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2000
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RK8-E Handouts
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XX-5EBF8-9D
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Pages:
39
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http://bitsavers.org/pdf/dec/pdp8/disc/RK8-E_Handouts.pdf
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'I~ ;; !--------------l "I C'ONTIfOI. .... ~ j CPL mDmODmD , Title All 1 FIELD SERVICE TECHNICAL MANUAL 12 Bit ~I 16 Bit Option or Designator' [!)I 18 Bit 01 36Bit 0 ,- RK95 +5 VOLT FEGULATOR 5409503 /TeCh Tip Number RK95-TT-l Processor Applicability a 81 11 I I I I Rev Author J. WALSH/A. MUIR Approval HAROLD LONG Date 9/12/72 Cross Reference The +5 volt regulator 5409503 which is used in both the RK95 and RCll/RS64 has a partially installed ECO. For some rea.son, in a few units, some difficulty has been experienced which results in the triggering of the crowbar. If the crowbar triggers and system power is not removed the heat dissipated by the S.C.R. is sufficient to damage the regulator board. ECO 5409503-04 was written to correct this problem. However, due to material non-availability the ECO was never implemented fully. ECO 5409503-05 is a field retrofit to correct this deficiency. This ECO will be distributed immediately at the regional level and as soon as possible to all field offices. Title Processor AppJicability All I IMPROPERLY WIRED SECTOR TRANSDUCERS 18 J111 I I I I Author J. WALSH/A. MUIR Approval HAROLD LONG Rev CPL Tech Tip . Number RK95-TT-2 Cross Reference () Date •• 9/12/72 A number of improperly wired sector transducers were produced some time ago. We feel that our logistics system has been purged of these defective parts, however, as a precautionary measure, this tech tip'is being issued. Below, both types of transducers are illustrated. Should replacement become necessary, it is suggested that a visual inspection be made. Improperly wired transducers should be disposed of anq replacement ordered from Maynard or respective regional stockrooms. P/N .30 - 1(>8+2 WRONG RIGHT II PUBLICATION DATE SEPTEMBER, 1972 • CO~TROL ~~)~~E~... _ II "-,,n/1oJP-IT( II_~~_~~~·!~"·T___ .~~ ---.--- -- .._.- .. __ ._------_. -- -_ .. _. _. .. ---- -- -i .R/W OIlTl\ ~Cl.~'_I( _ _ _ _ _ _ _ _ _ _ ._____ ._. __ .__. _ .. wq, fC! 01\ r'!S ClOCk _~ Iejq.U: ""T~ .. "o~ RliM> Din" (C;LO<.II. GIM -.--~ ~E""''''~L '·PW~AMII-1:!L ~-'------. ... .9~f>QST .(lI.!3'!.-tOlli~gy I ,_ ..~..1U:1! ,." __ ._._ I<i.J~J .= - -Irf.~"",J. I ;;-iiMOl__ '" ." ... )l:tiK i,-i(.OMP\. • AI", ur'!-..!'(i;:; , "'-3 _. 'MIT S\oI. - - - -- f) r.J~ __ flfW..rl'Df 1 L,.'- f A---.-~ ~~.!..~_~L. ~~O~R~€~_'___~I .". r 01.&. " _....J IItLIoY?j " '''''' "" 1'~T1HND, .~ -10000<tl"'OO .DU'_U IU " . ___ , .... J '., "OR ow _'\ • J " , . _" -----U! 4'h ·"'M IL , L__ I ... ~!,o~ I\(C&PT,!-O ~, ) (- I I_II ;__ +-_ RESTI)~. _ _ 1-\ "_ 0"-, ~"'.O\iJ "o,.~ '''f~J l1"~ 'Hn.~. J I ..I": _... ___ '________ 1_+-0-+ ---- '·"'1" co~ (ROL I c;;::.=_ "O'N ==:r~~~..!~'-----------'-; rl-.'J ~r~ ~ G {:o_L~5 REC.I$HR~ 11'110S'-' SELC!GT _ ~ ,;,,;-~,~ ~ ~"II,J~ 1I"t; ,'~f'""~ il ~ --. --- -------- 1 .-- - - - - ' ",AJOR --t~-- HOTO, ",,,~.~LI "~~,.J'~ ""'''/' _.. <- YL I\1>0u. <~;~L~--t ~_~r-_ 0""" nL Pos - -...- P03N seRVO _~~~..L!.~'.O~ 4 Sr.C.Tofl "'~Oli ;.-, " '.1 :,l ''''1'100 l4'1IDJ~!!.!:.!'~"'''01 ,.",IJII Ft /as ... ~ :!.L___ _ UAlA .-pr.)1!:t 1.... "~\.!.9_ BuFF£R li 'Nit 1-roe r.o!~~~!.. ~. (iTA-rIlS _~ t'\0 GI {/'~ M1,O'l . J .1't'"tRlOt: M. _'!!!llLQ!"~dl?~_~O'''') --- -------.-- ,1_ J .>_'{PIN~~!LJ"~:!..~""I''I' ___ .1---. __ ._________ ._ > ~~~~~:;o;-"~~~-,~--,. -- }---... --- ---.J- _____._p_ E;';::-" ~--- ~e", r I POWEI{ s:~I'~LI L "":~ I r4·.' . ' J . ' , ' " 0( .. .--- --. --__-. J\~' , " • ' ',' ~ •• ; • ,tt ~ ".,,.,.,,,1 (4', .... , "''''''10 ~t"'e'! I ~_ 1 L.LJ ~" LO'SS .. 0 Rli rRI\CT nI1TT. tHil\O JlF rj,l. J N ' ... \", J," ... , , ,... ~ ." -. ); ,:...( ..~,~ ~I J '/ ';' k. . ~ ' . New ~ ---t>i [) D CYL ACD sos RCG- CL~ IJV$ Srl'lo(Jir REsro~E _ __ c4·1 c lin AD Rf R 1) Co --- $ ... ,)" .... F...P Il~" "loY" liP. ON ~!. ;;,.,',; or SIN SfiV -1 CpI !' ) .J • .J f -I.~~-j>~ t .' ~---..;::J:=====~ G,',;S' 'J , v •• <i ,,< V I I. '- ..., ~'1:~1 ~~~:.:-'-~ k ....... ' ·~~..;.J .' ::::q "SI4/ -,.4 :(,1. e:..J ... .;. . . ,.. : P.'f;rc 511( ... c.o~ /?koj /;',.,J. ~,;-" t?,<c~ C 'fr,zw'l -:;-. ~ .-, CPL Title RK~5 Proce~r Applicability ( All I 8 III I I I I I RK~5 I Author J. WALSH/A. MUIR Approval HAROLD LONG I Tech Tip Number MAINTENANCE MANUAL CORRECTIONS Rev _0 RK~5-:-TT-3 Cross Reference I Date MAINTENANCE MANUAL CORRECTIONS • Ch. 2 Sec. 2.1: Step 6 makes reference to 3 rubber shockmount c4shions. These shock mounts are presently not being employed. A restraint bracket is being developed and will be used when it is available. Presently there is nothing in this area to be removed. Step 7 should state that the shipping bracket will be turned 180 rather than being completely removed. 0 Sec. 2.2 Step 4 - see correction to Sec 2.1 step 6. Chapter 5, section 5:3.2.6 in Step 21 should be looking A7 A5Ml. section 5.3.3.3 in Step 4, pins A8M2 and A7M2 are called out for head selection. The should be ~8M2 and B7M2 respectively. Step 10 calls for a ± 10% margin. been widened to ± 25%. This spec has . Section 5.3.4.3 Step 7 calls for 3b usec average. This spec has been changed to 70 useS + 10 usec average. Just as in the RK05, attempt to split the difference between upper and lower head when performing this adjustment. Section 5.3.2.6 Step 22. The sweep speed should be 10 MS/DIV. Page 5- 14 figure 5-10 the sweep speed should be 10 MS/DIV. CPL Tit;e Processor Applicability All I hEAD OSCILLATION PROBLEM I 8 1111 I I I I Author J. WALSH/A. MUIR Appt'ov.' HAROLD LONG Date Rev Tech Tip Number RXg5-TT-4 Cross Reference cJ 9/13/72 The composition of the duck bill used on the RXOS was changed. Should this new duck bill be installed on an early model RKOS, a head oscillation problem may be encountered to correct this problem. See ECO H743-0001. Page 2 Cl'L ~DmDDmU FIELD SERVICE TECHNICAL MANUAL 12 Bit 01 16 Bit 01 18 alt OJ 36 Bit 0 All I 8/11 I I I I I Author HK05 I Tech TIp., Number RJ< 0') -'J'T- 5 Tille I{KO ,~ 1'0WEH SUPPLY filit-10VAL Proce~sor Applicability Option or Designator ,J • Approv<ll II. Rev 1"',11 ~;Il! /,. l\lu i r LOlltJ Date 01)/13/72 0 .. Cross Reference Wilen removing the RK05 pO\ver supply and dsst~mbly sume difficulty may be encounterc·d. The reasons tor lh i~; IS thv clo:;t~ tolerances between lhl~ (Jm"'l.~r supply p<.1cku'Je, l>,Hi~ [Jj~lt'· oI:;;;vlllbly dnd chdssis. To facilitate removul loosen the two (2) L'.lptiv,· .. ,~r-.·\·J:; \vhich hold the front most (+15 volt) l'equlator in pL1Ct! Llnd Tl'm()vt' it. Tlwn' should now be> enough room to lll<Jrll~UV<'.'l· the 11742 supply fl·l.~'·' • Tirle All POSSlhLI-: MISCONNEC'rI ON 01-' NO I~~ i': C L ii'!' I: I{ Processor Applic.1bility 18 I 111 I I I I ,TeCh Tip Number HK05-'rT-6 0 Cross Reference Author J. ~Vd I ::11 Rev Approval 11. LUI,,, Date 1/4/7.1 An (!rror LII thl.~ DEC P~lck Print I{I-:O~-Il-l, Chd:j~i:i wiJ:inq,,'has resulted in cl nl.inll)~r of units beill<J !.;hipped to tlw field with thE:' GE 130V MOV incorrectly connected. The schemcltic has been corrL:ctcd viu IX\). '1'0 insure that drives which you iJrt..! supporting have thi!:i MOV in correct..lJ, rn .... kl~ the following check: (1) (2) (j) (4) (5) Extend dri.ve fully 011 !jidt."~ Remove till." bott()1l\ Pilll,'l:; Look behind tJ1I.~ SrillUil' motor If the reel bocly ot till' <:1-: r-10V is pd1.111el to the frollt P~lfll:l, it is illcon'vctll' connc'ct0d If the red body is pdr4tlh.·1 to thL' side panel, it. is connected corr0ctly. The incorrect connection acro!:)!:; the RKOS spindle motor stclrting relay is from terminal 3 to termini}l 4. Th(' I:onnc>ct j on shouici be from termill<.1l 2 Lo terminal 4. 10 IPAGE J II PAGE REVISION A II PUBLICATION DATE Januclry 4, 1972 ,,' I r, I<Kl1-c ile LOW DC LOW Ill! ------ Processor Applicability All I I1 I ~ I I I I il ,\ I C·lul r Approval Jim W..ll~;1t HKO 5 -'f1'-7 0 Cross Reference Tech Tip Number -- Author I Rev Date 01/0·1/7 j unibus AC LO and DC LO ..Ire scp..lr~t~ ~iyn~lti p~culid~ to PDP-II oper<.1tion illlll arc Hot to bl.: cunfuscu with HKllC Df< UUS AC LO and DC LO. 'l'h('sQ ~-i(Jnals C..lnJ)ot be tie~l to(jether, the result if this occur~;, j~i PDP-II [Jmv'er fail will flot work. A popul ;lr production WI ring en-or I.:'> 5J.yn.:ll~ [J'!I1L'l~. wiLin~ tog~ther elt the lJowe 1seyuence is: llliil.Ju~ .. 'nd L0 conlll.!ct lhl.!se Thc correct From 1I7:!OI-: .Il lb" Uut tum of llll.! cdbjn...:l Lo ,\l' l.() l")IlIl'.:ctOL- on bot lorn pmv'c'r ('lid I" ~I h: : AC LO: • ['rom 1I72uE Lll L.lh· i.Jollc.1I1 (.r lhe cabinet to lie LO connl!cto,- on bo l to III paWl.! C t.: IIU i' l.:llc.: • Un 1 i.J us DC LO: Uisk Bus AC LO: Frnnl ne<-lr('st 1173'1 to AC LO COrll}(:ctor top power cud pLtle. Disk Bus DC LO: From ne.:lres t 1173.1 Lu OC LO connector top pOWeL end tddle. If the system has and therefore, no <-Ire th ..!n provided must b~ installed only RK05 disk J~ivl.::'; there are no H~34 supplies connect-ion::. to t.be: '"UP end plate. These signals through the disk i)w; c<-lb l~ .:lnd RJ<ll-C ECO It. 0000 8 in the RKII-C loyic. , ~ 111\ I I I I HEAD IDENTIFICATION Proceswr Applicability 1\11 I I B Author Approval .J • II. Rev ~'1alsh Lonq Date I Tech Tip Number RK05-T'l'-8 0 Cross Reference 01/04/73 The RKO,) head deSignations "up" and "down" arc derived from IBM design.:ltions used in their moving heau disk memorics. When the i.lir bearing is oriented upward, the ll.!!'m "up" is employed and when the air bearing is oriented downward, the term "down" is used. 'l'hese designations are used throughout the moving-head disk industry. C.:lr(; should be exercised when cncountoring these terms, for the "up" hC..ld is t:he head which rcads [rom the lower surface of the disk, i.e., the head which occupies the lower position in the carriage assembly. The "down" hC.:ld is the head which reads from the upper surface of the disk, i.c., the head which occupies the upper position in the carriage assembly. When ordering RKOS heads, usc the [011mJiPH] part numbers: Upper head ("down" head) Lower Head ("up" head) Page -4- :30-10863- 2 30-10863-1 CPL ~DmDDmD Tille FIELD SERVICE TECHNICAL MANUAL 12 Bit [KJI (R) I 18 Bit 01 36Bit Author I sill I I I I I Jim Walsh Approval Harold Lonq LOWEl{ RK05 0 \ Tech TIp RK05-TT-8 Number Cross Reference Rev lI. HEAD IDENTIFICATION (Continued) Processor Applicabiltty All 16 Bit Option or Designator Date 06/04/73 III.AII 30-JO/io3-01 (Cable will plug into the physically upper set of pins on the G180, i.e.pins 5,6,7 ......_ -----:r.---~ &8) Cable Ill' I' J; j{ II b\ II 3U-IO/io3-02 (Cable plugs to pins 1,2,3 &4 on the G180) •• Cable Note: No disk malfunction will occur if the head cables are reversed. (Indeed reversing them can be a useful troubleshooting aid) but any unit with reversed cables will produce discs that are not program compatible with other RK05 disk units. since the data is on the opposite side of the disk from where it is expected. Check for correct head wiring at installation time! ., (PAGE 5 II PAGE REVISION .. -" ~ A UPUBLlCATlON DATE January 1973 Title !Tech Tip Number W,05 HEADS Processor Apphubility All I 8 h1 I I I I Author I Rev Jim Walsh Approval Harold Lonn 0 RK05-TT-9". Cross Reference Date 01/04/73 An ECO tc the carriage assembly and one to th~ tailpiece of the R/W heads involved the machining of the flat surface where the head rests on the tang of the carriage. The new REV head will fit in the old REV carriage assemblies. Caution should be exercised however to insure that the pad of the head is en a plane which is parallel to that of the disk surface. Heads on old REV tailpieces will not fit into new REV carriage assemblies. New REV tailpieces can be identified by the machining marks (n the shoulder. See Figure 1. ~IACIiINING it (t s S S$' • • • • MACHINING MAinS UI'I'I.;I{ ileAl) Page -6- LOWER III:AL> ·momDDmD Title FIELD SERVICE TECHNICAL MANUAL 12 Bit QI 16 Bit I 81 11 115 1 I I I RKOS (1)1 18 Bit I:iJI 36Bit 0 ITech Tip Numbttr Head/Disk Interference Processor App.licability All CPL Option or Desigriator Author W. Linton Approval R KO 5 - TT -10 Cross Reference Rev Date 7 / 1 2 / 7 3 INTRODUCTION: Head/Disc Interference, or 1101 (frequently referred to as a head crilsh) is a result of head contact with a disc surface. Most commonly it is caused by a build up of dirt on the read/write head or a foreign particle in the air streaJ:l used as a "LUBRICANT" between the head and disc surface. If the problem is not TOTALLY CORRECTED, it has a propagation effect from drive to drive through pack after pack. RECOGNITION: !fead /f'lisc Interferance can be recognized by one or more of the following: A. Repetitive hard read errors. Because of adverse propagation effect, do nJt move any pack with this kind of error to more. than one other drive. If errors persist, stop both drives and remove packs that are on them (DO NOT ALLOW USE OF TIIESE PACKS Of! OIUVES UNTIL THE PROBLHI IS FULLY RESOLVED) investigate f u· r the r for h e ad / dis c i n t e r fer en\: e . R. Uncommon noise from the disc as characterized by audible tinkling sound. The noise will progress to a screech. C. Disc surface damage. A pack with any of the following conditions must be replaced: 1. Deposits or smears that cannot be totally removed with alcohol and Kimwipes. 2. A concentric scratch or any scratch where the aluminum i \ suhstrate is visible. NOTE: The disc edge may have aluminum visible and cause no problem. iLl IpAGE 7 OF II PAGE REVISION o UPUBlICATION DATE .J 1I I y, 19 7 3 [Tech Tip Number Ilead/Disk Interference Title Processor Applicability All 18 11 1 ( I 1, I I I Author W. f- - Approval Cross Reference Rev Linton Date 7/12/73 RKOS-TT-IO 1. RECOGNITION (continued) D. 3. Multiple adjacent concentric scratches regardless of length. 4. ImLeJded particle with trailing scratch (also called comet tail). 5. Radial/diagonal scratches where aluminum substrate is exposed. Read/Write Head Damage 1• 2. 3. Dark brown or black streaks (burned oxide and/or aluminum) anywhere on the ".. hite ceramic hea". clean the h .. ~d. If the head again crashes on a known good, c 1 can dis \..:, r (. p I ace the h cad . Discolored epoxy (normally white) at the R/W clement which cannot he cleaned off wlth alcohol. Other. Bent or broken flexures can result from a prolonged IIIJI or mishandling. Replace any head with this type of damage. DO NOT· ATTLMPT REPAIH. The ceramic head gimhal spring is adjusted to ± 1 degree landing attitude. If this attitude is disturbed in ~ way. the head will consistantly crash when loaded on the disk. • HECOVEHY: A. Inspect head and disc packs. Determine which heads and surfaces were involved in the crash. Check all hcads and TOTAL pack I ihrary for possible spreading of a general crash problem. U. Heplace all damaged heads and disC packs. (. Clean remaining heads. 1. If contamination cannot be removed. placed. 2. Check head loading manually for correct operation. Page 8 the head mllst be re- r. l' I ~DmDnmD Title lfead/Pisk FIELD SERVICE TECHNICAL MANUAL 12 Bit ILl I 16 Bit 01 1 8 1 11 RECOVERY: 1 15 1 Q I 36 Bit Cl I I I I(KO~ I Tech TIp Number Interference Processor Apphcdbihty All 18 Bit Option or Designator Author 1\'. Approval Cross "Reference Rev Linton RK05-TT-IO Date 7/12/73 (continued) D. Check absolute filter and disc pack filter Replace it if necessary. for contamination. E. Clean disc pack arell "atching particularly for filings, s h a v c d met a I, pia s tic P;I r tic I e s, etc. F. In Steps F ilnJ G, the off line tester m:ly be u~cd. Mount a maintt~nance pack (not a cr pack) 011 the drive, rllrn power on ;1 Jl J per mit toe am e /{ F i\ IJ Y • T urn II owe r u f fan d c h e c ~ f () I" oxiJe buildup on heads or other si,~n~ of head/disk interference. If satisfactory, turn power back on and run using the off line tester for at least IS minutes. NOTI: heaJs b~'ing out of correct alignment will caU!.ie ERRORS. Try several differc·nt operations and correct any failure noted which cannot be ascertained to be duq to incorrect head alignment. G. Mount a C[ pack anJ check and align all II. If origin.1i pack on which tht: crash occured does not apJll'ar damaged, mount it. Turn on pOI.;er and permit to cum\.' IILADY. Turn power off and check for signs of hcad/Ji~c intcrfl'rence. If satisfactory, turn Jlower back. on and ensure that tht.' pack is dUllipecl before proceeding to the next uperati;,n. I . Chec}.. the pack and drive thoroughly using the Jisc pack diagno~tics. It may be necessary to reformat the pack. sure to run Disk Data fo~ at leaSt 15 minutes . .1. Inspect heads for oxide after 12 hours of run time. If oxide appears. determine cause and correct. If no oxide is visible recheck in a week. K. After one week, I. . Un 1 e s s ill dam age d pac k san d !!...U dam age d he a d~ h a v '-' bee n r co m0 v e d fro m the machines involved and the actual cause of the IfOT IS d~l~rmined (when possible) an~ corrected, the prohlem WILL reoccur in a short period of time. Usually ~jthin a month. heads .. Be revert to PM schedule. Ib PAGE 9 OF PAGE REVISION o PUBLICATION DATE July. 1973 I Tech TIp Title Ileall/Dis\-' NUOl~r ---'- IlIterferencL' Proct:~~O( AppliCability All Author Ii. Rev Lill/Oll In.: () S - TT - 1 0 Cross Reff!rencl! II ---------------------A pproVi\ I Date Ci'L I PREVENTION I.:leaning of R/W heads. A. l'ropt.. r B. Ins u rea I r f j 1 t e r I n g s y s t (' III has n o l e ;1 k s .. n d f i 1 t e r S are c I e ;11\, a d i. r t y f i I t I: r l d r i \' l' r I 1 t e r) w I 1 I I.: a II s l' C ,) II t a 11\ i II it t j 0 II h u i 1 d u f' ;1 n d c x c e s s i v e h eat i n g 0 f the d r ) v t· U II it. C. Insure no foreign particles arc being generated within a drive J u e tow ear c illl S c J b)' i II t t'r f l' r t' n,' e h t' t h' C C II "i s k a II d elf t r j J g e or he tween Sector slot~ and index/sct'tor t!,all~duccr. D. Car e fu 1 han d lin g 0 f dis cpa c k s . 1I1I mpin g 0 f a g a ills t e a b j n L' t S O l ' f j I e J r i v e f r u II t C U vcr s ~ector discs. r. Careful I·. lIisk packs shoulJ he stored III the I.:OllljHlter roolll or similar C II vir 0 n mc:: n t . C ,I b 111 e t s t hat arc c I e iI n .. n d f r l' C () f Jus tan d In il d t' 0 f In t' tal 0 r o t her fir e r l' sis t a II t mat c ria I il)' C ago Il J ~. t " rag e III .~" i II m . Ml' tal II () \) r S II n '> u c II a c a " j II e t w 1 l i p I' 0 v ide better protLclion. examin;.ttion of hc .... d loadlllg tillriflg d i ;, cpa c" s C;I Il h t' Il J the P~1 periods. • j: I I'lJ J( TIN C; A. Fill Ollt .. giving the 1. :). .\ . :, . b • 7. ~. Ficld St'rvict: I~t!port and appropriate ((llluwing information: RKOS !>erial . . , y s t t~ m t y p t' site cquipmc.1t number . C II !i tom e r Il a me. Cause of daRlage (drllI'llt·" pack, bent sector disc, IIDI t'tc.) Wa!i Jl e r 11\ a n l' n t 1 Y s tor e .I c u s t 0 111 C r I n for III OJ t ion d cst r II }' e d ? Il i s (: p ,n: k s e ria 1 nil nt b.c r a II Ii III a n u fa c t \I r e r . C Y I i II J e r a n J d i !> C sur rae l' d a III a g l' II . LUl.:atillll of R/W heads rClllilC(·d ( I f any). Dat~ of damage. co u 1 din Ii i cat C a h Co 0 r mal con d i t ion san J s h 0 U 1 d accordingly. ro determine whlthcr thl' Jata c::rror call be circumvented, move the pack to another drive and try again. If the operation on the second drive is succ.·ssful and data erros are lIot t'xperienced, cuntinue with normal operation. If Jata error!> continue, follow this procedure: " 0a t a he I: r r 0 r s" and invc~tigateJ Page 10 log , CPL Option or Designator FIELD SERVICE TECHNICAL MANUAL 12Bit ~ Title All Processor Applicability I 81 11 NOTE: \15\ I I I 18 Bit ~ Author w. Linton Approval 36Bit 0 RKOS \TeCh Tip Number RK05-TT-IO Cross Reference Rev Date 7/12/73 (continued) Successful recovery af~er trying on two drives is highly unlikely. Moving ~his suspect pack aaain and/or placing other packs on these suspect drives could cause a cascade of damage to other packs and drives since this type of repeating Data Error failure may be indicative of physical damage to the pack surface and/or drives. \Tech Tip Number RKOS-TT-ll Cross Reference AuthorMac Sloan/Bill Linton Rev 0 RKOS-TT-IO Approval Jim Barclay Date 8/2/73 DISK DESTRUCTION MADE SIMPLE ,I, Processor Applicability All Q] Head/Disk Interference REPORTING: Title 16 Bit I 8 I 111 151 • ( See attached picture. Yes. the head in an RKOS (or similar) disk drive actually "flies" closer than a finger print smudge or large smoke particle -- let alone a spec of dust. flake of dandruff or a hair. This may give you some idea why, when you can write your name in the dust on the outside of the disk cartridge. you may get disk oxide building up on the white ceramic head. Oxide build-up on the heads causes improper head flight and ERRORS if your're lucky-CATASTROPHIC DESTRUCTION OF HEADS AND DISK if you're not. Keep the disk cartridge door shut and the disk in a clean bag or clean environment when not in-the drive. And that's only dirt. There are other ways you can wreck a cartridge and/or drive; such as: IPAGE IUF II PAGE REVISION o II PUBLICATION DATE July, 1973 Title DISK DESTRUCTION MADE SIMPLE Processor Applicability Author Mac A'I "8111llsl I I I ITech Tip Number RJ<OS-TT-ll Sloan/Bill Linton Rev 0 Date 8/2/73 ApprovaUim Barclay Cross Reference RKOS-TT-IO The small foil gimble spring which holds the white ceramic head to its support bracket is "tweeked" by the head manufacturer to ±l degree so that the head will "land" properly on the boundary layer of air which spins along with the disk. NOw, if you BEND the head in ~ way, you mess up this landing angle. When the head does not land right. usually one edge of the head "bites" through the air boundary layer and dings the oxide. Usually. the head will bounce and fly. Occasionally, however, known to us all. the head doesn't get up and fly -- it digs and burrows into the oxide, which happens to be moving at about 58 miles per hour. The disk cartridge has other paths to glory. To my knowledge. no drive in the industry will accept a cartridge upside down. While this is a rather extreme case of an improperly seated cartridge. less obviously mis-seated cartridges will cause equally spectacular disk operation. ·DO NOT FORCE the cartridge into (qr out of) the drive and. unless you are Westfield assembly or Field Service. do not "realign" the cartridge receiver. Finally. dinged disks and oxide build up on heads are rather like a social djsease which may be transmitted by either disk or heads to other heads or disks. Fix the problem before mixing bad cartridges or drives. SO: Disks. Do not Do not Do not Page 12 like jokes in the presence of ladies. should be kept clean. bend heads! rape the drive with the cartridge. mix bad disks. RK05 ~E~DDmD Title All FIELD SERVICE TECHNICAL MANUAL 12 Bit Option or Designator I!J I 16 Bit 13 I 18 Bit [] I 36 Bit 0 JTech Tip Number RKOS -TT-ll DISK DESTRUCTION MADE SIMPLE Processor Applicability Au~or CPL ANDY VEROSTIC I 811111~ I I I .. ApprovalJIM BARCLAY Cross Reference Rev 0 Date 8/2/73 RKOS-TT-IO 0:: -< <- ::c Cl z: .....-'e. C) ~ ~o ::c • ..-,. 0:: ~ n: a:l LD ."-/ [1 v~ ~~ ~~ ~ f//// PAGEREVISION 0 PUBLICATION DATE August, 1973 r Title All INSTRUCTIONS FOR USING THE RK05K-AC ALIGNMENT CARTRIDGE Pro~r Applicability Author BILL LINTON I 8 111\151 I I I Approval ART Z INS I r:~L Tech Tip Number RK05-TT-12 Cross Reference Reol 0 Date 8/2/73 I j The following information describes how to do an RKOS head alignment and Index/Sector timing adju~t~ent using the DEC rnad~ alignment cartridge (RKOS-AC). These instructions will be included in the next update of the RKOS Manual, which will be about three months from now. 1. ALIGNMENT CARTRIDGE Function The RKOSK-AC Alignment Cartridge provides three tracks (track 105 plus spare tracks 85 and 125) of constant frequency data with alternating sectors recorded at displacements of +2.5 milliinches and -2.S milliinches from the ideal track locations respectively. When a head is aligned to specification, the readback signal sho\\ls equal amplitudes for all. sectors (as shown when the oscilloscope displays only two sectors and triggered by the SECtOR SIGNAL). The degree of amplitude inequality in alternating sectors is indicative of the departure from exact alignment. See figures 3 thru 9. Sector timing data is included on these three tracks to indicate the head gap location relative to sector pulse detection. This data is represented by a single pulse 70 u sec nominal following the INDEX pulse and 10 u sec prior to the onset of head alignment data. An additional feature.of the ~lignment cartridge is its ability to indicate the degree of runout of the spindle. By triggering the oscilloscope on INDEX and displaying a complete revolution of the disk on the display. the head may appear to be aligned at a few sector l~cations while misaligned at others. Such a condition is indicative of the degree of wobble of the spindle. Figure 1 shows a display with negligible runout while Figure 2 shows a spindle with considerable runout. The amount of wobble can be determined by the amplitude differences occurring in any adjacent pair of sector boundaries by the same equat~ons as used for head alignment. The acceptance criteria for spindle runout is to be determined. Page 14 _.- -ira~~m~n (,~ 1 ~.' ":.:: Titl~ FIELD SErViCE TECHNICAL MANUAL 12 Bit INSTRUCTIONS FOR USING THE RKOSK-AC Processor Applicability Isl1111s! RKOS GJl 16 Bit liJl 18 Bit liJl 36Bit 0 fiT Tr.N\IFNT_ rtll)TDTnr.;= All CPL Option or Designator I I I Author BILL LINTON Approval ART Z INS \TeCh Tip Number RKOS-TT-12 0 Cross Reference Rev Data 8/2/73 ALIGNMENT CARTRIDGE (continued) Alignment Cartridge Specifications Alignment and Sector Timing Tracks: Primary Track - IDS Backup Tracks - 85, 125 Recorded Frequency: Nominal 720 KHz No. of Sectors: 12 Alignment Accuracy, track 105: ! 200 u in. Alignment Accuracy, tracks 85, 125: + 300 u in. Sector Timing: Single pulse 70usec ± 1 usec following INDEX pulse. I Figure 1 Negligible runout -- --,1 ~ I i -~1 Figure 2 Considerable runout. NOTE: If this condition exi~ts ensure that '----~--~ mating of spindle and disk are clean. Improper mating can cause such runout. IPAGE 1 S>F /I PAGE REVISION 0 II PUBLICATION DATE August, 1973 CPL Titla AT Tr"HCM'r f'An'T'nTn,.,., Processor Applicability f\1I ITeCh Tip Number RKOS-TT-12 Cross Reference Rav INSTRUCTIONS FOR USING THE RKOSK-AC I8 III Irs I I I I Author BILL LINTON Approval ART Z INS 0 Date 8/2/73 2.READ/WRITE HEAD CHECK AND ALIGNMENT The following procedure describes the complete read/write head alignment. Before attempting this alignment procedure, ensure that the drive operates correctly and that the heads have not been contaminated by exposure to a defective cartridge. If new heads have been installed, it is recommended that this alignment procedure bo peTf~r~ed 0ff-llne ~sing hnckho~rd jumpers to nave the p0si~ioner to the alignment cylinder. Off-line alignment is strongly recommended because of the ease of returning to the alignment cylinder whenever the positioner has been physically moved. However, simple maintenance routines or an RKOS Exerciser may also he used to move the positioner. See Step 9. For a simple check of the head alignment, the appropriate on-line diagnostics mar be used; however: DO NOT ADJUST A HEAD THAT HAS LESS THAN IS~o ERROR REF STEP 11, THE FINAL ADJUSTMENT ERROR MUST NOT EXCEED 6% To align or check the neads proceed as follows: A~ 1. Unplug the drive line cord to remove power. 2. Disconnect the drive interface card from the electronic module and install an M930 terminator card in its place. 3. Reconnect the AC line cord to apply power to the drive and cycle the drive up to operating status. 4. Install an alignment cartridge on the spindle and operate the drive in the run mode for at least 30 minutes. This must be done to allo~ the alignment cartridge and the drive components to achieve thermal stabilization. s. Using the WTPROT switch, place the drive in the write protect condition. 6. Set the oscilloscope controls as follows: ( "age 16 ~EmDDmD Title AU 2. I FIELD SERViCE TECHNICAL MANUAL 12 Bit RKOS (i)l 16 Bit ~I 18 Bit 01 36Bit 0 INSTRUCTIONS FOR USING THE RKOSK-AC ALIGNMENT CARTRIDGE Processor Applicability Author B ILL LINTON Approval 81 ART ZINS 1~ 1~ CPL Option or Designator I I I " ITeCh Tip Number Rev 0 RKOS-TT-12 Cross Reference Date 8/2/73 READ/WRITE HEAD CHECK AND ALIGNMENT (continued) vertical mode = sensitivity = coupling = ADD (invert CHAN 2) 20mV/div dc sweep Asweep time trigger 500 us/div normal = = trigger source coupling slope = external* ac (-) negative * Use a 1:1 probe to connect the scope external trigger input to A02S2 (sector) 7. . 8. Connect the channell probe to TP3 and the channel 2 probe to TP4 of the G189 card. (Use 10:1 probes) • Ensure that the positioner track scale indicates cylinder 00. Figure 3 a. Error = -100% Larg~ misaligriment. Head close to CYL 104. {Further misalignment only reduces signal on right of screen)". (PAGE l70F II PAGE REVISION 0 I! PUBLICATION DATE { August, 1973 CPL All Tech Tip Number INSTRUCTIONS FOR USING TilE RK05K-AC TRIDGE Processor Applicability Author BILL LINTON Rev D~te Approval ART Z INS 2. READ/WRITE HEAD CHECK AND ALIGNMENT RKOS-TT-l2 Cross Reference 0 8/2/73 (continued) - - - - - - - - -----Figure 4 b. Error =-72% Head considerably misaligned, Smaller left amplitude indicates head position less than CYL 105. -----------------.- -- ._---_._Figure 5 c. Error = -15% Head slightly misaligned. Smaller left amplitude indicates head position less than CYL 105. Figure 6 d. Right On Head correctly aligned at CYL 105. Amplitudes are equal. Page 18 --,- -... ~ I .x2 X, . - -. . ____1__~_. . ...... .~ J ... . ........... CPL ," . ',- '., r~-~'a~~D~D ~!.' _ ~ All Option or Designator r ;..~.:....o Title FIELD SERVICE TECHNICAL MANUAL 12 Bit ~I 16 Bit RK05 Ql 18 Bit QI 368it 0 \ Tech Tip INSTRUCTIONS FOR USING THE RKOSK-AC Number RKOS-TT-12 AT, I GNMENT CARTR~DGF Cross Reference Processor Applicabiiity Re" 0 Author BILL LINTON Approval ART ZINS Date 8/2/73 8 I I 1111 sl I I I 2. READ/WRITE HEAD CHECK AND ALIGNMENT (continued) Figure 7 e. .--··--'1·· .......... --"--r . . . Error = +15% Head slightly misaligned. Larger left amplitude indicates head position more than CYL 105. -- Figure 8 f. Error = +72% Head considerably misaligned. Larger left amplitude indicates head position more than CYL lOS. g. Error )( I T Lr ~ Figure 9 . X; .J_--. . ..--. -........- .-.-..-...-....- -------4 = +100% Large misalignment. Head ~lose to CYt 106. (Further misalignment only reduces amplitude of signal on left side of screen). *To calculate % of error, use the following formula: % error IPAGE l!DF II PAGE REVISION = Xl -X 2 o X 100 II PU8L1CATION DATE August, 1973 CPL Number RKOs-TT-12 Proce5$()r Applicability All Author Approyal 2. Tech Tip INSTRUCTIONS FOR USING THE RKOsK-AC Tjtla Rav 0 BILL LINTON ART Z INS Date 8/2/73 Cross Reference REAP/WRITE HEAD CHECK AND ALIGNMENT (continued) X ,X = amplitude and the resultant sign denotes the direction of l 2 error. A negative (-) sign inqicates that the head is back too far. 9. Select cylinder 105 as follows:. NOTU: a. It i3 also pos3ible to perform th~ fQllowing adju5tm~nts using the RKOs Exerciser or simple maintenance routines. Connect backboard jumpers from A07Tl, A07C2, B07Tl or any available ground pins to the following points: A08EI A08Jl A08Cl A08KI CYL CYL CYL CYL ADD ADD ADD ADD 6 (64) 5 (32) 3 (8) 1 (1) A04Vl SE L/ ROY L b. Connect a jumper from B08Hl (STROBE) to BOSN2 (SECTOR PULSE). The positioner should move to cylinder 105. Confirm this by observing the track scale indicator. c. If the RKll/RKOs is still cabled to the processor cylinder 105 may be selected by: (1) Load address 177412 (the RKDA) and deposit 006440 (CYL 105) then (2) Load address 177404 S (RCCS) and deposit 000011 (Seek and Go). d. For RK8E/RKOS, the following program may be used: 7000 BGN, SEEK, 7201 6742 '1212 6746 7604 6743 6741 5206 7402 5200 3000 / / / ! / / / / / / / CLA CLL DCLR TAD SEEK OLDC LAS (0-6 = cy1, 7 = surface) OLAG DSICP J14P-! HLT J~IP BGN (Change bit 9 and 10 for drive other than 0) Load Address 7000 Set S.R. to 6440 (for cyl addr. 105 physically lower head) 10 (or S.R. 6460 for physically upper head) Press CLEAR, then CONTINUE Page 20 ~_a~ED~D Title All 12 Bit GJI 15 Bit GJ I 13 Bit GJI 36Bit 0 INSTRUCTIONS FOR USING THE RK05K-AC ALIGNMENT CAgTRIDGE Processor Applicability Author BILL LINTON 18 I dlS{ 10. FJELD SERV~CE TECHl'HCAL MANUAL I I I Approval ART Z INS CPL Option or Designator RKOS lTech Tip Number RKOS-TT-12 Cross Reference RevO Date 8 / 2/. 73 Monitor the scope display for one of the waveforms illustrated in Figure 3 thru 9. Adjust the trigger level control so that the bright horizontal line appears at beginning of sectors displayed at left of screen. This indicates that these are odd sectors, while sectors displayed on right side of screen are even numbered sectors. The odd numbered sector amplitudes correspond to Xl' and even numbered, X2 in equation for % error. If none of the illustrated waveforms appear, the head is misaligned so badly that manual manipulation of the positioner is required. If manual manipulation is required, perform the following steps; if not, proceed to Step 11. a. Place Switch Sl (on H604) in the down or off position. b. Slowly move the positioner by hand until the alignment pattern occurs. CAUTION: Do not use any undue force on positioner when manually changing track positions. c. Since cylinder 85 ~nd 125 have identical patterns, be sure that the d1splayed pattern is for cylinder 105. d. Observe the track scale and note the CYlinder indication when the "right on" 'iaveform (Figure 6) is obtained. If the scale indicates less than lOS, the head is too far forward in the carriage. Conversely, if the scale indicates more than lOS, the head is back too far in the carriage. e. Loosen the clamp and adjustment screws (Figure 10) and move the head in the appropriate direction until the "right on" waveform is obtained and the scale indication is slightly greater than 105. f. Lightly tighten the clamp Screw and turn on the positioner power (Sl up). g. Turn the positioner power off, move the positioner fully forward and turn on the positioner power (Sl up) to initiate a restor~ (RTZ) operation. The positioner will automatically return to cylinder 105 following the RTZ. IPAGE 2lOF II PAGE R~VISJOl'jl 1/ PUBLICATION DATE August, 1973 ) CPL INSTRUCTIONS FOR USING TIlE RKOSK-AC ALIGNMENT CARTRIDGE Processor Applicability Author BILL LINTON All Approval ART ZINS 181111151 1 ~TeCh Tip Title / I I 11. I Number Rev 0 RKOS-TT-l2 Cross Reference Date 8/2/73 I I If one of the illustrated waveforms is present, note the direction in which the head must be moved to obtain the "right on" indication. If the head must be moved backward, 100~en the head clamp and adjustment screws and gently push the head all the way back into the carriage. If the head must be moved forward. loosen only the clamp screw, then turn the adjustment screw until the correct waveform is obtained. (The adjustment screw is a vernier which only moves the head forward and should not be left torqued down after this adjustment). NOTE If the positioner is moved from cylinder 105 during the adjustment procedure, turn off positioner power (51 down) and manually move the positioner fully forward then turn on positioner power (51 up) to initiate a restore CRTZ) operation. The positioner will automatically return to cylinder 105 following the RTZ. 12. Ground B08M2 to select the upper head and repeat the preceding steps. 13. If available, use a torque wrench (C-IA9605893-0-0) and tighten the head clamp screw until the wrench begins to ratchet (55 oz/in.). If a torque wrench is not available, use the appropriate Allen wrench to tighten the head clamp screw snugly, however, do not over tighten. 14. Recheck to ensure that the clamping action did not disturb the head adjustment. Page 22 CPI J ~. ~; ..•.. i-~~~DDmD Title All FIELD SERvaC~ TECHNJCAL MANUAL 12 Bit GJI 16 Bit (JI 18 Bit ~I 36Bit 0 INSTRUCTIONS FOR USING THE RKOSK-AC ALIGNMENT CARTRIDGE Processor Applicability I 8 1111151 1 I Author I RItt tINTON Date ART ZINS Approval LOWER HEAD ADJUSTMENT SCREW TRACK SCALE Option or Designator UPPER HEAD ADJUSTMENT SCREW RKOS \ Tech Tip Number RKOS-TT-12 Cross Reference Rev 0 8/2/73 LOWER HEAD CLAMP SCREW UPPER HEAD CLAMP SCREW Figure 10 Read/Write Head Adjustments IPAGE 23 0F II PAGE REVISION a II PUBLICATION DATE August, 1973 CPL INSTRUCTIONS FOR USING THE RKOSK-AC All Processor A~pJicability Rev Author BILL LINTON Approval ART ZINS Tech Tip r.lumber RKOS-TT-l2 0 Cross Refarence Date 8/2/7 3 3.INDEX/SECTOR TIMING ADJUSTMENT NOTE Heads must be aligned to track before checking sector/index timing. 1. Unplug the drive AC line cord to remove power. 2. Disconnect the drive interface cable card from the electronic module and install an M9"30 terminator card in 'its place. 3. Reconnect the AC line cord to apply power to the drive and cycle the drive up to operating status. 4. Install an alignment cartridge on the spindle and operate the drive in the run mode for at least 30 minutes. This must be done to allow the alignment cartridge and the. drive components to achieve thermal stabilization. S. Using the WR PROT switch, place the drive in the write protect condition. 6. Set the oscilloscope controls as follows: vertical mode sensitivity coupling A sweep time trigger = = = = ADD (invert CHAN 2) 0.2V/div dc 5 MS/dv normal trigger source coupling slope = = = external* ac * Use a 1:1 probe to connect the scope external trigger input to A02R2 (INDEX). ')\ Page 24 cpr, ~]ra~E~~D . .:.... I. . FIELD SERV~CE TECHNICAL MANUAL r~J" ~r Tit:e 12 Bit 0l 16 Bit 0/ 18 Bit 01 36Bit 0 III 115 I I I I 3. INDEX/SECTOR TIMING ADJUSTMENT Approval ART ZINS RKOS JTeCh Tip INSTRUCTIONS FOR USING THE RKOSK-AC ALIGNMENT CARTRIDGE Processor Applicability Author. BILL INT,ON All 1 3 Option or Designator Number Rev 0 8/2/73 Date RKOS-TT-12 Cross Reference (continued) 7. Connect the channell probe to TP3 and the channel 2 probe to TP4 of the GIBO card. (Use 10:1 probes). 8. Ensure that the positioner track scale indicates cylinder 00. 9. Select cylinder 105 with jumpers as follows: NOTE It is also possible to perform the following adjustments using the RK05 Exerciser or simple test programs. a. b. Connect backboard jumpers from A07Tl, A07C2, or any available ground pins to the following points. A08EI A08J1 A08CI A08Kl CYL ADD CYL ADD CYL ADD CYL ADD A04Vl 105 SEL/ROY L 6 5 3 0 (64) (32) (8) (1) Connect a jumper from B08HI (STROBE) to B08N2 (SECTOR PULSE). The positioner should move to cylinder 105. Confirm this by observing the track scale indicator. 10. Monitor the scope for a single pulse followed by data beginning 10 us following the pulse. 11. Expand the sweep time to 10 us/div and check that the single pulse occurs 70 ! 10 us from the start of the sweep (figure 11). 12. Ground B08M2 to select the upper head and check for the same pulse tolerances as step 11. If necessary, adjust R6 on the M7700 card (card position 2) until the average time for the two pulses is 70 us and the 70 + 10 us individual pulse requirement is maintained. If th~se rBquirements cannot be met, go to step 13 or 14. DO NOT BEND THE HEADS! PAGE2 5 PAGE REVISION 0 PUBLICATION DATE August, 1973 ,~ \ CPL Tech Tip INSTRUCTIONS FOR USING THE RK05K-AC Title Number ~ Processor Applicability J\II Author Approval ART ZINS 13. 14. Rev 0 RKOS-TT-12 Cross Reference i· Date 8/2/73 If R6 does not adjust the average of the two pulses to 70 usec. perform the fallowing: A. Loosen the sector transducer screws. B. If the average of the pulses is greater than 70 usec. move the transducer towards the airduct. if less than 70 usec move transducer away from the airduct. c. Tighten the screws and perform steps 11 and 12. If the time between the two pulses is greater than 20 usec. one or possibly both of the heads must be replaced. DO NOT BEND THE HEADS. The head to be replaced can only be found by trial and error. PIN =TP3&TP4 SWEEP =10 us/div VERT SENS DO.2V/div Figure 4 Index/Sector Waveform ( Page 26 CPL f~~e~ED~D 12 Bit ~I 01 18 Bit ~r 36 Bit 0 16 Bit 1 8 RK05 ITech Tip Number RKOS-TT-13 ECO'S 36, 37, 39 and 41 GENERAL INFORMATION 7ith~ All FIELD SERV'CE TECHNJCAL MANUAL Option or Designator Processor Applicability Author BILL LINTON / A. VEPOSTIC III 115 I I I I Approval ART ZINS Cross Reference Date 8/1 5/73 The purpose of this Tech Tip is to describe the Inter-relationship between RKOS ECO's 36,37,39 and 41. These four ECO's \iill solve some of the cartridge seating problems that are being experienced with RKOS's. Specifically they are: 1. Two tone cartridges that do not seat properly (difficult to insert or platter rubs on cartridge case). iCO # 37 adds a new Duck Bill to fix this. 2. Cartridge door opener slips underneath the access door flap thus trapping the cartridge in the drive. ECO # 36, by adding a rubber sleeve, raises the door opener so that now it should not slip under the flap. 3. Cartridge door opener slips off the access door so that the door tries to close when the cartridge is seated. ECO i 39 causes the door opener to have greater tension against the door by adding two new springs to the door opener. Because of 'the new springs, ECO 41 adds a second rubber sleeve under the door opener to keep it from twisting. Additional comments on the ECO's follow: ECO # 36 1. No additional comments. iI PAGE REVISION 0 IlpUBLlCATIONDATE August, 1973 Titl,g ECO'S 36, 37, 39 and 41 (~ENER!lL nH'n~Ml\'TTnt\J Processor Applicability All I I 8 llllisl 1 I I Additional Author BILL LINTON Approval ART ZINS co~ments Rev 0 rD' Tech Tip Number RKOS-TT-13 Cross Reference Date 8/15/73 on the ECO's follow: (continued) ECO If 37 1. The new duck bill installed by ECO If 37 can be recognized by the fact that the DEC part number and rev (12-10744 Rev C) is molded on the part. Therefore, you can easily recognize a drive that needs ECO If 37. 2. The addition of the new cartridge posts .is for industry specification conformance. The new posts can be recognized by the fact that Rev "B" is stamped on them. 3. A new airduct and gasket are not to be installed and therefore, will not be shipped with the kit. 4. The following is the procedure for installing ECO If 37. It is included in this Tech Tip for your convenience, a copy will be sent with the ECO kit. Page 28 4.1 Power down the ~KOS. 4.2 Remove top and bottom covers. 4.3 Install revision "B" cartridge support posts. 4.4 Install Rev C duck bill. 4.S The cartridge receiver alignment procedure as printed in the Maintenance Manual stays in effect. The two types of cartridges presently in use ( a 11 w·h i tea n d hi 0 ton ear e a Iso s 1 i g n t 1 Y different in height, i.e., the two tone one is generally lower than the all white ones. In some cases the cartridge receiver might be too tight to insert the all ~hite cartridge. This of course has the effect that the cartridge gets compressed some~hat which reduces the internal clearance. CPT. ~·j~~ED~D ~.~~ 'J;;.~. "' ; i . - ~. t'· : FJELD SERVfCE TECHNICAL MANUAL ~ 12 Bit lTitle f All I Option or Designator GJI 15 Bit 01 18 Bit ~1 36 Bit 0 ECO'S 36, 37, 39 and 41 GENERAL INFORMATION Processor Applicability Author 181111151 4.5 I I I -'TeCh Tip Number RKOS-TT-13 Cross Reference Rev BILL LINTON Approval ART ZINS RKOS 0 Date 8/15/73 (continued) If cartridge receiver is too tight, i.e., considerable force is needed to insert the cartridge bend it open so a white cartridge slides in easily (this is only to be used as an emergency procedure). Do not get disturbed by the fact that two tone cartridges have a lot of vertical play inside the cartridge receiver. After alignment of cartridge receiver, make absolutelY sure there is about .010 to .040 inch clearance between the bottom of the cartridge and the two longitudinal rails of the cartridge receiver at & point close to the linear positioner (dimension "A" on page 5-36 of Maintenance Manual). Note the manual defines .020 to .040 inch. The cartridge, when resting inside the drive is suspended by three points: two support posts and the lower slot of the duckbill. The only purpose of the cartridge receiver is to guide the cartridge into position and to apply vertical pressure to the cartridge when it is seated •. The cartridge receiver is not supposed to restrain the cartridge in any way. It has to give the cartridge freedom to assume the three point location, hence, clearance "A" is needed underneath the cartridge. ECO It 39 1. When 39 is installed, ECO 41 must also be installed. ECO II 41 1. Ii ECO 39 and 41 are installed there is no need to order ECO 36 since ECO 41 will be sp.nt with two rllhber sleevp.~ DEC PIN 7411271, thus 41 incoruora~es ECO 36. It is anticipated that the parts for these ECO's will be available by the first week in August. PAGE 29 PAGE REVISION 0 PUBLICATION DATE August, 1973 Title ECO'S 36, 37, 39 and 41 GENERAL INFORr.1ATION All IR Processor Applicability Author L,I,J I I I Approl/al BILL LINTON ART ZINS Rev I Tech Tip Number 0 CPL RK05-TT-13 Cross Reference Date 8/15/73 I I Please note that all four of these ECO's could be installed at the same time. Since there is no major disassembly or extensive parts installation required in any of these four ECO's, it is racomme~Jed that ~ll four be installed ~t t~e same time. Alternatively ECO 36 or ECO 37 or ECO's 39 and 41 may be installed at separate times. Your choice is naturally going to depend on your particular situation. If you have any further questions about this T~ch Tip or the four TICO's, please call Bill Linton or Andy Verostic in Maynard at extensions 3242 or 2916. PAGE 30 (
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