- . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Tools and/or Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T A90 Subsystem Power .................................. . Details Of Installation . . . . . . . . . • . . . . . . . . . . . .. . Remove Drive Drawer Clear Plastic Cover . . . . . . . . : . . . . . . . . . . . : .. . Remove Drive Drawer Cover . . . . . . . . . . . ............ . 900 900 900 900 900 Remove the Cartridge Latch Assembly . . . . : : : : : : : : : : : : : : : : : : : : : : Install the Load Assembly . . . . . . . . . . . . . . . . . . . . . Install the Power and Signal Cables . . . . . . . . . . . . _ .. : : : : : : : : : : : : : insiaii ine Automatic Cartridge LQadei . . . . . . . . . . . . . . . . . . . . . . . . . . Install the Orive Clear PlastiC Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Procedure .......................................... Check Latch Solenoid Cable . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . .. Contents INST 1 Contents INST 1 130 130 130 1.,,1 900 900 910 910 910 920 930 950 980 980 980 1. : : : : : : : : : : : : : : : : : : : : : : : . . . . . . . __ . 90 Analyzing Drive Troubles . _ . . . . . . . 90 Running GMP on Failing Drives Setting 8ase Addresses . . . . . . ___ . 90 90 Installing STI Cables . . . . . . . . . . . . . Subsystem Interconnections .. _ .. __ .. . 91 Installing the Unit Emergency Power Off (UEPoi C~bl~ . : : :: : : : : : : : : : : : : : : 120 TA90 MG EC C13764 Installation Instructions TA90 Installation Instructions Before Installation Tools and Test Equipment Needed CAUTION: The following items are needed to complete the installation: TILT HAZARD CAUTION • • 00 NOT open both drive! of a tape transport un!t that is not bolted to another tape transport unit or tape conlrol unit With the automatic cartridge loader feature Installed and both drive drawers fully extended, a tape transport unit that Is not bolted to another unit will lilt forward with about 20 pounds of force applied to the top of e!ther automatic cartridge loadei. This procedure describes all installation actions in detail, step-by-step. Mark off each step as it is completed. Two FEs are needed for the mechanical installation of a dual tape transport unit subsystem, to reduce installation time. Only one FE is needed to run the checkout and diagnostic procedures. The Installation Overview chart shows the sequence of steps to compieie the insiaiiation; however, the chart provides an overview only. Follow the step by step instructions as you proceed through the installation. Cleaner cartridge IML Diskette Nete: For dual TCU Installations, ensure that all IML diskettes are at the same EC level. • • ILEXER and ILTAPE routines Blank scratch cartridge. r\ INST 4 \ St~r1 I (~) Perlorm safety checks Note: Only one blank cartridge is required; however, it. second blank cartridge, if available, reduces the installation time. NO iNST6 Run d\lal tape control unit offline checkout INST 16 Install O1Jal rape Control Unit Communication Cables INST30 I Install the taoe control unit,' . and the fim taO« I transport unit INST 10 . Run single tape control unit offline checkout INST 10 0---~ I Set tape control unit addresses INST40 Preparation Inventory the items on each Bill of Material to verify that all items were received. Set drive logical and phvsical addresses INST 50 NO i jCheck tape control unit and! YES Install additional tape transport units INST 20 I Install STI ca. bles between subsystems and HSC's ! tape transp~rt unit POvver" : sUj;lpl Y Jumpers I ! INST 55 & INST 56 , I I INST90'. I ; I Connect tape control unit power cable INS T60 , I i I I r I I 0) ~ i Instal I tape transport uniu(s) . INST 135 i I ',rlo"" ;",,,II";on INST 130 'hecksl I Figure 1. Installation Overview Run ILo EXER .nd IL TAPE INST 131 END TA90 MG EC C13764 ) Installation Instructions INST 4 INST 5 Installation Instructions TA90 Installation Instructions ACTION Messages Messages Description Actions ACTION 1 The cartridge failed to load correctfy. 1. Unload and reload the cartridge. The following procedures are used to correct or help isolate drive problems. The FE is senr here from the iNST section foiiowing an ACTION message on a drive display. ACTION messages are generated for problems encountered after loading a cartridge into a drive 2. If the same failure occurs, stop testing and note the address of the failing drive and the TCU controlling that drive. durin~ the installation checkout procedures. Go to the message that matches the message on the drive display that sent you here and perform the actions listed in the Actions 3. Return to the procedure that sent you here and continue testing with the next drive displaying TEST. column. ACTION 2 Return to the procedure that sent you here when you have completed the actions listed in the Actions column. 1. Unload the cartridge and check to see that it is not set to file protect. The cartridge may be set to file protect. 2. Reload the cartridge and if it fails again, try a different cartridge. 3. If the second cartridge fails in the same way, stop testing and note the address of the failing drive and the TCU controlling that drive. Return to the procedure that sent you here and continue testing with the next drive displaying TEST. I ACTION 3 1. Restart testing using the next drive. Incorrect address. 2. If the next drive to be tested fails in the same way, a cabie connection problem may exist. 3. Note the address(es) of the failing drive(s) and the TCU controlling the drive(s), then return to the procedure that sent you here and continue testing. ACTiON 4 1. Go to iNSr 40 and check the address switch settings. Channei address parity error. 2. If the problem remains, run GMP, then return to the procedure that ~.A"" ........... "'_ ... _ ..;;n;...... T v .... IAwl ¥ ACTIONS .... _,,1 ___ . : _ •• _ . _ ....: _ _ ctll"" ,,",UI'UIIU"t;; l'Ci:JUII!:f. 1. Ensure that the IML diskette is the correct one for the subsystem. If Drive did not get patches correcUy. This could be the drive patch or the Automatic Cartridge Loader code load. not replace it and start the installation checkout again from power on. 2. If the diskette is correct, continue using only the drives that display TEST. ACTION A 1. Go to INST 40 and check the address switch settings. Channel address parity error on channel A. I ACTION B I Channel address parity error on channel B. 2. If the problem remains, run GMP, then return to the procedure that sent you here and continue testing. 1. Go to INST 40 and check the address switch settings. problem remains, run GMP, then return to the procedure that I 2. Ifsenttheyou here and continue testing. I nstallati on Instructi ons TA90 MG EC C13764 I INST 5 TAgO Installation Instructions Before starting the installation, perform the following safety checks: Branch Circuit CB Switched Off Check 1. DANGER Safety Checks Hazardous electrical voltages are present In the connector. Do not touch the outlet case with anything other than test probes untii step 3 is completed. Machine Gfound Wire Check 1. DANGER Have the customer find and switch off the branch circuit Hazardous electrical voltages are present in the receptacle. Use the volt/ohm meter to ensure that: b. The resistance between the machine frame and ground pin (pin 4) on tne output Socket of the tape control unit and each tape transport unit is less than 0.1 ohm. See diagram A below. c. The resistance between the machine frame and ground pin (pin 4) on the input cable assembly connector of each tape transport unit is less than 0.1 ohm. See diagram B below. If the resistance is greater than 0.1 ohm, determine the cause and correct it before proceeding with the installation. INST 6 Installation Instructions INST 6 Branch Circuit CB Switched On Check 1. DANGER Hazardous electrical Yoltages are present. Do not touch the outlet before meeting the following requirements of steps 1 and 2. Have the customer switch on the CB that supplies voltage to the receptacle. CB. 2. DANGER 2. Check the voltage from the outlet case to the building ground for less than 1.0 V ac. (Begin with the meter scale that is appropriate for normal line voltage checks.) a. The resistance between the machine frame and the ground pin on the power plug is less than 0.1 ohm. Installation Instructions 3. Check the voltage from the ground pin to the building ground for less than 1.0 V ac. If the voltage is less than 1.0 V ac, the outlet is now safe to touch. 4. DANGER Hazardous electrical voltages are presenL Do not touch the intemal parts (pins and sockets) of the outlet until step 5 Is completed. Check the resistance from the ground pin to the outlet case for a reading of less than 0.1 ohm. Check the resistance from the ground pin to the building ground for reading of less than 0.1 ohm. Hazardous Yoltages are present. If the measured yoltage values are less than 1.0 V ac, you can touch the outlet. Avoid contact with the Internal parts (pins and sockets) 01 the outlet. Measure the voltages from the outlet case to the building ground and the outlet case to the ground pin. Voltage values are to be less than 1.0 V ac. 3. At the outlet, measure the voltages from the grourid pin and the neutral pin (if present) to all phases, and measure the voltages from phase to phase. This ensures that the outlet is wired correctly. 4. Have the customer's branch circuit CB switched off before connecting the TA90 power cord into the outlet. A reading of less than 0.1 ohm indicates the presence of a safe, continuous grounding conductor. 5. Measure the phase-te-phase voltage and the phase-te-ground voltage at the outlet. Measure the phase-te-neutral voltage (if present) and the neutral-te-ground voltage (if present). All voltage values are to be less than 1.0 V ac. DiagramA Ou_tput Socket (TeU and TrU) Diagram B· Inl?,'!.t-C"!ble ASsembly (ITU). TA90 MG EC C04824 Installation Instructions TA90 Installation Instructions Installing the Tape Control Unit and the First Tape Transport Unit 2. Place the tape control unit (TCU) in the position where it is to be installed. 3. Place the rear casters of the TCU so that the caster lock thumbscrews are accessible. II Tape Control Unit 4. Lock the rear casters by turning the caster lock thumbscrews clockwise until they are tight. 1. Before you start installation: a. Place tlie cables that fUn between the tape control units (on dual tape control unit subsystems) position (or installation. Either end of the cables attaches to either of the tape control units. b. Place the STI cables that come from the HSC/HSX position for installation. 5. Open the front and rear covers. S. Remove the left and right outside covers. See CARR·TCU 2-1 for procedures to remove the covers from the tape control unit The covers are not reinstalled until after the hardware is completely installed. 7. Remove the rear safety cover. See CARR·TCU 2·1 for the tape control unit cover removal procedures. 10. Install the safety cover INST 10 D on the ac power cable socket. DANGER 00 not reinstall the safety cover until after you have installed the Unit Emergency Power Ofr (UEPO) cable (INST 120). Dangerous voltages are present at the ac power cable socket. The safety cover must be on when the socket is not being used. 8. Remove the drip-screen guard. See CARR·TeU 2-1 for the tape control unit cover removal procedures. 11. Plug the thermal terminatci into the theimal connector 00 not reinstall the drip-screen guard until after you have installed the Unit Emergency Power Off (UEPO) cable (INST 120). IJ. _ 12. Go to INST 22, step 18. 9. Is this tape control unit being installed without any tape transport units attached? YES NO I These steps ensure that the cables are easily accessible when it is time to install them. Tape Control Unit lo to INST II, step 1. Locate the device data bus tenminator card, PIN 29-27173-91, in the ship group. Plug the card into the device data bus socket B. Continue with the next step. EI Caster Lock Thumbscrew AC Safety Caller TA90 MG E-C C13764 Installation Instructions INST 10 TAgO Installation Instructions Installation Instructions Installing the Tape Control Unit and the First Tape Transport Unit (Continued) INST 11 3. Open the front and rear covers. 4. Plug the tape transport unit AC power connector the tape control unit AC socket m. First Tape Transport Unit fJ into EJ Devjce Da~a Bus Connector Ensure that the AC power cable is routed away from the compressor motor and is fastened to the back of the to prevent pinching the cable when the units frame are moved together. m CAUTION: TILT HAZARD CAUTION 5. Connect the read bus cables II from the tape transport unit to the tape control unit read bus connectors Do NOT open both drives of a tape transport unit that is not bolted to another tape transport unit or tape control unit. With the automatic cartridge feature installed and both drive drawers fully e~ended, a tape transport unit that Is not bolted to another unit will tilt forward with about 20 pounds of force applied to the top of either automatic cartridge loader. Ensure th-at the local (bus A) and the remote (bus B) cables are plugged into the proper sockets on the tape control unit. making sure they are not crossed. 6. Connect the device data bus cable II from the tape transport unit to the tape control unit device data bus connector 1. Place the tape transport units near the area where they are to be installed. II. Fasten the cabl$ in place with the retaining screws. fJ. 2. Place the first tape transport unit to the right of the (as you face the front of the tape tape control unit control unit) about 20 cm (8 in.) from the tape control unit. D. II. 7. Connect the thermal cable to the thermal connector Local II. on the tape transport unit .:r.-on the tape control unit. _ 8. Continue to the next step on INST 13. Tape Transport Unit Tape Transport Unit ~ontrol Unit m Device Cata Bus Cable Front View mAC Power Cable Socket TA90 MG EC C04824 D AC Power - - -___ Connector m Installation Instructions INST 11 TAgO Installation Instructions Installation Instructions 10. Fasten the tape control unit to the tape transport unit by installing a hex bolt and washer at the rear of the tape . control unit and at the front of the tape transport unit It may be necessary to remove the Tape Transport Unit Front Safety cover to install hex bolt See CARR-DR 2-1 if the cover needs to be removed. Installing the Tape Control Unit and the First Tape Transport Unit (Continued) m. First Tape Transport Unit (Continued) 9. Warning: Be careful that the cables do not get pinched between the frames or covers. D, II. Hex bolts and washers are part of the ship group. Note: If the tape control unit and tape transport unit are not COiiectly aligned, the coven; may bind. Ensure that the covers are not binding. The device data and read bus cabies should be foided in toward the middle of the machines. Ensure the power cable is not pinched between the machine frames. Push the tape transport unit against the tape control unit. 11. Place the rear casters so the caster lock thumbscrews are accessible. Nole: Be sure the position of the casters does not prevent the tape transport unit frame from fitting snugly against the tape control unit frame. 12. Lock the rear casters on the tape transport unit by Tape Control Unit Before You're Through ••. Are you installing additional tape transport units to this tape control unit? YES NO I ~o to INST 22. step 14. Go to iNST 2Ei to install additional tape transport units. II turning the caster lock thumbscrews clockwise until they are tight. ~ ~ ~ INST 13 ~/ t Tape Control Unit Front View Front View EJ Caster Lock Thumbscrew Rear View TA90 MG EC C04824 Installation Instructions INST 13 Installation Instructions TA90 Installation Instructions Installing Additional Tape Transport Units CAUTION: TILT HAZARD CAUTION -Do NOl open both drives of a tape transport unit that is not bolted to another tapa transport unit or tape control unit. With the automatic cartridge feature Installed and both drive drawers fully extended. a tape transport unit that Is not bolted to another unit will tilt forward with about 20 Ibs. of force applied to the top of either automatic cartridge loader. 1. Place the the next tape transport unit into position. 2. Open the front and rear covers. Warning: Ensure that the power cable is not pinched between the machine frames. :!. !f the s~fet'l cover h~s !he ret~!ner tightened over !t, loosen the screw holding the retainer to the ac power cap, rotate the retainer and retighten the screw. 4. Connect the next tape transport unit's ac power cable to the preceding tape transport unit's power cable socket after removing the socket safety cover (i f not already removed). D m LOeII Ensure that the ac power cable is routed away from the compressor motor and is fastened to the back of the to prevent pinching the cabte when the units frame are moved together. iii S. Connect the device data bus cable D from the next tape transport unit to the preceding tape transport unit II· Fasten the cable in place with the retaining screws. II INST 20 II Device Data Bus Connector (Write Local/Remote) II Read Bus Connectors 6. Connect the two read bus cables from the next tape transport unit to the preceding tape unit D· Ensure that the local (bus A) and the remote (bus B) cables are plugged into the proper sockets on the tape transport unit, making sure they are not crossed. R.mot, 7. Connect the thermal cable III on the next tape transport unit to the thermal connector on the preceding tape b'ansport unit. B 8. Continue with the next step on INST 21. II Device Oat. Bus C,bl. II AC Power Connector Installation Instructions TA90 MG EC C13764 INST 20 Installation Instructions TA90 Installation Instructions Installing Additional Tape Transport Units (Continued) 9. Place the next tape transport unit against the preceding tape unit. Warning: When installing a tape transport unit to a tape transport unit with the automatic cartridge loader feature installed on drive 1, drive 1 must be opened approximaieiy 5 em (2 in.) to prevent the conductive seal from being pinched between the tape transport unit frames. INST 21 11. Place the rear casters on the new tape transport unit so the caster lock thumbscrews are accessible. II 12a Lock the ,sai casters on the new tape transport unit by turning the caster lock thumbscrews clockwise until they are tight. 13. Repeat the steps on INST 20 and INST 21, for each additional tape transport unit that is attached to the tape control unit. 14. Go the next step on INST 22. Note: Be sure the position of the casters does not prevent the tape transport units from fitting snugly together. 10. Fasten the new tape transport unit to the preceding tape unit by installing a hex bolt and washer at the rear of the tape transport unit and at the front of the tape transport unit It may be necessary to remove the Tape Transport Unit Front Safety cover to install hex bolt See CARR-DR 2-1 if the cover needs to be removed. D. D. II. Note: If the tape transport units are not correctly aligned, the covers may bind. Ensure that the covers are not binding. Rear View Thumbscrew.- Tape Transport Unit (~ ,, ~ , \ , ...... - Tape Transport Unit Rear View Tape Transport Unit Front TA90 MG EC C04824 Front View Installation Instructions INST 21 TAgO Installation Instructions Installation Instructions Installing Additional Tape Transport Units (Continued) 16. Screw the safety cover socket. EI onto the ae power cable INST 22 19. Are you installing a second tape controi ~nit that :5 to be attached to this tape control unit with feature cables? DANGER YES NO On the last tape transport unit attached to the tape control unit: 15. I ~o to INST 46, Dangerous voltages are present at the ae power cable socket. The safety cover must be on when the socket is not being used. Locate the device data bus terminator card PIN 29-27173-01. in the ship group. Piug the card into the device data bus socke1 a. Have you a1ready installed the second tape control unit and the attached :ape transport unit? 17. After the safety cover is in place. loosen the screw holding retainer to the ae power box. Rotate the retainer and tighten the screw with the retainer positioned to prevent the safety cover from being removed. II 18. Plug the thermal terminator g. YES NO I I , I Return to INST Ie and repeat the procedure for the second tape control unit II in the thermal connector For a dual tape control unit subsystem, each tape control unit has a unique identity: TCU0 or TCU1. The identification switches will be set later during the installation. Go to INST 30 to connect the dual tape control unit communication cables. II Thermal Connector AC Power Cable Socket Local ---...11.... . @(1.''(0/ . /11 II Device Data Bus Thermal Terminator \,minator Card , Remott II AC Safety Cover Read Bus Cables TA90 MG EC C04824 Installation Instructions INST 22 T A 90 Installation Instructions Installation Instructions INST 30 Installation Instructions INST 30 Connecting the Dual Tape Control Unit Communication Feature Cables 1. Bring the cable ends up from the bottom of the tape control unit, inside the machine frame, at the rear of the tape control unil Note: Ensure that t.r,e cables are positioned so the cable connectors line up correctly with the cable sockets. 2. Continue to the next step on INST 31. Note: Both tape control units of a dual tape control unit subsystem must have the Improved Data Recording Capability feature before the Improved Data Recording Capability allowed switch can be set If only one tape control unit has the feature, the Improved Data Recording Capability allowed switch must be set off. See CARR-TCU 1200 for switch position assignments. Tape Control Unit a Tape Control Unit 1 Dual Tape Control Unit . Communication Cables -==-= 3 Connector Cable 2 Connector Cable TA90 MG EC C13764 Installation Instructions TA90 Installation Instructions INST 31 Connecting the Dual Tape Control Unit Communication Feature Cables (Continued) 3. Before installing the cables, press the cable contacts firmly against the ESD pad Ii] to remove any electrostatic discharge. 4. Connect the grounding strip from the 3-connector cable. Attach the braided ground strap to the frame at II. 5. Connect the grounding strip from the 2-connector cable. Attach the strip to the wingnut at m. 6. Plug the 2-connector cable connectors Al, andA2. m in sockets Ground Scrap Ground Strap 7. Plug the 3-connector cable connectors A3, A4, and AS o in sockets A3, A4, and AS, and fasten them in place with the retaining screws. 8. L.cosen the wingnuts II on the cable retaining brackets II and rotate the brackets away from the center guide post 9. Place the cables between the guide posts II and rotate the retaining brackets in to the center guide post 10. Tighten the wingnuts on the retaining brackets. D. A2 11. Go to INST 35 to install the Status Store Card. Tape Transport Unit ~ ;1 ~ ~I I I . - , ti (I :I mGuide Posts II Brackets Retaining Wingnuts ~ II TA90 MG EC C13764 Install ation Instructions INST 31 El TAgO Installation Instructions INST 35 Installation Instructions Installing the Status Store Card Logic Board OlA·A 1 Note: If a logic card is installed in location 01A-A1F2 go to step 6. D 1. Remove the logic card retainers top and bottom from card locations 01A-A1B2 through 01A-A1G2 top and bottom. 2. Remove the dummy card in iocation 01A-A1F2 I MO A S II. I( :s H J K l M P ~ ...-=a~I--II... -o~l C\~ G ~ c;J 0 ~ ~ ~ e:: < C ~S:! ... ; ~ Q ~~':ii .~J - ~ D 4. Reinstall logic card retainers top and bottom in card locations 01A-A1B2 through 01A-A1G2. 10 ~~8 I --- II at card locations 01A-A1WFG, 01A-A1XFG. 01A-A1YFG, and 01A-A1ZFG ::'" = ~ II. J ! ,-1 I 1- 'j 6. Testing the Dual Communication feature: Ij i Ii; . "'I Note: This feature must be installed in both Tape Control Units before proceeding with the test procedure. I I I I I I I II I !~ - L i I I CI 10 -.:! '; I .6 Sus) S Wr':I ~~Ot! T U ->~ • o :I U - SJ .:: ~ ~ 4) .... ~ w > ~ V 11 Q '"':-" Q c.. Ii ~ u ~ :; 0 .::.. Co en I II I I I I I I II I I ! II I II ! I I I I I I I I i I II I I j ~ 2 R ~ ~I.!!IUIS .: Cl z I I, Writ! 1I, I, SS :!"'orr. 1! \I• SS lr:.i 7. Go to INST 40 to set the Tape Controi Unit addresses and return here when complete. Q L:!cal J ~ 0 ~ ~lI l N Wr::e BU$ -.=-- -- .!! c: 0 i ..! :; ! I! - ... :: ~! ~IS ~ :/ i=I'~Ot! 5 -c. 0 .., - - - - en0 -o~I=I~IQ ~:, ~ < C3 U < 5 en !!! is u:= .: c= ~ ~= ~ ~ u .; .... -0 E ~ c---: fJ. 5. Install top card connectors (TCC) -a;,fS .. s/t.!)I F ""' : I I .;: I :: :; ~ =:.: E ~ Cu/CU I J CU/CU 0 4 3 4- I IJI!I~ E ~ C j. ~ ~._ 3. Install the Status Store Communication Card into card location 01A-A 1F2 ..2 1 y 3 11 ~e3d 1 4 Ii , I I Bud2 I I B::ad 3 J I , , , 5 6 8. Go to !!'IST 50 to set the Dr1ve !og1ca! and physical addresses and return here when complete. 9. On the Tape Control Unit that has drive addresses 0 - 7. using the CE Panel (see CE/HSC) pin drive 0 remotely and run ILTAPE for 5 minutes on drive O. m 01 A·A 1 lOP Card Connectors and Cables 2 s 4 3 6 y 10. Press DIAG on the CE Panel to unpin the drive. A. 11. On the Tape Control Unit that has drive addresses B - 15. using the CE Panel (see CE/HSC) pin drive B remotely and run ILTAPE for 5 minutes on drive 8. S C 0 E F G I-! J I( L M N p 0 R 5 T u v w 12. Press DIAG on the CE Panel to unpin the drive. 13. Put the TA90-DC serial number label Control Units. II on both Tape II Top Card XKL Connector x~s (TCC) P2 y~s Y f--- I z I Write 1 I! SS Inti 2 t I SS Intf 3 Zt<L II I ZPQ Rud 1) 4 I Fiue 2 5 I( Rud 3 I 6 TAgO MG EC C04824 Inslallation Instructions INST 35 TAgO Installation Instructions Installation Instructions INST 40 Install atlon Instructions INST 40 Each switch pair has two thumbwheel switches. The I~ft switch is set to the tape control unit address. The right switch b; set to a Moderrype value to be determined by the Swi tch Setting Chart Setting the Tape Control Unit TCUOITCU1 Switch On a single tape control unit subsystem: 0 to .CUO. 2. Set the thumbwheel switches II to 00. 1. Set the TCUO/TCUl switch On a dual tape control unit subsystem: 1. On TCUO. set the TCUOrrCU1 switch D to TCllO. Note: TCUO has drive addresses 0 -7 physic~"y attached to the tape control uni t 2. On TClJO, set the thumbwheel switches to 00. 3. On TCU1, set the TCUOrrCUl switch D to TC!JI. Note: TCUl has drive addresses 8 - F phy5ic~lIy attached to the tape control uni l 4. On TCU1, set the thumbwheel switches H to IC. ~ ' I IJamaamaTA90j OO~~ L OO[!]~ R fOi11-l =- l2jI I II Wilen In Local ~ Po.er Off 1---------------------------------------------------------------------1----------------------------------------------------------i I i Switch Setting Chart - EJ~ 0 1;..-_ _ _ _ _ _ _........ :::J ~-------~~~I TCU Mode/Type TAPE CONTROL UII1T AIJORESS 3HB 9 0 c ~ J I D . I IMl 0 :~ror C o Walt c:::J I li0~(/)I~. I. . H {ooo6o\ \02QQQ '~, I ,0 0 n TA90 MG EC C13764 'I DC Power I~ I ' I i INST 50 Installation Instructions T A 90 Installa tion Instructions Setting the Drive Logical and Physical Addresses 2. Open the rear cover of the tape transport units. Use the following procedures to set the drive logical address, and physical address. There are separate procedures for a single tape control unit subsystem and a dual tape control unit subsystem --- be sure to use the correct procedure. 3. Find the physical address switch drive drawer. Single Tape Control Unit Subsystem 1. Set the drive logical address switches Dual iape Control Unit Subsystem 11 on the back of the D 1. Set the drive logical address switches on the drives attached to TCUO, to 0 through 7; set the drive next to the tape control unit to 0, set the next drive to 1, and so forth. See figure 1. 4. Set the drive physical address switches to match the iogicai address swi iches. D 2. Set the drive logical address switches on the drives attached to TCU1, to 8 through F; set the drive next to the tape control unit to 8, .set the next drive to 9. and so forth. See fi gure 1. 5. Close the rear cover of the tape transport units. 0 to 0 through 7; set the drive next to the tape control unit to 0, set the next drive to 1. and so forth. See figure 1. J. Open the rear cover of the tape transport units. 6. Ensure that the logical and physical address switches are set on aii drives before continuing. 4. Find the physical address switch drive drawer. 5. Set the drive physical address switches ttS match the logical address switches. 6. Close the rear cover of the tape transport units. 7. Ensure that the logical and physical address switches are set on all drives before continuing 8. Go to INST 55 to check the tape control unit power 7. Go to INST 55 to check the tape control unit power supply jumpers. supply jumpers. r~,~~~~----------------~Il ~.J..""::::~':::;-=-..;..--::::::::=--- El P:'y si cal Acd r2S S S'N:~ch I t;~ CUO 0 I 2 3 q 5 6 7 CUI 8 9 A B C D E F II on the back or the o Figure 1. Required Drive Address Values fl Orive Address Label Rew!r.d Unload ReadyiNo. ReacI{ Switch Switch Swit::h E1 Phys;cal Address S,.... i:ch II Logical Address Switches Rear View [E] ~ OAlve POwE~ DAIV! POw!~ D [0] FESH AESc:r OilllVE A.OORESS TA90 MG EC C13764 Installation Instructions INST 50 T AgO Installation Instructions Installation Instructions Checking Tape Control Unit Power Supply Jumpers Check the jumpers for the tape control unit ac (PS01) power supp:y. If the installation is a dual tape control unit subsystem, t;neck both tape control units. TCU INPUT VOLTAGE POSITION OF AC (PS91) JUMPER REF 2ge/29a V ac J99 D 22G V ac v.11:1 239/249 V ac Jll 1. Remove the safety cover. 2. Use one of the following two tables to check the voltage settings. Ensure the jumpers are installed correctly for the voltage being used. 3. Switch all of the circuit breakers on each tape control unit off then back on. See LOC 1 for the rcu dc and ac power supplies. I TAPE CONTROL UNIT VOLTAGE JUMPERS 66 HZ AND 56 HZ JAPAN 4. Open the back of each rcu and ensure that the Service switch mounted on the gate is in the On position. See LOC 1. 5. Go to INST 60 if no tape transport units are to be connected to this tape control unit I D 6. Go to INST 56 to check the tape transport uni t power CONVENIENCE OUTLET Note: For 50 Hz (except Japan) machines, if the DeltalWye jumper has to be changed (JOg and J10 on TCU-PS01). ensure that the cap is reinstalled on the empty socket INST 55 supply jumpers. lGa V ac Jl2 129 V ac Jl3 II II TAPE CONTROL UNIT VOLTAGE JUMPERS 59 HZ (EXCEPT JAPAN) POSITION OF AC (PSGl) JUMPERS TCU INPUT VOLTAGE I ?r:t9 1?68 V ac ,,"v , ... 229 V ac I REF I Jag Jl1 J13 I I i' I Jag, Jl1. Jl4 f ,,,,, ,1 1 11 J: n v,,:t, t,J 11, oJ J...1 g 38e V ac J1I3, J12. J14 4ea V ac JIB, J12. Jl5 415 V ac JI2. J15 " r!I "'''''''I D D D "t.3t:J11.t+t:J V tic;; I I El / ~l ~~ -~ ~ JlI ~ ~ 60 Hz (and 50 Hz in Japan) 4)y ~ JI4~~---;--( II " ~~~ CU·PSOl AC Power Supply . Front TA90 MG EC C13764 J!S ~ q~ . JlO ml° 000 00 ~ 50 Hz (except Japan) Installation Instructions INST 55 TA90 Installation Instructions Checking Tape Transport Unit Power Supply Jumpers Installation Instructions INST 56 Installation Instructions INST 56 2. Switch all circuit breakers on each tape transport unit off then back on. See LOC 1 for circuit breaker locations. Close the rear cover. Use the following table to check for correct '1Oliage jumpering on each tape transport unit de power supply. 3. Go to INST 60 to connect the tape control unit ac power cable. Attention: The correct position or the tape transport unit' 5 de (PS01) jumper is determined by the tape control unit's input voltage, NOT the tape transport unit's input voltage. See the table below. i. Open the rear cover to gain access to the dc power supply. There are two dc power supplies: see the illustrations to determine which supply is in the tape transport unit. TAPE TRANSPORT UNIT VOLTAGE JUMPER I TeU INPUT VOLTAGE I ORO@OOOO@ «Y ..... CSI Jtt @ nt\COfTTnlo. r\l~1. I ... 1"'Ir'" n,.. un ur u" (PS91) JUH'ER 299/299 V ac J12 229 V ac J13 239/249 V ac J14 389 V ac J13 499 V ac J14 415 V ac J14 ORt FI FJ F2 F4 F5 F7 Fi FIt ORO ::::: • 000000 Fa a F3 FlO FI2 ~ J8 «Y ..... ..... J9 C3l J10 ~ J1J ~ Jl.s e ( 1 I ) ~ J15 A 0FtJ ( Voltage Jumper Jt2 ORt ••••• j 1 1 ~ L ) J15 ~ JI1 OROCCOOO@O. ORO::::: 0.' ~~~~~~9. ORl ::::: F1 FJ F5 F7 Fia Ftl ~ J12 F1J ~ • J9 J1J 0000<1 ~ J14 ~ J15 J10 ~ 0 ( TA90 MG EC C13764 [ L ) FIS ( I Voltage Jumper ~ l) JtlS ~ ( Installation Instructions T A 90 Installation Instructions 3. On the tape control unit operator setup panel: Connecting the Tape Control Unit AC Power Cable a. Set the Power OnlOff swi ten DANGER ---------------------------------, II to On. b. Set the Online TesUOffline Test switch Offline Test. IMake sure the circuit breaker that supplies power to the customer's receptacle Is OFF. I c. Set the Local/Remote switch I If you are installing a dual tape control unit subsystem, power to both customer receptacles must be OFF. EI to mto Local. 4. On each drive switch panel: a. Set the Drive Power switches Make sure that there are no cables attached to the I/O tailgate assembly In the bottom rear of the tape control unit m m to On. b. Set the Online/Offline switches to Online. 7. Vibration or temperatures exceeding operating temperatures during shipping may trip the upper or lower thermal switches on the logic gate. Does the tape control unit power on with the UEPO switch in the Power Off position? D to Off. 8. Loosen the two screws 1m on the top of the logic gate fJ. and raise the top cover to gain access to the upper YES NO Set the UEPO switch thermal switch m. 9. Press the reset button located on the upper thermal switch, then lower the top cover. and tighten the two top cover screws. 10. Locate the lower thermal switch the logic gate. m on the bottom of 5. Have the customer switch on the circuit breaker that supplies power to the customer receptacle. Note: See INST 61 for the following locations. 1. On the tape control unit o~rator setup (OSU) panel, set the Power On/Off switch II to Off. Set the Unit Emergency Power Off (UEPO) switch to Power Off. S. On the tape control unit operator setup panel: D to Power Enable. b. Press the Local Power Enable switch D to Are you satisfied that the customer receptacle and tape control unit power connector are wired correctly? See INST 6 for safety checks. II supply power to the tape control unit and its attached drives. Is the DC Power iight on the tape controi unit operator setup panel Dan? YES·NO lnform the customer to have the wiring corrected. I m 12. Reset the upper and lower thermals in the STI gate (refer to LOC 45). m YES NO I I Set the switch to On and press the Local Power Enabl e switch YES NO I I ~o !o step 7 on this page. step 15 on this page. Go step 7 on this page. Go step 15 on this page. Does the tape control unit power on with the UEPO switch in the Power Off position? II GoI to step 18 on this page. Go to ~IAP 919a-Power Start, on PWR lEla, to repair the power failure; then return here to complete the installation. 18. Are you installing a single tape control unit subsystem? Is the DC Power liaht on the tape control unit operator setup panel O~?' . YES NO ._- rNO I lre D two FE's installing this subsystem at the same time? YES NO I Continue with the next step. I Checking the Unit Emergency Power Off (UEPO) switch 15. Set the tape control unit Power On/Off switch D to the Repeat steps 1 through 17 for the second tape control unit~hen set the Power ON/OFF swi tch E.I to OFF on both tape control units and go to INST 76. Set Power ON/OFF switch D to OFF and go to INST 76. Set Power ON/OFF swi tch II to OFF and go to INST 7a. Off position. 16. Set the UEPO switch D to the Power Off position. 17. Attempt to power on the tape control unit with the UEPO switch in the Power Off position, by doing the following: a. Set the Power OnlOff switch position. 11 to the On b. Press the Local Power Enable switch TA90 MG EC C13764 There is a problem with the UEPO switch (FRU198) or the ac power supply (FRU144). Follow the instructions in the CARR-TCU section of the Maintenance Guide for the removal and replacement of those FRUs. Return here and repeat steps 14 through 16 after each FRU is replaced. 11 14. Press the Lecal Power Enable switch to supply power to the tape control unit and its attached drives. 11. Is the DC Power light on the reu operator se.tup panel DOn? I D to Power Enable. Go to MAP 9lea-Power Start, on PWR lee. to repair the power failurej then return to this page, INST 6a, step 2 and continue. Is the Service switch on the alA gate in the reu set to On? to 13. Set the UEPO switch I lo to step 18 on this page. YES NO VF~ YES NO Continue to the next step. 2. Connect the tape control unit ac power connector the customer receptacie. 11. Press the lower thermal switch reset button. a. Set the UEPO switch II INST 60 m. Installation Instructions INST 60 Installation Instructions INST 61 Press to I. Reset Thuma, Switch D Logic Gate o I D / Front of Panel Drive Switch Panel ~ ORIV: pOWeM [0] RESET [Sffi~ DRIVE AOORc:~ ONLINE (Ej OFFLINE Lower Thermal Switch o~= OFF~ m m AC Power Connector Press to Reset Thermal Switch TA90 MG EC C13764 In~tallation Instructions INST 61 TA90 Installation Instructions Installation Instructions Running Offline Checkout for a Single Tape Control Unit Subsystem 4. On each drive with the Automatic Cartridge loader feature, set the Loader switch to Auto. m 8. Go to INST 76 if you have a dual tape control unit subsystem. The offline checkout tests whether the tape Gontrol unit can communicate with all the drives in the subsystem. As you progress through the tests, you are asked to note the addres5 of any drive that does not show the display response expected. Arter the offline checkout is complete, you will be senl to INST 90 to analyze the drives that failed during the checkout. II will Ught when certain portions of the offline tests are run. This condition is normal and does not indicate a failure In the tape control unit unless you are asked to note the m n III 11 Switching on the Power YES NO II I 6. Ensure that the main circuit breaker on the tape control unit fCB 1 on the ac power supply) is off; then switch it on. Do special box·shaped symbols show in the first and last positions or the message display? YES NO I Note the drive addresses without a ~fnq'e asterisk and continue to the next step. Continue to the next step. 11. On each drive switch panel, press then release the Reset switch 11!J. n Does a single asterisk show for ten seconds or longer on each drive message display? I trote the drivl! ad.Jresses I without the special box-shapl!d and cont1nue to tne next step. IContlnu!! to the next step. I .• S~bOIS . ~ . ~ . 13. On the drive switch panel, set the Online/Offline switch to Online and verify that the special box-shaped symbols go away. m Do the special box-shaped symbols go away? status of the error light. 7. Set Unit Emergency Power Off switch on the tape controi unit to Power Enable. Setting Up for the Checkout 8. Press the Local Power Enable pushbutton tape control unit operator setup panel. Note: If you are adding a tape transport unit to a previously installed subsystem, do the following procedures testing only that tape transport unit you are adding. 12. On each drive switch panel, set the Online/Offline switch to Offline. Does a single asterisk st-.ow for ten seconds or longer on each drive message display? Push the release bulton on the IML disk drive and remove the head protector. b. Insert the Functional di skette, making sure the diskeHe is not write-protected (the window is closed) before insertion. c. Set the Power OnlOff switch to On. ThJ~ procedure Is used for offline checkout of a single tape The error light m 5. On the tape control unit: Note: See iNST 71 for the physical locations. ~ontrol unit subsystem only. 10. On each drive swirch panel, set the Drive Power switch to Off; then set it back to On. INST 70 m n D on the 9. Does a single asterisk show for ten seconds or longer on each drive message display? Y£S NO I Noh the drive addresses without a Single asterisk and continue to the next step. Continue to the next step. YES ~IO I Note the drive addresses where the special box-shaped symbols do not go aW!y, and eontinue with the next step. Cont inUI! wi th thl! next step. 14. Go to INST 72 to continue the offline checkout. l L.::;n ES NO 1. On the tape control unit operator setup panel: D a. Verify that the Power On/Off switch is set to Off. b: Set the NormallTest switch to Test. c. Verify that the TCUOITCUI switch is set to TeUO. (Required for single tape control unit subsystems). d. Verify that the Online TesVOffline Test switch is set to Offline Test. D YES NO I. SWItch orr the llI.llnllne circuit brealeer (CBt on the ac power supply) and set the switches as speci fled In steps 1. 2, and 3; then perf" ..... steps S through 7. EI Does a single asterisk shl)W for ten seconds or longer on eaeh drive _essi1ge display? D ES NO l 2. On each drive operator panel: _ a. Set the Ready/Not Ready switch m to Ready. 3. On each drive switch panel: a. Verify that the Drive Power switch I D is set to On. b. Verify that the Online/Offline switch to Online. TASO MG EC C13764 Note the drive addresses without a single as terhk and conti nue to the next step. m is set Cnnt! nue to the next stell. Note the drive addresses without a single asterisk and cont;nul! to the next step. Continue to the ne~t step. Install ation Instructions INST 70 TA90 Installation Instructions Installation Instructions Automatic Cartridge Loader Operator Panel I ~ ~ _I o W"-II In LOcal _____ Au:o I "'----1 ........ .. '!pi I -. "•f1l11t. _ _,.,.tC I mil] I L 1° DlsaDle c::::I . R DiM_ C II Syr.em ....-..... Manual i~--=iDI I I - INST 71 ct II T.. 1OJO lei, EJ II _I~ OM. DC Poww c::::I 0 AI-----------t ~...c::::I EJ EmIr WIIIt 1111111111111111111111111111 D D Power Drive Switch Panel Drive Operator Panel o Online - Rewind D TA90 MG EC C13164 Unload ~8 F=II . . ---;..-m Drive Addr~s~ Oniin~ 4 Not Rudy Offline Of~line Installation Instructions INST 71 Installation Instructions TA90 Installation Instructions Running Offline Checkout for a Single Tape Control Unit Subsystem (Continued) I f f ~Gil ta EAD 1. Drive Inte!"conner.t A 'I· II Pnbh.,. then return to step IS. I Note: See INST 73 for the following locations. lIote the addresses of any drives tha t do not show the correc t dlspl.:iy. then continue with the next step. Checking the Addresses I 15. On the tape control unit operator setup panel, set the Online Test/Offline Test switch to Online Test. fJ After a short delay (1 1/2 minutes or less) does "L-x P - x" (x being any number between 0 and 7) appear on any drive displ ay? I I Power off the tape control unl t wi th the Power On/Off swi tch and verify that the swl tches are set correctly on the tape control unit and tape transport uni t panels. ·Settln9 ~ for the Cher.kout· steps 1. 2. and 3 on IIIST 78 for the correct switch set t I ngs. Correc t any swi tch settings that are wrong. Power up and repeat the actions you perfonned In step 14. See ES liD j {he Teu wi 11 no t load the IIi croIIroqra. and IIUSt be fixed to contInue. Set the IIonaal/Test swl tch to N'lUa I and press the IHl swi tch II. Run GMP/TA9fJ Support Diagnostics to Isolate the problell and return here when the problell is fixed. 0 Set the Nor.al/Test switch to Test and cheCK the leU and tape transport uni t switch settings again. See ·Settlng Up for the Checkout· steps 1, 2. and 3 on (NST 78 for the correct switch settings. Correct any switch settings that are wrong. Power up and repeat the actions ~1J 1I!T'flf~d tn stev 15. Does ·L-x p·x· appear on any tape drive display? r iI r D on each display. lES jO Ensure tha t a 11 the drive log1 ca 1 addresses are set correctly. See ·Setting the Drive logical and Physical Addresses· on (NST 59. leavln, the tape control unit online. power It off then back on again. IIote the addressu. Df any drives whose display labels still do not !latch the "L"'x' portion or the display. thin cantIn:!!! to the next step. a I Ensure that the ·pax· (physical address) portion of each display does not lIatch the ·P"x· portion oi any other drive uhpiay in the subsystell. Does each drive display have a up - x" number not • shared by any other drive? ES I:sure tha.t .all of the drive physical addresses are set correctly. See ] ·5e ttl ng the Dr; 'Ie logi ca I and Physical Addresses" on INST 56. Leaving the tape control unit online. power It off then on again. Note any drive physical addresses that are still Incorrect and conthue to the next step. ton t I nue with the nex t step. fJ to Offline Test. II 16. Compare the uL - x" (logical address) portion of each Does "Lax P-x" appear on any tape drive display? Online Test/Offline Test switch Note: If an Action message appears on any drive display, go to INST 5 and perform the action .described for that message. Return here when finished. and set the Power OnlOff switch to Off then On and go to step 15 on this page. Does each drive display aatch the label? II if. On the tape control unit operator setup panel, set the 11 Note the addresses of any drives that do not show the correct display. then continue with the next step. drive display to the address label When UNLOAD appears on the display of the first drive, the next drive with a tape loaded will begin testing. After a delay of 1 1/2 minutes or less. does TEST show with the indicator bars ftashing on the message display of any drive? Note the addresses 0 r any drives tha t do not ~how tne eorr.:ct display, tha:; continue with the next step. YES NO Checking Read/Write ~he TCU wi 11 not load the .i croprograll and .ust be fixed. to co~ue. Set the lIorll<1l/lest switch to NOnlal and press the IHL swl teh • Run GHP/TA99 Support Diagnostics to isolate the prable. and return here when th~ proble_ h fixed. Set the No.-.al/Test switch Note: This testing PiOcedUfe can be performed with one scratch tape, but you must wait for each drive to unload the tape. This increases the test time to 2 1/2 mi nutes for each drive. 26. When the first drive UNLOADs, move that tape to the next drive showing TEST. If the cartridge does no! unload. go to "Cartridge Removal by Hand" on CART 10. 27. Repeat this procedure ror all drives in the subsystem showing TEST. 28. If failures occur on multiple drives in a string. there may be a cable connection problem. Check the seating of the device data and read bus cables. and the dual tape control unit communication cables {for dual control unit subsystems}. See LOC 1 for the tape control unit and tape transport unit cable locations. ES 110 0 to Test When you have finished checking the cables, insert a cartridge into those drives that were failing and rerun the tests. W the Online lest/Offline Test switch Q to Online Test. Wai t until addresses appear on the drive displays, then repeat step 16 on this p"ge. ~o"tinue to the next step. 18. Set a blank cartridge INST 72 D to not file protect. 19. If the Automatic Cartridge Loader feature is installed, skip the next step. 29. If any drives will not run the tests to completion, note the failing drive addresses and that TCUO was running the test. This will be used later on INST 90 when the GMP diagnostics are run. 30. Go to the next step on INST 74. 20. Insert the cartridge into the drive that is nearest the tape control unit and displaying TEST. Close the cartridge latch and skip the next TWO steps. 21. Put a cartridge in the top position of the loader on the drive nearest the tape control unit and displaying TEST. 22. Ensure that the Loader mode switch mode and press the Start switch D. mis set to Auto 23. If the display shows Action Message " 2. 3. or 5 after you load the tape cartridge, go to "Action Messages" on INST 5 and perform the procedure as directed. Return here when you have completed the requi red procedure. 24. The diagnostic will show various messages on the drive display as it executes, indicating the action the drive is performing. Each drive will require about 1 3/4 minutes to e)Cecute the test. and when complete, will show a single asterisk on the di spl ay. 25. While the first drive is being tested, set another blank cartridge to not file protect and insert it into the next drive displaying TEST. The display will show READY U. D - .. -- •• " .. ,.,. "'A"''''~'' Installation Instructions INST 72 Installation Instructions TASO Installation Instructions IN ST 73 II I i1--------------------- -t. ., ,. Ii L -------,d JI~ ll~ -r. If,..,....... . . If,..,t...... - I Automatic Cartridge Loader Operator Panel ,. ... R I~ t3 Au~o Manual , i Star: D Pow'!r I'U m-----" 1° B II Driv.D~r~_~~~~~~~~~~~~~~~~~~_ [ ~~ . Blank Cartridge File Protect Position TA90 MG EC C13764 m~·D o 1 fEJl lQ Not File Protect Position Installation Instructions INST 73 ( TA90 Installation Instructions Running Offline Checkout for a Single Tape Control Unit Subsystem (Continued) Installation Instructions INST 74 Install ation Instructions INST 74 Checking the Initial Microprogram Load (IML) 33. Ensure that the functionai diskette is not write-protected (the window is closed). Final Checkout 31. On the tape control unit operator setup panel. set the NormaifTest switch to Normal. D 34. On the tape control unit operator setup panel. sel the Power OnlOff swi tch to Off, then On. m D After approximately 2 minutes the Wait light on the tape control unit operator setup panel should be on solidly. and the Error light should be off. r· .... ··) show on all drive displays Do eight asterisks not showing TEST? D Are all the lights correct? YES NO I Is the Honnal/Test switch to HOnMl? D set YES NO I The tape control unit will not load the micro- YES NO I Set the switch to Normal and repea t step 26. Do eight asterisks show on all drive displays not showing TEST? I YES NO I program and must be fixed to cont Inue. Ensure the Norma lITes t switch D is set to tlormal and the Online Test/Offline Test switch 0 is on Online Test. Press the IMl switch II. Run GNP/TMO Support Diagnostics to Isolate the problem, and return here when the prob lem is fixed. Go to HIST 90, the Offline checkout fs canplete. Note the drive addresses that do not show eight asterisks or TEST and continue to the next step. I I I I I Continue to the next step. I t not show ei asterisks or TEST and continup. to the next step. IContinue to the next step. i ~!!t! the d!"!'!! edd!"!ss!s tM ght diJ o Test -- IAIIBII~~I 1~1191!~tl L.:..:...J L=-...J L-.....J L R ....,.... ,.... - ""'."",'1 ,. ,. I I II 10 TA90 MG EC C13764 01 mmJ L R ClnOie OtuOie c:::I c:::J L r-~------------~~- ;--1--~o=il -- 8 T.. 1tUD lCU 1 TA90 Installation Instructions Installation Instructions Running Offline Checkout for a Dual Tape Control Unit Subsystem 4. On each drive with the Automatic Cartridge Loader feature, set the loader switch to Auto. m 5. On both tape control units: Note: See INST 77 for the physical locations. a. Push the release button on the IML disk drive and remove the head protector. b. Insert the Functional diskette, making sure the diskette is not write-protected (the window is closed) before insertion.. C. Sel the Power On/Off switch to On. This prc>cedure Is used for online checkout of a dual tape control unit subsystem only. Go to INST 70 if you h.we a single tape control unit subsystem. m The offline checkout tests whether both tape control units can communicate with all the drives in the subsystem. Therefore, some steps in the following procedure appear to be repeated. As you progress through the tests, you are asked to note the addresses of any drives without the display response expected. Also, you should note whether the drive failed during checkout from Teuo or TCU1. After the offline checkout is complete. you will be sent to INST 90 to analyze any drives that failed during the checkout II The error light will light when cerl.ain portions 01 the aRline tesis are run. This condition is normal and does nof indicate a failure in the tape control unit unless you are asked to nofe the stalus olllle error light 11 Switching on the Power 6. Ensure that the main circuit breaker on the TCU (CB1 on the ac power supply) is off; then switch it On. 7. On both tape control units, set the Unit Emergency Power switch III to Power Enable. 8. Press the local Power Enable pushbutton IJ on both tape control units. 9. Does a single asterisk (+) show for ten seconds or longer on each drive display? Setting Up for the Checkout 1. On both tape control unit operator setup panels: I 1,..: all thO! swi lefte;: set correctly? m Hot! the driv! addresses of the driv!s without the special box-shaped s~bols and which leU those driv!s are attached to, and continue to the next step. 11. On each drive switch panel, press then release the drive Reset switch 1IlJ. Does a single asterisk on each drive di splay? n show for ten seconds or longer YES NO I Note the drive addresses of the drives without a single asterisk, and which TeU those drives are attached to, and continue to the next step. I Continue to the next step. I Contlnu! to the next stf!p. 13. On each drive switch panel. set the Online/Offline switch to Online and verify that the special box-shaped symbols go away. m Do the special box-shaped symbols go away? YES NO I Note the drive addresses of the drives whf!re the spec la I box-shaped symho Is do not go away, and which lCU those drives are attached to; then continue to the next step. 14. Go to INST 7810 continue the offline checkout. I Note the drive addresses of the drives wi thollt a single asterisk, and which lCU those drives are attached to, and continue to the next step. m to D , i ES NO 2. On all drive operator panel s: a. Verify that the Drive Power switches are set to On. b. Verify that the Online Test/Offline Test switches are set to Offline Test YES NO COilt inue to the ned step. Does a single asterisk show for ten seconds or longer on each drive display? II 3. On all drive switch panels: Do special box-shaped symbols show in the first and last positions of the message display? I fJ Ready. Note the drive addressu of the drives without a single ashrisk, and which lCU those drives are attached to, and continue to the next step. Switch ofr the II.1lnllne circuit brealct!r (CRI on the ac power supply) and set the switches as speci fI ed I n steps 1. 2. and 3: then perfol'1ll steps 5 through 7. Off. b. Set the NormalfTest switch to Test. C. Verify that the TCUOITCUl switch is set to TClIO on tape conlrol unit 0 and is set to TCU1 on tape control unit 1. d. Verify that the Online Test/Offline Test switch is set to Oflline Test a Set the ReadylNot Ready switches m 10 Offline. I ES NO a. Verify that the Power OnlOff switch 11 is set to 0 12. On each drive switch panel. set the Online/Offline switch 'YES NO Cant fnup. with the next step. YES NO Note: The offline checkout should be performed by only one CEo INST 76 Cant inue to the next step. Note the drive addresses of the drives wi thout a s I nCJI e asterisk. and which TCU those drives are attached to. and continue to the next 'Hep. Continue to the next step. 10. On each drive switch panel, set the Drive Power switch to Off, then set it back to On. D Does a single asterisk (") show rer ten seconds or longer on each drive display? TA90 MG EC C13764 Install ation Instructions INST 76 TAgO Installation Instructions Installation Instructions ~ I I 'I II I I '-' I ~ay!t I ~Unlt !r--'I ! Ii l-i l ~o ~-----...~ L ! Automatic Ca~ridge Loader a perator Panel ~~ II '--' i' = i A !i B Emer;ancy 'Oi I I I...=..J i ii '\ !I i ! Power £naDia I l\ I I Ii Wl'len In Local R INST 77 i J j !'ower Off ----------------------------------------------------------------- Auto II i System lEI Manual 'TC\J AI!!!!!.r!yp! T., I! '!tUO, II' 01: I! '!D,I1. a.t To: 'C l Oi------~ D I --~---------==~ i, I = L LJ! ~I ~==========~-! ~r.J DC _Ii' Fower R : :::J -N 1-"'" 0 erma 1_: ,..U i_IT." i:-O __D_jSIt_~le__D!_se._:::le_;=/ 11- Start I:i g _Onl-ln. i 7-~-~"'-'---: n iii :IML n I" -L I : Dca ~"1 U ,,-.... i I IIHllI (ffl 1111 11111 1111 II II v --.;" ,_F'0W8_r_E"_&b_i8_ _ _ _ _ _ _ _ _ _ _ _ _ _ n I ~ !60'0\0 ..... I' 1 Power i --------1 I I'..... , iOOOOO\ D , :- ,OOOOOj : \.GOOI : ;0 '----'" 0 Drive Switch Panel Drive Operator Panel I ( \ ~~ ~~ 0 TA90 MG EC C04824 0 U"IO«I Ej1. 8 B I' 1 Reset Online =t.JOY A'!W1n<S " ..... at ~p!aav .. t3 E3 ~~ - Drive Power m Offhne Reset Drive Addr~s. Online E3 Installation Instructions INST 77 TA90 Installation Instructions Running Offline Checkout for a Dua! Tape Control Unit Subsystem (Continued) Note: See INST 79 for the following locations. Checking the Addresses, Tape Control Unit 0 15. On the TCUO operator setup panel, set the Online Test/Offline Test switch f) to Online Test. After a short delay (2 1/2 seconds or less) does "L-x P _)Cit (x being any number between 0 and F) appear on any drive display? Installation Instructions Checking Read/Write, Tape Control Unit 0 A B Hote the addresses of any drives that do not show the correct display, then continue with thr nt!,Xt ~tep, 16. Compare the "L- x" (logical address) portion of each drive display to the address label on each display. II Does each drive display match the label? a On/Off swi tch and veri fy that the switches are set correctly on the tape control unit and tape transport uni t pane Is. See ·Settl ng Up for the Checkout" steps 1. 2. and 3 on INST 76 for the correct switch settings. Correct any swi tcn settings that are wrong. Power up and repeat the actions you perfol"lled In step 14. Does "lax pax· appear on any tape dri ve dlspl ay? YES NO I lhe TCU will not load the MicroprograM and IlUst be fixed t~lItinue. Set the NOnla I/Test swi tch to Nania 1 and press the IHl swi tch . Run GMP/TAge Support Diagnostics to Isolate the problell and return here when the probleM is fixed. Set the No,..,l/Test switch to Test and checlc the TCU and tape transport unl t swt tch settings again. See ·Setting up for the Checkout· steps 1. 2. and 3 on INST 76 for the correct swi tch settings. Correct any $Wi tch settings that are wrong. Power up and repeat the actions you performed in step 15. Does "lax pax· appear on any tape drive display? YES 110 10 to EAD' 1. Dri ve Interconnect Proble.s. then return to step 15. I Note the addresses of any drives that do show correct display, then continue with the next step. A B the Online Test/Offline Test switch f) to Offline Test. After a delay of 1 1/2 minutes or less, does TEST show flashing on the message with the indicator bars display of any drive? D Note: If an Action message appears on any display. go to INST 5 and perform the action described. Return here. set the Power On/Off switch to Off then On and go to step 15 on this page. D Note: This testing procedure can be performed with one scratch tape, but you must wait for each drive to unload the tape. This increases the test time to 2 112 minutes for each drive. 26. When the first drive UNLOADs, move that tape to the next drive showing TEST. If the cartridge does not unload, go to "Cartridge Removal by Hand" on CART 10. 27. Repeat this procedure for aii drives in ihe subsystem showing TEST. I I Power off the 'i.!,pe control unit with the Power 17. On the tape control unit (TCUO) operator setup panel. set YES NO YES NO ES NO When UNLOAD appears on the display of the first drive. the next drive with a tape loaded will begin testing. I ~lote the addresses of any driv'!s that do not show the correct display, then continlJI! with the next step. INST 78 Ensure that all the drive logical addresses are set correctly. See ·Setting the Drive logical and Physical Addresses· on HIST 59. leaving the tape control unit online, power it off then back on aqain. Note the addresses of any drives whose display labels still do not match the "Lax· portion of the display, then continue to the next step. D Ensure that the ~p·x· (physical address) pOI'tion of each display does not match the ·psx· portion of any other drive display In the subsystP.l1l. I The TCU will not load the microprogram and must be fixed to continue. Set the Normal/Test switch ~o Normal and press the nIL switch-.!. Run GHP/TA90 Support Diagnostics to Isolate the problem and return here when the problem Is fixed. D Set the Normal/Test switch to Test and the Onl ine/Off1 ine switch II to Online. Wait until addresses appear on the drive displays, then repeat step 17 on th I s page. Continue to the next step. 18. Set a biank cartridge" to not fiie protect. Does each drive display have a "P - x" number not shared by any other drive in the subsystem? 19. If the Automatic Cartridge Loader feature is installed. skip the next step. 28. If failures occur on multiple drives in a string, there may be a cable or terminator connection problem. Check the seating of the device data and read bus cables. and the dual tape control unit communication cables (for dual control unit subsystems). See LOC 1 for the tape control unit and tape transport unit cable locations. When you have finished checking the cables, insert a cartridge into those drives that were failing and rerun the tests. 29. If any drives will not run the tests to completion. note the failing drive addresses and that TCUO was running the test. This will be used later in INST 90 when the GMP diagnostics are run. 30. Go to the next step on INST 81. YES NO I Ensure that all of the drive physical addresses are set correctly. See ·Setting the Drive logical and Physical Addresses· on lNST 59. Leaving the tape control unit onl hie, power it off then on again. Note any drive physical addresses that are still incorrect and continue to the next step. Continue with the next step. 20. Insert the cartridge into the drive that is nearest the tape control unit and displaying TEST. Close the cartridge latch and skip the next TWO steps. 21. Put a cartridge in the top position of the loader on the drive that is nearest the tape control unit and displaying TEST. 22. Ensure that the Loader mode switch mode and press the Start switch II. II is set to AutO 23. If the di splay shows Action Message 1. 2. 3. or 5 after you load the tape cartrid~e, go to "Action Messages" on INST 5 and perform the procedure as directed. Return here when you have completed the required procedure. 24. The diagnostic will show various messages on the drive display as it executes, indicating the action the drive is performing. Each drive will require about 1 3/4 minutes to execute the test, and when complete, will show a single asterisk on the display. 25. While the first drive is being tested, set another blank to not file protect and insert it into the next cartridge drive displaying TEST. The display will show READY U. D TA90 MG EC C13764 Installation Instructions INST 78 TAgO Installation Instructions INST 79 Installation Instructions Automatic Cartridge 10 L::::J \-, 1 mamIlla I ! ~ ~ ; TCUAd!!!'!!!f1\tc! I I f'ltIIO, II, TD, OD IfTQI1,IItTD,'C I MIl. T"", 1M. I A II B iiFaU!t\ ~TA90i'I :-11 I '-.-'~.~~' !_ =u L wne!\ In ",ocal R Loader Operator Panel ....---... unit I I I i Emergancy !IijlI \1ii: Power EnaD4e \t J! Power Off lOI II I m---rrD 0 .:_ _ _ _ _ _ __ T"", ~ ~ Start DC L : 0 DisaOle ~ Power R :::::::l - ;-!IML ~!n:le - / II / I I T I E~~or wait '-,Local ' ?:lwer :r.1l0ie : If UIII IIf II mIfill II III III c' :=J o fJ .Aomlriw' ~ --I i i.ocai '. i .J ___ Drive Operator Panel T Blank D Car~ridge File Protect Position TASO MG EC C04824 Power II [~~~~_ _---=O-----Jll Not File Protect Posit:on Installation Instructions INST 79 Installation Instructions TA90 Installation Instructions Running Offline Checkout for a Dual Tape Control Unit Subsystem (Continued) Note: See INST 82 for the following locations. Final Checkout of Tape Control Unit 0 31. On the TeUO operator setup panel. set the NormallTest switch to Normal. D 00 eight asterisks showing TEST? r·· .... ·) show on all drive displays not YES HO I Is the Honnal/Test switch D set to Nonnal? YES NO I ~et the switch to Honnal and repeat step 31. Do eight asterisks show on all drive displays not showing TEST? YES NO I Hote the dri ve addresses tha t do not show eight asterisks or TEST and continue to the next step. I Continue to the nel(t step. Note the drive addresses that do not show eight asterisks or TEST and continue to the next step. Continue to the next step. You have completed the checkout ofTCUO and the drives attached to both tape control units. If the tests worked correctly. you know that TCUO can communicate with all the drives. You must now check out TCU1 and all the drives again to be sure that TCU1 can communicate with all the drives. Go to the next step to test TCU1. Note: 00 not change the switch settings or power off TCUO during the following checkout of TCU1. Checking the Addresses, Tape Control Unit 1 32. On the TeUI operator se~ panel. set the Online Test/Offline Test switch 11 to Online Test. After a short del ay (2 112 minutes or I ess) does OIL - x p - x" (x being any number between 0 and F) appear O~ any drive display? ES 110 ~here Is a cable connectlan proble•. Power aff rCUl ;and check the seatlnq of the device data ~nd read blls cables and the dUll tape contrlll unit COMunlcatlon cables. See lOC 1 for the tape contrlll unit and tape transport unit cable hcatlons. MOTE: 00 not chanqe any of the TCU switch settings while checking out the cable connection proble_ except for the Power On/Off switch. ES NO I ~ower orr the tape control unl t and veri fy that the tape cantrol unIt and tape trailsport unit switches \for TeUl and the drives physically attached to TeU!) are set correctly. See ·Settlng Up for the Checkout· steps 1. 2. and 3 on INST 76 for the correct swl tch settIngs. Correct any swl tch settIngs that are wrong. Power up and repeat the actIons you perfol'1lled In step 32. Does "l-x pox· appe"r on any tape drive disp 1ay? TES ~o I The TeU wIll Mt load the IIi croprograll and .ust be fixed to continue. Set the Mnnlal Test switch Lto Nonul and press the IHl swi tchIJ • Run GHP/TA99 Support Diagnostics to Isolate the proble. and return here when the proble. Is flxed. Set the Horllal/Test swl tch to Test and check the TCU and tape transport uni t $"",,1 tch settings again. See ·Settlng Up for the Checkout· steps 1. 2. and 3 an INST 76 for the correct switch settings. Correct any switch settings that are wrong. Power up and repnt the actions you perfomed In step 32. II Does each drive di spl ay match the label? When you have finished checklnq the cables. power on the tape control unl t. After a delay of 2 1/2 .Inutes or less. cOllpue the ·l-x· portion of Wh drive display to the address label foI on the drive. Gn to the next step on [NST 83. Er'::ur: th;t. tht ·p~x· (phys'i:.il .ddr:eSi) portilJn of each rllsp1.Jy dlll!s Mt lIatch the ·psx· porthn of any lither drive dlsphy In the ~lIbsystc!l. Does each drive display have a "p - x" number not shared by any other drive? ES NO I f this drl ve fa II ed dud ng the checkout of TCUEI. note that I t a I so failed on on TCUl and go to the next step on I NST 83. If It dl d not fa 11 duri ng the checkout or TCUS, continue with this step. r~;_~~.EAD ~:Drlv~ Int!rco~nec:_ S rrou1'C'IR,. ,"n~n n:c.urn "0 $t.:p There I s a c.lb I e connec t Ion prob I e!l. :!r reVl :~d c~Eck the ;eclthig uf the device data and read btls cables and the dUo'll tape control unit co_unication cables. See lOC 1 for the tape control unit and tolpe transport unit cable locations. !'~:- oJ"'. Ensure that the ·p-x- (physical address) portIon of each display does not llatch the ·p-x· portlon of any other drl ve disp I ay I n the subsyste_. NOTE: Do not change any of the TCU switch settings while checking out the cable connecti!)n proble_, except for the Power On/orr swi tc:h. sp Does nch drl ve di lay have a ·p-x" nUliber not shared by any other drive? YES NO I. Ones ·L-x pax" appear on any tape drl ve d Isp lay? When you have finished chedlng the cables. power on the Teu. Mter a deli1Y or 2 1/2 .Inutes or less. cOlIPare the ·P"x" port I on of each drive dlsp lay to tlte ·pax· port i on a r a 11 the other drive displays. I There is a cabie connectIon proble•. Power off TCUl and check the seating of the device data and re.1d bus cables. and the dual tape control unit c:o.unlcatlon cables. See LOC 1 for the tape control unit and tape transport un! t cable 1ncatl ons. Does each drive have a ·p-x· nu.ber not shared hy any other drive? IIOTE: Do not change any of the TCU switch settings while checkln, the cable connection proble_, except for the Power On/Off switch. !: I ES to EAD 1. Drive Interconnect Prob I ells. then return to step 32. VIIen you have fi nished check I ng the cab I es, power on the TCU. After a delay of 2 1/2 _inutes or less, cOllpare the ·P·x· port! on of each drive display to the -p·x" portion of all the other drive displays. Nnte the addrenes a f any dri yes tha t do not show the correct display. then continue with the next step. Note the addresses of any drives that do not show the correct display. then continue with the next step. ~ Gil to EAD 1. Or!'!e Interconnect Prnhlu~. then return to step 33. Go to the next step lin [NST 83. Does each drive display II.1tch the label? I INST 81 ES NO I I J . Ca 11 the next level a f support. Go to the next step on INST 83. Go to the next step on INST 83. Does each drive have a ·p-x- nUllber not shared by any other drive? Note the addresses of any drives that do not show the correct display. then continue with the next step. 8 33. Compare the "L-x" (logical address) portion of each on each display. drive display to the address label D TA90 MG EC C13764 Installation Instructions INST 81 T AgO Installation Instructions Installation Instructions INST 82 Installation Instructions INST 82 f2J I I I I I II I 1° /"f_ .... .,."..... ,.,..'C... !IiW ,. mm -. ,. -. L I ~-------I.::J I 01 I R CIa._ DIM_ e e Errar e Walt = I. 10 1 ~ 'fX2~~ I 000 . 0 I I n 01 I ~!I ~ I '\ ~ 0\I ------110 I I Drive Operator Panel o Rewind Unload R;'dV Ej] ~ ~ Not Ready Installation Instructions T A 90 Installation Instructions Running Offline Checkout for a Duai Tape Control Unit Subsystem (Continued) Note: See INST 84 for the following locations. 40. If the display shows Action Message 1. 2. 3. or 5 after you load the tape cartridge. go to "Action Messages" on INST 5 and perform the procedure as directed. Return here when you have completed the required procedure. 41. The diagnostic will show various messages on the drive di$play as it el(ecutes, indicating the action the drive!s performing. Checking ReadlWiite, Tape Control Unit 1 Final Checkout of Tape Control Unit 1 D 48. Set the Norma/lTest switch to Normal on the TCUl tape control unit operator setup panel. Do eight asterisks ( •••••••• ) show on all drive displays not showing TEST? D Does TEST show witt'l It'le indicator bars the message displ ay of any drive? mflashing on Note: If an Action message appears on any display. go to INST 5 and perform the action described. Return here and set the Power On/Off switch to Off then On; then go to INST 81. step 32. and continue. iii YES NO I The TeU will not load the mlcroprogrmn and must be fixed to continue. Set the Honnal/Test switch 1L!0 Nomal and press the lHL swi tch----g . Run GHP/TA9E1 Support Diagnostics to I sola te the prob 1em and re turn here when the problem is fixed. 0 Set the Normal/Test switch to Test and the Oniine Test/Offline Test switch II to Online Test. Wal t unt i I addresses appear on the drive displays, then repeat step 34 on thts page. Continue to the next step. 35. Set a blank cartridge D to not file protect. 36. If the Automatic Cartridge Loader feature is installed. skip the next step. 37. Insert the cartridge into the drive that is nearest the tape control unit and displaying TEST. Close the cartridge latch and skip the next TWO steps. 38. Put a cartridge in the top position of the loader on the drive that is nearest the tape control unit and displaying TEST. Each drive will require about 1 3/4 minutes to execute the test. and wt'len complete. will show a single asterisk on the display. 42. While the first drive is being tested. set another blank cartridge to not file protect and insert it into the next drive displaying TEST. The display will show READY U. D When UNLOAD appears on the display of the first drive. the next drive with a tape loaded will begin testing. Note: This testing procedure can be performed with one scratch tape. but you must wait for each drive to unload the tape. This increases the test time to 2 1/2 mi nutes for each drive. 44. Repeat this procedure for all drives in the subsystem showing TEST. . SO. Ensure that the IML diskettes in rcuo and rCUl are at the same. or equivalent, microcode level; and that the diskette is not write-protected (the window is closed). If not. you will get an error light when you attempt an IML I On both TCUO and TCU1. set the Power On/Off switch [J to Off, then On. YES NO After approximately 2 minutes the Wait light on the tape control unit operator setup panel should be on solidly. and the Error light should be off. Is the Nonnal/Test switch D set to Normal? I Repeat step 39. Do eight asterisks show on all drive displays not showing TEST? YES NO ~ote the drive addresses that do not show eight I aster1sks or TEST and I continue to the next step. Continue to the next step. 43. When the first drive UNLOADs. move that tape to the next drive showing TEST. If the cartridge does not unload. go to "Cartridge Removal by Hand" on CART 10. Checking the Initial Microprogram Load (IML) Note: See the labels on the IML diskettes. YES NO 34. On the tape control unit (TCU1) operator setup panel. set the Online Test/Omine Test switch to Offline Test. INST 83 Note the drive addresses that do not show eight asterisks or TEST and continue to the next step. D fJ Are all the lights correct? YES NO I The tape control unit will not load the microprogram and must be fixed to continu@. Ensure the tlomal Test switch is set to Nonnal and the Online Test/Offline Test switch II Is set to Online Test. Run GMP/TA90 Support Diagnostics to isolate the problem, and return to this page and repeat step 40 when the problem is fixed. n Go to IN5T 90; the Offline checkout is complete. Continue to the next step. 49. Set the Online Test/Offline Test switch to Online Test. 45. If failures occur on multiple drives in a string. there may be a cable connection problem. Check the seating of the device data and read bus cables. and the dual tape control unit communication cables (for dual control uriit subsystems). See LOC 1 for the tape control unit and tape transport unit cable locations. When you have finished checking the cables, insert a cartridge into those drives that were failing and rerun the tests. 46. If any drives will not run the tests to completion. note the failing drive addresses and that TCU1 was running the test. This will be used later on in INST 90 when GMP is run. 47. Go to the next step and continue. II is set to Auto 1m. 39. Ensure that the Loader mode switch mode and press the Start switch TA90 MG EC C13764 Installation Instructions INST 83 TA90 Installation Instructions Installation Instructions INST 84 m \ lOI r ••aama TA90 ! LKl~~ LKl~~ Automatic Cartridge \'II~r ,rn1:'- lSI: 6~"""D'" iUJ::- I Loader Operator Panel II ! I \---------------------------------------------------------------------1 TCU~!p! , f"H [I~.i ::::~:=i::~g ii" I i li ~;J-----;D~ I I l R Disable Dinbla c::J c:::J I I, 0 Drive Operator Panel r I I ! 1_ _1 L = r Enable 0 I, :Iii., i111: III: IIi 1111111111 m a l "- D u-oa ,....., ~ ~ ~ J Blank Camidge _ _ _ _ _ _ _ _ _ _IIIon _ "-¥ _____ TA90 MG EC C04824 Installation Instructions INST 84 T AgO Installation Instructions Installation Instructions INST 90 Installation Instructions INST 90 Failing Drives Run GMP (see CE/HSC) on any drives that failed during this installation. Setting Drive Base Address 1. From the customer, lind out what the drive base address should be. Note: No two drives in a cluster can have the same address. On a dual TCU configuration the base address should be a minimum of eight units apart. This will inhibit the overlapping of drive addresses when using the TA90 support diskette. 2. Set the STI drive base address of the subsystem (see CE/HSC). Nate: Requeslors for the TA90 must be in the highest priQriiy ~iQl~ Qf the HSC. . Installing STI Cables Install the STI cables D. Running GMP on the Last Drive Run GMP on the last drive of each string in this installation. Go to INST 120 to continue. TA90 MG EC C13764 Subsystem Interconnections INST 91 Subsystem Interconnections INST 91 TA90 Subsystem Interconnections The foiiowing diagram shows some of me avaiiabiiiiy features of the TA90 subsystem. It illustrates at etICh level where dynamic and static failover and load balancing occur In a 2X configuration, the TCUs perform load balancing. If a fault occurs that indicates a data path or cache problem, sense byte 2. bit 4 must be check.ed to see which TCU detected the fault The combination of the sense byte information and the fault code describe which paths were in use when the fault occurred. TA9\) Subsystem Interconnections (Note 1) Notes: 1. "Statically" dual ported In the event of an HSC or path failure, the subsystem will automatically failover to the other path. In the example shown, assume that STI port A is active; HSC "A" is using units 0, 2, 4, 6 and HSC "S" is using units 1,3, 5, and 7. If there is a failure of either HSC, the non-failing HSC will continue operating all eight drive units. STI HSCA K. si 1 STI·FIPS Adapt::r "L" Bus Chan Acap Int TCU Sus Units 0,2,4,6 Proe A STI·FIPS Adapter "R" HSC B K. si 2 Int Units' TCU 1,3,5,7 Bus I Adap I N P~oc A R B Y o r;- ST1·FIPS Adapter L K. si 3 , rE I ilL" Units 8. la, 12, 14 ~ INT TCU BUS (Note 5) I I r;- STI-FIPS Adapter L K. si 4 "R" I NT Units TCU BUS 9,11,13,15 Is L.:. (Nota 4) - TCU Comm Adapter (Note 3) 5. TA90 MG EC C13764 o Chan I STI Bus S E C t Dual HSC C When four cables connect to one HSC, you must disable one of the ports from each adapter. For example, if you disable the left S and right B ports, and the TA90 is cabled correcdy, it will come online and the connection to one of the K.si (HSC5X) interfaces will be lost To establish a connection if a K.si requestor is lost, you must disable the port connected to the questionable K.si and enable the port on the other adapter. !!~a~_ Drj'/e Bus Uniu 0·7 I An optional Dual TCU communications r.oupler allows the channel adapter processor to use the other TCU to do the requested operation. This cross coupling of the TCUs provides resource sharing (toad balancing) and failover for most TCU errors. Ser.ondary drive busses provide each TCU with a path to the other TCU's drives for use with dynamic dual porting and dual communications. I I J 3. Oual communications option 4. I I I - - - I Teu a 2. "Oynamically" dual ported Each TCU is "dynamically" shared by the adapters. In the event of an STI-FIPS adapter or TCU Channel Adapter processor failure, the drive unit number switches can be changed by the operator, allowing operaiions to continue wi th up to four drives (12 drives if 2X). (Note 2) I I I Proc I A I 1 TCU 1 .----1 I Chan I . Adap Chan Adap I Proc B I I I I Primary ~-----Drive Bus Units 8·1 5 j TA90 Installation Instructions 2. Pass the UEPO cables to be installed up through the opening in the bottom of the tape control unit. Installing the Unit Emergency Power Off (UEPO) Cable Installation Instructions INST 120 Installation Instructions INST 120 4. Complete the cable installation: a. Connect the UEPO cables to the host system. 3. Find the four UEf'O cabie sockets iocated at the rear of the control unit ac power supply. Perform the following steps to install the Unit Emergency Power Off (UEPO) cable: Insert the UEPO cable connectors into any UEPO socket (J5 through J8) b. Continue the installation on INST 130. "Installation Checks." II. ,. Determine if UEPO cables are to be installed. If no UEPO cables are to be installed, go to INST 130, "Installation Checks." Note: The TA90 subsystem does not require UEPO jumpers if the Local/Remote switch is set to the Local mode. Power Supply CU-PSO 1 60 Hz II J% ~ JJ Rear View I Power" Supply CU·PSOl 50 Hz II J5 J7 JI JI f~g~ ~ @g~ @g~ I? i? it §! J9 Jl0 J'I~ J12R' II • I Rear View TA90 MG EC C04824 TA90 Insta lIation Instructions Installation Instructions Installation Checks INST 130 Note: If there are no tape transport units attached to to store TCU', there will be an extra end plate for later use. B These procedures complete the checkout of the installation: 1. Installing the radio frequency interference (RFI) frame pans and end plates. 2. Replacing all the subcovers and covers. 3. Running the HSC subsystem diagnostics to verify correct subsystem operation. Installing the Radio Frequency Interference (RFI) Frame Pans and End Plates. The RFI frame pans and end plates are part of the ship group. There are two frame pans for each tape transport unit, one frame pan (of a different size) for each tape control unit, and two end plates (one for the side of the tape contr~1 unit, and one for the side of the last drive attached to that tape control unit). Tape Control Unit Reinstalling Subcovers and Covers When the installation checks have been completed. all the subcovers and covers that were removed must be reinstalled. ~ Tape Transport Unit 1. Take the cover that was on the right side of the tape control unit. and install it on the right side of the iast tape transport unit attached to that tape control unit. 2. Go to CARR-TCU 2-2. and CARR-DR 2-2 for procedures to adjust (if necessary) and reinstall the covers and subcovers on the tape control unit(s) and tape transport units. 3. Go to iNST 13'1 to coniinue the instaliation cheCKS. Note: When you are adding a tape transport unit(s) to an installed subsystem. ensure that you move the tape transport unit end plate (described in step 7) to the last tape transport unit attached to the tape control unit. ,. Place one tape transport unit frame pan under the front of the first tape transport unit attached to TCUO Attach the frame pan to the lower front frame of the tape transport unit with two screws. g. 2. Repeat step 1 for each tape transport unit attached to TCUO. 3. Place one tape transport unit frame pan under the rear of the first tape transport unit attached to TCUO Attach the frame pan to the lower rear frame of the tape transport unit with two screws. II. . 4. Repeat step three for each tape transport unit attached to TCUO. 5. Place one tape control unit frame pan under the front of TCUO and attach it to the lower front frame of the tape control unit with two screws. II. 6. Place one end plate under the left side of the tape control unit (as you face the front of the tape control unit) and attach it to the lower tape control unit frame with three screws. II. 7. Place one end plate under the right side of the last tape transport unit attached to TCUO (as you face the front of and attach it to the lower the tape transport unit) tape transport unit frame with three screws. B. 8. Repeat steps' through 7 for TCU1 if you have a dual tape control unit subsystem. TA90 MG EC C04824 Installation Instructions INST 130 ( TA90 Installation Instructions Installation Checks (Continued) Installation Instructions INST 131 Installation Instructions INST 131 Before You're Through ... 1. Put the support diskette and the blank cartridge in the Running ILEXER and ILTAPE pocket in the front cover of the tape control unit. l~rAPE and ILEXER are run from the HSC. Refer to CEIHSC 1 or to the appropriate HSC user documentation for more information. 2. Check and repair any drive that did not operate Perform the following procedure to test the TA90 3. If the Automatic Cartridge Loader feature is installed, correctly. skip the next step. 1. Run ILTAPE (diagnostics and canned sequence) for three passes. No errors are allowed. If both STI ports are used, run ILTAPE through the second port for one pass. 2. Run ILEXER. Use the GCR worst case data pattern (22) for 15 minutes. If both STI ports are used, run ILEXER through the second port for 15 mi nutes. 4. Close all the tape drive cartridge latches. Note: The cartridge latch should be kept closed when the tape drive is not being used. (A cartridge need not be in the drive.) When the tape drive is needed, open the cartridge latch by pressing the Unload switch. Post-Install ation Installation Reporting After the subsystem is installed and tested: TA90 MG EC C13764 .. Write the subsystem serial number on the spine tab of all volumes of the TAOO Maintenance Guide. • Update the Site Management Guide. • Report the installation complete using the existing LARS procedure. Installation Instructions - Adding Tape Transport Units TASO Adding Tape Transport Units to an Installed Subsystem Adding Tape Transport Units The following procedures are used to add more tape transport units to an already installed subsystem: 1. Have the customer deallocate all jobs and paths to the tape control unit and tape transport units that wi!! be receiving the additional tape unit(s). 2. Power off the tape control unit and tape transport units that will be affected. INST 135 II 8. Connect the next tape transport unit ac power cable to the preceding tape transport unit's power cable socket after removing the socket safety cover (if not already removed). II Ensure that the ac power cable is routed away from the compressor motor and is fastened to the back of the frame to prevent pinching the cabie when the units are moved together. 1m 9. Remove the device data bus terminator card. PIN 29-27173-01 and thermal terminator from the II. II preceding tape transport unit. 3. Remove the side cover from the end tape transport unit installed on the subsystem. 4. Remove the radio frequency interference (RFI) endplate from the end tape transport unit installed on the subsystem. 10. Plug the device data bus cable D from the new tape transport unit into the preceding tape unit's device data bus connector. and fasten the cable in place with the retaining screws. 11. Connect the two read bus cables 5. Place the the new tape transport unit into position. 6. Open the front and rear covers. Warning: Ensure that the power cable is not pinched between the machine frames. 7. If the safety cover has the retainer tightened over it, loosen the screw holding the retainer to the ac power cap, rotate the retainer and retighten the screw. D Thermal Connector I II from the new tape II. transport unit to the preceding tape unit Ensure that the local (bus A) and the remote (bus B) cables are plugged into the proper sockets on the tape transport unit, making sure they are not crossed. D on the new tape transport unit to the thermal connector II on the preceding tape Local 12. Connect the thermal cable II Terminator Device Data Bus Card transport unit. 13. Continue with the next step on INST 136. II Read Bus Connectors Remote B Device Data Bus Cable II Thermal Cabl. Read Bus ~ACP",", Cables Connector TA9D MG EC C04824 Installation Instructions - Adding Tape Transport Units INST 135 TA90 Adding Tape Transport Units to an Installed Subsystem Installation Instructions· Adding Tape Transport Units INST 136 16. Lock the rear casters on the new tape transport unit by turning the caster lock thumbscrews clockwise until they are tight. Adding Tape Transport Units (Continued) 13. Place the next tape transport unit against the preceding tape unit. 17. Repeat steps 4 through 16, on INST 135 and INST 136, for each aoditionaltape transport unit that is attached to the tape control unit. Warning: When installing a tape transport unit to a tape transport unit with the automatic cartridge loader feature installed on any drive, the drive must be opened approximately 5 cm (2 in.) to prevent the conductive seal from being pinched between the tape transport unit frames. 18. Go to the next step on INST 137. Tape Control Unit Tape Transport Unit Note: Be sure the position of the casters does not prevent the tape transport units from fitting snugly together. Tape Transport Unit 14. Fasten the new tape transport unit to the preceding tape unit by installing a hex bolt and washer at the rear of the tape transport unit and at the front of the tape transport unit It may be necessary to remove the Tape Transport Unit Front Safety cover to instail hex bolt See CARR-DR 2-1 if the cover needs to be removed. D. EI, II. Note: If the tape transport units are not correctly aligned, the covers may bind. Ensure that the covers are not binding. 15. Place the rear casters on the new tape transport unit so the castei lock thumbsciews aie accessible. m Front View Tape Transport Unit (' ,, I \ > . --. ' Tape Transport Unit I I I ~I .. .... I ...... I I I I Caster Lock Thumbscrew Front Front View Hex Bolt Rear View TA90 MG EC C04824 Installation Instructions· Adding Tape Transport Units INST 136 TA90 Adding Tape Transport Units to an Installed Subsystem Adding Tape Transport Units (Continued) On the Illst tape transport unit attached to the tape control unit: 19. Place the device data bus terminator card PIN 29-27173-01 removed from the last tape unit installed in the new tape transport unitJs device data bus connector II II. 2Q. Plug the thermal terminator Blnte the thermal Connector The thermal terminater was remo"ed in a prior step from the preceding tape transport Unit. II. INST 137 Installation Instructions .. Adding Tape Transport Units 21. Screw the safety cover socket. D onto the ac power cable DANGER Dangerous yoltages are present at the ae power cable socket. The safety cover must be on when the socket is not being used. 22. After the safety cover II is Installed. loosen the screw lito holding the retainer the ac power box. Rotate the retainer and tighten the screw with the retainer positioned to prevent the safety cover from being -removed. 23. Go to INST 50 for instructions on setting the drive logical and physical addresses, return here when finished. 24. Go to INST 56 for instructions on checking tape transport unit power supply jumpers, return here when finiShed. 25. Go to INST 70 if the tape transport unit Is attached to a single tape control unit subsystem, return here when finished. 26. Go to INST 76 if the tape transport unit Is attached to a dual tape control unit subsystem. return here when finished. Before You're Through .•. " Run the GMP on the drives added to the affected tape control units (see CE/HSC). 2. Go to INST 130 and install the RFI frame pans and end plates, and reinstaii ali cOvers and subcovers that were removed. 3. Go to INST 131 and run ILEXER/ILTAPE. 4. This oompletes the Installation of additional drives to an existing subsystem. Return the subsystem to the customer. II Thermal Connector II Device Data Bus Terminator Card AC Power Cable Socket ~16-------B Device Data Bus Connector AC Sltety Cover TA90 MG EC C04824 Installation Instructions - Adding Tape Transport Units INST 137 (I TA90 Relocate or Discontinue Relocate or Discontinue Getting Started INST 140 Removing Power To remove or relocate a TA90 subsystem, perform the following steps: 3. Remove the tape control unit rear safety cover. 4. Set the Online TesVOffline Test switch Test. 1. Before proceeding. check the following: a. Make sure that all drives are unloaded and that the tape cartridges have been removed. 5. Set the tape control unit Power On/Off switch D 7. Set the Drive Power switch c. Make sure that any ports to be disabled from the tape control unit have been deallocated from the operating system. II to Off on each drive. 8. Have the customer remove power from the outlet. D 9. Remove the power cable from the customer's outlet and tape the coiled cable behind the 110 cable connectors 2. Remove the front, rear, and left side covers from the tape control unit. See CARR-TCU 2-1 for cover removal procedures. m. / mamaama I TAgO OO[!]~ OOW~ L R ~f Wheft In LDc:U I I I - ...".-.... ,EI I o=- - Inl 'I9!.....,-r- - .. '!aI. . . . ."., . . "- I I 'L R Otnble 008._ c:::l c:::l I~ Till'" I mlm I 0 EJ J 1 r I B to Off. 6. Set the tape control unit Unit Emergency Power switch to Power Off. b. Make sure that the TA90 subsystem is offline (0 all host systems. 10 D to Offline DC PI:Mwr 8--8~O T.II TCU 1 II DM. ~ Errot _It ~ c:::::l DL.oC&' ~E"M II Or I ! 0 ~ a 8 Drive Power Drive Power B [ill [SID E3 Reset Reset Drive Address Online E3 Offline TA90 MG EC C13764 Dri·.. e Switch Pane! Online E3 Offline Relocate or Discontinue INST 140 TA90 Relocate or Discontinue Relocate or Discontinue INST 160 Relocate or Discontinue INST 160 Removing Unit Emergency Power Off (UEPO) Cables 14. Disconnect the UEPO cables from the controlling computer. 15. Remove the four UEPC cables from connectors J5 through J8. 16. Pass the UEPO cables down through the opening in the bottom of the tape control unit. Power Supply CU·PSOl 60 Hz J2 ~ Jl W II .. ] . JI ~ ~ ...... e .,:, Rear View Power Supply CU·PSOl 50 Hz I JI Jl0 Jl1M J12~ II • II . I Rear View TA90 MG EC C04824 Relocate or Discontinue TA90 Relocate or Discontinue INST 170 Removing Dual Tape Control Unit Communication Feature Cables 0 17. Disconnect both ends of the 3-connector cable (A3, A4, and AS), one end at each tape control unit. 18. Disconnect both ends of the 2-connector feature cable (A 1 and A2) at the tape control units. fJ II 19. Loosen the wingnuts on the cable retaining brackets and open the brackets. 1:1 II Ground Strap 20. Slide the cables from between the guide posts. ! 21. Swing the retaining brackets closed and tighten all the wingnuts. 22. Disconnect the cable ground straps controi unit. II from each tape . 23. Place protective covers over the connectors at both ends of the feature cable. 24. Place the cables in the s~ipping carton. Note: If you are relocating the machines within the same building, you don't have to pack them. AS Tape Control Unit II Ground Strap \ \n ~-It- \Jlr-~ A2 o TA90 MG EC C04824 A1 Retaining Bracket Relocate or Discontinue INST 170 Relocate or Discontinue TA90 Relocate or Discontinue Disconnecting the Tape Transport Units and the Tape Control Unit 25. Unlock lhe rear casters tape transport unIts. II at the tape control unit and CAUTION; TILT HAZARD. Do NOT open both drives of a tape 'ransport unit that Is not bolted to anoffler tape transport unit or tape control unit. WItt! the automatic cartridge loader feature Installed and both drive drawers fully extended, 8 tape unit that Is not boiled to anolher unit will tilt forward with about 20 Ibe. of force applied to the top of elthe, automatic cartridge loader. INST 180 & II 26. Remove the hex bolts and washers from the front and rear of each unit. It may be necessary to remove the Tape Transport Unit Front Safety cover to See CARR-OR-2-1 if the cover remove hex bolt needs to be removed. II. 27. Push the tape control unit about 20 em (8 in) away from the first tape transport unit. 28. Disconnect the tape transport unit to tape control unit power cable and tape it to the Side of the tape transport unit. D Tape Control Unit Tape Transport Unit . Front View cZ:II II Caster Lock Thumbscrew AC Power Connector Relocate or Discontinue TA90 MG EC C04824 INST 180 TA90 Relocate or Discontinue Relocate or Discontinue Disconnecting the Tape Transport Units and the Tape Control Unit (Continued) 29. On the last tape transport unit attached to the tape control unit: To complete the removal/replacement: 33. Install the side cover you removed from the tape transport unit on the right side of the tape controi unit (as you face the front of the tape control unit). 34. Reinstall any covers that were removed. a. Remove the side cover. b. Remove the device data terminator card PIN 29-27173-01 D. c. Remove the thermal terminator INST 190 35. Report the activities performed. using the existing Branch Office procedures. DeviCe Data Bus Terminator Card D. d. Be sure the terminators are included with the tape control unit shipping group. II II 30. Disconnect the device data and read bus cables and tape them to the side of the tape transport unit. 31. Disconnect the thermal cable II. 32. Repeat steps 30 and 31 for each additional tape transport unit. TA90 MG EC C04824 Remote ---~~I Relocate or Discontinue INST 190 Install Automatic Cartridge Loader Installation Instructions rA90 Subsystem Power Preparation The subsystem power need not be turned off. However, each drive must be powered off when the Automatic Cartridge loader is being installed on that drive. Install Automatic cartridge Loader INST 900 Install Automatic Cartridge Loader INST 900 Read and understand the purpose and details of this installation instruction. Check all items and count parts listed on the BOM to be installed to determine that all parts have been received. Purpose and Description Purpose To Install Automatic Cartridge loader. Description Replace the manual latch assembly and deck front cover with the loader assembly and Automatic Cartridge loader Mechanical Assembly. Special Tools and/or Materials Required NAME DEC PIN ESO Grounding Kit Electrical Plastic Tape Pin Removal Tool TAge Scratch Cartridges (one cartridge is required for diagnostic tests) Safety CAUTION: Do not open both drive drawers at the same time if the automatic cartridge loader feature Is installed and the tape transport unit is not bolted to the tape control unit or to another tape transport unit. A stand alone tape transport unit with the automatic cartrIdge loader feature Installed can tip over if both drive drawers are opened to the full extended position and additional downward force is applied to the drive drawer(s). CAUTION: Observe standard safety practices. For further Information refer to PREF, page SAFETY 10. TA90 MG EC C13764 Install Automatic Cartridge Loader (Continued) Install Automatic Cartridge loader (continued) INST 910 Install Automatic Cartridge Loader (continued) INST 910 Installation Instructions (continued) Details Of Installation 1. Dismount the drive to be updated. 2. Open the drive front cover D. 3. Set the drive(s) Online/Offline switch(es) to Offline for all drives to be updated. (See LOe 1 for drive switch locations.) 4. If there are cartridges in any of the drives, remove them using instructions in CART 1. CAUTION: When powering off both drives in a TA90 you must turn off the AC breaker to prevent possible circuit damage (See CARR-DRS for power off procedures). 5. Set the Drive Power switch to Off if you are removing power from one drive (See LOe 1). Remove Drive Drawer Clear Plastic Cover CAUTION: 00 not open both drive drawers at the same time if the automatic not bolted to the tape control unit or to another tape transport unit A stand alone tape transport unit with the automatic cartridge loader feature installed can tip over If both drive drawers are opened to the full extended position and additional downward force Is applied to the drive drawer(s). Without Automatic Cardtridge Loader Installed II, 1. Release the drive latch and pull out the drive drawer you want to work on, to the full extended lock position. D 2. Remove the two pins holding the clear plastic cover and remove the cover. Set the cover aside for later use. fJ Remove Drive Drawer Plastic Cover D 1. Ensure that the cartridge latch door is closed. Remove the two drawer cover bracket screws from the cartridge latch assembly. Do not remove the bracket from the cover. m D 2. Uft up on the cover and at the same time pull the cover away from the drive, then push the cover down to clear the bottom cover pins. m With Automatic Cartridge Loader Installed m 3. Set the cover and cover bracket screws aside. The cover and screws will not be used with the automatic cartridge loader feature. TA90 MG EC C13764 Install Automatic Cartridge Loader (Continued) Install Automatic Cartridge Loader (continued) INST 920 Installation Instructions (continued) Remove the Cartridge Latch Assembly 1. Disconnect the file protect switch cable connector from J3 IJ. D II 2. Loosen the set screw and unplug the cartridge present cable connector Remove the connector from the cartridge latch assembly. fJ. Note: The cartridge present sensor cartridge latch assembly m. 11 remains in the II. 3. Remove the screw and cable clamp Disconnect the from the cartridge latched sensor cable connector Set the cable clamp and cartridge latched sensor mounting screw aside. Parts will not be re-used. II. II 4. Disconnect the cartridge latch solenoid cable connector J5 from P5 by pinching on the end of the connector retainer. m, II II, II Set Screw '\ 5. Turn the pivot arm by holding at the indicated area, to the counter-clockwise to move the threader arm position shown (the 12 o'clock position). This moves the threader arm out of the way and will prevent the arm from being broken. m Note: In the next step, route cables next to the latch assembly as required, to enable the removal of the latch assembly. 6. Remove the three cartridge latch assembly mounting and lift the latch assembly off the screws baseplatem. Save the screws for later use. III 7. Set the cartridge latch assembly reused. m .. -0 File Protect Switch ~ m aside, it will not be ~ Cable Connector ---m J3 ~~~~--m Pivot Arm (Hold at Arrow) Cartridge Latch Assembly Mounting Screws Top View TA90 MG EC C04824 Install Automatic Cartridge Loader (continued) INST 920 Install Automatic Cartridge Loader (Continued) Install Automatic Cartridge Loader (continued) INST 930 11. Raise the tray to the full up position by turning the hand Installation Instructions (continued) II knob located on the load motor clockwise, when viewed from knob end. This will engage the threader pin. install the Loader Assembly Nole: In the next step there are two styles of retaining clips. Refer to to determine which style you have. II II 1. Remove the cartridge present sensor from the new ioad assembiy, by unlatching the retaining ciip Retain the sensor for later use. II. Note: In the next step, route cables to ensure that the cables will not be pinched during the installation of the load assembly. 2. Place the load assembly • Pivot Arm (Hold at arrow) 1m over the locating pins on the baseplate. 3. Install the three mounting screws D D removed in INST Dress Cable on Side of SwftchSetweenThe 920 step 6, to mount the load assembly to the baseplate. fJ 4. Connect the cartridge present cable connector to the removed in step 1. The + cartridge present sensor label on the connector and the E + mark on the sensor must be located as shown. II iii 5. Replace the cartridge present sensor and cable connector into the load assembly. The + label on the connector must be visible. Close the sensor retaining clip to hold the sensor and cable connector in position. IJ II 6. Connect the cartridge latched sensor connector to the II. The + label on the cartridge latched sensor connector must be visible. 7. Connect the file protect switch cable connector ~ E+~ "rrW ~CPS II to J3 S· Note: In the next step, do not over torque the motor in the fully up or down posi1;on. The tray is fufty up Of down when the cam arm is in the vertical position Do not rotate the motor with the connecting rod cam assembly. III. Unlatch 8. Lower the tray to the full down pOSition by turning the hand knob located on the load motor counterclockwise, when viewed from knob end. Ensure cables are not damaged. II 9. Move the receiver threader. m in position to receive the m, 10. Turn the pivot arm by holding at the indicated area, clockwise to move the threader pin into the receiver m· m Full Up Note: In the next step, if the tray is not in the full up position an error will occur at diagnostic check. TA90 MG EC C04824 Install Automatic Cartridge Loader (continued) INST 930 Install Automatic Cartridge Loader (Continued) Install Automatic Cartridge Loader (continued) INST 950 Inslall Automatic Cartridge Loader {continued} INST 950 Installation Instructions (continued) Install the Power and Signal Cables D 1. Thread the signal cable (TU-P1 connector end) through the baseplate opening D D 2. Connect the signal cable connector (TU-P1) to connector (TU-J1) located on the right side of the opening in front of drive. Ensure retention springs are latched on housing. II II (PS connector end) through II and in front of the signal cable 3. Thread the power cable the baseplate opening D. 11 4. Connect the power cable connector (P6) to connector located on the bottom of the opening in front of (J6) drive. II EJ (P6 Connector) Power Adapter Cable TA90 MG EC C04824 (' Install Automatic Cartridge Loader (Continued) 5. From the front of the loader assembly. and holding at the bottom, guide the automatic carlr~e loader mechanical assembly on to the locating pins D· Installation Instructions (continued) Install the Automatic Cartridge Loader 6. Assemble three screws ~o not remove tape and/or wire ties from cables that are fastened to the rear side of the automatic cartridge loader assembly until the automatic cartridge loader mechanical assembly is fastened to the loader assembly. The tape andlor wire ties hold the cables so they will not be damaged during installation. When installing the automatic cartridge loader mechanical assembly. carefully position the assembly to prevent damage to the cover seals. CAUTION: Some parts handled during this procedure are sensitive to electrostatic discharge (ESD). See CARR·TCU 1·9 for "instructions for working with ESO-SENSITIVE PARTS" CAUTION: Before doing Step 1, verify that the two isolat!!!p bushings Dare installed on the front of the loader assembly 1:1, and the three isolating bushings are installed on the rear of the automatic cartridge loader assembly ESO and RFI problems will occur after installation if the bushings are not in place or have been damaged. EJ. m. II. lockwasher flat washer and isolating washer .Put assembled screws in a pi ace where they can be easily accessed for use in the following steps. See the figure for assembly sequence order. m, CAI~jiON: g, INST 960 Install Automatic Cartridge Loader (continued) m CAUTION: 00 not over tighten the screws In Steps 7 or 9 while installing the automatic cartridge loader mechanical assembly. Over tightening the screws will crack the Isolating washer. D r Automatic Cartridge LO'de~ ~ ~o 7. From the rear, while holding the automatic cartridge loader mechanical assembly in place, fasten it to the loader assembly [J. at location using two screws (screws were assembled in Step 6). D 1m m 8. Remove the two screws and lock washers that secure the tray Set the tray, mounting screws and lock washers to the side for later installation. m. 9. From the fronl of the drive, install one screw location 1m at r1: 1 El 11 \1 Rear View m. (Screw was assembled in Step 6). 10. Continue on the next page. While installing the automatic cartridge loader mechanical assembly in the next step, carefully position it to prevent damage to the cover seals. 1. Carefully lift the automatic cartridgn loader. II shipped with this 80M, on the loadei assembly, ensuring that the isolating bushings and are in place and not damaged. D, II m, 2. Place the support bracket D so it is located over the D. front top surface of the toader assembty The bracket provides support for the automatic cartridge loader mechanical assembly during installation. Note: In the next step, the bottom of the automatic cartridge loader mechanical assembly is similar to the drive drawer cover and can be held by either two screws, or by two pins. If the drive has pins, go to Step 3. If the drive has screws, go to Step 5. 3. From the front of the loader assembly, guide the bottom cover pins into the holes of the boUom cover while at the same time lifting from the bottom and guiding the automatic cartridQ! loader mechanical assembly on to the locating pins D on the front of the loader assembly. 1m, 4. Go to Step 6. TA90 MG EC C13764 Install Automatic Cartridge Loader (continued) INST 960 Install Automatic Cartridge Loader (Continued) II connector to the loader assembly motor IJ· 12. Connect "8" fJ connector (8 label side down) to the loader 11. Connect "P" connector II. II 13. Remove cable clamp and route loader assembly motor drive cable and motor complete sensor cable through the cable clamp. II fJ 14. Route excess loader assembly motor drive cable' behind the support bracket then install the cable clamp (See the Figure for correct cable routing.) m 15. Connect" A" connector to the loader assembly feed complete sensor II. II 16. Remove the file protect switch cable clamI'. then route the loader assembly feed complete cable &through the cable clamp and reinstall the cable clamp. 17. Verify the cables are properly routed to ensure the cables will not be damaged by the loader assembly mechanism, automatic cartridge loader mechanism or covers. 18. Remove cable clamp INST 970 Install Automatic Cartridge Loader (continued) INST 970 DANGER Installation Instructions (continued) assembiy motor complete sensor connector Install Automatic Cartridge Loader (continued) Check the connectors and terminals 10 ensure they are matched. You could Injure yourself and damage the machine when powering up the tape unit If the connector. and terminals are not matched when doing the next step, m m, 26. Connect the power cable connectors and (numbered 1,2,3,4) to the matching numbered fuse connectors Ensure that the power cable connectors (numbered 1,2,3,4) are connected to the matching numbered fuse connectors. HI. Note: Verify the cables are properly routed to ensure the cables will not be pinched by the load assembly mechanism, automatic cartridge loader mechanism or covers. 27. Close the front cover fasteners II. m and latch it by tightening the 28. Replace the tray removed in Step 8, INST 960. m from the cartr!Sle latched sensor then route the file protect switch cable II, feed complete sensor cable and cartridge latched sensor cable through the cable clamp and reinstall the cable clamp. m, II Note: There is only one wire used in the in the "P5/J5" connector. Plug as keyed in the following step. The second wire is used on tape transport units without the automatic cartridge loader feature. 19. Connect "PS" _connector to the cartridge latch solenoid connector J5"II ED. 20. Connect the power cable connector "P3" connector" J3" HI. m to the card m 21. Open the front cover by loosening the two fasteners one-fourth turn, then swing the cover up. m II 22. Open the card gate by loosening the one-fourth turn fastener and swing the card gate outward to allow access to the rear of the card. iii m 23. Route the signal cable installed on INST 950, through the top rear of the automatic cartridge loader mechanical assembly to card connector" J1" m. ED 24. Connect the signal connector" AL-P1" connector" J1" m. 25. Close card gate m· II to the card HI and tighten the one-fourth turn fastener TA90 MG EC C04824 ( Install Automatic Cartridge Loader (continued) Install Automatic Cartridge Loader (Continued) INST 980 Installation Instructions (continued) Install the Drive Clear Plastic Cover 1. Replace the clear plastic cover. (See CARR-OR 2-5.) 2. Close the drh,'e drawer. 3. Set the Drive Power switch to On. 4. Set Online/Offline switch to Online. 5. Return to Section "Details Of Installation," on INST 910 Step 2, if this is the first automatic cartridge loader installed and install the automatic cartridge loader on the other drive. 6. Itj Go to "'Test Procedure". Test Procedure Auto System Manual II D Note: Both drives in this tape transport uni t should be updated prior to testing. Ensure that you test both drives. 1\ ".t'l"".;"""-", I 1. Set the loader swi tch to Auto. 2. Insert six cartridges and press Start. The first cartridge should load. After the load completes, 3. Unload the drive. The first cartridge should unload, drop down, and the second cartridge should load: 4. Repeat rei all six caitridges. If error code E701 occurs, go to "Check latch Solenoid Cable," otherwi se, go to step 5. r*\ ... "I;ji:II".\J" "",,...;,..~ .. ,....,. Il'~'~"'U' ~ Start II (t ---...~I!~IfI~IP,.,...II...,...II!-!II-III-Il..,..,lil...,..lil-III..,! 1111 II !...-I Power I II II I I , I Ii II TU·DO/l·PA Power Amplifier Board Connectors I I Automatic Cartridge Loader Operator Panel • J1 o 101 I\l o 5. Close the front cover. 6. Return the drives just tested to the customer. Check Latch Solenoid Cable You are here due to error code E701 occurring during final test procedure. Wires one and two in the "P4" connector are not correctly installed. 00 the following steps to correct: 1. Reverse wire 1 (one) and 2 (two) in the power amplifier board connector P4 using pin removal tool to extract pins from the connector. D 2. Ensure that pin latches (tabs on side of pin) are reformed to approximately 30 degree angle to ensure that pins will be securely latched when reinstalled into the connector. 3. Return to "Test Procedure" TA90 MG EC C13764 Install Automatic Cartridge Loader (continued) INST 980 Contents Contents INSP 1 Contents INSP 1 Contents General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10 Needed Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ir.spection Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Tape Transport Unit and Tape Control Unit Outside . . . . . . . . . . . . . . . . . . . . . 15 Tapa Transport Unit inside 20 Tape Transport Unit- DC Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Tape Transport Unit Inside - Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Tape Control Unit Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Tape Control Unit- AC Primary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Tape Control Unit - DC Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Tape Control Unit Inside - Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Powered Off with Power Cable Disconnected . . . . . . . . . . . . . . . . . . . . . . . 55 Safety ECs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Power Off and On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Automatic Cartridge Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 56 AC Grounding Diagram (Tape Control Unit SO Hz and 60 Hz) . . . . . . . . . . . . . . . 65 AC Grounding Diagram (Tape Transport Unit and Drive 50 Hz and 60 Hz) . . . . . . . . 70 TA90 MG EC C04824 Notes TA90 MG EC C04824 Notes INSP 2 Notes INSP 2 General Instructions General Instructions Needed Materials This safety checklist is to ensure that a machine that has not been under a service contract has the necessary safety Items installed and that no other changes were made that would make it :..insafe. Each machine, as it was designed and assembled. had needed safety items installed to protect the owners, operators, and service personnel from injury. This checklist verifies only those items. The following items are needed or will be useful during the inspection. • logic/wiring diagrams • Parts catalog • Machine history General Instructions INSP 10 General Instructions INSP 10 This checklist should be performed before the normal inspection for a service contract. The machine should be suspected to be unsafe and you should think It unsafe until you verity that it is safe. If any unsafe conditions are present, you must decide how serious the hazard could be and whether you can continue without first correcting the problem. Think about these conditions and the safety hazards they present: • Electrical, especially primary power, for example: an electrically charged frame can cause serious or lethal electrical shock. • Explosive, for example: damaged or expanding capacitors can cause serious injury . ., Mechanical hazards, such as a cartridge latch assembly cover missing, can cause injury to the body. Some of the pages are for features and need not be checked if the features are :1ct !:1sta!!ed en the machine. TA90 MG EC C04824 Inspection Procedures Inspection Procedures Note: See INSP 15 and INSP 16 for the following locations. 3. That all hinges and latches are in acceptable operating condition. not broken or corroded. Preparation 4. That the tape transport unit displays rotatuithout binding and the mechanical stops are not broken II. Note: The displays have detented stop positions. CAUTION: TILT HAZARD Do NOT open both drives of a tape transport unit that is not bolted on to another tape transport unit or tape control unit. With the automatic cartridge loader feature Installed and both drive drawers fully extended, a tape transport unit that is not bolted to another unit will tilt forward with about 20 Ibs. of force applied to the top of either automatic cartridge loader. Tape Control Unit On the Tape Control Unit Check and Correct As Needed 1. That the machine is stable, that there are no defective casters or pedestals. Start the checklist with the machine powered off and with all electrical power removed rrom the machine. 2. i~t the caster lock thumbscrews are in the two rear casters 1. Power off the subsystem. 3. That all hinges and latches are in acceptable operating condition. not broken or corroded. 2. Have the customer open the CB/CP (circuit breaker/circuit pane!) to the outlet supplying power to the subsystem. 4. !':'~iit gth:.~~~!.~~gli~~;~ does not have frayed or damaged 3. Check the customer's plug housing to building ground. 5. That the power cable is 10 gauge, 4 wire for 60 Hz and 50 Hz Japan, or 10 gauge 5 wire for other 50 Hz machines. • There should be no voltage present. • Resistance should be less than 0.1 ohm. win d~ un::: J.lIU 'CIIU iii. . • If the power cable is not marked, measure the diameter 4. Unplug the power cable. of a wire in the cord with the insulation removed. The diameter of a 10-gauge wire is 2.588 millimeters (0.102 inches). D 5. Unplug the STI cables from the tape conlrol unit See LOC 1. 6. Disconnect the read/write bus connectors and the thermal connector and the ac power connector between the Tape Control Unit and the first tape Iransporfunit and between all the tape transport units. D. INSP 15 D. 6. That the power plug type is R&S· 3760 (60 Hz only). This plug will mate with the R&S 3754 receptacle. Tape Transport ~nit 7. That the power plug type is Hubbell connector 532P6W (Digital PIN 12-14379-06) (SO Hz only). Thi s plug will mate with the Hubbell receptacle 532RSW (Digital PIN 12-14378-06). * R&S is Trademark of Russell & Stoll 7. Check that there is no equipment plugged into any of the convenience outlets in the tape control unit They are located on the left front of the ac power supply CU-PS-O t. 8. Obtain the items that are needed or will be useful before . starting the inspection. Tape Transport Unit and Tape Control Unit Outside Powered off with power cable and system attach cables disconnected. I. Ii ReadlWrite Bus Connectors D and Thermal Connector II I ' On the Tape Transport Unit Check and Correct As Needed 1. That the machine is stable, that there are no defective casters or pedestals. 2. That the caster lock thumbscrews are in the two rear casters IJ· TA90 MG EC C13764 Inspection Procedures INSP 15 Inspection Procedures (Continued) INSP 16 Inspection Procedures (Continued) INSP 16 Inspection Procedures (Continued) Tape Control Unit Tape Transport Unit Rear Yie~·· I ~ .m~------r'< IJ TA90 MG EC C04824 Inspection Procedures (Continued) - Inspection Procedures (Continued) INSP 20 Inspection Procedures (Continued) INSP 20 Nota: Saa INSP 21 for tha following locations. Tape Transport Unit Inside Powered Off with Power Cable Disconnected Check and Correct As Needed 1. That all ground jumpers (normally green/yellow) are tightly attached by frame ground screws II. 2. That all grounded metal has good ground continuity (less than 0.1 ohm) - covers, housings, metal box sides, and so on. 3. That all hinges and latches are in acceptable operating condition - not broken or corroded. 4 That all nQrm~1 safety covers {operator and service areas} are in place including those protecting mechanical devices and hot surfaces - no sharp corners or edges should be unprotected. a. The ac CB 1 safety cover is correctly in place II. b. The ac power cap is present for each tape transport unit and securely attached to the safety cover II. c. The logic board 02A-A1 covers (pin and card side) are in place II. d. The drive and tape path safety cover is in place e. The blower safety cover is in place D. &. f. The ac terminal block cover is in place fJ. , g. The limited customer access covers are in place TA90 MG. EC C04824 II. Inspection Procedures (Continued) INSP 21 Inspection Procedures (Continued) T~pe-Transport Unit Front with SafeiY- Cover Inspection Procedures (Continued) TA90 MG EC C04824 INSP 21 Notes Notes INSP 24 TASO MG EC C04824 Notes INSP 24 Inspection Procedures (Continued) Inspection Procedures (Continued) INSP 25 Inspection Procedures (Continued) INSP 25 Tape Transport Unit Inside (Continued) Check and Correct As Needed 1. That all safety labels are located where indicated: a. That all labels reading "LINE VOLTAGE PRESENT WITH POWER OFF" are attached in the following locations: D. • Terminal strip at lower rear • Main tape transport unit circuit breaker II· b. That a label reading "Unit Weight 101 LB (46 KG)" is located on the dc power supply TU-P5-01 fJ. 2. That the thermal switches are not bypassed. See CARR-DR 1100 and CARR-DR 820 for a procedure to get access to the thermal switches. 3. No metal filings, dirt or contaminants, water or other fluids, or marks of earlier smoke or burning are present. If there are any marks of earlier smoke or burning, ensure the cause has been corrected before applying power to the unit. Front View Tape Transport Un_i~ Rear II TA90 MG EC C04824 Inspection Procedures (Continued) Inspection Procedures (Continued) INSP 32 Inspection Procedures (Continued) INSP 32 Tape Transport Unit-DC Power Supplies Powered Off with Power Cable Disconnected Check and Correct As Needed 1. That all power supplies are attached tightly. The dc power supply TU-PS-01 has two screws D. 2. That all grounded metal has good ground continuity (less than 0.' ohm) - covers, housings, metai box sides, and so on. 3. The power wiring for frayed or damaged wiring. 4. That the following acldc CBs and fuses are the correct size: CBl AC Fl/2 F3/4 F5!6 F7/8 F9/1G Fll/12 Fl3/l4 FlS Drive frame 19 A Drive Gil 12 A Medium blow Drive Gil 5 A Long blow Drive 9/1 1 A Long blow Drive Gil 3 A Long blow Drive G/l 8 A Medium blow Drive Gil .75 A Immediate blow Drive Gil 15 A Medium blow 2 A Long blow These values can be EC sensitive, so check the fuses and CBs against the machine logic. Tape Transport Unit Inside-Miscellaneous Powered Off with Power Cable Disconnected Check and Correct As Needed 1. All cables, connections. plugs, and so on for frayed or damaged wiring. 2. All connections, plugs and so on for damaged latches and/or clamps. rape Transport Unit Rear TA90 MG EC C04824 Inspection Procedures (Continued) In~pectlon Procedures (Continued) INSP 35 Tape Control Unit Inside Powered Off with Power Cable Disconnected C:1eck and Correct As Needed 1. That all ground jumpers (normally green/yellow) are tightly attached by frame ground screws See !NS? 65 for the AC groundi ng di agram. D. 2. That all grounded metal has good ground continuity (less than 0.1 ohm) - covers, housings, metal box sides, and so on. 3. That all hinges and latches are in acceptable operating condi tion - not broken or corroded. 4. That all normal safety covers (operator and service areas) are in place including those protecting mechanical devices and hot surfaces - no sharp corners or edges should be unprotected. • • iii. The logic gate card covers (Al, A2) are in place All three gate DC voltage strip (T8) covers are in place O· D. The AC safety cover is in place Both limited customer access covers are in place B. 5. That all safety labels are located where indicated. • Labels reading, "Hazardous Area, etc..... must be located on the frame members at and II m. 6. Mark the customer's circuit breaker/circuit panel (C8/CP) number for the circuit controlling AC power to subsystem at CB1 (main line CB) and on the main line power cable plug. EI 7. That the thermal switches are not bypassed. These are located at the top and the bottom of 01-A gate and on the STI (01 B) gate. See CARR-TCU 1430 for a procedure to get access to the 01-A gate thermal switch, and CARR-TCU 9050 for the 01-B (STI) gate switch. 8. That no obvious non-Digital ECO changes have been made. 9. That the fan safety screens on the fans on the bottom of the At gate are in place O. 10. That drip screen-guard 1m is in place. II 11. That no metal filings, dirt or contaminants, water or other fluids, or marks of earlier smoke or burning are present 12. If there are marks of earlier smoke or burning, ensure the cause has been corrected before applying power to the unit TA90 MG EC C13764 Inspection Procedures (Continued) INSP 35 Inspection Procedures (Continued) Note: See INSP 40 and INSP 41 lor the following locations. Inspection Procedures (Continued) 7. The resistance from the frame ground to DC ground at: • T81-5 • TB1-6 • T81-7 • TB1-8 • TB2-5 1. That the ac power supply is attached in place tightly. The power supply has two mounting screws • TB2-6 • T82-7 2. That all ground jumpers (normally green/yellow) are strongly attached by frame ground screws The system attach ground wires are not present if feature is not installed. • TB2-8 Tape Control Unit - AC Primary Power Powered Off with Power Cable Disconnected Check and Correct As Needed II. II. To check the shield ground of the power cable, you must remove the left side safety cover and the ac input filter cover on the power supply Leave these covers off, you will need to return to this area later. II. II 8. That all acldc CBs and fuses are the correct size: 59 Hz CBl CB2 CB3 F1 S9 Hz eSl CB2 CB3 F1 AC AC AC DC Main Line AC Main line Conv./24 V Cony. AC AC DC Cony. 24 V 24 V 24 V 25 A 5A 1A 5 A Long Blow 25 A 5A 7A 5 A Long Blow These values can be EC sensitive, so check the fuses and CBs against the machine logic. and to the ground pin on: • Logic board 01 A-A 102008 • Logic board 01A-A202D08 Th@ resistance should not be more than 0.1 ohm. 3. That all grounded metal has good ground continuity (less Mainline Breaker than 0.1 ohm) - covers, housings. metal box sides, and so on. . . " . ri II. 5. That all ac service outlets are safe &. Measure from Convenience Outlet ~;:-:-"' I I?-==~ RMrQ] _... Iw' I~~ ~ @~I !~E~: I:::: ~ 4. That the ac mainline cord has no frayed or damaged wiring at the ac power supply CU-PS-01 INSP 40 Tape Control Unit ground pin to frame. The resistance should not be more than 0.1 ohm. Note: That the service outlets are for temporary use of service equipment only. ----." I r---' ..·_ . ·. .· I ___ ~ 'L :FI'AllUIlE ___ ..1' ~ FI 0 A::.":... ~ 11111' 6. The resistance from the line cord ground pin and housing to AC Power Supply 60 Hz and 50 Hz Japan all frames and to all power assembly grounds as follows: • Line cord ground pin to frame ground. • Line cord housing to frame ground . . The resistance should not be more than 0.1 ohm. Mainline Breaker c.:~Z!.. I.~" r~Ol r-----\--OVERCUAIIE!lT ,..OTECTIO .. - - - - - , MAU'~III' IIIEAKER C) ~ CIZ SA COIIV. tiol/TUT ell -ltv co .. TIIAIISFIJII"E~ .,ev callno~ rlirrum . "s'O....u ~ SA ZtV rJ!i~a::::AP11 ~lOIlGnO 5UU7 '~Z' ue =.-:::~.:,..:.c::.~.. ~z I~: ~!~ LIIIEt ~",,!:::' m r-----, 51 ......... ~ ".... "".C r ------ : ! I"~ f ... Utll!tI._ •• _; L _____ ..1 0 '--...... --.--..1 (I (I ., ~ _______ ...J $ _. \9 C) C) 231112''''''C -- 'AIWIIE Front TA90 MG EC C04824 Inspection Procedures (Continued) INSP 40 Inspection Procedures (Continued) Inspection Procedures (Continued) INSP 41 Tape Control Unit Left Side AC Input Filter Cover 1:1 60 Hz, and 50 Hz Jap.an Tape Control Unit Left Front with Access to AC Power Supply Left Side AC/DC distribution to TCU System AC Power Supply 60 Hz and 50 ~z Japan .- - AC/DC distribution to TCU )~-----4-- Neutral Phase 3 I a Left Side JI 50 H~,.;x~pV_~PC!n_ -- Tape Control Unit L~ftFront with_ _. Access to AC Power Supply Left Side ---- ------ ----- -- -- -. . .-. -. -.. - -. AC Power Supply 50 Hz (Except Japan) TA90 MG EC C04824 Inspection Procedures (Continued) INSP 41 Inspection Procedures {Continued} Inspection Procedures (Continued) INSP 45 Tape Control Unit - DC Power Supplies Powered Off with Power Cable Disconnected Check and Correct As Needed ,. That a/l grounded metal has good ground continuity (less than 0.' ohm) - covers, housings, metal box sides, and so on. 2. AI! power wiring for frayed or damaged wires, 3. That the dc power supply is attached in place tightly. The power supply has two mounting screws O. 4. That the STI dc power supply (PS03) tightly. II is attached in place 5. That all ac/dc CBs and fuses are the correct size: CBl CB2 CB3 CB4 F1 F2 AC DC +5 DC +5 DC -5 +8.5 + 24 v v v v v Ie A 65 A 45 A 12 A 5 A medium blow 2 A long blow These values can be EC sensitive, so check the fuses and CBs against the machine logic, CU·PS03 STI DC Power Supply TA90 MG EC C04824 Inspection Procedures (Continued) INSP 45 Inspection Procedures (Continued) Inspection Procedures (Continued) Tape Control Unit Inside - Miscellaneous 9. Turn ac CB1 and the Unit Emergency Power Off switch on, and put the Local/Remote switch in the Local position. Depress Local Power Enable to restore power. Powered Off with Power Cable Disconnected 10. With power up, ensure that the machine will power down with the Unit Emergency switch. Check and Correct As Needed 11. Reset the Unit Emergency switch. Depress Local Power Enable to restore power. INSP 55 1. All cables, connections. plugs. and so on for frayed or damaged wi ring. 2. All connections. plugs, and so on for damaged latches and/or clamps. +24 V control Power Off and On , Mainline Breaker 1. Check the customer plug housing to the ground pin. There should be no voltage present and the resistance should be less than 0.1 ohm. 2. Set CB1 off and plug in the power cable. 3. Have the customer close the CB/CP (circuit breaker/circuit panel) that supplies the outlet to which the subsystem is attached. fJ 4. Does machine power label match customer power? Measure with the volt/ohm meter at the ac input filter D· 5. Have the customer open the CB/CP that supplies the cutlet to which the subsystem is attached and unplug the power cable. 6. Reinstall the covers over the ac input filter. 7. Reinstall all covers and set CB1 off and plug in the power cable. D 8. Have the cus10mer close the CB/CP to the outlet that supplies the subsystem. Phase 1 ·Phase 2 Shield j}-tt.------~~- Neutral )~"""-----...!.-Phase 3 Phase 3 Left Side AC Input Filter Cover Tape Control Unit AC Power Supply 50 Hz (Except Japan) TA90 MG EC C04824 left Side AC Input Filter Cover Tape Control Unit AC Power Supply 60 Hz, and 50 Hz Japan Inspection Procedures (Continued) INSP 55 Inspection Procedures (Continued) Drive INSP 56 Drive INSP 56 Automatic Cartridge Loaders _ Check and Correct As Needed • That the lower automatic cartridge loader safety cover is in place • That all components are mounted correctly and all cable clamps are installed. • Inspect all cables. connectors. and plugs for frayed or damaged wiring. • Inspect all connections and plugs for damaged latches and/or clamps. • Inspect the automatic cartridge loader base plate for correct installation of the fuse labels • That the two fuses are the correct value as shown on the labels on the automatic cartridge loader base plate. D. II. fJ F1 + 24 V dc 1.SA Slow Blow - F2 + S V dc SA Instantaneous Blow. TA90 MG EC C04824 ( AC Grounding Diagram (60 Hz Tape Control Unit) AC Grounding Diagram (60 Hz Tape Control Unit) INSP 65 Not••: 1. All wires shown are green/yellow. 2. Blocks are for adiacent frame attachment. Thev are used for . frame ground and stability. ITEM DESCRIPTION AWG 14 II AC-24V DC CIA EJ Cont. gate fan CIA 18 II Cont. AC fan CIA 18 II Jumper 18 I legend Jr:X: External tooth lockwasher/starNasher Logic gate IT Metal to metal wi th sel f tappi ng scre'lis Welded connection ~ Connector with grounding pin ~ Tapped holes for screw attachment >- Ooubl e crimp JX·X Ground pin in conneo: tor -. - AC box STI Adapter Cage . ..- - STI DC Supply System ac main power AC Grounding Diagram (60 Hz Tape Control Unit) TA90 MG EC C04824 INSP 65 AC Grounding Diagram (50 Hz Tape Transport Unit and Drive) AC Grounding Diagram (50 Hz Tape Transport Unit and Drive) INSP 70 Notes: 1. All wires shown are green/yellow. 2. Threaded block for adjacent frame attachment, frame ground and stability. ... i i-ri Tape Transport Unit. Blower \i I.H....H .. fi.l.r I .I. VI 1 A/C Input cable Asm 12 60 and 50 Hz Japan 1 A/C Input cable Asm 12 2 14 Power supply Ale input ~able assembly 3 Ale box assembly, N/A 3 A/C box assembly, N/A 4 Ground Jumper Asm 16 5 Cable Asm compressor 16 6 Pneumatic supply N/A 7 Ground jumper Asm 16 50 Hz WTC 60 and 50 Hz Japan 59 Hz WTC Legend i[][ Cl J:[ External tooth lock~asherlstarwasher Tapped holes for screws attachment Metal to metal self tapping screws Weld ~ Connector with ground pin ~ Double crimp JX·X Ground pin in connector PANELAJ14 TA90 MG EC C04824 AC Grounding Diagram (50 Hz Tape Transport Unit and Drive) . INSP 70 INDEX 1 Index ! Special Characters I +1.7 V dc regulator, O1A-A1-T2 MAP 410 PWR 410-1 +24 V control transformer ac voltage taps location, tape control unit ac power supply Lac: 55, LOC 60 -r24 V control voltage diagram PWR 40 local mode MAP 110 PWR 110-1 MAP PWR 130-1 remote mode MAP 120 PWR 120-1 +5 V dc (J5 through J12) locations, tape control unit dc power supply LOC 35 +5 V de distribution diagram, tape control unit PWR 42 +8.5 V de distribution diagram, tape control unit PWR 48 -5 V dc distribution diagram, tape control unit PWR 46 abbreviations GLOSS 1 ae grounding diagram tape control unit I NSP 65 tape transport unit INSP 70 ac input and output locations (J1 and J3), tape control unit dc power supply LOC 35 ae input filter cover location, tape control unit ae power supply LOC 55, LOC 60 ac It ne cord, tape contro' unit removal and replacement CARR-TCU 1490 ae power circuit breaker, drive description PANEL 15 removal and replacement CARR-DR 2180 ae power supply ae power connector LaC 45 cable, removal and replacement CARR-OR 750 distribution diagram PWR 32 jumper checks INST 56 power off and on procedures CARR-TeU 5 removal and replacement CARR-TCU 1440 safety inspection INSP 40 tape control unit local mode diagram PWR 36 panel PWR 15 remote mode diagram PWR 38 50 Hz except Japan location LOG 60 voltage tolerance table PWR 20 60 Hz and 50 Hz Japan location LOC 55 voltage tolerance tables PWR 20 ae/dc distribution location, tape control unit ac power supply LOC 55, Lex:: 60 action messages INST 5 adapter card clocks EAD 80 introduction INTRa 50 location, drive LOC 15, Lex: 130 logical components OPER 40 Switch setting procedure CARR-TCU 1189 addmg tape transport units to an installed subsystem INST 135 additional tape transport unit installation INST 20 6::ldress and register selection chart, scope loop utility MO/SDISK 1100 address cross-reference tables, external register OF 5 address in line operation, channel to tape cootrol unit interface OPER 190 TA90MG EC C04824 address in line operation, tape control unit to drive interconnection OPER 190 address out line operation, channel to tape control unit interface OPER 100 address out line operation, tape control unit to drive Interconnection OPER 100 address, sync (scope loop utility) MD'SOISK 1100 addresses, setting the drive PANEL 12 drive, logical INST 50 drive, physical INST 50 tape control unit INST 40, PANEL 12 addressing external register OPER 65 introduction INTRO 10 adjustments cartridge latched sensor CARR-OR 110 file protect switch CARR-DR 00 pressure regulator PNEU 5 tach sensor A, after replacement CARR-DR 2250 tach sensor B, after replacement CARR-OR-2260 tach sensors A and B CARR-DR 40 tape path sensor A CARR-DR 50, CARR-DR 120 tape path sensor B CARR-DR 10, CARR-DR 40, CARR-DR 70 vacwm PNEU 5 air fitting location, drive LOC 120 air pressure hose clamp, illustration of PLAN 6 air pressure loss analysis procedure air pressure loss PNEU 10 pneumatic problem on a single drive PNEU 20 air pressure test hose assembly removal and replacement CARR-DR 2620 alert sequence from the drive to the tape control unit EAO 42 alert sequence, tape control unit to drive operation OPER 185 area of subsystem served by cable group, cable group list FSI 200, FSI 201 assembly feed CARR-OR 2950 input stack CARR-DR 2003, LOC 171 left input rail CARR-DR 2930 load CARR-OR 2820, CART 17 loader mechanical CARR-OR 2850, Lac: 170, LOC 171, OPER 240 output stack CARR-OR 2970, Lac: 171 right input rail CARR-DR 2940 assigned elsewhere sense bit SENSE 110 attaching additional tape transport units INST 20 aUachineriftool forleader block replacerl'ft!nt, Illustration of PlAN 6 attention indicator OPER 240, PANEL 40 attention status bit SENSE 205 automatic cartridge loader INSP 56, LGNO 46, LGND 47, LGNO 48, PANEL 40 bar LEOs (Indicators) description PANEL 15 basic tape control unit test E010 description DIAG 2 hoW to run MDlSDISK 530 baSic tape motion test, diagnostic routine EEA2 BCPH See buffer channel pointer high register BCPL See buffer channel pointer low register BCSE See butter channel status and error register BCSS DIAG 500 See buffer channel SARS register BD30 See buffer diagnostic 0 register B[x;1 See buffer diagnostic 1 register BDPH see buffer device pointer high register BDPL see buffer device pointer low register BCSE See buffer device status and error register beginning-or-tape sense bit SENSE 110 block diagram dual tape control unit subsystem, theory INTRO 35 single tape control unit subsystem, theory INTRO 25 tape control unit theory INTRa 15 tape transport unit theory INTRO 45 block 10 position indicator for error recovery sense bit SENSE 110 blower assembly 1 and 2, tape control unit removal and replacement CARR-TCU 1500 blower assembly, drive location Lac: 120 removal and replacement CARR-DR 200 board and cable interconnection failures EAD 5aXl branch circuits CB check INST 6, I NST 306 buffer (local/remote) communication path from channel adapter OPER 140 buffer adapter card location Lac: 15 operation OPER 20 removal and replacement CARR-TCU 1110 buffer adapter, cable group from channel adapter FSI 200 buffer area clocks EAD 20 buffer channel SARS (BCSS) bit dennitions OF 20 buffer channel status and error register (BCSE) bit definitions OF 15 buffer control card clocks EAD 20 location LOC 15 operation OPER 20 removal and replacement CARR-TeU 1110 buffer control extemal registers DF 5 buffer device pointer high register (BDPH) bit definitions OF 30 buffer device pointer low register (BDPL) description DF 30 buffer device status and error register (BOSE) bit dennltions OF 20 buffer diagnostic 0 (B[x;O) bit definitions OF 25 buffer diagnostic 1 register (8001) bit definitions OF 25 bUffer memoryre~rence CARR-TCU 7 buffer page 0, 1, 2, and 3, MD support diskette channel RAM display M[),SDISK 116 buffer regi sters buffer channel pOinter high register (BCPH) OF 15 buffer channel pointer low register (BCPL) OF 15 buffer channel SARS register (BCSS) OF 20 buffer channel status and error register (BCSE) DF 15 buffer device pointer high register (BOPH) OF 30 buffer device pointer low register (BDPL) OF 30 buffer device status and error register (BCSE) OF 20 buffer diagnostic 0 register (9000) OF 25 buffer diagnostic 1 register (B001) OF 25 buffer wrap register (BWRP) OF 30 buffer storage cards location Lac: 15 removal and replacement CARR-TCU 1110 buffer storage operation OPER 20 buffer wrap register (BWRP) bit definitions DF 30 buffer, data controls test, diagnostic routine EE33 DlAG 110 data path test, diagnostic routine EE32 OIAG 100 Introduction INTRO 20 operation OPER 20 buffered write mode INTRa 22, OPER 100 buffers and 1, MDsupport diskette status store display MD/SDISK 121 bundled lines, how to read graphic format LGNO 70 bus and control lines, graphic symbol LGND 5 bus connectors location, tape control unit read/write LOC 25, LOC 30 bus in line operation, channel to tape control unit interface OPER 100 bus interconnection checks CARR-DR 3-3 bus out check sense bit SENSE 110 bus out line operation, channel to tape control unit interface OPER 190 bus problems, support troubleshooting EAO 5030 buses, MO support diskette tape control unit scan rings MD'SOISK 131 busy status bit SENSE 205 BWRP See buffer wrap register o cable ac power distribution removal and replacement CARR-OR 2180 after using the fault symptom index FSI 2 checking device interconnections CARR-DR 3-3 connectors dual tape control unit locations LOC 30 from and to, cable group list FSI 200 dc power distribution internal locations. drive Lac: 140 removal and replacement CARR-OR 700, CARR-DR 791, CARR-DR 796, CARR-DR 800 drive read adapter location LOC 145 tach sensor location LOC 155 write adapter location LOC 150 groups, listing of FSI 200 interconnection failures, troubleshooting EAO 5(XX) location chart, tape transport unit CARR-DR 491 message display de power removal and replacement CARR-OR 003 power LOC 170 Signal LOC 170 STI cable, Installation INST 90 table, cable groups FSI 201 tachometer sensor removal and replacement CARR-OR 810 tape control unit pa.ver, connecti ng INST 60 removal and replacement CARR-TCU 150 tape control unit subsystem diagrams EAO 5030 tape transport unit removal and replacement CARR-OR 490 cable harness, tape transport unit thennal switch removal and replacement CARR-DR 830 CAE See channel adapter error register card loader control CARR-DR 2810, LOC 171 card, logic drive removals and replacements CARR-DR 640 location charts, hOW to read graphic format LGND 60 locatIon IdenUncatJon l..OC 10 plug lists, how to read graphic format LGNO 60 tape cortrol unit removal ancl replacement CARR-TCU 1110 INDEX 1 INDEX 2 Index CARR-DR section introduction CARR-DR 1-9 CARR-TCU section introduction CARR-TeU 1-9 cartridge failure determination procedure CART 30 cartridge in stack sensor removal and replacement CARR-DR 2910 cartridge latch assembly location LOG 100 removal and replacement C!\RR-OR 80 solenoid location LOG 100 removal and replacement CARR-OR 20 cartridge latched sensor adjustment CARR-OR 110 introduction INTRO 51 location LOC 100 removal and replacement CARR-DR 110 cartridge loader, automatic INSP 56, LGND 46. LGND 47, LGND 48, PANEL 40 cartridge present sensor introduction INTRO 51 location LOC 100 removal and replacement CARR-DR 100 cartridge staged sensor CARR-DR 2920 cartridge, magnetic tape about CARR-OR 2320 clutch tool illustration PLAN 6 condition when unable to remove cartridge from drive hoW to Identify CART 10 leader block and threader pin at cartridge latch assembly CART 10-3 leader block and threader pin in the machine reel hub CART 10-2 leader block and threader pin stopped in the tape path CART 10-2 leader block separated, example CART 10-1 tape pulled out, example CART 10-1 description CART 5, INTRO 10 magnetic tape attachment procedure CART 30 recording media characteristics INTRO 5 removal by hand CART 10 CAS See channel adapter status register CCA See channel card register CCC See channel card control register CE messages CElHSC 4 I nformation message CElHSC 4 question message CElHSC 4 request message CElHSC 4 CE panel description CElHSC 8, 10 and 12 center tape guide removal and replacement CARR-DR 2310 CER See channel error register channel adapter area clocks EAo 10 cable groups FSI 200 cards clocks EAD 10 locations LOC 15 removals and replacements CARR-TCU 1110 switch locations LOC 50 code, sense bits SENSE 110 communications OPER 15 data handling area OPER 15 description INTRO 30 error register (CAE) OF 33 function test MQ'SDISK 820 TA90MG EC C04824 interrupt register, MD support diskette channel RAM display MD'SOISK 116 mUltiple channel adapters failing EAD 5AJ07 oscilloscope information EAD 5008 status register (CAS) DF 35 status, MD support diskette chamel RAM display MD/SDISK 116 tags, MO support diskette channel RAM display MQ'SOISK 116 to buffer (local/remote) communication path OPER 140 to buffer failures, troubleshooting guide EAo 5007 to status store communication path OPER 140 to status store Interconnection EAD 5006 channel adapters, setting Jumpers for on the dc power supply CARR-TCU 1450 channel bus cable group FSI 200 channel card address register layout OPER 215 channel card control register (CCC) OF 35 channel card control register layout OPER 215 channel card register (CCA) OF 35 channel commands summary INTRO 55 channel configuration switch location(s) LOC sochannel data register layout OPER 215 channel end status bit SENSE 205 channel error register bit definition OF 35 channel errors, sense error history table OF 145 channel Initial selection OPER channel Interface OPER 15 channel RAM display diagram, MD support diskette MQ'SDISK 115 channel request register bit definitions OF 40 channel tag cable group FSI 200 channel to tape control unit Interface lines descriptions OPER 190 characteristiCS, operating INTRO 5 characters, message display PANEL 30 checking read/write offline checkout, dual tape control unit INST 76 offline checkout, single tape control unit INST 72 checking the addresses offline checkout, dual tape control unit INST 76 offline checkout, single tape control unit INST 72 checking the head connectors CARR-DR 130 checking the Initial microprogram load offline checkout, dual tape control unit subsystem INST 83 omine checkout, single tape control unit INST 74 checking the switches offline checkout, dual tape control unit INST 76, INST 78 offline checkout, single tape control unit INST 70 checks file protect switch CARR-DR 90 offline checkout for a dual tape control unit subsystem INST 76, INST 78 offline checkout for a single tape control unit subsystem INST 70, INST 72 pneumatic PNEU 30 pre-installation INST 4 safety INST 6 tape control unit power supply jumpers, installation INST 56 tape IIlter CARR-OR 2160 tape transport unit power supply jumpers, Installation INST 56 CHI( 1 errors OPER 70 CHI< 2 errors OPER 70 CHK 46 air pressure loss analysiS circuit breaker safety checks INST 6 tape control unit locations LOC 35 terminals LOC 65 tape transport unit ac power CB location LOC 75 eo panel PANEL 15 terminals LOC 65 clamping procedure for the plenum supply hose CARR-DR 3-1 cleaner block cleaning CARR-DR 130 location LOC 100 removal and replacement CARR-DR 1610 cleaner vacuum hose removal and replacement CARR-DR 470 cleaning cleaner block CARR-DR 130 decoupler CARR-OR 130 tape head guide assembly manually CARR-DR 130 using the cleaning cartridge PLAN 6 clock timing chart, control storage EAD 7 to and from the maintenance adapter EAO 70 to channel adapters EAD 10 to status store EAD 10 to the adapter card EAD 80 to the buffer control card EAD 20 to the drive-adapter card EAO 40 to the microprocessor card EAD 6 to the read clock and format card EAD 50 to the read detect cards EAO 30, EAO 50 to the read ECCICORR card EAD 50 to the read skew buffer cards EAo 50 to the status store basic card EAD 60 to the status store communication card EAD 60 to the write data card EAD 30 XR bus and control EAD 8 clutch tool for releasing the cartridge clutch, Illustration of PLAN 6 command out line operation, channel to tape control unit Interface OPER 190 command reject sense bit SENSE 110 command status table (CST) OF 90 communication cable, dual tape control trllt installing INST 30 introduction INTRO 40 completion report, Inspection INSP 60 compliant guide, read/write head, removal and replacement CARR-DR 2nO compression spring removal and replacement CARR-OR 180 COMTAB register OF 89 configurations diagram, tape control unit to tape control unit communication OPER 145 dual tape control unit OPER 140 single tape control unit OPER 135 status store to status store communication path OPER 145 tape control unit to tape control unit communications OPER 145 connecting bus and tag cables CARR-TCU 1360 dual tape control unit communications cable INST 30 tape control unit power cable INST 60 connectors, graphic symbol LGNo 5 control lines, graphic symbol LGNo 5 control card removal and replacement, loader CARR-DR 2810 control card, buffer clocks EAD 20 location LOC 15 operation OPER 20 removal and replacement CARR-TCU 1110 control card, loader LOC 171 control lines, graphic symbol LGND 5 control storage array card locati on LOC 15 removal and replacement CARR-TCU.1110 clocks timing chart EAo 7 Introduction INTRO 20 tables and logs device operations table (COT) DF 120 diagnostic hardware error log (OOHELO) OF 117 path group 10 table (PGT) OF 140 path group map (PGM) OF 135 sense error history table (SNERRH) OF 145 control storage to drtve Interconnection OPER 230 control store card location LOC 15 removal and replacement CARR-TCU 1110 controls and data, timing chart OPER 230 convenience outlet +24 V control voltage diagram PWR 40 jumper checks INST 56 location, tape control unit ae power supply LOC 55, LOC 60 MAP PWR 150-1 tape control unit ac power supply panel PWR 15 convoluted bellows removal and replacement CARR-DR 2230 corrective action, predictive maintenance MSG 350 coupler assembly covers drive, removal and replacement CARR-DR 2-5 drive, top, removal and replacement CARR-OR 2-8 tape control unit front cowl' adjustment CARR-leU 2-2 removals CARR-TCU 2-1 replacements CARR-TCU 2-2 tape transport unit front COWl' adjustment CARR-OR 2-2, CARR-OR 2-4 removals CARR-OR 2-1, CARR-DR 2-3 replacements CARR-DR 2-2, CARR-DR 2-4 criteria read and write data checks sense bytes SENSE 180 cross-reference tables elClemal register address buffer control card OF 5 drive adapter card OF 5 maintenance adapter card OF 5 microprocessor card OF 10 read data now and read control card OF 10 status store card OF 10 write data flow card OF 10 XRA value to register name OF 12 CRR See channel request register CST See command status table customer engineering panel CElHSC 4 description CElHSC 4 display CElHSC 4 keypad CElHSC 4 location of controls and Indicators CElHSC 4 special function key operations CElHSC 4 CUT see tape control Unit operations table INDEX 2 INDEX 3 Index data analysis, support mai ntenance package SPROC 2 oata Duffer r:ontrols test, diagnostic routine EE33 DIAG 110 data path test, diagnostic routine EE32 DIAG 100 introduction INTRO 20 operation OPER 20 data bvte count sense byte SENSE 160 data bYte transfer, maintenance adapter card to microprocessor card EAD 71 data card, write clocks EAD 30 location LOC 15 removal and replacement CARR-TCU 1110 dat1 channel path operating characteristics INTRO 5 data check sense bit SENSE 110 data fields DF 3 data flow diagram, read OPER 95 data flow/error detection diagram OPER 75 data flow/error detection external registers OPER 65 data handling functional areas, description of OPER 15 data in line operation, channel to tape control unit interface OPER 190 data movement, description OPER 15 data out line operation, channel to tape control unit Interface OPER 190 data record format, tape OPER 85 data that can be available, support maintenance package SPROC 2 data transfer errors MSG 100 data transfer sequence between the tape control unit and the drive and WTM, write erase gap sequence EAD 43 data, moving OPER 65 dc power supply diagram, tape control unit PWR 50 locations LOC 35 overview diagram PWR 34 tape control unit connector locations LOC 35 dc power complete LED, ac power supply panel LOC 55, LOC 60, PWR 15 diagnostic MAP 400 PWR 400-1 jumpers, checking INST 56 power indicator description PANEL 10 power indicator location LOC 50 removal and replacement CARR-TCU 1450 safety lnspect10n INS?45 voltage tolerance tables PWR 20 tape transport unit connector locations LOC SO, LOC 90 locations LOC SC, LOC 90 removal and replacement CARR-DR 950, CARR-DR 955 safety Inspection INSP 32 TB cable removal and replacement CARR-TCU 1&XJ test tool description PLAN 5 how to use Without tape control unit PWR 10 hem to use without tape transport unit PWR 12 verification procedure PWR 10 verification procedure PWR 12 OCR See device control register DDR See dynamic device reconfiguration facility deallocate procedure PLAN 55 aecoupler assembly location LOC 100 TA90MG EC C04824 removal and replacement CARR-DR 120 cleaning CARR-DR 130 pressure hose removal and replacement CARR-DR 420 vacuum hose removal and replacement CARR-DR 430 depth, tape control unit and tape transport unit INTRa 5 description adapter card OPER 40 basiC tape control unit test, error displays MDISDISK 1100 basiC tape control unit test, how to run MDJSDlSK 530 basiC tape motion test, diagnostic routine EEA2 DIAG 500 buffer adapter card OPER 20 buffer control card OPER 20 buffer storage OPER 20 buffered read data now OPER 90 buffered write mode OPER 100 cable group list FSI 200 channel adapter OPER 15 channel adapter function test, diagnostic routine EE64 MDlSDISK 820 channel adapter/buffer communications OPER 15 channel adapter/status store communications OPER 15 channel Interface OPER 15 control, tape control unit OPER 30 data buffer controls test, diagnostic routine EE33 DlAG 110 data path test, diagnostic routine EE32 DlAG 100 description OPER 20 data transfer errors MSG 100 diagnostics, subsystem DlAG 2 digital servo card OPER 40 drive status bits 0-15 DF 150 ERF reports MSG 100 error checking, tape contrOl unit OPER 30 error packet MSG 100 external register bus addressing and data pattem test, diagnostic routine EE85 DlAG 400 fault symptom index FSI 2 Format 7 MSG 100 Format 8 MSG 100 identification code introduction, diagnostic DlAG 2 initial microprogram load (IML) OPER 00 initial selection, tape control unit to drive operation OPER 185 interrupt level test, diagnostic routine EE13 MDlSDISK 555 logical components of the tape transport unit OPER 40 loop write to read description OPER 110 long test, diagnostic routine EE54 DlAG 220 short pattern test, routine EE52 DlAG 200 short timing test, diagnostic routine EE53 DlAG 218 loose wrap test, tape OPER 55 maintenance adapter OPER 30 maintenance Information description by volume PLAN 10, PLAN 11 MD serlallzer/deserlallzer OPER 30 message display OPER 40, OPER 130 motion control OPER 1~ operator Information message error code MSG 15 parallel/serlallnterconnectlon OPER 130 pneumatic supply OPER 45 positioning, motion control OPER 130 power amplifier board OPER 40 power overview tape control unit OPER 30 tape transport unit OPER 40 power sequencing OPER 00 power-on-reseUunder-YOltage detector, tape control unit OPER 30 processor card OPER 40 processor external register test, diagnostic routine EE14 MD/SDISK 565 read clOCk/detect cards OPER 2S description OPER 25 drive data flow OPER 120 ECC/CORR card OPER 25 preampl ifier card OPER 40 skew cards OPER 25 read clock and format card OPER 25 read data now OPER 90 registers, maintenance adapter OPER 30 scope loop utility, diagnostic routine EEFO MD/SDISK 1100 sense data byte 3, formats 19, 20, and 21 SENSE 115 bytes othrough 2, formats 19, 20, and 21 SENSE 110 bytes 16 through 23, format 21 SENSE 180 bytes 16 through 23, formats 19 and 20 SENSE 150 bytes 24 through 31, format 21 SENSE 190 bytes 24 through 31, formats 19 and 20 SENSE 160 bytes 4 through 7, formats 19, 20, and 21 SENSE 130 bytes 8 through 15, format 21 SENSE 170 bytes 8 through 15, formats 19 and 20 SENSE 140 description SENSE 100 sensor test, tape OPER 55 serial interconnection OPER 1~ status byte bit descriptions SENSE 205 overview SENSE 200 status store channel adapter communications OPER 30 desCription, functional area OPER 30 order test, routine EE93 DIAG 460 updating RAM OPER 142 write/read RAM storage test, routine EE92 DlAG 450 STI-FIPS adapter OPER 12 support maintenance package SPROC 2 support procedure, MD MDlSDlSK 100 switches and indicators PANEL 15 cable groups FSI 200 descriptions PANEL 10 SYS$ERRORLOG:ERRORLOO.SYS MSG 100 tape control unit drive to drive serial test, diagnostic routine EE44 DIAG 170 tape control unit functional areas OPER 15 tape control unit to drive bus and tag test, routine EE43 DIAG 160 tape drtve data flow OPER 120 thread-load tape OPER 55 transport description OPER 50 unwindtng/unloading tape OPER 55 tape report MSG 100 tape-wrlte-Immedlate mode OPER 100 transfer packet MSG 100 VMS error log messages MSG 100 voltage regulator, tape control unit OPER 30 write data now card OPER 40 data now description OPER 100 description, fUnctional area OPER 20 write data flow OPER 120 write/read exerCiser, routine EEA3 [)lAG 510 write/read exerCiser, routine EEA4 [)lAG 550 determining the sense data format SENSE 100 developing a fault symptom code, support procedures SPROC 3 device (drive) aSSignment mask, MD support diskette status store display M[),SDISK 121 aSSignments. MD support diskette status store display MD'SDISK 121 bus cable groups FSI 200 command, MD support diskette channel RAM display MCYSDISK 116 condition, MD support diskette ehafWle! RAM display MD/SDiSK; 16 control bus (DCB) bit definitions OF 40 control register (OCR) bit definitions DF 40 device level register (DLR) bit definitions DF 45 end status bit SENSE 205 Interrupt register (DIR) bit definitlorns DF 45 intervention required message format MSG 10 online sense bit SENSE 110 operatiOns table (DOT) OF 120 program nags, MD support diskette status store display MD'SDISK 121 status/error register bit definitions OF 45 status, MD support diskette channel RAM display MDlSDlSK 116 status, MD support diskette status store display MD'SDISK 121 tag register (DTR) bit definitions OF 50 device Interconnection checks CARR-DR 3-3 OOHELO See diagnostic hardware error log diagnostic hardware error log (DGHELO) DF 117 diagnostic test options MO'SDISK 7 diagnostics basic tape control unit test how to run MD'SDISK 530 routine E010 description DIAG 2 basic tape motion test, routine EEA2 DlAG 500 channel adapter function test, routine EE64 MD'SDISK 820 data buffer controls test, routine EE33 DIAG 110 data path test, routine EE32 [)lAG 100 drive command exerciser MDlSD!SK 1220 drive patch load utility, routine, EEF1 M[),SDISK 1120 external register bus addressing and data pattern test, routine EE85 DIAG 400 Identification code introduction DIAG 2 table DlAG 3 Interrupt level test, routine EE13 MDlSDISK 555 Introduction DlAG 2 long loop write to read test, routine EE54 DIAG 220 maintenance device/maintenance adapter diagnostic M[),SDISK 520 processor external register test, routine EE14 MDISDISK 565 400c00ntest,-dtagflOstiorOYtine EE12MD1S01SK 550 processor function test, routine EE12 M[),SDISK 550 routine deserl ptlons DIAG 2 scope loop utility, routine EEFO MD'SDISK 1100 section descriptions DlAG 2 short loop write to read pattern test, routine EE52 DlPG 200 timing test, routine EE53 DlAG 218 status store order test, routine EE93 DIAG 460 write/read RAM storage test, routine EE92 DlAG 450 support diagnostic tape control unlVdrive tape control unit to drive bus and tag test, routine EE43 DlAG 160 tape control unit to drt ve bus out dri ver wrap test, diagnostic routine EE42 DIAG 150 tape control unit to drive serial test, routine EE44 DlAG 170 write/read exerCiser, routine EEA3 [)lAG 510 write/read exerciser, routine EEA4 [)lAG 550 diagram, read data now OPER 95 digital servo card introduction INTRO 50 INDEX 3 INDEX 4 Index location Lex:: 130 digital serllo card, logical components OPER 40 dimensions, tape control unit and tape transport unit INTRO 5 DIR See device interrupt register disable indicator description PANEL 10 disconnect in line operation, channel to tape control unit interface OPER 100 disconnect! ng tape transport units and tape control unit, relocate or discontinue subsystem INST 180 dIscontinue sUbsystem INST 140 diskette drive location LOC 50 operation OPER 220 removal and replacement CARR-TCU 860 diskette drive, tape control unit panel PANEL 10 dismount procedure PLAN 55 display maintenance adapter registers, MO support diskette utilities MDISOISK 155 display subsystem configuration, MO support diskette MDlSDISK 105 distributIon cable (internal) locations, drive de LOC 140 DlR See device, device level register DOT See device operations table dot ORs of output lines, how to read graphic format LGNO 75 drive adapter description INTRa 30 diagram, single tape control unit subsystem overview INTRO 25 adapter card docks EAO 40 location LOC 15 removal and replacement CARR-TCU 1180 setting switches CARR-TCU 1189 switch setting worksheet CARR-TCU 1188 address switch description PANEL 15 location LOC 75 removal and replacement CARR-OR 1040, CARR-DR 1045 attachment, dual tape control units INTRO 40 blower assembly location LOC 120 removal and replacement CARR-OR 200 bus cable groups FBI 200 cables location chart CARR-OR 491 command codes sense bytes SENSE 150 command exerciser commands MDISOISK 1220 control options MDlSDlSK 1220 details MDISOISK 1222 diagram MDISOISK 1221 error messages MDISOISK 1220 introduction OIAG 2 prompting screens MO/SOISK 1225 connector locations LOC 120 covers removal and replacement CARR-DR 2-5 covers, top, removal and replacement CARR-DR 2-8 dc distribution cable (internal) locations LOC 140 deallocate procedure PLAN 55 detected errors sense byte SENSE 190 dismount procedure PLAN 55 drive power switch description PANEL 15 location LOC 75 removal and replacement CARR-OR 1040 ending operation procedure PANEL 5 error codes sense byte SENSE 150 error recovery procedures code, sense byte 8 SENSE 140 TA90MG EC C04824 errors, sense error history tabl e DF 145 external registers OF 155 features sense byte SENSE 160 flag 1 sense byte SENSE 150 how to operate PANEL 5 Interconnections error descriptions EAO 5030 tape control unIt subs';~tem cable diagrams EAD 5030 troubleshooting guide, general EAO 5010, EAO 5030 locations LOC 9S logic INTRa 50 model number sense byte SENSE 150 online/offline switch locations LOC 75 operator panel description PANEL 15 location LOC 75 removal and replacement CARR-OR 2-6 power off and on procedures CARR-DR 8 read adapter cables locations Lac 145 ready/not ready switch locations Lac 75 rewind switch locations Lac 75 setting the addresses PANEL 12 setting the logical address INST 50 setting the physical addresses INST 50 status bits 0-15 description OF 150 status/error register (DSE) OF 45 status, message display PANEL 30 switch panel description PANEL 15 location LOC 75 tach sensor cable locations LOC 155 thermal switch assembly location LOC 130 removal and replacement CARR-OR 1100 top card connectors locatiOns LOC 130 transport assembly INTRO 51 unload switch locations LOC 75 write adapter cables locations LOC 150 o and 1 locations LOC 75 drive control card Introduction INTRO 50 removal and replacement CARR-DR 850 drive data now description OPER 120 drive display panel locations LOC 75 drive Interconnections, error descriptions EAO 5030 drive patch load utility, routine EEF1 MDiSOISK 1120 drive to control storage Interconnection OPER 230 OSE See device (drive) status/error register OTR See device tag register dual tape control unit subsystem cable connectors location LOC 25, LOC 30 cable group listi ng FSI 200 command sequence OPER 141 communication INTRO 40 configuration diagram OPER 141 diagram, theory INTRO 35 IML procedure PANEL 7 offline checkout INST 76, INST 78 setting tape control unit addresses INST 40 updating status store RAM OPER 142 updating the RAM status byte OPER 142 Writing a message Into address 80 and 83 OPER 142 dual tape control unit, error descriptions EAO 5050 EAO Introduction EAO 3 EC compatibility problems, possible START 135 emergency power switch location LOC 50 enable communication path signal line, MOto MA communication path OPER 80 end-of-call actions, support procedures SPROC 4 ending drive operation procedure PANEL 5 ending sequence timing chart, device stop OPER 186 endtng sequence, tape control unit to drive operatton OpER, 86 entry into the fault symptom index FSI 2 equipment check sense bit SENSE 110 ERA and (ERAH) see error register A bit definitions erase gap counts sense byte SENSE 190 ERB and (ERBH) See error register B bit definitions ERF reports MSG 100 ERP See error recovery procedures, drive (sense byte 8) error analysis diagram logic blocks, hc:m to read graphic symbols LGNO 55 error checking, MO to MA communication path OPER 80 error cheCking, tape control unit OPER 30 error codes MO support diskette status store display MDlSDlSK 121 sense byte 3, error recovery procedures action description SENSE 120 table SENSE 115 error indicator description PANEL 10 error match value, MO support diskette utilities, tracelmatch control MDiSOISK 146 error packet MSG 100 error path Isolation START 400 error recovery procedures, drive (sense byte 8) SENSE 140 error register A (ERA) and (ERAH) bit definitions OF 50 error register B (ERB) and (ERBH) bit definitions OF 55 error registers, MO support diskette register display/alter MO/SDISK 126 error, MO support diskette tape control unit scan rings MO'SOISK 131 error, message display PANEL 30 errors, XR detected OPER 10 ESO grounding wrist strap for electrostatic discharge PLAN 6 external drive address sense bits SENSE 160 external load resistor panel removal and replacement CARR-OR 360 external register bus addressing and data pattern test, diagnostic routine EE85 DlAG 400 external registers address cross-reference tables, description of OF 3 addressing OPER 65 addressing, description of DF 3 bit definitions buffer channel SARS register (BeSS) OF 20 buffer channel status and error register (BCSE) OF 15 buffer device pointer high register (BDPH) OF 30 buffer device status and error register (BOSE) OF 20 buffer diagnostic 0 register (BDGO) OF 25 buffer diagnostic 1 register (BOG1) OF 25 buffer wrap register (BWRP) OF 30 channel error register (CER) OF 35 channel request register (CRR) bit definitions OF 40 COMTAB register OF 89 device status/error register (OSE) OF 45 error register A (ERA) and (ERAH) OF 50 error register B (ERB) and (ERBH) OF 55 externai register address register (XRA) DF 85 maintenance data In register (MOl) OF 55 maintenance data out register (MOO) OF 60 maintenance status byte register (MSB) OF 60 maintenance tag in register (MTI) OF 60 maintenance tag out register (MTO) OF 62 processor control register (PeR) OF 65 processor error register (PER; OF 65 processor reset register (PRR) OF 65 processor status register (PSR) OF 70 read control register (RCR) OF 70 read diagnostiC control register (ROC) OF 70 read error register (RER) OF 75 read pattern register (RPR) OF 80 read residual count register (RRC) OF 80 read status register (RSR) OF 82 write control register (WCR) DF 82 buffer control card OF 5 data now/error detection OPER 65 diagram, data low/error detection OPER 75 drive adapter card OF 5 drive, description of OF 155 maintenance adapter card OF 5 maintenance control register (MCR) OF 55 maintenance data out register (MOO) OF 60 maintenance status byte register (MSB) OF 60 microprocessor card OF 10 operation OPER 65 read data now and read control card OF 10 status store OF 10 write control register (WCR) OF 82 write data now card OF 10 XRA value to register name cross-reference table OF 12 extractor, card PLAN 5 E010 basic tape control unit tests, description OIAG 2 fall indication, IML PANEL 7 failure lOs basic tape motion test, routine EEA2 DlAG 500 data buffer controls routine EE33 DlAG 110 data buffer data path test, routine EE32 OIAG 100 external register bus addressing and data pattern test, routine EE85 OIAG 400 Interrupt level test, routine EE13 MDlSDlSK 555 long loop write to read test, routine EE54 DlAG 3 processor external register test, routine EE14 MDlSDlSK 565 processor fUnction test, routine EE12 MD'SOISK 550 scope loop utility, routine EEFO M[A'SDISK 1100 short loop write to read pattern test, routine EE52 OtAG 200 short loop write to read timing test, routine EE53 DlAG 218 status store order test, routine EE93 OIAG 400 tape control unit to drive bus and tag test, routine EE43 OIAG 160 tape control unit to drive bus out drl...er wrap test, diagnostic routine EE42 OIAG 150 tape control unit to drive serial test, routine EE44 OIAG 170 write/read exerCiser, routine EEA3 DlAG 510 write/read exerCiser, routine EEA4 OIAG 550 write/read RAM storage test, routine EE92 OIAG 450 fault symptom code actions to take START 325 caused by other than TAOO hardware failures START 100 determining with ACL LEOs START 300 determining with Fault Indicators START 300 fault symptom code, developing a SPROC 3 INDEX 4 ( INDEX 5 Index fault symptom index after using FSI 2 cable group list, using the FSI 200 description of contents FSI 2 table FSI 3 features, optional INTRO 5 feed assembly LOC 171 !eed assembly removal and replacement CARR-DR 2950 field wire net lists, how to read graphic format LGND 80 file protect gauge PLAN 6 fi!e protect sense bit SENSE 110 file protect switch adjustment CARR-DR 00 check CARR-DR 00 description CART 5 location LOC 95 removal and replacement CARR-DR 00 file reel clutch deSCription CART 5 file reel motor location Lac 105 removal and replacement CARR-DR 30 file reel tachometer (tach 2) introduction INTRO 51 finai checkout offline checkout, dual tape control unit subsystem INST 81 offline checkout, single tape control unit INST 74 first tape transport unit installation INST 11 Format 5 error log report example MSG 200 extended sense information, description MSG 201 field definitions MSG 200 Format 8 error log report example MSG 205 field definitions MSG 205 format sense data aescriptIon SENSE 100 format 19 bytes 16 through 23 description SENSE 150 bytes 24 through 31 description SENSE 160 bytes 24 through 31, table SENSE 155 bytes 4 through 7, description SENSE 130 bytes 4 through 7, table SENSE 125 bytes 8 through 15 description SENSE 140 bytes 8 through 15, table SENSE 135 summary SENSE 110 format 20 bytes 16 through 23 description SENSE 150 bytes 24"through 31 descri~on SEf'fSE 100 bytes 24 through 31, table SENSE 155 bytes 4 through 7, description SENSE 130 bytes 4 through 7, table SENSE 125 bytes 8 through 15 description SENSE 140 bytes 8 through 15, table SENSE 135 summary SENSE 110 format 21 bytes 4 through 7, description SENSE 130 bytes 4 through 7, table SENSE 125 summary SENSE 110 format, tape OPER 85 !ormat, tape data record OPER 85 from and to connectors, cable group list FSI 200 FRU listing CARR-OR 1-7 FRU listing by alphabetical sequence CARR-TCU 1-8, CARR-OR 1-7 FRU number, cable group list FSI 200 lunction test channel adapter MDlSDlSK 820 processor MDlSDlSK 550 functional area external registers, description of OF 3 functions, description of tape control unit INTRO 15,OPER 12 TA90MG EC C04824 tape transport unit INTRO 45 fuse (F1l LED, tape control unit ac power supply panel PWR 15 fuses loader fuses CARR-DR 2880 removal and replacement CARR-DR 960, CARR-TCU 1470 tape control unit location, ac power supply Lac 55, Lac 00 locations, de power supply LOC 35 tape transport unit dc power supply locations Lac 80, LOC 00 fuses continue to blow; tape transport unit PWR 30 gate fan cable, tape control unit removal and replacement CARR-TCU 1650 gauge, pressure/vacuum PLAN 5 glossary GLOSS 1 GMP diagnostics CElHSC 14 graphic symbols and lines LGND 5 ground wire check, machine INST 6, INST 306 group number, cable group list FSI 200 hardware error code sense byte SENSE 150 hardware tape contiOl unit information sense byte SEt..'SE 160, SENSE 100 head and guide assembl y checking the connectors CARR-DR 130 cleaning manually CARR-DR 130 cleaning without the cleaning cartridge PLAN 6 compliant guide, removal and replacement CARR-OR 2770 location LOC 100 removal and replacement CARR-DR 130 head tape guide left removal and replacement CARR-OR 2280 right removal and replacement CARR-OR 2290 height, tape control unit and tape transport unit INTRO 5 hexaU,MOsupport diskette status store display UOISClSK 121 hex display, MD support diskette tape control unit scan rings M[},SDISK 131 Hierarchical Storage Controller CElHSC 20 IlEXER CElHSC 20 ILTAPE CElHSC 20 ILTCOM CElHSC 20 hold out line operation, channel to tape control unit interface OPER 190 hose clamp tool for air pressure hoses, Illustration of PLAN 6 hose, clamping the plenum supply CARR-OR 3-1 host response, message display PANEL 30 HSC See Hierarchical Storage Controller 110 cable j nstallation iNST 110 Identification code table MD'SDISK 3 Identification code table, diagnostic DlAG 3 Identifying parts LGND 10 ILEXER CEJHSC 20 ILTAPE CElHSC 20 ILTCOM CElHSC 20 iilnL See initial microprogram load (IML) IML diskette drive See diskette drive IML diskette drive. removal and replacement CARR-TCU 860 IML switch description PANEL 10 in stack sensor removal and replacement CARR-DR 2910 indicator attention OPER 240, PANEL 40 disable PANEL 10 power PANEL 40 indicators and switches PANEL 10, PANEL 15 information supplied by the support diagnostics MD'SDISK 6 initial microprogram load (iML) description INTRO 10 diskette, aboUt CARR-TCU 2580 operation OPER 60 procedure PANEL 7 writing a message into address 80 and 83 OPER 142 initial microprogram load or power-on reset failure EAD 4000 initiai seiection sequence from the tape control unit to the drive EAD 41 initial selection, tape control unit to drive operation OPER 185 inlet filter location Lac 120 removal and replacement CARR-DR 330 input stack assembly removal and replacement CARR-DR 2900 Inspection procedures education INSP 10 general Instructions INSP 10 preparation INSP 15 tape contrOl unit ae power supply INSP 4O,INSP 65 de power supply INSP 45 inside INSP 35, INSP 55 outside INSP 15 tape transport unit ae grounding diagram INSP 60, INSP 70 de power supplies INSP 32 Inside INSP 20, INSP 32 outside INSP 15 installation adding tape transport units to an installed subsystem INST 135 additional tape transport units INST ·20 dual tape control unit communications cable INST 30 first tape transport unit INST 11 overview chart INST 4 radio frequency Interference frame pans and end plates INST 130 reporting with LARS INST 131 STI cable, Installation INST 90 tape controllllit INST 10 testing with ILEXER INST 131 testing With ILTAPE INST 131 tools and test equipment INST 4 Interconnection checks, device CARR-DR 3-3 Interconnection sequence, serial OPER 188 Interface assignments, MD support diskette status store display MDlSDlSK 121 Interlock spring removal and replacement CARR-DR 100 Internal clocks on the write data card EAD 30 Interposer cable and connector removal and replacement CARR-OR 2600 interrupt level test, diagnostic routine EE13 MCVSDISK 555 channel adapter function test, routine EE64 MCVSDISK 820 Interrupt, MD support diskette tape control unit scan rings MDlSDlSK 131 Intervention required sense bit SENSE 110 jumper, power supply checks, installation INST 55 drive de power supply CARR-DR 950 tape control unit ae power supply CARR-TCU 1440 tape control unit dc power supply CARR-TCU 1450 J1-J2 connectors location, drive Lac 120 J1-J20 locations, tape control unit dc power supply LOC 35 keys, graphic symbol LGND 5 latch interlock removal and replacement latch spring removal and replacement CARR-DR 1270 CARR-OR 160 LOT See logical device table leader block description CART 5 rep/acement procedure CART 20 separated from tape, example CART 1~1 leader block and threader pin at the cartridge latch assembly cartridge removal procedure CART 16 example CART 10-3 ; n rrrachlne reet htIb cartridge removal procedure CART 12 example CART 10-2 stopped I n tape path cartridge remova' procedure CART 14 example CART 10-2 leader block replacement kit PLAN 6 LED positions on the message display PANEL 30 left guide beari ng hose removal and replacement CARR-OR 450 lert input rail assembly removal and replacement CARR-DR 2930 length, tape INTRO 5 lines, MDto/from MA communication path signal OPER 80 listing, FRU CARR-DR 1-7 load assembly CART 17. LOC 170 load assembly removal and replacement CARR-DR 2820 load balancing In a dual tape control unit subsystem OPER 140 load complete sensor removal and replacement CARR-DR 2840 load motor removal and replacement CARR-DR 2830 load time, tape transport INTRO 5 loader INDEX 5 INDEX 6 Index automatic cartridge LGND 46, LGND 47, LGND 48,OPER 240, PANEL 40 control card LOC 171,OPER 240 control panel LOC 170 mechanical assembly LOC 171, OPER 240 loader control card removal and replacement CARR-DR 2810 loader fuses removal and replacement CARR-DR 2880 loader mechanical assembly CARR-DR 2850, LOC 171 loader operator panel removal and replacement CARR-DR 2980 loader signal cable removal and replacement CARR-DR 2860 loader, automatic cartridge INSP 56 loading tape OPER 55 loading the support diskette, MO MO/SDISK 100 local mode diagram, tape control unit ac power PWR 36 local mode MAP 110, +24 V PWR 110-1 local power enable switch description PANEL 10 local/remote power panel connectors J1 and J2 LOC 50 location LOC 50 removal and replacement CARR-TCU 840 local/remote power switch PANEL 10 local/remote switch, location LOC 50 locate block fI..!!"!ct!on fai!ed sense bit SENSE 110 locating parts in the TAOO documentation LGND 15 location locations cable group list FSI 200 loader mechanical assembly Lac 170, Lac 171 tape control unit cables, listing CARR-TCU 157 tape control oolt logic boards and cards Lac 15 tape transport unit cables CARR-DR 491 logic board card locations identification Lac 10 layout LOC 5 pin locations LOC 5 tape control unit card locations LOC 15 removal and replacement, A1 CARR-TCU 1390 removal and replacement, A2 CARR-TCU 1400 voltage regulator card In O1A-A1 INTRO 20 02A-A1, drive location LOC 130 removal and replacement CARR-OR 580 logic board layout pin side, tape transport unit LOC 135 logiC card drive removals and replacements CARR·DR 640 location charts, how to read graphic format LGND 00 location identification LOC 10 plug lists, how to read graphic format LGND 60 tape control unit removal and replacement CARR-TCU 1110 logic diagrams dot ORs of output lines, how to read graphic format LGNO 75 example LGND 70· how to read graphic symbols LGND 55 layout description LGND 00 logic pages, cable group list FSI 200 logical address sWitch cable connector location LOC 120 setting INST 50 logical block position sense bits SENSE 130 logical components of the tape transport unit OPER 40 logical deVice table (LDT) DF 125 logical pins, how to read graphic format LGND 70 logs diagnostic hardware error log (DGHELO) OF 117 long lOOP write to read test DIAG 220 loop utility, scope MD/SDISK 1100 TA90MG EC C04824 loop write to read data flow diagram OPER 115 description, data flow OPER 110 long OPER 110 long test, routine EE54 DIAG 220 short OPER 110 short liming test, routine EE53 DIAG 218 loose wrap test, tape OPER 55 MA See maintenance adapter machine ground wire check INST 6 machiner~1 assembly location LOC 100 flange, lower removal and replacement CARR-OR 50. f1ange,upper removal and replacement CARR-OR 540 hub removal and replacement CARR-OR 610 motor and hub mount location LOC 105 removal and replacement CARR-OR 40 tach sensor A adjustment CARR-DR 40, CARR-DR 2250 Introduction INTRO 51 removal and replacement CARR-OR 2250 tach sensor B . adjustment CARR-DR 40, CARR-DR 2200 Introduction INTRO 51 removal and replacement CARR-OR 2260 tape guide removal and replacement CARR-OR 2270 magnetic tape attachment to cartridge procedure CART 30 conditions When unable to remove cartridge from drive how to Identify CART 10 leader block and threader pin at cartridge latch assembly CART 10-3 leader block and threader pin in the machine reel hub CART 10-2 leader block and threader pin stopped in the tape path CART 10-2 leader block separated, example CART 10-1 pulled out of cartridge, example CART 10-1 drive clocks EAD 80 pulled out of cartridge, example CART 10-1 magnetic tape reattachment to cartridge procedure CART 30 mainline circuit breaker (CB1), tape control unit PWR 15 maintenance adapter card clocks EAD 70 location LOC 15 removal and replacement CARR-TCU 1110 canmands, MDsupport diskette utilities MDiSDISK 100 external registers OF 5 Introduction INTRO 20 operation OPER 30 registers maintenance data in (MOl) OF 55 maintenance data out (MOO) OF 00 maintenance status byte (MSB) OF 60 maintenance tag In (MTI) OF 60 maintenance tag out (MTO) OF 62 to/from MD communication OPER 80 maintenance control register (MCR) bit definitions DF 55 maintenance data in register (MDI) bit definitions OF 55 maintenance data out register (MOO) OF 60 maintenance device SeeMD maintenance device command byte transfer, maintenance adapter card to microprocessor card EAD 71 maintenance device to maintenance adapter timing EAO 71 maintenance guide description by volume PLAN 10 maintenance Information description by volume PLAN 11 maintenance package summary description PLAN 25 diagram PLAN 30 product support summary PLAN 50 maintenance starting point' START 10 maintenance status byte register (MSB) OF 60 maintenance summary, TAOO PLAN 5 maintenance tag In register (MTI) bit definitions OF 60 maintenance tag out register (MTO) bit definitions OF 62 major bus lines, graphic symbol LGNO 5 making the drive ready PANEL 5 manifold-In pressure hose removal and replacement, 50 Hz CARR-DR 378 removal and replacement, 00 Hz CARR-DR 370 manifold-in vacuum hose assembly removal and replacement, 50 Hz CARR-DR 388 removal and replacement, 00 Hz CARR·OR 380 MAPs, power 100, problem determination PWR 100-1 110, +24 V, local mode PWR 110-1 120, +24 V"remote mode PWR 120-1 130, +24 V control voltage PWR 130-1 150, convenience outlet PWR 150-1 100, power restart PWR 100-1 200, drive dc power (Single drive) analysis procedure PWR 200-1 210, drive dc power (same symptom both drives) PWR 210-1 300, STI power check PWR 300 400, tape control unit de power PWR 400-1 410, +1.7Vdcregulator,01A·A1-i2 PWR 410-1 420, tape control unit + 5 Volt CB tripped PWR 420-1 430, tape control unit -5 Volt CB tripped PWR 430-1 440, tape control unit +8.5 Volt fuse blows PWR 440-1 900, automatiC cartridge loader power check PWR 900 marl< in line operation, channel to tape control unit Interface OPER 100 marl< out line operation, channel to tape control unit interface OPER 100 mask value, MD support diskette utilities, trace/match control MDiSDISK 146 materials needed for inspection INSP 10 MeR See maintenance control register MO cable group to maintenance adapter FSI 200 connector location LOC 50 Internal adapter error detection OPER 80 reference key MDlSDISK 131 serlalizer/deserlallzer OPER ~ to maintenance adapter communication path OPER 80 to maintenance adapter communication path error checking OPER 80 to maintenance adapter communication path operations OPER 81 to maintenance adapter diagnostic MO'SOISK 520 to maintenance adapter liming EAD 71 MOl See maintenance data In register MOO See maintenance data out register mechanical assembly removal and replacement. loader CARR-DR 2B50 mechanical assembly, loader LOC 170, OPER 240 message display board removal and replacement CARR-OR 600 board to switch board cable removal and replaCement CARR-OR 2130 cable removal and replacement CARR-OR 2115 removal and replacement (message display to SLT Panel) CARR-OR 2110 removal and replacement (SLT Panel to logic board) CARR-OR 2113 de power cable removal and replacement CARR-OR 900 description OPER 40 deScription of messages PANEL 30 LEO description PANEL 1S removal and replacement CARR-OR 210 meter in line operation, channel to tape control unit Interface OPER 100 microprocessor card location LOC 15 removal and replacement CARR-TCU 1110 clocks EAO 6 commands, MOsupport diskette utilities MDlSDISK 155 control, MOsupport diskette utilities MO'SOISK 140, M[},SDISK 150 external register address register (XRA) OF 85 external registers OF 10 introduction INTRO 20 registers channel card address layout OPER 215 channel card control layout OPER 215 chaMel data layout OPER 215 error register A (ERA) and (ERAH) OF 50 error register B (ERB) and (ERBH) OF 55 processor control register (PCR) OF 65 processor error register (PER) OF 65 processor status register (PSR) OF 70 to channel adapter operation OPER 200 to status store operation OPER 200 to status store, to channel adapter data now diagram OPER 215 microprocessor/control storage INTRO 20 minor bus I' nest graphic symbol LGND 5 miscellaneous inside Inspection, tape transport unit INSP 32 mode selection switch PANEL 40 mode switch location LOC 50 modes of writi ng data I NTRO 22 motion cootrol description OPER 130 diagram OPER 125 drive transport INTRO 51 motor load CARR-OR 2830 motor control, digital servo card OPER 130 mount/dismount error report, description MSG 212 moving data OPER 65 MSB see maintenance status byte register MTI See maintenance tag in register (MTI) MTO See maintenance tag out register (MTO) multiple logic diagrams for one card, how to read graphic symbols LGNO 60 INDEX 6 ( INDEX 7 Index net to pin list, how to read graphic format LGND 80 no trouble found EAD 5070 normal/test switch description PANEL 10 !",ut capable sense bit SENSE 110 number of tracks on tape INTRO 5 off-page connectors, graphiC symbol lGNO 5 offline procedure PLAN 55 on-page connectors, graphic symbol LGND 5 onime test/omine test SWitch description PANEL 15 location LOG 75 removal and replacement CARR-DR 1040 open operation timi ng chart, MD to MA communication path OPER 81 operating characteristics, subsystem INTRO 5 operating systems INTRO 5 operating the drive PANEL 5 operational in line operation, channel to tape control unit interface OPER 100 operational out line operation, channel to tape control unit interface OPER 100 operational overview of the tape control unit OPER 15 coer-ations table, tape control unit (CUT) OF 105 oPerations, introduction OPER 5 operator intervention, sense byte 3 SENSE 120 operator panel, drive removal and replacement CARR-OR 2-6 switch board removal and replacement CARR-OR 1090 switch locations LOG 75 operator panel, loader CARR-OR 2980 operator panel, tape control unit location LOC 50 operator setup panel location LOG 50 tape control unit PANEL 10 optional features INTRO 5 oscilloscope PLAN 5 OSCillOSCOpe scoping procedure PLAN 65 out Of sequence record sense bit SENSE 110 outlet MAP, convenience PWR 150-1 output current selection +5 V dc location, tape control unit dc power suppi y LOC 35 output filter location lOC 120 removal and replacement CARR-OR 320 output stack assembly LOC 171 output stack assembly removal and replacement CARR-DR 2970 output stack up position sensor CARR-OR 2960 overrun sense bit SENSE 110 TA90MG EC C04824 panel ac power CB, tape transport unit PANEL 15 ac power supply, tape control unit PWR 15 operator, drive PANEL 15 switch, drive PANEL 15 panel, loader operator CARR-OR 2980 oarallellserlal interconnection OPER 130 parity error detection OPER 80 path group IOtable (PGT) OF 140 map (PGM) OF 135 PeR see processor control register PER See processor error register permanent error, sense byte 3 SENSE 120 PGM See path group map PGT See path group 10 table physical address switch location LOG 120 removal and replacement CARR-DR 1290 setting INST 50 physical pins, how to read graphic format LGND 70 pin to net list, how to read graphic format LGND 80 plenum assembly and pressure SWitch location LOC 100 removal and replacement CARR-DR 410 plenum suppty hose removal and replacement CARR-DR 390 plenum supply hose, clamping procedure CARR-DR 3-1 plunger spring removal and replacement CARR-DR 170 pneumatic system diagram PNEU 3 pneumatics checkout procedure PNEU 30 failure in the primary pneumatic system PNEU 12 locations LOC 120 operation OPER 45 pneumatic problem on a Single drive PNEU 20 system measurements PNEU 5 'laCwm checks PNEU 30 port buffer adapter cable group from channel adapter FSI 200 positioning drive transport INTRO 51 motion control OPER 130 power +1.7 V dc regulator, 01A-A1-T2 MAP 410 PWR 410-1 +24Vdc diagram PWR 40 local mode MAP PWR 110-1 MAP PWR 130-1 remote mode MAP PWR 120-1 +5 V dc distribution diagram PWR 42 +8.5 V dc distribution diagram PWR 48 -5 V de distribution diagram PWR 46 ac overview diagram PWR 32 ae power supply panel PWR 15 ACL power problems, MAP 900 PWR 900 convenience outlet PWR 150-1 de control diagram PWR 50 de overview diagram PWR 34de test tool description PLAN 5 used without the tape control unit dc power supply PWR 10 used without the tape transport unit dc power supply PWR 12 verification procedure PWR 10, PWR 12 drive de (single drive) analysis procedure MAP 200 PWR 200-1 drive dc power (same symptom both drives), MAP 210 PWR 210-1 Introduction PWR 5 locations, tape control unit dc LOC 35 mainline circuit breaker (CB1) PWR 15 problem determination, MAP 100 PWR 100-1 restart MAP PWR 100-1 sequencing OPER 60 STI power check PWR 300-1 STI power check, ~AP 300 PWR 300 tape control unit ac power, local mode diagram PWR 36 ac power, remote mode diagram PWR 38 de power MAP PWR 400-1 functional area description OPER 30 tape transport unit fuses continue to blow PWR 30 logical component OPER 40 voltage tolerance tables PWR 20 power amplifier board connector locatiOns LOG 125 Introduction INTRO 50 location LOC 105 operation OPER 40 removal and replacement CARR-DR 590 power cable LOC 170 power cable removal and replacement CARR-DR 2860 power indicator OPER 240, PANEL 40 power off and on procedure drive CARR-OR 8 tape transport unit CARR-DR 8 power onloff switch and indicator description PANEL 10 power supply Introduction INTRa 20 see jumper,P<7Her supply 60 Hz and 50 Hz Japan power-on-resetlunder-voltage detector Introduction INTRD 20 power/PaR card location LOC 15 removal and replacement CARR-TCU 1200 power, removing for relocate or discontinue INST 140 preamplifier card introduction INTRO 50 !ocanon LOC'30 logical components OPER 40 preparation for installation INST 4 for safety Inspection INSP 15 pressure hose assembly removal and replacement CARR-DR 340 pressure loss analysis procedure air pressure loss PNEU 10 pneumatic problem on a single drive PNEU 20 pressure measurement, pneumatic PNEU 5 pressure port cap location LOC 120 pressure regulator adjustment PNEU 5 pressure sensor removal and replacement CARR-DR 400 pressure/vacuum gauge PLAN 5 pressure/vacuum kit PLAN 5 primary key, graphic symbol lGND 5 procedures air pressure loss analysis air pressure loss PNEU 10 pneumatic problem on a single drive PNEU 20 cartridge removal by hand CART 10 clamping the plenum supply hose CARR-OR 3-1 de test tool verification PWR 10, PWR 12 ending drive operation PANEL 5 error recovery, sense byte 8 SENSE 140 Initial microprogram load (IML) PANEL 7 leader block replacement CART 20 magnetic tape attachment CART 30 no trouble found EAD 5070 offline procedure PLAN 55 operating the drive PANEL 5 pneumatic checkout PNEU 30 pressure measurement, pneumatic PNEU 5 scoping (using oscilloscope) PLAN 65 support SPROC 2 vacuum adjustment PNEU 5 vacuum measurement, pneumatic PNEU 5 processor card Introduction INTRO 50 location LOC 130 logical components OPER 40 control register (PCR) bit definition OF 65 error register (PER) bit definition OF 65 external register test, diagnostic routine EE14 MD/SDISK 565 function test, diagnostic routine EE12 MD'SDISK 550 status register (PSR) bit definition OF 70 product support summary diagram, maintenance PLAN 50 PSR See processor status register pump motor location LOC 120 removal and replacement CARR-DR 300 pump to output filter hose removal and rep! acement CARR-DR 650 push buttons tape control unit PANEL 10 tape transport unit PANEL 15 put operation timing chart, MDto MA communication path OPER 81 radio frequency interference frame pans and end plates, installing INSr 1~ rail assembly, left input CARR-DR 2930 rail assembiy, right input CARR-DR 2940 RCR See read control register ROC See read diagnostic control register read adapter cables locations, drive CARR-DR 490, lOC 145 backward test, data buffer controls diagnostic EE33 DlAG 110 blocks buffered data now description OPER 90 bus cable groups FSI 200 bytes processed sense bytes SENSE 170 card clocks EAD 30 clock and format card clocks EAD 50 description OPER 25 location LOC 15 removal and replacement CARR-TCU 1110 clock/detect cards OPER 25 INDEX 7 INDEX 8 Index controi area iNTRO 20 control register (RCR) bit definitions DF 70 corrected sense byte SENSE 170 data bus INTRO 30 data flow area clocks EAD 50 control register (RCR) OF 70 diagnostic controi register iRDCi OF 70 error register (RER) OF 75 pattern register (RPR) OF 80 residual count register (RRC) OF 80 status register (RSR) OF 82 data flow and read control card external registers DF 10 data flow description OPER 90 data flow diagram OPER 95 detect card diagram, area clocks EAD 30. EAD 50 location LOC 15 removal and replacement CARR-TCU 1110 diagnostic control register (ROC) OF 70 ECCICORR card description OPER 25 diagram, area clocks EAD 50 location LOC 15 removal and replacement CARR-leU 1110 error register (RER) bit definitions OF 75 forward test, data buffer controls diagnostic EE33 OIAG 110 overrun test, data buffer controls diagnostic EE33 DlAG 110 pattern register (RPR) bit definitions OF 80 processed sense byte SENSE 180 recovery retry count sense byte SENSE 190 residual count register (RRC) bit definitions OF 80 skew cards 1,2, and 3 clocks EAO 50 description, functional area OPER 25 locations. LOC 15 removal and replacement CARR-TCU 1110 status register (RSR) bit definitions OF 82 read backward data checks sense byte SENSE 170 test, data buffer controls diagnostic EE33 DlAG 110 read bus cable removal and replacement CARR-DR 880 read bus problems EAD 5030 read cards, tape control unit OPER 25 read forward data checks sense byte SENSE 170 test, data buffer controls routine EE33 DIAG 110 read in signal line, MD from MA communication path OPER 80 read/write bus connectors location, tape control unit LOC 30 read/write bus connectors location, tape transport unit LOC 75 read/write operations diagram OPER 120 reading data INTRO 22 reading speed, tape transport INTRO 5 ready/not ready switch description PANEL 1S receive message operation, tape control unit to tape control unit communication OPER 145 rechecking actions, support procedures SPROC 4 record format, tape data OPER 85 reference screen, MD support diskette register display/alter MDISOISK 126 register display/alter diagram, MD support disl-:ette MQlSOISK 125 registers, external address register (XRA) OF 85 addressing OPER 65 buffer channel pointer high register (BCPH) bit definitions OF 15 channel pointer low register (OCPL) bit dennltions OF 15 channel SARS register (BCSS) OF 20 channel status and error (BCSE) bit definitions OF 15 TA90MG EC C04824 device pointer high register (BOPH) bit definitions OF 30 device pointer low register (BDPL) OF 30 device status and error (BOSE) bit definitions OF 20 diagnostic 0 (BOGO) bit definitions OF 2S diagnostic 1 register (SO:;1) bit den nltions OF 25 wrap register (BWRP) bit definitions OF 30 channel adapter error register (CAE) bit definitions OF 33 adapter status register (CAS) bit definitions OF 35 card control register (CCC) OF 35 card register (CCA) OF 35 error register (CER) OF 35 request register (CRR) bit definitions OF 40 COMTAB register OF 89 data now/error detection OPER 65 device control bus (OCB) bit definitions OF 40 oontrol register (OCR) bit definitions OF 40 device level register (DLR) bit definitions OF 45 interrupt register (DlR) bit definitions OF 45 . status/error (DSE) OF 45 tag register (DTR) bit definitions OF 50 diagram, data now/error detection OPER 75 drive, description of OF 155 error register A (ERA) and (ERAH) OF 50 error register B (ERB) and (ERBH) OF 55 maintenance data In (MOl) OF 55 data out (MOO) OF 60 status byte register (MSB) OF 60 tag in (UTI) OF 60 tag out (UTO) OF 62 operation OPER 65 processor control register (PCR) OF 65 error register (PER) OF 65 read control register (RCR) OF 70 diagnostic control register (ROC) OF 70 error register (RER) OF 75 pattern register (RPR) OF 80 residual count register (RRC) OF 80 status register (RSR) OF 82 status register (PSR) OF 70 XRA value to register name cross-reference table OF 12 registers, UDsupport diskette tape control unit scan rings MDlSDlSK 131 regulator adjustment PNEU 5 location LOC 120 removal and replacement CARR-DR 310 relocate or discontinue subsystem INST 140 remote mode diagram, tape control unit ac power PWR 38 MAP 120, +24 V control voltage PWR 120-1 removals and replacements ac circuit breaker/cable assembly, tape transport unit CARR-DR 2180 ac distribution cable (drive) CARR-DR 2180 ac fuse F1, tape control unit CARR-TCU 1460 ac hne cord, tape control unit CARR-TCU 1400 ac power circuit breaker/cable assembly, tape transport unit CARR-DR 2180 ac power supply cable CARR-DR 750 ac power supply, tape control unit CARR-TCU 1440 ac power to gate cable CARR-TCU 1770 air pressure test hose assembly CARR-DR 2620 blower assembly, tape control unit CARR-TCU 1500 buffer adapter card CARR-TCU 1110 buffer control card CARR-lCU 1110 buffer storage cards CARR·TCU 1110 cables, tape control unit CARR-TCU 150 cables, tape transport unit CARR-OR 490 card, tape control unit, logiC CARR-TCU 1110 cartridge in stack sensor CARR-DR 2910 cartridge latch assembly CARR-DR 80 cartridge latched sensor CARR-DR 110 cartridge present sensor CARR-DR 100 cartridge staged sensor CARR-DR 2920 center tape guide CARR-DR 2310 channel adapter cards CARR-TCU 1110 cleaner block CARR-DR 1610 cleaner vacuum hose CARR-DR 470 compliant guide, readiwrite head CARR-DR 2770 compression spring CARR-DR 180 control storage array card CARR-TCU 1110 control store card CARR-TCU 1110 convoluted bellows CARR-DR 2230 dc fuse F1 or F2, tape control unit CARR-TCU 1470 dc power distribution (drive internal) cable CARR-OR 790 dc power distribution cable CARR-DR 800 dc power supply to gate TBcable, tape control unit CARR-TCU 1600 de power supply, drive CARR-DR 950 de power supply, STI-FIPS adapter CARR-TCU 9)3() dc power supply, tape control unit CARR-TCU 1450 decoupler assembly CARR-DR 120 decoupler pressure hose CARR-DR 420 decoupler vacuum hose CARR-DR 430 diskette drive CARR-TCU 860 display board to SWitch board cable CARR-OR 2130 drive adapter card (tape control unit) CARR-TCU 1180 drive blower assembly CARR-DR 200 drive control card CARR-DR 850 drive dc fuse CARR-DR 960 drive dc power supply CARR-DR 950 drive logic board (02A-A1) CARR-DR 580 drive logic cards. CARR-DR 640 drive switch panel CARR-DR 1040 drive thermal switch CARR-DR 1100 external load resistor panel CARR-DR 360 feed assembly CARR-DR 2950 'ile protect switch CARR-DR 00 file reel motor CARR-DR 30 fuse, drive de CARR-DR 960 gate fan cable, tape control unit CARR-lCU 1650 head and guide assembly CARR-DR 130 head tape guide (left) CARR-DR 2280 head tape guide (right) CARR-OR 2290 Inlet filter CARR-DR~, CARR-DR 335 input stack assembly CARR-DR 2900 Interlock spring CARR-DR 100 Interposer cable and connector assembly CARR-DR 2690 latch interlock CARR-DR 1270 latch solenoid CARR-DR 20 latch spring CARR-DR 160 leader block CART 20 left guide bearing hose CARR-DR 450 left input rail assembly CARR-DR 2930 left tape head guide CARR-DR 2280 load assembly CARR-DR 2820 load complete sensor CARR-DR 2840 load motor CARR-DR 2830 loader control card CARR-DR 2810 loader fuses CARR-DR 2880 loader mechanical assembly CARR-DR 2850 loader operator panel CARR-DR 2980 loader signal and power cable CARR-DR 2860 local/remote power panei CARR-TCU 840 logic board, tape control unit A1 CARR-TCU 1390 logiC board, tape control unit A2. CARR-TCU 1400 iogic card, tape control unit CARR-TCU 1110 machine reel CARR-DR 40 machine reel flange, lower CARR-DR 50 machine reel flange, upper CARR-DR 540 machine rael hub CARR-OR 610 machine reel tach sensor A CARR-DR 2250 machine reel tach sensor B CARR-DR 2260 machine reel tape guide CARR-DR 2270 maintenance adapter card CARR-TCU 1110 message display board CARR-OR 600 message display cable CARR-DR 2113 message display cable (message display to SLT Panel) CARR-DR 2110 message display cable (SLT Panel to logic board) CAR R-OR 2113 message display de power cable CARR-DR ~ message display LED CARR-OR 210 microprocessor card CARR-TCU 1110 operator panel printed circuit board CARR-TCU 1420 operator panel switch board CARR-DR 1000 output filter CARR-DR 320 output stack assembly CARR-DR 2970 output stack up position sensor CARR-DR 2960 physical address switch CARR-DR 1290 plenum assembly CARR-DR 410 plenum supply hose CARR-DR 300 plunger spring CARR-DR 170 power ampllner board CARR-DR 500 power/POR card CARR-TCU 1260 pressure hose assembly CARR-DR 340 pressure sensor CARR-DR 400 pump motor CARR-DR 300 pump to output filter hose CARR-DR 650 read bus cable CARR-DR 880 read clOCk and format card CARR-lCU 1110 read detect card CARR-TCU 1110 read ECCICORR card CARR-TCU 1110 read skew bu1'fercard 1 CARR-leU 1110 read skew buffer card 2 CARR-TCU 1110 read skew buffer card 3 CARR-TCU 1110 regulator CARR-DR 310 right guide bearing hose CARR-DR 440 right input rail assembly CARR-DR 2940 right tape head guide CARR-DR 2200 serVice switch assembly CARR-TCU 1620 stack low sensor CARR-DR 2890 status store basic card CARR-TCU 1110 status store communication card CARR-TCU 1110 STI-FIPS adapter CARR-TCU 9000 STI-FIPS gate fans CARR-TCU 9040 STI-FIPS power supply CARR-TCU 9030 STI-FIPS thermal switches CARR-TCU 0050 swttch panel printed circuit board, tape control unit CARR-TCU 1410 taChometer sensor cable CARR-DR 810, CARR-DR 815 tape control unit ac fuse CARR-TCU 1460 tape control unit ac line cord CARR-TCU 1400 tape control unit ac power supply CARR-TCU 1440 tape control unit A1 logic board CARR-TCU 1300 tape control unit A2 logic board CARR-TCU 1400 tape control unit blower assembly CARR-TCU 1500 tape control U'llt cables CARR-TeU 150 tape control unit dc fuse F1 or F2 CARR-TCU 1470 tape control unit dc power supply CARR-TCU 1450 tape control unit dc power supply to gate TB cable CARR-TCU 1600 tape control unit gate fan cable CARR-TCU 1650 tape control unit logic card CARR-TCU 1110 INDEX 8 INDEX 9 Index tape control unit switch panel printed circuit board CARR-TCU 1410 tape control unit thermal switch. lower CARR- TCU 1430 tape control unit top card connector CARR-TCU 1570 tape liftei solenoid CARR-DR 2160 tape litter solenoid input hOse CARR-DR 2150 tape path sensor A CARR-DR 60 tape path sensor B CARR-DR 70 tape transport unit ac power circuit breaker/cable assembly CARR-DR 2180 tape transport unit cables CARR-DR 490 tape tiansport unit control box S',.·,itches CARR-OR 1040 tape transport unit power supply blower, 60 Hz CARR-DR 710 tape transport unit thermal switch CARR-DR 820 tape transport unit thermal switch cable harness CARR-OR 830 tape transport unit thermal switch cable harness (end tape transport unit) CARR-DR 835 tape transport unit thermal switch cable harness (not end tape transport unit) CARR-DR 833 TCC (drive) CARR-DR 660 TeU address switch CARR-TCU 1970 tension transducer CARR-DR 140 tension transducer hose CARR-DR 460 tension transducer tape guide CARR-DR 2300 terminator, write bus A CARR-TCU 1995 terminator, write bus B CARR-TCU 1995 thermal switch lower, tape control unit CARR-TCU 1430 thermal switch upper, tape control unit CARR-TCU 2240 threader assembly CARR-OR 10 top card connector, tape control unit CARR-TCU 1570 too card connectors CARR-DR 660 UEPOs....itch CARR~TCU 1980 vacuum distribution tee CARR-DR 2100 vacuum hose assembly CARR-DR 350 vacuum supply hose CARR-DR 2120 vacuum test hose assembly CARR-DR 2630 voltage regulator card CARR-TCU 1110, CARR-TCU 1260 write bus A terminator CARR-TCU 1995 write bus Bterminator CARR-TCU 1995 write data card CARR-TCU 1110 removing dual tape control unit communication cables, relocate or discontinue subsystem INST 170 removing VO cables, relocate or discontinue subsystem INST 150 replacing subcovers and covers INST 130 request in line operation, channel to tape control unit Interface OPER 100 RER Se~ read error register reset switch description PANEL 15 location LOC 75 removal and replacement CARR-DR 1040 reset tape control unit, MD support diskette register display/alter MOISDISK 126 restart MAP 190, power PWR 100-1 rewi nd switch description PANEL 15 rewinding tape OPER 55 RFI See radio frequency Interference frame pans and end plates, installing See radio frequency Interference shield, installing right guide bearing hose removal and replacement CARR-DR 440 right input rail assembly removal ana replacement CARR-DR 2940 RPR See read pattern register RRC See read residual count register RSR See read status register running omlne checkout during Installation dual tape control unit subsystem INST 76, INST 78 TA90MG EC C04824 single tape control unit subsystem INST 70, INST 72 MDiSDISK 5 runnmg support diagnostics safety checks INST 6 inspection, materials needed for INSP 10 instructions INSP 10 preparation INSP 15 tape control unit ac groundl ng diagram INSP 65 ac primary power INSP 40 dc power supply INSP 45 inside INSP 35 inside miscellaneous INSP 55 outside INSP 15 tape transport unit ac groundi ng diagram INSP 70 dc power supplies INSP 32 Inside INSP 20 Inside miscellaneous INSP 32 outside INSP 15 safety inspection procedures education INSP 10 general instructions INSP 10 preparation INSP 15 tape control unit ac power supply It'l'SP 40, INS? 65 dc power supply INSP 45 inside INSP 35, INSP 55 outside INSP 15 tape transport unit ac grounding diagram INSP 60, INSP 70 de power supplies INSP 32 inside INSP 2O,INSP 32 outside INSP 15 sample logic diagram pages LGND 70 scope loop utility, diagnostic routine EEFO UCi'SDiSK 1100 scoping, procedure for using oscilloscope PLAN 65 secondary key, graphic symbol LGND 5 select control options, MD support diskette utilities, trace/match control MDISDISK 146 select jn line operation. channel to tape control unit interface OPER 190 select match action MDfSDlSK 146 select out line operation, channel to tape control unit interface OPER 190 select out line operation, tape control unit to drive Interconnection OPER 100 selected Indicator description PANEL 15 send message operation, tape control unit to tape control unit communication OPER 145 sense control transfer diagram, drive adapter area clocks EAD 44 error history table (SNERRH) OF 145 sensedata analysis SENSE 100 byte summary SENSE 102 description SENSE 100 format 19 byte 3, table and error codes description SENSE 115 bytes through 2, description SENSE 110 bytes 0 through 2, table SENSE 105 bytes 16 through 23, table SENSE 145 bytes 24 through 31 descrlrxlon SENSE 160 bytes 24 through 31, table SENSE 155 bytes 4 through 7, description SENSE 1:JJ o bytes 4 through 7, table SENSE 125 bytes 8 through 15 descriptron SENSE 140 bytes 8 through 15, table SENSE 135 summary SENSE 102 format 20 byte 3, table and error codes description SENSE 115 bytes 0 through 2, description SENSE 110 bytes 0 through 2, table SENSE 105 bytes 16 through 23, table SENSE 145 bytes 24 through 31 description SENSE 160 bytes 24 through 31, table SENSE 155 bytes 4 through 7, description SENSE 130 bytes 4 through 7, table SENSE 125 bytes 8 through 15 description SENSE 140 bytes 8 through 15, table SENSE 135 summary SENSE 102 format 21 byte 3, table and error codes description SENSE 115 bytes 0 through 2, description SENSE 110 bytes 0 through 2, table SENSE 105 bytes 16 through 23, description SENSE 180 bytes 16 thrOUgh 23, table SENSE 175 bytes 24 through 31, description SENSE 190 bytes 24 through 31, table SENSE 185 bytes 4 through 7, description SENSE 130 bytes 4 through 7, table SENSE 125 bytes 8 through 15 description SENSE 170 bytes 8 through 15, table SENSE 165 summary SENSE 102 format, how to determine SENSE 100 sensor cartridge In stack CARR-DR 2910 cartridge staged CARR-DR 2920 load complete CARR-DR 2840 output stack up position CARR-DR 2960 stack low CARR-DR 2890 sensor removal and replacement, stack low CARR-DR 2800 sensors tape transport, description of INTRO 51 thread path OPER 55 separation test, data buffer controls diagnostic EE33 DIAG 110 sequence timing chart, initial selection OPER 185 serial data in Signal line, MD to MA communication path OPER 80 serial data out Signal line, MD from MA communication path OPER 80 serial interconnection OPER 130 serial interconnection sequence, tape control unit to drive Opi!!l"aHon OPER'1mt serial interconnection timing chart OPER 188 serial number location, tape control unit LOC 30 serial sequence drive Interconnections EAD 44 service !n !lne operation. channel to tape control unit Inlerfa<:e OPER 190 service out line operation, channel to tape control unit Interface OPER 190 service representative Information, message display PANEL 30 service switch assembly removal and replacement CARR-lCU 1620 set logic card switches adapter card, tape control unit CARR-TCU 1189 setting addresses drive PANEL 12 drive. logical INST.50 drive, physical INST 50 tape control unit INST 40, PANEL 12 Shift signal line, MD to MA communication path OPER 80 short loop write to read description OPER 110 pattem test, routine EE52 DlAG 200 timing test, routine EE53 DIAG 218 signal cable LOC 170 signal lines. MD toJlrom MA communication path OPER BO single tape control unit subsystem command execution OPER 135 configuration diagram OPER;35 diagram. theory INTRO 25 IML procedure PANEL 7 offline checkout INST 70, INST 72 operation OPER 135 setting tape control unit addresses INST 40 SNERRH see sense error history table software problems, possible START 130 special tools descriptions PLAN 5 for installation INST 4 stack low sensor removal and replace:-nent CARR-DR 2890 start MAP, power PWR 100-1 start of maintenance section actions for possible non-FRU caused error codes START 130 actions to take for a fault symptom code START 325 determining a fault symptom code START 300 determining the tape control unit involved START 420 error path isolation START 400 error path sense byte definitions START 400 fault symptom codes caused by other than TPSJ hardware failures START 100 maintenance starting point START 10 possible channel adarxer hardware or firmware problems START 135 possible EC compatibility problems START 135 possibie software probiems START 130 start SWitch PANEL 40 starting sur'lOrt procedures SPROC 2 status bits 0-15 deseri pllon, dri ve OF 150 status byte description SENSE 205 table SENSE 200 updating the RAM OPER 142 status In line operation, channel to tape control unit interface OPER 190 status in signal line, MD to MA canmunication path OPER 80 status modifier status bit SENSE 205 status out sequence, MD to MA communication path OPER 81 status out signal line, MD from MA communication path OPER 80 status store baSic card clocks EAD 00 cable group from channel adapter FSI 200 card introduction INTRO 20 locati on lOG 15 removal and replace~ CARR-TeU 1110 card clocks EAD 10 channel request register (CRR) bit definitions OF 40 communication card locatton LOG 15 removal and replacement CARR-TCU 1110 communication card clocks EAD 8) communications withOut channel adapter OPER 30 diSplay, MD support diskette MDJSDISK 120 error condition theory EAO 5005 error description EAD 5005 external registers OF 10 external system problems EAD 5006 fmctlonal descrl~lon OPER 30 Irtroductlon INTRO 20 order test, routine EE93 [)lAG 460 OSCilloscope Information EAD 5C05 sense data and diagnostic failure 10 analysis EAD 5006 INDEX 9 Index INDEX 10 status storeJcrlannel adapter diagram Ei\D 5OC6 to channel adapter communications OPER 200 to channel adapter interconnection EAD 5006 to status store communication path OPER 140,OPER 145 troubleshooting guide, general EAD 5000 updating RAM OPER 142 write/read RAM storage test, routine EE92 DIAG 450 C'TI l""lnt:" ...:J i i'i' Ir.,j ac grounding diagram INSP 65 adapter removal and replacement CARR-TCU ~ command conversion INTRO 55 command processing OPER 12 description INTRO 10 fault switches, description QPER 12 gate fan removal and replacement CARR-TCU 9040 inspection procedure INSP 35 interconnections INTRO 15, INTRO 25, INTRO 35,OPER 10 location INSP 45, Lac 45 ports, description OPER 12 power supply removal and replacement CARR-TCU 9030 PS-Q3 See STI-FIPS power supply theory of operations OPER 12 thermal switch removal and replacement CARR-reu 0050 storage cards, buffer location LOC 15 removal and replacement CARR-TCU 1110 storage display/alter MD'SDISK 111 storage display/alter diagram MD'SDISK 110 subsystem characteristics INTRO 5 component descriptions, MDsupport diskette MD'SDISK 105 deallocate procedure PLAN 55 diagnostics DIAG 2 dismount procedure PLAN 55 display/alter, MD support diskette MD'SDISK 105 dump, MO support diskette utilities MDISOISK 140, MDlSDISK 165 error log messages, VMS description MSG 100 field definitions MSG 200 features I NTRO 5 introduction INTRO 5 offline procedure PLAN 55 operating modes INTRO 5 relocate or discontinue INST 140 subsystem clocks and sequences buffer area clocks EAD 20 channel adapter area clocks clocks to channel adapters EAD 10 clocks to status store EAD 10 control storage subsystem clocks subsystem clocks to the microprocessor card, timing chart EAD 6 timing chart EAD 7 XR bus and control clocks EAD 8 drive adapter area clocks alert sequence from the drive to the tape control unit EAD 42 clocks to the drive-adapter card EAD 40 data transfer sequence between the tape control unit and the drive and WTM, write erase gap sequence EAO 43 initial selection sequence from the tape control unit to the drive EAD 41 . sense control transfer EAD 44 serial sequence drive Interconnections EAD 44 drive clocks to the adapter card EAD 80 TA90MG EC C04824 liuni tape control unit area Clocks clocks to the status store basic card EAD 60 clocks to the status store communication card EAD 60 maintenance adapter area clocks clocks to and from the maintenance adapter EAD 70 data byte transfer, maintenance adapter card to microprocessor card EAD 71 maintenance deviCe comrnand byte transfer, mainienance adapter card to microprocessor card EAD 71 read data now area clocks clocks to the read clock and format card EAD 50 clocks to the read detect cards EAD 50 clocks to the read ECC/CORR card EAD 50 clocks to the read skew buffer cards EAD 50 tape control unit Clocks EAD 5 write data now area clocks clocks to the read detect cards EAD 30 clocks to the write data card EAD 30 internal clocks on the write data card EAD 30 summary channel commands INTRO 55 maintenance package description PLAN 25 maintenance product support, diagram PLAN 50 sense bytes SENSE 102 TA90 maintenance PLAN 5 support diagnostics address meaning MDlSDISK 6 common stop addresses MDlSDISK 6 dual-tape control unit SUbsystem MD'SDISK 5 error screen MDISDISK 6 introduction [lAG 2 organization DIAG 2 single-tape control unit subsystem MQlSDlSK 5 status screen MQlSDISK 6 verify M{)'SDISK 6 support diskette, MO drive command exerciser commands MD'SOISK 1220 control options MDlSDlSK 1220 detailS MD'SDISK 1222 diagram MDISOISK 1221 error messages MDISDISK 1220 Introduction DIAG 2 prompting screens MDISDISK 1225 maintenance package MO/SDISK 100 plan MDlSDlSK 100 procedure description MD'SDISK 100 relationship to product maintenance package MDISDISK 100 service panel functions channel RAM display diagram MDlSDISK 115 display subsystem configuration MDISDISK 105 register display/alter diagram MDlSDISK 125 status store display diagram MD'SDISK 120 subsystem display/alter MDISDISK 105 utilities, MDsupport diskette microprocessor control MO/SDISK 140, MDlSDISK 150 subsystem dump MD'SDISK 140, MD'SOISK 165 trace/match control MDlSDlSK 140 support maintenance package descrlptlon SPRQC 2 developing a fault symptom code SPROC 3 end-of-call actions SPROC 4 isolation procedures SPRQC 100 rechecking actions SPROC " support procedures SPROC 2 support troubleshooting, using the fault symptom index FSI 2 suppress out line operation, channel to tape control unit Interface OPER 19) sWltcn mode selection OPER 240. PANEL 40 start OPER 240, PANEL 40 switches and indicators PANEL 10, PANEL 15 switching on the power offline checkout, dual tape control unit INST 76, INST 78 offline checkout, single tape control unit INST 70 sync address, scope ioop utiiiiy MDiSDiSK 1100 SYS$ERRORLOG:ERRORLOG.SYS MSG 100 system attachment locations, tape control unit ac power supply Lac 60 tables command status table (CST) OF 00 device operations table (DOT) DF 120 drive external registers OF 155 external register address cross-reference buffer control card OF 5 diiva adaptei CGjd DF 5 maintenance adapter card DF 5 microprocessor card OF 10 read data now and read control card OF 10 status store card IF 10 write data flow card OF 10 external register bit definitions OF 15 logical device table (LOT) OF 125 path group 10 table (PGT) OF 140 path group map (PGM) DF 135 sense error history table (SNERRH) OF 145 tape control unit operations table (CUT) OF 105 XRA value to register name cross-reference OF 12 tach sensor cable locations, drive Lex:::: 155 tape cartridge about CARR-DR 2320 description CART 5, INTRa 10 recording media characteristics INTRO 5 removal by hand CART 10 tape attachment procedure CART 30 tape cleaning cartridge PLAN 6 tape control unit + 5 V dc (J5 through J12) locations, dc power supply LOC 35 +5 V dc distribution diagram PWR 42 +8.5 V dc distribution diagram PWR 48 -5 V dc distribution diagram PWR 46 ae fuse 1 location Lac 55, LOC 00 removal and replacement CARR-lCU 1400 ac Input and output locations, dc power supply Lac 35 ac power supply grounding diagram INSP 65, INSP 165 local mode diagram PWR 36 location Lac 55, Lac 60 overview diagram PWR 32 panel description PWR 15 power off and on procedures CARR-TCU 6 primary Inspection INSP 40, INSP 140 remote mode diagram PWR 38 50 Hz except Japan LOC 00 ac power to gate cable removal and replacement CARR-lCU 1770 addressing INTRO 10 basic diagnostics test, how to run MDlSDISK 530 blower assembly 1 and 2 location LOC 30 Lac 55, removal and replacement CARR- TCU 1500 buffer description OPER 20 cable connectors (dual tape control unit) locations La:::: 30 cable groups listing FSI 200 cable location listing CARR-TCU 157 card locations Identification LOC 10 Changing the addresses PANEL 12 Channel adapter INTRO 3O,OPER 15 channel adapters Installed sense byte SENSE 160 channel Interface OPER 15 circuit breakers location, de power supply LOC 35 clocks EAD 5 COMTABregister OF 89 configurations dual tape control unit OPER 140 single tape control unit OPER 135 control OPER 30 control functional areas OPER 30 covers front cover adjustment CARR-TCU 2-2 removals CARR-TCU 2-1 replacements CARR-leu 2-2 data blJffer INTRO 20, OPER 20 data now diagram OPER 10 data writing modes buffered write INTRO 22 tape write INTRO 22 dc power supply control diagram PWR 50 Indicator location LOC 50 Inspection INSP 45 location LOC 35 overview diagram PWR 34 voltage checki ng without de test tool PWR 10 YOltage jumper installation CARR-TCU 1450 diagram INTRO 15 dlmens:ons INTRO 5 disable Indicator cable group FSI 200 description . PANEL 10 diskette drive PANEL 10 drive adapter INTRa 20, INTRO 30 dual tape control unit communications cable, connecting INST 30 end status bit SENSE 205 equipment checks sense byte SENSE 170 error checking OPER 30 errors, sense error history table OF 145 external registers, MD support diskette register display/alter MDlSDlSK 126 features sense byte SENSE 160 functional area description OPER 15 functions I NTRO 15 fuse location, dc power supply LOC 35 hardWare level sense bits SENSE 160, SENSE 100 110 cable Installation INST 110 IDsense bit SENSE 110 I ML procedure PANEL 7 IMLswltch cable group FSI 200 description PANEL 10 Initial selection description and timing chart OPER 185 Inside Inspection INSP 35 Inside Inspection, miscellaneous INSP 55 Installation INST 10 IntrodUction INTRO 15 logic board card locations LOC 15 top card connectors LOC 20 INDEX 10 INDEX 11 Index logic gate terminal strips location LOC 30 mainline circuit breaker (CB1) PWR 15 maintenance adapter INTRO 20,OPER 30 maintenance adapter registers OPER 30 MD connector location LOC 50 MD serializer/deserializer OPER 30 microcode EC level sense byte SENSE 160 microcode error sense bytes SENSE 140 microprocessor/control storage INTRO 20 normal/test switch cable group FSI 200 description PANEL 10 online/offline switch cable group FSI 200 description PANEL 10 operations table (CUT) OF 105 operator panel removal and replacement CARR-TCU 1420 operator panel locations LOC 50 operator setup panel locations LOC 50 output current selection (+5 V dc) location, dc power supply LOC 35 outside inspection INSP 15 over-<;urrent protection, circuit breakers location lOC 35 parts definitions and locations LGND 15 power cable, connecting INST 00 introduction INTRO 20 mode-type SWitch location LOC 50 operation OPER 30 switch location LOC 50 voltage tolerance table PWR 20 power-on-resetJunder-voltage detector OPER 30 read cards OPER 25 control INTRO 20 data bus INTRO 30 read/write bus connectors location LOC 30 reading data INTRO 22 remove/replace procedures by FRU number CARR-TCU 1-1 scan rings diagram, MD support diskette MDlSDISK 130 serial number high order digit sense bits SENSE 160, SENSE 190 serial number location LOC 30 serial number low order sense bytes SENSE 160, SENSE 190 service switch assembly removal and replacement CARR-TCU 1620 setting the addresses INST 40, PANEL 12 status store OPEti ~ status store/channel adapter communications OPER 30 status store/status store communication INTRO 20 switch panel printed Circuit board removal and replacement CARR-TCU 1410 switches and indicators PANEL 10 tape control unit involved determination START 420 tape control unit to drive bus out driver wrap test, diagnostic routine EE42 DIAG 150 TCU address switches cable group FSI 200 locations LOC 50 TCU address switches locations LOC 50 TCUOrrCU1 switch cable group FS! 200 description PANEL 10 test plug data locations, dc power supply LOC 35 test plug location, dc power supply LOC 35 thermal switch assembly location LOC 30 to drive bus and tag test, diagnostic routine EE4-3 DIAG 160 to drive operation OPER 185 to Orl ve sequences alert sequence from the drive to the tape control unit EAD 42 TA90MG EC C04824 data transfer sequence between the tape control unit and the drive and WTM, write erase gap sequence EAD 43 initial selection sequence from the tape control unit to the drive EAD 41 sense control transfer EAD 44 serial sequence drive Interconnections EAD 44 to drive serial test, diagnostic routine EE44 DIAG 170 to drive, write operation OPER 187 to tape control unit communications OPER 145 top card connectors locations LOC 20 troubleshooting guide, general EAD 5055 T1 ac voltage taps location, de power supply LOC 35 unit emergency power off cable (UEPO), installing INST 120 unit emergency power switch location LOC 50 unit emergency switch location LOC 50 voltage regulator OPER 30 write OPER 20 write data flow INTRO 20 writing data INTRO 22 tape control unit offline verification procedure CARR-TCU 5 tape data record format OPER 85 tape data transfer error report, description MSG 206 tape drive ending operation procedure PANEL 5 message display messages PANEL 30 operating procedure PANEL 5 setting the addresses PANEL 12 setting the logical address INST 50 setting the physical address INST 50 tape drive message display INTRO 10 tape drive transport OPER 50 tape format OPER 85 tape guide, head left removal and replacement CARR-DR 2280 right removal and replacement CARR-OR 2290 tape IIlter solenoid location lOC 100 removal and replacement CARR-DR 2160 response checking procedure MD'SDISK 302 tape IIlter solenoid input hose removal and replacement CARR-DR 2150 tape lifter solenoid response checking procedure MDISDISK 302 tape loading/unloading, drive transport INTRO 51 tape path sensors adjustment, sensor A CARR-OR 60, CARR-OR 120 adjustment, sensor B CARR-DR 40, CARR-DR 70 locations LOC 105 removal and replacement, sensor A CARR-DR 60 removal and replacement, sensor B CARR-OR 70 tape removal tool PLAN 5 tape rewinding/unloading OPER 55 tape thread-load OPER 55 tape transport characteristics INTRO 5 sensors INTRO 51 tape transport unl t ac grounding diagram INSP 70 ac power CB location LOC 75 panel PANEL 15 adapter card OPER 40 cable removal and replacement CARR-DR 490 cables location chart CARR-OR 491 covers front cover adjustment CARR·DR 2-2, CARR-DR 2-4 removals CARR-DR 2-1, CARR-DR 2-3 replacements CARR-DR 2-2, CARR-DR 2-4 data flow diagram OPER 35 dc power supplies inspection INSP 32 dc power supply location LOC 75 voltage checking without dc test tool PWR 12 diagram, theory INTRO 45 digital serlJ'O card OPER 40 dimensions INTRO 5 drive address switch locations LOC 75 display panel locations lOC 75 locations LOC 95 online/omlne SWitch locations LOC 75 povver switch locations LOC 75 ready/not ready switch locations Lac 75 rewind switch locations LOC 75 switch panel location Lac 75 transport assembly description INTRO 51 unload switch locations Lac 75 drive control card adapter OPER 40 digital servo OPER 40 microprocessor OPER 40 drive logiC INTRO 50 drive transport description OPER 50 ferrite assembly functions INTRO 45 fuses continue to blcwv PWR 30 inside Inspection INSP 20 installation additional units INST 20 first unit INST 11 introduction INTRO 45 locations LOC i5 logic board layout, pin side LOC 135 logic location area definitions LGND 35 logical components OPER 40 loose wrap test, tape OPER 55 message display INTRO 50, OPER 40 microprocessor card OPER 40 operator control panel and display location LOC 75 outside inspection INSP 15 pneumatic supply INTRO SO, OPER 45 pneumatics pneumatics lOC 120 power amplifier board OPER 40 Introduction INTRO 50 logical components description OPER 40 power off and on procedures CARR-DR 8 power supply jumper checks, Installation INST 56 locations LOC 90 read preamplifier card OPER 40 rer:noVelreplace procedures by FRU number CARR-DR 1-1 rewinding, tape OPER 55 sensor test, tape OPER 55 setting the addresses PANEL 12 setting the logical address INST 50 setting the physical addresses INST SO, INST 350 switch panel location LOC 75 switches and Indicators PANEL 15 tape threadlload OPER 55 tape unloading/rewinding OPER 55 TB11ocation LOC 75 thermal switch cable harness removal and replacement CARR-DR 830 removal and replacement CARR-DR 820 threadlload, tape OPER 55 TU-P2 read/write bus connector location LOC 75 write card OPER 40 tape write mode INTRO 22 tape-write-immediate mode OPER 100 TA90 maintenance summary PLAN 5 TCU address switches Information chart for setting INST 40 switch cabie group FSi 200 description PANEL 10 removal and replacement CARR-TCU 1970 TCUOITCU1 switch description PANEL 10 tension transducer Introduction INTRO 51 removal and replacement CARR-DR 140 tension transducer hose removal and replacement CARR-DR 400 tension transducer tape guide removal and replacement CARR-DR 2300 test equipment for Installation INST 4 OSCilloscope PLAN 65 pressure/vacuum gauge PLAN 5 test plug data tape control unit dc power supply locations LOC 35 tape transport unit dc power suppfy locations LOC 90 test tool, dc power supply description PLAN 5, PWR 12 how to use without tape controi unit P'NR 10 how to use without tape transport unit PWR 12 verification procedure PWR 10, PWR 12 thermal switch assembly location LOC 130 removal and replacement CARR-DR 1100 thermal switch lower, CU gate location LOC 30 removal and replacement CARR-TCU 1430 thermal switch upper, CU gate removal and repiacement CARR-TCU 2240 thermal switch, tape transport unit cable harness removal and replacement CARR-OR 820 threader arm location LOC 95 tJveader assembl y location LOC 100 removal and replacement CARR-DR 10 threader motor location LOC 105 threader pi n and leader block at the cartridge latch assembly cartridge removal procedure CART 16 example CART 10-3 In machine reel hub cartndge removal procedure CA RT 12 example CART 10-2 stopped In tape path cartridge removal procedure CART 14 example CART 10-2 threading tape OPER 55 threading/loading tape OPER 55 timing test, short loop write to read DlAG 218 tool for releasing cartridge clutch, illustration of PLAN 6 tools, special descrlpUons PLAN 5 for Installation INST 4 top card connectors INDEX 11 INDEX 12 Index locations LOC 20 removals and replacements CARR-OR 660, CARR-TCU 1570 trace level 7, MD support diskette utilities, trace/match control MDISDISK 146 trace/match control, MD support diskette utilities detailed description MCVSDISK 146 diagram M[)ISDISK 145 overview MD/SDISK 140 transfer packet MSG 100 transitions from GMP to support package SPROC 2 transport, tape characteristics INTRO 5 sensors INTRO 51 troubleshooting, board and cable Interconnection failures EAD 5(XX) 11 ac voltage taps location, tape control unit dc power supply LOC 35 UEPO cables, removing for relocate or discontinue UEPOswitch INST 160 under-voltage detectorJpower-on-reset IN1RO 20 unit check status bit SENSE 205 timing sense bit SENSE 110 unit emergency power off (UEPO) cable, installing INSl 120 unit emergency power switch checking for failure INST 60 description PANEL 10 location LOC 50 removal and replacement CARR-TCU 1980 unit exception status bit SENSE 205 unload switch description PANEL 15 unload time, tape transport INTRO 5 unloading tape OPER 55 use of support diagnostics M[)ISOISK 4 using the fault symptom index FSI 2 utility, scope loop MDlSDlSK 1100 vacuum adjustment PNEU 5 vacuum distribution tee removal and replacement CARR-DR 2100 vacuum hose assembly removal and replacement CARR-DR 350 vacuum measurement, pneumatic PNEU 5 vacuum port cap location LOC 120 vacuum supply hose removal and replacement CARR-DR 2120 vacuum test hose assembly removal and replacement CARR-DR 2630 venturi location LOC 120 verification procedure, dc test tool PWR 10, PWR 12 VMS error log messages MSG 100 voltage distribution cable connectors LOC 120 voltage distribution list, how to read graphic format LGND 80 voltage jumper See jumper, power supply voltage regulator card introduction INTRO 20 TA90MG EC C04824 location LOC 15 removal and replacement CARR-TCU 1260 voltage regulator, tape control unit OPER 30 voltage tolerance tables PWR 20 volume content, maintenance guide PLAN 10, PLAN 11 wait Indicator description PANEL 10 WBC top card connector location LCC 130 removal and replacement CARR-DR 660 OCD top card connector locatiOn LOC 20 removal and replacement CARR-TCU 1570 OCR See write control register WE top card connector location LOC 20 removal and replacement CARR-TCU 1570 \\'FG top Wiid connector location LOC 20 removal and replacement CARR-TCU 1570 when to use the fault symptom index FSI 2 when to use the support maintenance package SPROC 2 width, tape INTRO 5 width, tape control unit and tape transport unit INTRO 5 WKL top card connector location LOC 20 removal and replacement CARR-TCU 1570 write OPER 20 write adapter cables locations, drive LOC 150 write blocks corrected sense byte SENSE 170 write blocks processed sense byte SENSE 180 write bus terminator removal and replacement CARR-TCU 1995 write bytes processed sense bytes SENSE 180 write card OPER 40 Introduction INTRO 50 location LOC 130 write control register (WCR) OF 82 write data card clocks EAO 30 location LOC 15 removal and replacement CARR-1CU 1110 write data checks sense byte SENSE 170 write data now area clocks EAO 30 description OPER 100 diagram OPER 100 extemal registers OF 10 Introduction INTRO 20 write data now description OPER 120 write operation timing chart OPER 187 write operation, tape control unit to drive OPER 187 write operatiOns OPER 100 write overrun test, data buffer controls diagnostic EE33 DlAG 110 write power card location LOC 130 write signal line, MO from MA communication path OPER 80 write status sense bit SENSE 110 write to read timing test, short loop OIAG 218 writing data INTRO 22 WS top card connector location LOC 20 WSE See write status/error register XB top card connector location LOC 130 removal and replacement CARR-DR 660 XC top card connector location LOC 130 removal and replacement CARR-DR 660 XCOE top card connector location LOC 20 removal and replacement CARR-TCU 1570 XFG top carCl connector location LOC 20 removal and replacement CARR-TCU 1570 XKL top card connector location LOC 20 removal and replacement CARR-TCU 1570 XR bus and control clocks EAD 8 XR detected errors OPER 70 XR Interconnection timing EAD 8 XRA see extemal registers XRA decode example OPER 215 XRS top card connector location LOC 20 removal and replacement CARR-TCU 1570 YB top card connector location LOC 130 removal and replacement YBCOtop card connector location LOC 130 removal and replacement YCDE top card connector location LOC 20 removal and replacement YFG top card connector location LOC 20 removal and replacement YHJK top card connector location LOC 20 removal and replacement YKL top card connector location LOC 20 removal and replacement YP top card connector location LOC 20 removal and replacement YRS top card connector location LOC 20 removal and replacement ZB top card connector location LOC 130 removal and replacement ZSCD top card connector location LOC 130 removal and replacement ZCD top card connector location LOC 20 removal and replacement ZFG top card connector location LOC 20 removal and replacement ZHJK top card connector ZKL top card connector location LOC 20 removal and replacement ZPQ top card connector location LOC 20 removal and replacement I Numerics CARR-DR 660 CARR-DR 660 CARR-TCU 1570 CARR-TCU 1570 CARR-TCU 1570 CARR-TCU 1570 I 02A-A1 logic board pin side locations, dri ve LOC 95 50 Hz and 60 Hz voltage tolerance tables PWR 20 50 Hz except Japan, ac power voltage tolerance table PWR 20 60 Hz and 50 Hz Japan, ac power voltage tolerance table PWR 20 CARR-DR 660 CARR-DR 660 CARR-TCU 1570 CARR-TCU 1570 CARR-DR 660 CARR-TeU 1570 CARR-TCU 1570 CARR-TCU 1570 INDEX 12 ( TA90 MG EC C04824 Notes INDEX 13 Notes INDEX 13 TA90/E Magnetic Tape Subsystem Maintenance Guide EK·PTA90·MG·OO2 READER'S COMMENTS TA90/E Magnetic Tape Subsystem Maintenance GuIde READER'S COMMENTS EK·PTA90·MG·002 Your comments and suggestions will help us In our eHorts to Improve the quality of our publications. Your comments and suggestions will help us In our efforts to improve the quality of our publications. 1. How did you use this manual? (Circle your response.) 1. How did you use this manual? (Circle your response.) (a) Installation (b) Operation/use (c) Maintenance (d) Programming (e) Training (f) Other (Please specify) - - - - - - - - - - (a) Installation (b) Operation/use (e) Training (f) Other (Please specify) _ _ _ _ _ _ _ __ (c) Maintenance (d) Programming = 2. Did the manual meel your needs? Yes:J No:::J Why? 2. Did the manual meet your needs? Yes:J No 3. Please rate the manual on the following categories. (Circle your response.) 3. Please rate the manual on the following cate"gories. (Circle your response.) Excellent Accuracy Clarity Completeness Table of Contents. Index Illustrations. examples Overall ease of use 5 5 5 5 5 5 Good 4 4 4 4 4 4 Fair Poor 3 3 3 3 3 3 2 2 2 2 2 2 Unacceptable 1 1 1 1 1 1 Accuracy Clarity Compl eteness Table of Contents. 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