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EK-MK4BR-MG-001
December 1985
70 pages
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Document:
Barclays Branch Controller Maintenance Guide (Mk IV)
Order Number:
EK-MK4BR-MG
Revision:
001
Pages:
70
Original Filename:
OCR Text
EK-MK4BR-MG-001 | Barclays Branch Controller Maintenance Guide 3 (MK IV) Produced by ESD&P Europe, Reading First Edition, December 1985 Copyright © 1983 by Digital Equipment Company Ltd. All Rights Reserved Printed in U.K. Using Digital’s networked computer systems,this book was produced electronically by the Media, Publishing and Design Services department in Reading, England. The information in this document is subject to change without notice. Digital Equipment Company Ltd. assumes no responsibility for any errors herein. The following are trademarks of Digital Equipment Company Ltd. dlilgliltall TM DEC DECmate DECUS DECwriter DIBOL Work Processor PDP RT P/OS UNIBUS Rainbow RSTS MASSBUS VMS VT RSX Professional VAX 3 CONTEN TS MAINTENANCE GUIDE - Section1 — Introduction ........................ 1 WorldBox ..........ccovviviienen.. Section 3 — Testing— The Use of the Diagnostics .... Section 4 — Installation and Diagnostic Sequence ... Section 5 — Backplane Utilization ................ Section 6 — Loading Barclays Software ........... Section 7 — The 30-23616-01 Power Supply...... Section 8 — Barclays Fault Reporting Procedure ... 3 14 23 25 26 27 30 E Section 2 — All You Need to Know about the ~ ~ Section 9 — World Box Field-Replaceable Units ... 33 ; Appendlx A -KDJ11-B(M8190) ............... 35 " Appendix B - MSV11-QA (M7551-AA) ........ 38 Appendix C - Provisional Information ...... U 42 Appendix D'~ RQDX2 (M8639-YB) ............ 44 Appendix E-RD53 .........coivniiininn... 45 _ Appendix F — TQKS50 (M7546) ................ Appendix G - TK25 ...........cciiiiiiinnnnn. Appendix H-TK50 .......... ... AppendixI —~KMVI11-B....................... 48 52 54 56 Appendix J - The Bullion System .............. 60 )Appendlx K — Barclays Controller D333B-DB .... 62 Appendix L — BCIS D333B-DF ................ 63 ‘Appendix M — Barclays Controller (Mk IV) D333B-DJ .............. 64 Appendix N - Barclays Distribution and | Control Board ................... 65 i FIGURES 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 3-1 3-2 5-1 FrontView ........cciiiieiiieneenrnenees 3 RearView ........coiiiiiiiiiiiiiinnnnnns 3 RightHand Side ..............ccouvevee.. 4 left Hand Side .................. [P 4 The 1I/O Distribution Panel ................ 5 The Control Panel, General View .......... 5 Control Panel ............ccoiiiiiiian.. 6 The CPU Console Board .................. 7 AIrFlow ....civiiiiii ittt iieen 8 Location of the Temperature Sensor PCB ... 9 The Removable Panels of the World Box ... 10 LED Test-Error Code Indicator ............ 14 Barclays Controller Diagnostic Flowchart ... 16 Suggested Module Layout ................. 25 7-1 Physical Location of the 30-23616-01 7-2 A-1 B-1 Power Supply Connections (30-23616-01)... 29 M8190 Jumper and Switch Locations ....... 36 M?7551-AA Jumper and Switch Locations ... 38 D-1 E-1 F-1 I-1 ...... 28 M8639-YB Jumper and Switch Locations ... 44 Read/Write PCB Jumper, DS3 ............ 46 M7546 Jumper and Switch Locations ....... 50 M7501 Jumper and Switch Locations (firstmodule) ........ccovvieriiiiiennnnn. 56 I-2 M7501 Jumper and Switch Lecatmns (second module) .........cciiiiiiiiiiiiienene.. 37 I-3 KMYV Cable Connections .................. 58 J-1 Bullion Block Schematic Diagram .......... 61 K-1 Barclays Controller, D333B-DB Configuration .............cvvieiunrnnenns 62 L-1 BCIS Configuration ..............c..cu... 63 M-1 Barclays Controller Mk IV Cenfigurauan ... 64 N-1 Barclays Distribution and Control Board Layout .............ccciiiiiiiennnn. 65 TABLES 2-1 3-1 3-2 B-1 B-2 F-1 Sequence of Accessto FRUs .............. 13 KDJ11 Code Identification ................ 19 CSS Code Identification .................. 21 CSR Register Selection ................... 39 Starting and Ending Address Selection ...... 40 Revision Level Switch Settings ............. 49 iv. CONTENTS - BARCLAYS BRANCH CONTROLLER MKIV MAINTENANCE GUIDE § SECTION 1 INTRODUCTION The MKIV Barclays Controller is a package of DEC equipment builtinto a BA123-A3 ‘World Box’. There is a core of options which may be varied according to the needs of the customer. The common features in the MKIV Controller are: The World Box Power Supply Diagnostics The core options in a MKIV Controller are: ~ ) CPU = KDJ11-B (11/73) MEM = MSV11-QA (IMB) MASS = STORAGE = COMMS = RQDX3 with 1 X RD53 TQKS0 with TK50 STREAMER TAPE Drive 2 X KMVI11-B, 4 Lines This Maintenance Guide gives notes about the core approach in Sections 1 to 9, with details of options that are, or may be found in a MKIV Controller, in appendices. NOTE When a Controller has to be changed on-site, the Engineer must remove any options from the defective unit, and return them to stores as individual options. This must be done separately from the return of the basic Controller, to satisfy the administration procedures. 2 MAINTENANCE GUIDE (MKIV) Details of specific configurations can also be found in appendices. In this document: NOTE relates to guidelines and information CAUTION relates to hazards to equipment WARNING relates to hazards to persons. 3 MAINTENANCE GUIDE (MKIV) SECTION 2 | ALLYOUNEED TO KNOW ABOUT THE WORLD / BOX CLOSED VIEWS ON/OFF SWITCH | iat | /L, RX50 (IF FITTED) : g | ’ | PULL HERE el CONTROL PANEL ) BLANKING — — TO OPEN o LEFT SIDE PANEL RETAINING SCREW RE72 Figure 2-1 Front View 1/0 DISTRIBUTION I0A _—" cuTouT |_REMOTE POWER CONTROL CONNECTION | ) /" RH.PANEL RETAINING SCREW U SELECTOR MAINS QI | | DOOR CATCH 5/ MAINS INPUT RE73 Figure 2-2 Rear View 4 MAINTENANCE GUIDE (MKIV) OPEN VIEWS RIGHT , FRONT HAND SIDE | CORPORATE |} Vil l gggg};&mm (ml | Eczum\a&mé,,xr:i — s : =57l MOUNTING SHELVES i BARCLAYS Mk IV LL1] DISTRIBUTION —| BOARD by & | : , ' g | ‘ l_—:l‘i e IEFl] ~ ' . '7'\9 voDisTRIB PANEL CARD CAGE CARD CAGE FAN PUSH CATCH RE74 LEFT FRONT — 1 HAND SIDE RX50 (IF FITTED) - E":"’ CONTROL %1~ _ o FAN @ ) MODULES b o FIXED SWIVELLING CASTORS CASTORS RE7B Figure 2-4 Left Hand Side MAINTENANCE GUIDE (MKIV) & CHANNEL 7 7 1 FIRST . DHV1 1 SECOND DHV11 < IF FITTED IF FITTED CHANNEL O _ [CHANNEL O || €= - TK25 IF FITTED _ CONSOLE THIRD KMV11-B IF FITTED SECOND KMVIF-B KMVII-B RE76 Figure 2-5 The I/O Distribution Panel THE CONTROLS oy w"fl LED INDICATORS DOOR PUSH CATCH 1 ENGINEERS o 88|, o oD U CONTROL e - 1 ONTRO DISPLAY — L 1) ussp?r?esg)L > CPU CONTROL — * r-l RX50 LEET SIDE PANEL RETAININGTM SCREW , G iik\ L SWITCHES || ~RD53 cONTROL e, ) RE77 Figure 2-6 The Control Panel, General View 6 MAINTENANCE GUIDE (MKIV) The World Box enclosure houses the power supply and backplane assembly and has space for five mass storage devices. The Box is covered by removable panels, on the right and left sides and the front. These are held onto the main framework by push catches. See Figures 2-3 and 2-4 for the location of these catches. There are three doors in the box. One at the front, for access to the Control Panel, one at the back for access to the I/O Panel, and a card cage door inside the right side panel. THE CONTROL PANEL The control panel of the World Box is located at the bottom left of the front panel behind a small access door. Figure 2-7 shows the layout of this panel. CPU o] Ren | = bcok CONTROL T [o] Hatt ° [o] mainT ' RX50 ENG. DISPLAY RX1 Write gvggc*-les 5] i Ready WAITE| = Protect TWIN SEVEN SEGMENT DISPLAY ENGINEERING <L - CONTROL PANEL s — (IF FITTED) ° <1 | | RD53 CONTROL FUNCTIONAL RE78 Figure 2-7 Control Panel MAINTENANCE GUIDE (MKIV) 7 THE CPU CONSOLE BOARD Figure 2-8 shows the CPU Console Board. The RESTART switch is a momentary action push switch. Pushing this switch will BOOT the system, depending upon the position of the maintenance switch (see Section 3) . The LED in this switch is ON when the CPU is running. The DCOK (green) LED is ON when the system is receiving stable voltages from the power supply. Regulator A and B LEDs indicate which of the two / regulators have failed if the DCOK indicator is OFF. NOTE There should be at least ONE module in both the ODD and EVEN-numbered slots of the backplane to draw enough current to start the regulators. | Make sure that both DIP switches on the Console board are OFF. RESTART/ W RUN }3 [ -DC OK fi ":»._@__ HALT f LED / O O - \\ (REGULATOR A) LED (REGULATOR B) RE79 Figure 2-8 The CPU Console Board 8 MAINTENANCE GUIDE (MKIV) AIR CIRCULATION Three fans cool the World Box, Figure 2-9 shows the location of the cooling fans and the air flow through the | box. MASS STORAGE FAN FAN REBO Figure 2-9 Air Flow A PCB mounted above the card cage regulates the flow of air by sensing the temperature in the box. One circuit increases the speed of the card cage fan when the temperature rises above a minimum level, the other shuts down the system when a high operating temperature is reached. The system also shuts down if the card cage fan stops. Figure 2-10 shows the location of the Temperature Sensor PCB. ) MAINTENANCE GUIDE (MKIV) 9 TEMPERATURE E SENSOR PCB ~— REB1 3 Figure 2-10 Location of the Temperaturé Sensor PCB OPENING THE WORLD BOX The World Box should be opened in the following order: . 1. Side Panels 2. Front Panel See Table 2-1 for a general sequence of access to ) FRUs. Figure 2-11 shows the removable panels of the World Box. 10 MAINTENANCE GUIDE (MKIV) CARD-CAGE DOOR IO PANEL DOOR L EFT-SIDE PANEL & { £ RN1\ L ‘\fl/ RIGHT-SIDE FRONT PANEL PANEL CONTROL PANEL DOOR REB2 Figure 2-11 1. The Removable Panels of the World Box Removing the Side Panels Refer to Figures 2-3 and 2-4 as appropriate. 1. Open the front door (left panel), or the rear door (right panel). | Using a medium sized slot screwdriver or a coin remove the side panel locking screw. Keep the screw in a safe place. Using the tips of the fingers placed near the side panel push-catches, pull the bottom edge of the panel outwards until it comes free from the framework. MAINTENANCE GUIDE (MKIV) 5. 11 Lift the panel so that the top edge comes free from the framework. 6. Store the panel in a safe place. 2. Removing the Front Panel CAUTION | - Trying to remove the front panel BEFORE removing the side panels can cause the tabs on the front panel to break. When both side panels have been removed: | 1. With the fingertips positioned near each of the bottom push fit catches, pull the panel outwards until it is free of the framework. 2. Repeat the above process for the upper push fit catches. 3. The panel is now free of the framework and can be stored in a safe place. 3. Replacing the Side and Front Panels Replacement of the panels of the World Box is a simple reversal of the above procedures. e e Replace the front panel first. At all times apply closing pressure directly over the push fit catches. } 4. Removing the Card Cage Door NOTE When this door is removed the air flow around the modules is reduced. A switch has been incorporated to detect the absence of the door and to increase the speed of the cooling fan to maintain the cooling level. 1. Remove the right hand side panel. 2. Locate the card cage door snap catches, undo them and open the door. 12 MAINTENANCE GUIDE (MKIV) 3. Lift the door away from the framework by gently working the bent metal tabs free from their retaining slots. The door is located by means of a ninety degree ‘joggle’, pressed into the entire length of the door. The joggle is in turn located in a slot in the frame and this arrangement acts as the hinge. It is important therefore that removal is done by manipulating the door rather than forcing it. 4. 5. Store the door in a safe place. Replacing the Card Cage Door Reverse the above process, taking care not to snag any cables. 6. Replacement of Fans NOTE the power supply 1. 2. Isolate the power. Gain access to the fan by remavmg the appropriate side panel. 3. 4. Disconnect the fan supply voltage connector. Unscrew the fan retaining screws, and remove the fan. 5. Position the new fan and screw it firmly into place. 6. Connect the fan supply voltage connector. 7. Replace the panel(s). 8. Restore the power. ) MAINTENANCE GUIDE (MKIV) Table 2-1 FRU Sequence of Access to FRUs Rear Front R.H. Card L.H. Front Access Access Side Cage Side Panel Door Door Panel Door Panel PCBs/cables 1 2 3 Module box 30-23616-01 PSU 1 2 3 Disk drives 1 Distribution PCB 1 Disk subsystem cables 1 Fan, Card cage 1 . Fan, Disk space 13 1 3 2 1 1 2 4 2 2 2 3 2 2 5 14 MAINTENANCE GUIDE (MKIV) SECTION 3 TESTING - THE USE OF THE DIAGNOSTICS NOTE The MKIV diagnostics are NOT usable on the MKIII series Controllers. INDICATORS The indicators are used by the system to show when various activities are being performed by the CPU. The LEDs also include indicators to show when the CSS Diagnostics are being run and the completion of a pass. If the CSS diagnostics LED is lit the codes are | generated by the CSS diagnostic software (see Table 3.2). If the CSS diagnostics LED is not lit the codes are generated by the normal software. Figure 3-1 shows the layout of the LEDs. ' ~ ( ) » , CODE TO DISPLAY |«— CURRENT/FAILING TEST NUMBER Y CSS GENERATED DIAGNOSTIC INDICATOR PASS COUNT INDICATOR ON = FIRST PASS COMPLETE MOMENTARY OFF = SUBSEQUENT PASSES COMPLETE REB3 Figure 3-1 LED Test/Error Code Indicator KDJ11-B PROM:s There are three diagnostic PROMS on the KDJ11-B: e Diagnostic PROMS (High and Low Byte) These contain the standard Corporate tests for the CPU and memory. They produce LED codes 00 to 77, without any leading or trailing points. There is NO engineering access to these PROMS. MAINTENANCE GUIDE (MKIV) e 15 Configuration EEPROM This holds information used by the Corporate PROMS and the configuration table used by the MKIV Diagnostic System. The device table in the EEPROM can be accessed to control the testing sequence or to change the options in the test routine. To make changes to this table, connect an LA12 console to the Console Connector on the KDJ11-B. ! THE BASIC DIAGNOSTIC ROUTINE When powering ON or performing a RESTART the Corporate PROM will test the CPU and memory. If OK, and the MAINT switch is not ON, the Barclays system will be booted from RD5 3 drive 0. Ifthe MAINT switchis ON, it will attempt to boot the Diagnostic System from TK50 drive 0, RX50 drive O or 1 in that order. If none of these is available the CPU will enter an internal loop. The flowchart in Figure 3-2 shows the general scheme of the diagnostics. 16 MAINTENANCE GUIDE (MKIV) POWER ON *NOTE: OR RESTART DIAGNOSTIC SYSTEM 3 LOADED IN TK OR RX DRIVE O OR 1. v DIAGNOSTIC STARTUP PATTERN (52,25)x4 DISPLAYED. CPU AND CSS LED ON. MEM. TESTS “ DISPLAY DIAGNOSTIC SYSTEM VERSION NUMBER VALIDATES CONFIGURATION TABLE IN EEPROM. MAINT SW ON NO YES *SEE NOTE BOOT THE SYSTEM FROM TK50.~\,_NO OR RX50/0 OR RX50,/1 v WAIT IN PROM YES ROUTINE (KDJ) ~ FOR VALID DEVICE ENG. TEST NO SW ON )/ INTERNAL TESTING YES OF SYSTEM AS DEFINED IN CONFIG. TABLE. CSS LED OFF Yy Y EXTERNAL TESTING BOOT BARCLAYS OF SYSTEM AS DEFINED IN CONFIG. SYSTEM FROM RDE3/0 TABLE 4 REB4 Figure 3-2 Barclays Controller Diagnostic Flowchart CONTROLLING THE DIAGNOSTICS 1. Fault Finding Diagnostic testing is controlled by three front panel switches; RESTART, MAINT., and ENG.TEST. ) MAINTENANCE GUIDE (MKIV) 17 RESTART Operation of this PUSH switch restarts the system from the same point as a POWER UP. The built-in LED is ON when the CPU is running. A PUSH ON/PUSH OFF switch. OouT IN = Corporate CPU and memory diagnostics only. System will boot from RD53/0. = Corporate CPU and memory diagnostics will run. Diagnostic System will boot and run from either TK50/0, RX50/0 or RX50/1 Diagnostics will run in accord- ance with the setting of the ENG TEST switch. The trailing point LED will be lit. | The built in LED is ON when the MAINT. switch is ON, ENG TEST A PUSH ON/PUSH OFF switch. OuUT = Internal testing only. System configuration derived from CSS EEPROM System will boot from RDO. IN = External testing. LOOPBACK connectors and SCRATCH media are assumed to be in place. The diagnostic will not overwrite System media in the booted device. System configuration is derived from the CSS EEPROM Tests will repeat indefinitely. Leading point LED will be ON after the first pass and flash OFF/ON at the end of each subsequent pass. 18 MAINTENANCE GUIDE (MKIV) 2. Installation Control of the EEPROM Configuration table will be needed when a new EEPROM is installed or when a new option is added to the system. The following notes show the method used to modify the EEPROM contents. A Configuration Table Facility is included in the Diagnostic System. If both MAINT and ENG TEST switches are ON, the Facility will be invoked by two conditions: 1. If the EEPROM validation check in the CSS Diagnostic System routine produces an error. NOTE If the EEPROM Validation Check finds a fault when the ENG TEST switch is OFF the CPU is halted. Code 6, ‘Invalid EEPROM contents detected’, is displayed. 2. If a character input is detected when an LA12 console is connected to the KDJ11-B, the message ‘Break request, Y/N’ will be displayed. Type ‘YES’. These cgnditians will cause the prompt, ‘EEPROM Configuration Facility’ to be printed, followed by a list of the allowable responses, and the Facility prompt, ‘COM>’ Type in the command needed and answer the Facility messages. When using this routine to alter a Configuration Table entry the complete set of fields within the entry must be examined and terminated with <RETURNZ> to write the new data into the EEPROM. MAINTENANCE GUIDE (MKIV) 19 User input can be deleted by: 1. 2. Delete key. The Facility will echo the deleted characters in upper case and enclosed in backslashes. Control U Deletes the complete input line. ‘Repeat input>’ will be displayed. Control Z will abort an entry amendment. The EEPROM contents will not be changed. Table 3-1 Octal KDJi11 Code Identification Definition Code 77 76 75 74 73 72 71 70 67 66 65 CPU hung or Halt switch on at power up or restart CPU pre-tests, MMU register tests Turn MMU on and run MMU tests and CPU tests For UNIBUS systems turn on PMI to look at the UBA reboot bit Power up tc ODT Power up to 24/26 EEPROM checksum tests CPU ROM checksum and PCR test Misc CPU tests and EIS test SLU testl — Check for each register’s response SLU test2 — Xmit and receive data in maintenance . i mode 64 SLU test3 — Check interrupts and errors in main- 63 62 61 60 57 tenance mode Test MMU aborts Samode CPU cache tests Clock test FPP test CIS test 56 Samode exit — Check location 17760000 for timeout 55 54 UBA register response test, check UNIBUS through DDR for hung lines Memory size routine 53 ~ Check memory present at location 0 52 51 0-4 kw memory test Cache test using memory 47 46 45 Memory Parity/ECC tests Memory address/shorts test UBA ROM response test 50 Memory test 1 — Data tests/byte tests 44 UBA MAP registers data path test 43 UBA unmapped diagnostic cycles test 20 MAINTENANCE GUIDE (MKIV) Table 3-1 Octal KDJ11 Code Identification (Cont) Definition Code 42 41 40 37 36 35 34 33 32 31 30 27 UBA mapped diagnostic cycles test UBA floating address/data tests using mapped diagnostic cycles UBA address overflow test UBA cache data test UBA cache LRU test UBA cache floating address test in tag store UBA cache parity error detection test UNIBUS memory data path test UNIBUS memory parity logic test UNIBUS memory address/shorts test Test exit routine 26 25 spare — not used spare — not used spare — not used 24 DECNET boot (DLV11-E/F or DUV11) waiting for a reply from host 23 XON not received after XOFF - To correct type CTRL Q at console 22 Xmit ready bit never sets 21 Drive error 20 17 16 15 14 13 12 11 Controller error Boot device selection was invalid (i.e. AA) Invalid unit number selected Non existent drive Non existent controller No tape No disk Invalid boot block 10 Drive not ready 07 No bootable device found in automatic boot mode (sniffer) Console disabled by switch 1 = On and no force dialog or APT break received and ROM code has entered ODT for APT spare Dialog mode UBA ROM boot in progress 06 05 04 03 02 EEPROM boot in progress 01 CPU ROM boot in progress 00 Start boot with display blanked MAINTENANCE GUIDE (MKIV) Table 3-2 Octal CSS Code Identification Definition Code 77-52 51 50 47 46 45 44 43 42 41 40 Undefined MSV11 no.4 addressing MSV11 no.3 addressing MSV11 no.2 addressing MSV11 no.1 addressing MSV11 no.4 memory MSV11 no.3 memory MSV11 no.2 memory MSV11 no.l memory TK25 tape test TK25 controller test 37 36 35 34 33 32 31 30 DLV11 no.2 DLV11 no.1 DHV11 no.2 DHV11 no.1 TQKSO tape test TQKS5O0 controller test KMV11 no.3 channel B KMV11 no.3 channel A 27 KMV11 no.3 26 25 24 23 22 21 20 17 16 15 14 13 12 KMV11 no.2 channel B KMV11 no.2 channel A KMV11 no.2 KMV11 no.1 channel B KMYV11 no.1 channel A KMYV1I no.l RQDX logical unit 3 disk test RQDX logical unit 2 disk test RQDX logical unit 1 disk test RQDX logical unit O disk test RQDX logical unit 3 drive test RQDX logical unit 2 drive test RQDX logical unit 1 drive test 11 RQDX logical unit O drive test 10 RQDX Controller test 7 ‘pass count’ LED enable 6 EEPROM contents invalid 5 4-2 Console output timeout Undefined 1 0 RQDX logical unit 0 boot System Running 21 22 MAINTENANCE GUIDE (MKIV) BOOT SELECTION CREATION When a new EEPROM is installed the automatic boot configuration table must be created and written to it. This is done in the following way: 1. Plug the LA12 into the console port Press the ‘RESTART" button Press <CTRL> and C together while the numbers 1 to 9 are being printed out; Dialogue Mode will be entered Press S followed by <KRET>; Set-up Mode will be entered Select option 4; ‘4 — List/change the automatic boot selections in the Set-up table’ Alter the Set-up table to the following: Bootl = DUI1 Boot2 = DU2 Boot3 = MUO Boot4 = EO Boot5 = DUO Boot6 = DUO Select option 9; ‘9 — Save the Set-up table in EEPROM’ This saves the altered Set-up table in the EEPROM. 'MAINTENANCE GUIDE (MKIV) 23 SECTION 4 ,, INSTALLATION AND DIAGNOSTIC SEQUENCE / The following sequence assumes that a representative of Barclays Management Service Department (MSD) is on site. If not, miss out steps 2 and 9. 1. Make contact with the bank manager’s assistant. 2. Make contact with the MSD representative. Unpack and check controller and installation materials. Install controller. Connect controller power cable to the power distribution panel at the rear of the controller (Do not connect to terminals or to the network). Connect the LA12 to the console connector. Set MAINT and ENG TEST switches to ON. Press RESTART/RUN switch. Check the configuration table (see Section 3.2). Run diagnostics with loopback connectors in the communications connectors. Swap KMV11 loopback connectors (see next page). Repeat the diagnostic. ”\“”’*meww’ww‘ Run DECX/11 (see next page). If all tests OK, make connections to network and to terminals. The MSD representative (if on site) will now load the Barclays software and will check that the controller works with the network. 24 MAINTENANCE GUIDE (MKIV) 10. If all is OK, the installation is complete. Contact bank manager’s assistant before leaving. The following options will perform their own self-test routines on power-up or re-start DHV11 KMV11 RQDX TK50 XXDP+ DIAGNOSTICS The following is a recommended sequence of XXDP+ diagnostics for installation of the Barclays MKIV systems together with the minimum acceptable revision levels: OKDADO VMJAAO VKMABO VKMEBOQ f ** ZRQAGO ZRQBC]*** — — — —~ — — ZTKABO ZTKBBO — TKS50 exerciser — TQKS5O0 exerciser MARK4.BIN KDJ11 tests MSVI11 tests KMYV11 logic tests KMYV11 line/loopback tests RX50/RD53/RQDX1 tests Formatter for RDS3 — DECX/11 exerciser ) Run at least two passes. The first pass is a quick test which does not test the module completely. %k There are two types of loopback connector for KMV11 ports, EP-E155A-00 for RS-422 lines, and EP-156 A-00 for RS-423/232-C lines. (Run the test for two passes with each type of connector in each KMV11 port. That is to say, two times two passes of VKME.) skl This is a formatting program and should not be used on site. The RD53 which is to be installed, should be formatted at the Field Service Branch. ) MAINTENANCE GUIDE (MKIV) 25 SECTION § BACKPLANE UTILIZATION The backplane used in the MKIV Controller is a standard BA123 backplane. The slots are numbered 1 to 12 from right to left when viewing the card cage from the right hand side of the controller. The CPU module must be located in slot 1 with the memory next to it in slot 2. Figure 5-1 shows the serpentine bus layout. The maximum system configuration is shown. You should refer to this diagram to decide upon the configuration required. MODULE 12 X Q22|Q22|022]022|Q22|022]022]022|Q22|Q22|a22|Q22{ A 3 —— P SLOT 13 X 3 11 10 09 08 07 P2o|P17]P16|P13|P12| P9| 06 P8| 05 P5| 04 P4a| 03 P3| 02 P2| Of P1|B ROW Q22{Q22|022|Q22|Q22|@22|Q22}a22|c-D|c-D|cD|C-D|C Pia|piglPisiPia|P11|P10] P7] P6 D Q-BUS IMPLEMENTED SLOTS 1-12 ROWS A/B SLOTS 5-12 ROWS C/D C-D INTERCONNECT SLOTS 1-2, 3-4, ROWS C/D Q-BUS PRIORITY P1(Hi) TO P20(LO) "oy — 2 AUX 1__2 have +5V DC, GND and DCOK, but NO signal connections. REB93 Figure 5-1 Suggested Module Layout 26 MAINTENANCE GUIDE (MKIV) SECTION 6 LOADING BARCLAYS SOFTWARE This information is not currently available; it will be issued as a supplement at a later datc. MAINTENANCE GUIDE (MKIV) 27 SECTION 7 THE 30-23616-01 POWER SUPPLY ~ INTRODUCTION The 30-23616-01 is a double, Switched Mode Power Supply, contained in a box mounted on the left hand side of the World Box. When the DC voltages are all correct the DCOK LED will be ON. The low voltages drive the logic, the LEDs and the two cooling fans (which cool the card cage and the storage drives respectively). Each regulator unit in the 30-23616-01 provides the same voltages to the card cage backplane. The distribution of these voltages is to alternate slots, that is 1,3,5,7 and so on from regulator A, and 2,4,6,8 and so on from regulator B. CAUTION Outputs A and B must not be mixed in use between the PSU’s. NOTE These regulators need a minimum load to function correctly. A current drain of LESS THAN 4.5A @ 5V from either regulator will cause it to shut off and give a fault indication. Figure 7-1 shows the physical location of the 30- 23616-01. | é 28 MAINTENANCE GUIDE (MKIV) = _— RESS Figure 7-1 Physical Location of the 30-23616-01 } Removing the 30-23616-01 Figure 7-1 shows the location and shape of the 3023616-01 power supply. 1. Disconnect all cables to the (Figure 7-2.) 2. Unscrew the one upper and two lower retaining screws. To prevent the unit from dropping while doing this, hold it firmly in place. 3. Remove the 30-23616-01 PSU. Replacing the 30-23616-01 PSU Reverse the above procedure. 30-23616-01 MAINTENANCE GUIDE (MKIV) 29 POWER SUPPLY SWITCH 17.00911-01 REGULATOR A| b 18 MASS-STORAGE DEVICES [ 1INSHELVES 3,4 AND5 JOA f«17:00865-01 | \ | ON/OFF 111}e17:00859-01 ) | TM BACKPLANE J1 (ODD NUMBER SLOTS) | 'REGULATOR B 188 |« 17-00870-01 | MASS STORAGE DEVICES Jog |<17-00865-01 _| BACKPLANE J2 | ' - | IN SHELVES 1 AND 2 | (EVEN-NUMBERED SLOTS) 17-00863-01 | CARD CAGE FAN J10 ) égn@ggmuas PG BOARD INTERLOCK 17-00842-01] SWITCH (INCLUDES INTERLOCK SWITCH) J7|a17:00864-01 r | | | MASS-STORAGE FAN A.C. POWER CORD RE223 Figure 7-2 Power supply connections (30-23616-01) 30 MAINTENANCE GUIDE (MKIV) SECTION 8 BARCLAYS FAULT REPORTING PROCEDURE When Barclays staff experience operational problems or suspect a fault on the Back Office Controller Network their actions are: 1. Reporttothe LOCALNETWORK CONTROL At: WYTHENSHAWE GLOUCESTER GREATER LONDON Local Network Control will investigate possible Net- work problems, these will be cured, or, if none exist at this level: 2. Barclays Branch will contact MANAGEMENT SERVICES FAULT CONTROL DESK At: RADBROKE HALL, KNUTSFORD Control desk staff will then check the fault indication status on the Controller Display Panel. The display will indicate one of three major failing areas: The NETWORK The BACK OFFICE TERMINALS The CONTROLLER Network If it is still felt that there may be a Network problem, the Network will be re-checked by both the Control Desk and the Control Centre. They will look for possible failures in the following areas: The CONTROL CENTRE The BRITISH TELECOM LINE The DCU MODEM Back Office Terminals If the Back Office Terminals are shown to be faulty, the Control Desk will perform further tests to find the type of fault. This will then be reported to either BURROUGHS or OLIVETTI as appropriate. MAINTENANCE GUIDE (MKIV) 31 Controller If the fault is thought to be in the Controller itself, Barclays Staff will be required to: 1. Record the fault 2. Load the TKS50 based diagnostics 3. Initialize the Controller (by pressing the INIT button at the back of the Controller) This will start the Internal Self-Test sequence. (For Mk I, II and III Controllers the diagnostics are PROM based internally requiring no further action from the Barclays Branch staff other than pressing the INIT button after recording the fault). The diagnostics will stop runfiing when they detect a fault, and this will be indicated on the front panel display. 4. When the failure has been diagnosed, the Barclays Branch staff will report their findings to BARCLAYS SUPPORT SERVICES, who will in turn log the fault with DIGITAL. FAULT HANDLING PROCEDURES On receipt of a fault call: DIGITAL FIELD SERVICE must contact the Barclays Branch who have reported the fault: 1. To give Barclays Branch the expected time of arrival of the Engineer on site. 2. To inform Barclays Branch if an Option Swap and Hardware Support Kit will be arriving on site separately (by taxi or by local Logistics van). Arrival on site: When the Engineer arrives on site confirmation of arrival must be made by telephoning the BARCLAYS CONTROL DESK (Tel 0565 50381). The details of the fault call must also be checked. 32 MAINTENANCE GUIDE (MKIV) On completion of the call: When the Engineer has finished the fault call, the BARCLAYS CONTROL DESK must be contacted. A report of the fault found, and subsequent actions taken must be given. The call should then be logged off with the Engineer’s own Field Service Branch office. NOTE At all times during a fault situation, BARCLAYS MANAGEMENT SERVICES Control Desk should be kept aware of the situation on site, and of any problems encountered. THEY CAN BE OF GREATHELPIFTHEY ARE INVOLVED. MAINTENANCE GUIDE (MKIV) 33 SECTION 9 WORLD BOX FIELD-REPLACEABLE UNITS SUB UNITS: 54-15836-01 Control/Indicator Panels MODULES: 54-15832-01 Distribution Board CABLES: BCO8R-01 BCO8R-1F 70-20085-0C BCO5SW-02 17-00282-01 17-00285-02 17-00286-01 17-00859-01 17-00911-01 17-00870-01 17-00865-01 17-00863-01 17-00864-01 70-20064-00 70-20070-00 70-20084-00 70-20069-00 17-00862-01 ) 17-00867-01 12-inch KMV11 cable (*, *¥, *¥¥) 18-inch KMV11 cable (*, **, %ik%) 12-inch console cable (**%) 24-inch RQDX1 cable 20-way RD52 data cable (**, *¥%) 34-way RX50 signal cable (**, **¥) 34-way RD52 signal cable (¥*, *%%*) AC Harness/Switch assembly (***) DC power to drives (¥**¥) DC power to drives (**%¥) DC power to Backplane (**%¥) DC power to Card-cage fan (**¥) DC power to Mass-Storage fan (**¥*) Modem thick cable (**, ¥¥*) Loopback connector (¥¥, *¥¥) Modem thin cable (¥*¥, ***) Loopback connector (¥¥, #¥¥) Distribution board to front panel displays and control switch panel. Distribution board to RX50 DISTRIBUTION PCB: 54-15832-01 * ** *** Jtems are common to Barclays Branch Controller Mk.1 Jtems are common to Barclays Branch Controller Mk.II Jtems are common to Barclays Branch Controller Mk.IV 34 MAINTENANCE GUIDE (MKIV) CONTROL/DISPLAY: 54-15836-01 Diag/Maint and Rx Control PCB/ 54-15834-01 54-16596-01 7-segment LED Display Assembly DC On/Halt/Restart PCB/switch switch Assembly Assembly POWER SUPPLY: 30-23616-01 FANS: 12-22271-01 12-23395-01 4.5 inch Fan 5.0 inch Fan PANELS: 70-21388-01 70-21388-02 Panel, BA123 control welded (RX) Panel, BA123 control welded (Maint) 3 MAINTENANCE GUIDE (MKIV) 35 APPENDIX A -, KDJ11-B (M8190) '~ REMOVAL/INSTALLATION 1. Power OFF 2. Gain access to the module by following the steps in Section 2 3. Remove the cable to the I/O distribution panel 4. Remove the PCB 5. Check new PCB jumper/switch positions (see Figure A-1) 6. Swapthe EEPROM from the suspect KDJ11-B to the replacement PCB, and retain the ‘new’ EEPROM for future use (This swap is necessary because the original EEPROM contains system configuration data) 7. Fit new PCB and reconnect the cables 8. Run the CSS Diagnostics to check the replacement KDJ11-B. If a fault still exists, you must fit the EEPROM originally taken from the replacement KDJ11-B. This EEPROM must be set up by running the CSS Diagnostics (Refer to Section 3) 9. Refer to Section 2 for cover replacement. 36 MAINTENANCE GUIDE (MKIV) BOARD LAYOUT AND ASSOCIATED INFORMATION » QO T mnennnn g 0 = OPEN 1 = CLOSED LED A A, D10-D12 RED D16 GRN (L4-L6) y W W Y 1 SW5="1 SEVEN SEGMENT DISPLAY J— CONSOLE___ CABLE +5V (L1-L3) 0 D13-D156 RED A oDD BYTE PROM EVEN BYTE /| EEPROM / PROM . W20 ] 1 BOOT CONTROL REB6 Figure A-1 M8190 Jumper and Switch Locations CONFIGURATION INFORMATION N/A CABLES, SOURCES AND DESTINATIONS, PART NUMBERS Part No. 70-20085-0C Description KDJ11 to I/O panel (LA12 console use) 70-21379-01 70-21396-01 KDJ11 to Distribution panel (10 way) KDJ11 to Distribution panel (20 way) FRUs Part No. Description M38190 KDJ11-B PCB MAINTENANCE GUIDE (MKIV) 37 FAULT CODES See Table 3-1 OPERATION This device has no external operating procedures. TESTING ~ The KDJ11-B is tested at every POWER UP or RESTART. These tests reside in the Diagnostic/Boot ROM and give error codes as shown in Table 3-1. | - If the KDJ11-B fails when both MAINT. and ENG TEST switches are OUT (LEDs OFF) refer to Table 3-1 and change the failing unit (CPU or MEM). Note that the PCB LEDs are the binary code of the number shown on the 7 segment displays. 38 MAINTENANCE GUIDE (MKIV) APPENDIX B MSV11-QA (M7551-AA) REMOVAL/INSTALLATION 1. 2. 3. 4. Power OFF Gain access to the module by following the steps in Section 2 Remove the PCB Check new PCB jumper/switch positions (see Figure B-1) 5. Fit new PCB 6. Test the new module by running the tests 7. Refer to Section 2 for cover replacement. BOARD LAYOUT AND ASSOCIATED INFORMATION Gcommm— BERE RPNM ofeal W1 |= (COMPONENT SIDE) SW2 = | RE425 Figure B-1 M7551-AA Jumper and Switch Locations MAINTENANCE GUIDE (MKIV) 39 CONFIGURATION INFORMATION CSR Register Selection (R, P, N, M) Jumpers The MSV11-QA can provide up to 16 CSR register address selections when the user installs or removes appropriate jumper blocks. Table B-1 shows the jumper positions and the corresponding CSR register addresses. Table B-1 CSR Register Selection Jumper Position Number CSR Memory R P N M CSR Register Address 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th in out in out in out in out in out in out in out in out in in out out in in out out in in out out in in out out in in in in out out out out in in in in out out out out in in in in in in in in out out out out out out out out 17772100 17772102 17772104 17772106 17772110 17772112 17772114 17772116 17772120 17772122 17772124 17772126 17772130 17772132 17772134 17772136 If more than one CSR parity type of memory is installed in the system, use care to ensure that no two modules have the same address. 40 MAINTENANCE GUIDE (MKIV) Table B-2 Starting and Ending Address Selection Desired Starting Address SW 1 Switch Position SW 2 Switch Position Desired Ending Address SW2 Switch Position In Kbyte 12345 6 In Kbyte 12345 0 128 256 384 512 640 768 896 1024 (IMB) 1152 00000 11111 01111 10111 00111 11011 01011 10011 00011 11101 O 1 1 1 1 1 1 1 1 1 128 11111 256 01111 384 10111 512 00111 640 11011 768 01011 896 10011 1024 (1IMB) 00011 1152 11101 1280 01101 1280 01101 1 1408 10101 1408 10101 1 1536 00101 1536 00101 1664 11001 1792 01001 1920 10001 2048 (2MB) 00001 1 1 1 1 1 1664 1792 1920 2048 (2MB) 2176 11001 01001 10001 00001 11110 2176 11110 1 2304 01110 2304 2432 2560 2688 2816 2944 3072 (3MB) 3200 3328 3456 3584 3712 3840 3968 01110 10110 00110 11010 01010 10010 00010 11100 01100 10100 00100 11000 01000 10000 1 1 1 1 1 2432 2560 2688 2816 2944 10110 00110 11010 01010 10010 1 1 1 3072(3MB) 3200 3328 00010 1 1 3456 3584 3712 3840 3968 4096 (4MB) 1 1 1 1 . } 11100 01100 10100 00100 11000 01000 10000 00000 1 = Off Position 0 = On Position NOTE Switch 6 of DIP switch 1 is not used. For amemory starting address of 0, switch 6 of DIP switch 2 should be set to 0 (ON). For all other starting addresses, switch 6 of DIP switch 2 should be set to 1 (OFF). ) MAINTENANCE GUIDE (MKIV) 41 CABLES, SOURCES AND DESTINATIONS, PART NUMBERS \ ) N/A FRUs Part No. Description M7551-AA MSVI11-QA PCB g FAULT CODES See Table 3-1 OPERATION This device has no external operating procedures. TESTING The MSV11-QA is tested at every POWER UP or RESTART. These tests reside in the Corporate ROM and give error codes as shown in Table 3-1. If the MSV11-QA fails when both MAINT. and ENG TEST switches are OUT (LEDs OFF) refer to the table and change the failing unit (CPU or MEM). 42 MAINTENANCE GUIDE (MKIV) APPENDIX C (PROVISIONAL INFORMATION ONLY) This section discusses the interface module M7555 only. 1. Power OFF 2. Gain access to the module by following the steps in Section 2 3. Remove the flat cable to the Barclays Controller distribution panel 4, Remove the PCB 5. Check new PCB jumper/switch positions (see Figure C-1) 6. Fit new PCB and reconnect the cable 7. Test the new module by running the tests 8. Refer to Section 2 for cover replacement. BOARD LAYOUT AND ASSOCIATED INFORMATION This information is not currently available; it will be issued as a supplement at a later date. CONFIGURATION INFORMATION CABLES, SOURCES AND DESTINATIONS, PART NUMBERS Part No. Description 17-00861-01 RQDX3 to Barclays Controller distribution panel. FRUs Part No. Description M7555 RQDX3 PCB " MAINTENANCE GUIDE (MKIV) 43 FAULT CODES See Table 3-1 OPERATION This device has no external operating procedures. TESTING See section 3 for details of the Diagnostic System. The RQDX3 module is tested by the CSS written, Barclays Controller Diagnostic System. This is loaded from either the RX50 or TKS50 and runs automatically when the MAINT. switch is ON. The ENG. TEST switch OFF will cause the controller module to be initialised and the units enabled by the device selection table in the EEPROM will be made ON LINE. A scan read of each will take place. When the ENG.TEST switch is ON Write/read operations will be done to the diagnostic blocks. A failure will cause a fault code to be displayed in the 7 segment LED indicators. 44 MAINTENANCE GUIDE (MKIV) APPENDIX D RQDX2 (M8639-YB) ) REMOVAL/INSTALLATION | BOARD LAYOUT AND ASSOCIATED INFORMATION 1. Power OFF 2. Gain access to the module by following the steps in Section 2 3. Disconnect the cables and remove the PCB 4. Check the new PCB jumper/switch positions (Figure D-1) 5. Fit the new PCB 6. Connect the cables removed in 3 7. Reverse the steps 2 and 3. LUN7 o D7 D8 |y i o A2 | DS § B8 i ] JUMPERIN ) RD1647 Figure D-1 ) D9 D10 A12 W2 | M8639-YB Jumper and Switch Locations MAINTENANCE GUIDE (MKIV) 45 APPENDIX E RDS3 75 Mbyte Winchester Disk Drive REMOVAL/INSTALLATION 1. Power OFF 2. Gain access to the drive unit by using the instructions in Section 2 3. Remove the flat cable to the Barclays Controller distribution and the cable to the power supply from the drive unit 4. Locate and press down the retaining tab in the centre of the bottom edge of the drive 5. Remove the drive unit by pulling forward. 6. Check new drive unit for the correct jumper/ switch positions (see Figure E-1) 7. Fit new drive unit and reconnect the cables 8. Test the new drive by running the tests 9. Refer to Section 2 for cover replacement. NOTE 1. On BULLION systems, when an RD353 disc drive is replaced, the old unit MUST be left with the customer. 2. The new RDS53 being installed must have been formatted on the same type of disc controller as used in the Barclays Branch Controller. 46 MAINTENANCE GUIDE (MKIV) BOARD LAYOUT AND ASSOCIATED INFORMATION MR-15185 Figure E-1 Read/Write PCB jumper, DS3 CONFIGURATION INFORMATION CABLES, SOURCES AND DESTINATIONS, PART NUMBERS Part No. 17-00282-01 Description RD53 to Barclays Controller distribution panel. FRUs ) Part No. Description ORD353-A RD53 Drive Unit MAINTENANCE GUIDE (MKIV) 47 FAULT CODES } See Table 3-2 ' OPERATION This device has no external operating procedures. TESTING See Section 3 for details of the Diagnostic System. The RDS53 drive unit is tested by the CSS written, - Barclays Controller Diagnostic System. This is loaded «, from the TK50 streamer tape and runs automatically Ewhen the MAINT. switch is ON. The ENG. TEST switch OFF will cause the controller module to be initialised and the drive units enabled by the device selection table in the EEPROM will be made ON LINE. A scan read of each will take place. When the ENG.TEST switch is ON Write/read operations will be done to HIGH address blocks (beyond the space occupied by Barclays System). J A failure will cause a fault code to be displayed in the 7 segment LED displays. Refer to Table 4b to identify the failing unit/ Opuon 48 MAINTENANCE GUIDE (MKIV) APPENDIX F TQKS50 (M7546) The TQKSO0 option includes the interface module and cable. This section discusses the interface module M7546 only. 1. Power OFF 2. Gain access to the module by following the steps in Section 2 3. Remove the flat cable to the Barclays Controller distribution panel 4. Remove the PCB 5. Check new PCB jumper/switch positions (see Figure F-1). Refer to Table F-1 for the correct configuration NOTE It is important that the hardware revision level DIP-switch is set to the revision level stamped on the back of the module handle. The eight switches in the DIP-switch represent binary weighted numbers. Table F-1 gives the switch settings required for rev levels A-F. 6. Fit new PCRB and reconnect the cable 7. Test the new module by running the tests (see Section 3) Refer to Section 2 for cover replacement. MAINTENANCE GUIDE (MKIV) Table F-1 Revision Level Switch Settings Revision Sfiitches 0 00000000 1(A) 2(B) 3(C) 10000000 01000000 11000000 4D) 00100000 6(F) 01100000 Level 5(E) 12345678 10100000 0= 0Open 1 Closed Switch 8 is nearest edge of the module 49 50 MAINTENANCE GUIDE (MKIV) BOARD LAYOUT AND ASSOCIATED LIN -H3GWN ISIA3YH ‘310N SH3dN C4/N—o.e.iiaicicicnNlQ& XIHOVIdN-H3IHLNISM1SVSHIL13SIHOLl INFORMATION | & Y92s-pruoIduSnemL3isgN1nogf MAINTENANCE GUIDE (MKIV) 51 CONFIGURATION INFORMATION CABLES, SOURCES AND DESTINATIONS, PART NUMBERS Part No. 17-01047-01 Description TQKSO0 to Barclays Controller distri- bution panel. FRUs ) Part No. Description g - M7546 TQK50 PCB FAULT CODES See Table 3-2 OPERATION This device has no external operating procedures. TESTING See Section 3 for details of the Diagnostic System. The TQKS50 module is tested by the CSS written Barclays Controller Diagnostic System. This is loaded from the TK50 cartridge and runs automatically when the MAINT. switch is ON. The ENG. TEST switch OFF will cause the controller module to run its self test. Drive units enabled by the device selection table in the EEPROM will be made ON LINE. When the ENG.TEST switch is ON, the above tests will be done, as well as Rewind and Read/write tests to HIGH address blocks. A failure will cause a fault code to be displayed in the 7 segment LED indicators. See Table 3-2. 52 MAINTENANCE GUIDE (MKIV) APPENDIX G 60Mbyte Streamer Tape Drive REMOVAL/INSTALLATION 1. Remove the tape cartridge 2. Power OFF 3. Remove the data and power cables 4. Carefully lift the drive unit off the top of the World Box and place in a safe location 5. Carefully place the new drive unit on the top of the World Box and reconnect the cables 6. Test the new drive by running the tests. CONFIGURATION INFORMATION CABLES, SOURCES AND DESTINATIONS, PART NUMBERS Part No. Description BC-18N-09 TK25 to I/0O distribution panel. FRUs Part No. Description TK25-AA TK2S§ Drive Unit TK25-K Tape Cartridge FAULT CODES See Table 3-1 OPERATION Switch the power ON. Load the magnetic tape cartridge by placing it in the slot in the front of the drive. Allow 4 minutes for the tape to load, and when it is loaded place the drive on-line by pressing the ON-LINE switch. MAINTENANCE GUIDE (MKIV) TESTING 53 | See Section 4 for details of the Diagnostic System. The TK25 drive unit is tested by the CSS written, Barclays Controller Diagnostic System. This is loaded from the TK50 cartridge and runs automatically when the MAINT. switch is ON. The ENG. TEST switch OFF will cause the controller to run its self test. Drives enabled by the device selection table in the EEPROM will be made ON LINE. When the ENG.TEST switch is ON, the above tests . will be done, as well as Rewind and Read/write tests from B.O.T. A failure will cause a fault code to be displayed in the 7 segment LED indicators. See Table 3-1. 54 MAINTENANCE GUIDE (MKIV) APPENDIX H TKS0 93 Mbyte (max) Streamer Tape Drive REMOVAL/INSTALLATION 1. Power OFF 2. Gain access to the drive unit by using the instructions in Section 2 lays Controller Remove the flat cable to the Barc distribution panel and the cable to the power supply from the drive unit Locate and press down the retaining tab in the centre of the bottom edge of the drive Rcmove the drive unit by pulling forward Fit new drive unit and reconnect the cables 7. Test the new drive by running the tests 8. Refer to Section 2 for cover replacement. CONFIGURATION INFORMATION CABLES, SOURCES AND DESTINATIONS, PART NUMBERS FRUs Part No. Description TKS0-A TKS50 Drive Unit FAULT CODES See Table 3-2 MAINTENANCE GUIDE (MKIV) 55 OPERATION When the red light of the Switch/Indicator is OFF, load the magnetic tape cartridge by placing it fully in the slot in the front of the drive.The red light of the Switch/Indicator will come ON, then close the flap, and the red light will go OFF. Finally push the Switch/Indicator to load the tape. The Switch/Indicator hght should remain ON, if not there is a fault. TESTING See Section 3 for details of the Diagnostic System. The TKS0 drive unit is tested by the CSS written, Barclays Controller Diagnostic System. This is loaded from the TK50 tape and runs automatically when the MAINT. switch is ON. The ENG. TEST switch OFF will cause the controller module to run its self test. Drive units enabled by the device selection table in the EEPROM will be made ON LINE. When the ENG.TEST switch is ON, the above tests will be done, as well as Rewind and Read/write tests to HIGH address blocks, (beyond the space occupied by CSS System Diagnostics). '“w%wmw* A failure through diagnostics will cause a fault code to be displayed in the 7 segment LED indicators. See Table 3-2. 56 MAINTENANCE GUIDE (MKIV) APPENDIX I KMV11-B REMOVAL/INSTALLATION 1. Power OFF 2. Gain access to the module by following the steps in Section 2 3. Remove the cables to the I/O distribution panel 4. Remove the PCB 5. Check new PCB jumper/switch positions for 1st | and 2nd modules (see Figures I-1 respectively) and I-2 6. Fit new PCB and reconnect the cables (See Figure 1-3) 7. Test the new module by running the tests 8. Refer to Section 2 for cover replacement. 5 &l BOARD LAYOUT AND ASSOCIATED INFORMATION W13 ~- —am— JUMPER IN CE = ON -3~ JUMPER OUT CI = OFF —Cm- DON'T CARE Figure I-1 M7501 Jumper and Switch Locations (first module) MAINTENANCE GUIDE (MKIV) 57 BOARD LAYOUT AND ASSOCIATED INFORMATION JQM (_t—“""—J—\J‘! g S w9 - W12 w8 | ] - ] - V2 W4 -a-—- : - 1" —mmm— JUMPER IN Cmm = ON {3}~ JUMPLR OUT 4 = OFF —{ I | DON'T CARE RD1657 Figure I-2 M?7501 Jumper and Switch Locations (second module) 58 MAINTENANCE GUIDE (MKIV) SECOND KMV FIRST KMV ) CHANNEL 1 " FIRST KMV11-B CHANNEL 1-A CHANNEL 2-B SECOND KMV11-B CHANNEL 1-C CHANNEL 2-D il REEB Figure I-3 KMYV Cable Connections CONFIGURATION INFORMATION When a system has more than one KMV11-B module these should be located in adjacent slots and the group placed after the memory in the backplane. CABLES, SOURCES AND DESTINATIONS, PART NUMBERS Part No. Description BCO8R-1F BCO8R-01 BC08 KMV11-B to I/0O panel FRUs Part No. Description M7501 KMV11-B PCB MAINTENANCE GUIDE (MKIV) 59 FAULT CODES See Table 3-1 OPERATION This device has no external operating procedures. TESTING See Section 4 for details of the Diagnostic System. The KMV11-B is tested by the CSS written, Barclays Controller Diagnostic System. This is loaded from either the RXS50 or the TK50 and runs automatically when the W o) ) MAINT. switch is ON. The ENG. TEST switch OFF will test the KMV11-B internally, that is, excluding the line drivers and cables. When the ENG.TEST switch is ON, the KMV11-Bis tested externally and the diagnostic expects the loopback connectors to be in place. This mode will test the lines and drivers on each channel in either RS423, or, RS422, but not both. To fully test all lines and drivers swap the loopback connectors over and repeat the external test. When a console is fitted, there is a quicker way to run the second pass tests, as follows: Press ANY key to halt the diagnostics You will get ‘BREAK REQUEST 7 Type ‘Y’ <RETURN> You will then get the prompt ‘COM>’ Change the loopback connectors Type ‘R® <RETURNX>> and the test will now run. A failure will cause a fault code to be displayed in the 7 segment LED indicators. 60 MAINTENANCE GUIDE (MKIV) APPENDIX J THE BULLION SYSTEM D333B-DD CONFIGURATION The Bullion Systems are configured with the following options: World Box CPU MEM MASS MEDIA COMMS BA123-A3 KDJ11-B Ix MSV11-QA (1Mb memory) RQDX3 with 1x RD53 (1x 71 Mb Winchester disks) 1x RX50 (2x 400Kb floppy disk) TQK25 with 1x TK25 (1x 400Mb streamer tape, otpional) TQKS50 with 1x TK50 (1x 93Mb streamer tape) 2x KMV11-AB 1x DHV11 AUXILIARY 3x VT220 2x LA210 OPTIONS .YNSTILLAHCav-1%08[—o. |os/lvf\,zNounswisia.«—T|SHHOMULIN 1T0£/YS05T1E-IXaYN9zHHO:c6_5T1.93TIfA1NiN-V)VvmddSa.a_amm0L8|S£BEYB8eIGNLT2-VIvInS1A731I1Nv]~-N£-OsLa,A L_yNA|I6Yu0|L-ovSNvIl8-A0m1|_G110gxo83-de|Ny9|Vsoz_-0g8|VoWn-0eSw)Lvaoyr|dens|RweaSel_(qN..«..—1..3.FN.—.V,eI-M)T|{iTSMSfTAOVtiVvTYEIeINOIT3wUW0VH1EI4LS0TYNIWKAL S1HIINVNITNOMNIT3TIMNVd - - L.A,0SN8Y_ I: Z4 ¥SA—NGVIPlR0SIaYn3vINHd NdD 73INVd —e) —e) AS1e—To.t—— |LoMG0S9t6p1SN0L8OveIWNwIE1YLSNIO 13INvd MAINTENANCE GUIDE (MKIV) o5 61 BLOCK SCHEMATIC DIAGRAM 62 MAINTENANCE GUIDE (MKIV) APPENDIX K BARCLAYS CONTROLLER D333B-DB W\N 8iZ3d 13NVd -9 sSNa0 dndig[T SIDFuone3yuo) I 6| 710-[N810o8u |s vOLEW —o |12STYNIWYIL £50473NVd ____ 1)v_mfi30340A MAINTENANCE GUIDE (MKIV) 63 APPENDIX L ATINO £i5N0Hw13INV.d|0618L_SLIN|G_SLWN_ 9YSLINM._H05 5 L | . s a v i o u v e AINO sAejoregI9[”onuo)YWAuonem3yuo) O NOL NEIY1SIa 13NV 931 [-IN o SN LAW g-1 T13INVd 01 NOL NBIY1SIa any [T STYNIWYIL N0zSdiXDnH1133|NINVV¢d a-LirIayL|ZSSEVYBOIS-NLL-IV¥AISGW3|WNOILN£vGX-I£AY50LaSYHIA13NVd |0VS-N0D9LIL|V | <—F—e)|MOvE301440 64 MAINTENANCE GUIDE (MKIV) APPENDIX M BARCLAYS CONTROLLER (Mk IV) D333B-DJ 0TZ3Yd < MAINTENANCE GUIDE (MKIV) 65 APPENDIX N . BARCLAYS DISTRIBUTION AND CONTROL / BOARD > RD1 } READY/ L l | | WRITE RDO PROTECT MAINT/ENG TEST SW RX50 WRITE / PROTECT l 5 - DISPLAY PANEL A SEVEN SEGMENT C————3—}—70-21396-01-—» DISPLAY 17-00867-01-» RX50 DRIVE 17-00286-01—> DRIVE RDO U4 17-00286-01> g 17-00282-01» DRIVE RD1 17-00282-01 - DRIVE RDO C—3——+1—70-21379-01 > KDJ L] L C———3F—4+—70-21396-01» 1 ] 17-00861-01 -+ RQDX2/3 RE221 Figure N-1 Barclays Distribution and Control Board Layout
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