PrintServer 32 MailBox

This document is a comprehensive service and maintenance guide for the PrintServer 32 MailBox, a 20-bin output device designed for use with the PrintServer 32. It covers the MailBox's general description, theory of operation, and how to print to its various bins from different operating systems.

Key sections detail how to address common error conditions such as paper jams (including causes and clearing procedures), "door open" messages, and "bin full" alerts. The guide provides extensive troubleshooting information, including using an online MailBox exercise file, field service mode functions for diagnostics, a list of error codes, diagnostic hints for sensors, and procedures for hardware errors and interpreting bin controller LED indications.

Maintenance instructions include cleaning the MailBox, specifically the vertical and horizontal transport belts, with safety precautions. The document also illustrates the paper path, opto sensors, and interlock switches, alongside a block diagram of the MailBox's electrical system. Detailed procedures are provided for disengaging the MailBox from the printer, removing housing covers, and replacing various internal components such as LED indicator boards, transport modules, 10-bin MailBox modules, power supply units, and controller boards. Information on fuses, voltage test points, power-on/initialization sequences, and firmware exchange (including EPROM specifications and ESD precautions) is also covered. Mechanical diagrams for parts replacement, a spare parts list, instructions for installing a lockable bin option, and technical data on supported paper sizes, operating environment, print material, power requirements, and bin capacity complete the guide.